F-Series Circuit Breaker The F-Series hydraulic/magnetic high amperage circuit breakers are designed to handle high current applications in extremely hot and/or cold locations. Due to its timeproven hydraulic/magnetic design, the F-Series load sensing mechanism is insensitive to changes in ambient or enclosure temperature, providing a consistent trip point over temperatures ranging from -40°C to +85°C. Additionally, the F-Series circuit breakers come with a choice of overload time delays, making them ideal for critical applications having inductive loads. Further, the F-Series breakers are available up to 700A and an optional 25 millivolt metering shunt construction provides a safe method for monitoring current flowing through the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located on the shunt housing at the rear of the breaker. Applications can be customized by measuring and displaying percentage of current, watts or safe/danger zones. Features: AC ratings to UL 489 DC voltage ratings up to 700A with metering shunt section Consistent trip point over temperatures ranging from -40°C to +85°C Optional 25 millivolt metering shunt construction Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Applications: Ideal for applications under extreme temperatures Higher Amperage Applications Battery Disconnect Systems Solar Power Systems Military 2 | F-Series Circuit Breaker - General Specifications Electrical Mechanical Maximum Voltage Current Rating Endurance 125VDC, 277 VAC Standard current coils: 100, 125, 150, 175, 225, 250 amps. 300, 350, 400, 500, 600, 700 amps available as parallel pole construction. Auxiliary Switch Rating SPDT; 10.1 Amps @ 250VAC, 1.0 Amps @ 65VDC, 0.5 Amps @ 80VDC 0.1 Amps @ 125VAC (with gold contacts). Insulation Resistance Minimum: 100 Megohms at 500 VDC Dielectric Strength 1960 VAC, 50/60 Hz for one minute between all electrically isolated terminals, except 2500 VAC for one minute between alarm/aux. switch and main terminals with contacts in open and closed position. F-Series circuit breakers comply with the 8mm spacing & 3750VAC 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxilary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal based on Series Trip Circuit Breaker. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) Trip Free Trip Indication 4000 ON-OFF operations with rated Current & Voltage & 4000 operations with no load (8000 operations total) @ 5 per minute. Parallel Pole construction: 1000 operations with rated Current and Voltage @ 5 per minute. All F-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. Physical Number of Poles 1 - 3 Poles Note: Ratings over 250 Amps only available with parallel pole. Internal Circuit Config. Series (with or without auxiliary switch), Switch Only (with or without auxiliary switch). Available Accessories Factory installed: DC Current Metering Shunt (25 mV @lr) Weight Varies depending on construction. Consult factory. Standard Colors Housing - Black; Actuator- Black or White with contrasting ON-OFF legend. Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 1055 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C. *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com F-Series Circuit Breaker - General Specifications | 3 Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as aTables Molded Case Circuit Brekaer Electrical Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case Circuit Breaker F SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE CIRCUIT CONFIGURATION MAX RATING FREQUENCY PHASE 125 SERIES CURRENT RATING INTERRUPTING CAPACITY (AMPS) FULL LOAD AMPS UL / CSA 1 - 3 POLES TUV 2 1 or 2 POLES DC --- 50 - 250 50,000 25,000 1 50 / 60 50 / 60 1 1 100 - 250 100 - 250 10,000 10,000 ----- 208Y / 120 50 / 60 3 100 - 250 10,000 --- 120 / 240 277 Notes: NOTES: 1 120/240V rating available in 2 or 3 poles. In a 3 pole construction the center pole is Neutral. 1. rating in 2ACorratings. 3 poles. In a 3 pole construction the center pole is Neutral. 2 120/240V TUV constructions are available not available with 2. TUV constructions are not available with AC ratings. Table B: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A Agency Certifications UL Listed UL 489 UL 489A Circuit Breakers , Molded Case (Guide DIVQ, File E129899) Complies with the requirements of the CSA Standard for Molded Case Circuit Breakers, CANCSA- C22.2 No. 5.1 –M Circuit Breakers for Use in Communications Equipment (Guide DITT, File E189195) TUV Certified IEC 60947-2 Low Voltage Switchgear and Control Gear under TUV License No. R72031058 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | F-Series Handle – Ordering Scheme F A 2 — B 0 — 14 — 820 — 1 2 A — B G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES F Handle, one per pole Mid-Trip Handle, one per pole Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 1 2 One Switch Only (no coil) Series Trip (current) Series Trip (voltage) w/o Aux Switch S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short 8 9 A6 B6 14 16 22 24 26 S.P.S.T., 0.187 Q.C. Terminals S.P.D.T., 0.187 Q.C. Terminals. S.P.S.T., 0.093 Round QC Terminals. S.P.D.T., 0.093 Round Q.C. Terminals. DC Medium DC Long AC Short AC Medium AC Long 7 CURRENT RATING (AMPERES) CODE AMPERES CODE AMPERES 810 100.00 820 200.00 8358350.00 912 125.00 922225.00 8408400.00 815 150.00 825 250.00 8458450.00 917 175.00 8308300.00 8508500.00 OR VOLTAGE COIL (VOLTS, MIN. TRIP RATING)7 A06 6 DC, 5 DC A12 12 DC, 10 DC A18 18 DC, 15 DC 8 TERMINAL 10 Mounting A24 24 DC, 20 DC A32 32 DC, 25 DC A48 48 DC, 40 DC Back Connected (Front Mounted Only) 19 3/8-16 Stud 214 3/8-16 Screw, Line & Load 514 3/8-16 Short Stud Front Connected (Back Mounted Only)11 3 Box Wire Connector, Line & Load 414 3/8-16 Screw, Line & Load 11 Max. App. Rating 12 Agency Approval Dual Marking Color 1Black 2White Back Mounting Inserts 10-32 screw clearance holes 10-32 screw clearance holes Three Parallel Pole Construction: M3,4 Series Trip (Current) with Metering Shunt N3,4 Switch Only with Metering Shunt P3 Series Trip (Current) 3 Q Switch Only 6 FREQUENCY & DELAY 03 107 11 12 Front Mounting Inserts A 10-32 B ISO M5 3 5 AUXILIARY/ALARM SWITCH5 0 2 3 4 5 6 7 9 Actuator Color 10 MOUNTING Two 4 CIRCUIT A1 B C2 8 Terminal 9 ACTUATOR COLOR & LEGEND12,13 Acuator Color I-O ON-OFF White AB Black CD 2 ACTUATOR A S T 7 Current Rating 8608600.00 8708700.00 A65 65 DC, 55 DC B25 125 DC, 100 DC J06 6 AC, 5 AC 11 MAXIMUM APPLICATION RATING VOLTAGECURRENT B 125 VDC 700A C15 120/240250A F 277 VAC 250A 716 120/208 VAC 250A 12 AGENCY APPROVAL A No approvals G UL 489 Listed & CUL Certified J UL 489 Listed, CUL Certified & TUV Certified T UL489A (Telecom) Listed Notes: 1 For 100 to 250 amps, select Current Code 825. For 300-400 amps, select Current Code 840. For 450-700 amps, select Current Code 870. 2 Available with Frequency and Delay code 10 or 20 only, and are not rated for continuous duty. Delay 10 and 20 are only available with voltage coils. 3 3 Codes M, N, P & Q (Parallel Poles) are supplied with factory installed Bus Bar on Line and Load. 4 4 Metering terminals are female pin type, ref. Molex part number 02-09-1101, model 1189-T. 5 Auxiliary Switch breakers are only available with Series Trip and Switch Only circuits. On multi-pole breakers, one Auxiliary Switch is supplied, mounted in the extreme right pole per figure A. Back-Mounted breakers require special mounting provisions when an Auxiliary Switch is specified. 6 Available with parallel pole construction (circuit codes P and Q, and breakers with circuit codes M and N). 7 Frequency and delay code 10 is only available with Voltage Coils. Voltage Coils are not rated for continuous duty. 8 Ratings over 250 amps are only available with Agency Approval code T (UL489A) and are Parallel Pole configuration (circuit codes M, N, P and Q.) 300-450 amp ratings are available on two pole breakers. 500-700 amp ratings are available on three pole breakers. 9 Per UL requirement, an “Anti-Flash Over Barrier” is supplied between poles on multipole breakers with 3/8 - 16 stud terminals (Terminal Code 1) 10 Front connected breakers can also be front mounted by utilizing the supplied front panel mounting inserts.Terminal connections must be made before mounting. 11 Box Wire connector will accept #6 through 250 MCM copper wire. 12 Agency codes G & T must have ON-OFF or dual legends. Agency code J must have dual legend. 13 Other colors available. Consult factory. 14 Terminals 2,4 & 5 are shipped without terminal hardware. 15 2 or 3 Pole Circuit Breaker Required for 120/240 VAC Rating. 16 3 Pole Circuit Breaker Required for 120/208 VAC Rating. Max Rating 250A 700A 250A Max Rating 700A 700A 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com F-Series Handle – Circuit & Terminal Diagrams | 5 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 6 | F-Series Handle – Circuit & Terminal Diagrams Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com F-Series Handle – Circuit & Terminal Diagrams | 7 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 8 | F-Series Handle – Form & Fit Diagrams Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com F-Series Handle – Form & Fit Diagrams | 9 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 10 | F-Series Handle – Form & Fit Diagrams F-Series breakers are available up to 700A, and are also available with a 25 millivolt metering shunt construction. This optional construction provides a safe method for monitoring current flowing through the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located on the shunt housing at the rear of the breaker. You can customize the application by measuring and displaying percentage of current, watts or safe/danger zones. Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com F-Series Handle – Form & Fit Diagrams | 11 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 12 | F-Series Circuit Breaker - Time Delay Curves 11 12 14 16 22 24 26 Short - AC 22 No Trip No Trip No Trip No Trip No Trip No Trip No Trip .013 - .125 .475 - 10.0 10.0 - 110 110 - 1000 .700 - 12.0 10.0 - 160 50.0 - 700 AC .010 - .070 .008 - .032 .275 - 2.80 .140 - .850 6.00 - 40.0 60.0 - 400 .350 - 4.00 6.00 - 60.0 32.0 - 350 2.50 - 15.0 22.0 - 150 .130 - 1.30 .220 - 20.0 10.0 - 90.0 .005 - .020 .004 - .020 .030 - .190 .015 - .125 .004 - .020 .010 - .050 .008 - .038 .500 - 3.00 4.00 - 25.0 .027 - .220 .300 - 3.00 1.50 - 15.0 .180 - 1.00 1.00 - 5.50 .008 - .130 .050 - 1.30 .500 - 7.00 .010 - .280 .008 - .080 .008 - .390 .004 - .045 .005 - .060 .006 - 2.00 .006 - .020 Ultrashort - DC .010 - 1.80 .004 - .090 .007 - .500 .020 - 3.00 DC F SERIES 50/60 HZ SHORT CURVE NO. 22 Short - DC Medium - AC 24 F SERIES 50/60 HZ MEDIUM CURVE NO. 24 Medium - DC Long - AC 26 F SERIES 50/60 HZ LONG CURVE NO. 26 Long - DC REV_CB_F_0612 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com