® Desoldering Tool Instruction Manual Thank you for purchasing the HAKKO 475 desoldering tool. Please read this manual before operating the HAKKO 475. Keep this manual readily accessible for reference. Table of Contents 1. Packing List ................................................................ 1 2. Precautions ................................................................. 2 3. Part Names (Desoldering Gun).............................. 3 (Station) ............................................. 4 4. Operation (PreparationAssembly and Connection) ......... 5 • 6 (Desoldering) ................................ 7 • 8 (Cleaning during Operation) .............. 9 (Problems during Desoldering) (Post-operation Maintenance) ......... 10 (Troubleshooting Guide) ...................11 5. Maintenance (Desoldering Gun).....................12 ~ 14 (Station) .................................... 15 • 16 6. Replacement Parts (Replacing Heating Element) .... 17 • 18 7. Parts List (Station) .................................... 19 • 20 (Desoldering Gun)............................ 21 8. Specifications ........................................................... 22 9. Wiring ....................................................................... 22 2. Precautions In this instruction manual, “WARNING” and “CAUTIONS” are defined as follows. WARNING WARNING: Misuse may potentially cause death of, or serious injury to the user. CAUTION : Misuse may potentially cause injury to the user or physical damage to the objects involved. For your own safety, be sure to comply with these precautions. CAUTION When the power is on, the nozzle temperature is between 380°C/716°F and 480°C/ 896°F. Since mishandling may lead to burns or fire, be sure to comply with the following precautions. Do not touch the metallic parts near the nozzle, nearby plastic parts and the spring iron holder. Do not use the product near flammable items. Advise other people in the work area that the unit can reach a very high temperature and should be considered potentially dangerous. Turn the power off while taking breaks and when finished using the unit. Before replacing parts or storing the unit, turn the power off and allow the unit to cool to room temperature. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. To prevent damage to the unit and ensure a safe working environment, be sure to comply with the following precautions. Use clean, filtered air as the fluid. With the trigger pulled and air flowing, adjust the pressure to between 490 to 686kPa(5.0 to 7.0kgf/cm2) Do not use the unit for applications other than desoldering. Do not rap the desoldering gun against the work bench to shake off residual solder, or otherwise subject the iron to severe shocks. Do not modify the unit. Use only genuine HAKKO replacement parts. Do not wet the unit or use the unit when your hands are wet. Set the ceramic paper filter (S) for the filter retainer (station), and the ceramic paper filter (L) for the filter pipe (gun). Maintain the desoldering gun and the station. While using the unit, donʼt do anything which may cause bodily harm or physical damage. 2 3. Part Names (Refer to p.19, 20 & 21 for part nos.) Desoldering Gun Nozzle Transmits heat for melting solder, Entrance for melted solder. Expendable part. Filter Pipe Set the ceramic paper filter (L) (No.A1033). Contains melted solder and flux using filters. Filters are expendable parts. Back Holder Assembly Secures the filter pipe. Release Knob Push down to remove the filter pipe. Heating Element Inside requires cleaning. Indicator Indicates when nozzle and heating element need cleaning and when filters need replacing. (refer to p.9) Trigger Squeeze to start absorption. Do not pull the trigger before fully heating the nozzle. Hose Connects to the vacuum outlet cap (station). Cord Assembly Connects to the receptacle (station). 3 Station Temperature Control Knob Temperature Control Set Screw Clamp Provides nozzle temperature control. (refer to p.7) Prevents the temperature control knob from being reset. (refer to p.7) Power Lamp Lights up when the power switch is turned to ON. Power Switch When turned to ON, the heating element starts to heat up. CAL (Calibration) Used for calibrating the temperature after replacing the heating element. Vacuum Outlet Cap Set the ceramic paper filter (S) (No. A1009). Connects with the hose. Filter inside vacuum outlet cap is expendable. Receptacle Connector for the cord assembly. Fuse Holder • 100, 110V unit contain 125V-2A fuse. • 120V unit contains 250V-2A (U) fuse. • 220, 230V unit contain 250V-1A fuse. • Australian 240V unit contains 250V-1A S fuse. Female Connector Supplier inlet compresser air Tapered screw; PT 1/8 Power Cord 4 4. Operation Preparation-Assembly and Connection Spring Iron Holder (No.B1094) Assemble the HAKKO 474 on a flat surface. Cleaning Pin Holder (No.B1095) 1 Assemble the iron holder. • Set the spring iron holder and cleaning pin holder in the iron holder base. • Dampen the cleaning sponge with water and then squeeze it dry. Tube(red) Cleaning Sponge CAUTION The sponge is compressed. It will swell when moistened with water. Be sure to dampen the sponge with water before use. Be sure to remove the round portion of the sponge. Securely insert the cleaning pin holder. Iron Holder Base 2 Insert the desoldering gun and cleaning pins. • Fully insert the desoldering gun into the spring iron holder. CAUTION The spring iron holder becomes extremely hot during operation of the desoldering gun. Do not touch the spring iron holder during and immediately after using the gun. Insert the cord assembly by keying the plug to the key on the receptacle. 3 Connections CAUTION Be sure to turn off the power switch before connecting or disconnecting the cord assembly and the power plug. Failure to do so may damage the P.W.B. • Connect the cord assembly to the receptacle (marked “IRON”). • Connect the hose to the vacuum outlet cap (marked “VACUUM”). 5 Fully insert the hose into the vacuum outlet cap. Secure the plug by turning it clockwise. 4 Connect to the compresser. • Use filtered air without any dust, oil and moisture. • With the trigger pulled and air flowing, adjust the regulator air pressure to 490kPa(5.0kgf/cm2). CAUTION The absorption power of the unit will be reduced if adjustment is made while air is not flowing or if the tube is not measured as specified. Do not set the regulator to pressure 2 of 882kPa (9kgf/cm ) or more while the trigger is not pulled, as such pressures can damage various parts of the HAKKO 475 station. Connections Station Tubing: must have a diameter of more than ø0.17 in. and a length of less than 9.5 ft. Male Connector: pipe thread 1/8 Regulator: adjust to 490kPa 2 (5.0kgf/cm ) Compressor Air Filter: filter out dust, oil and moisture. CAUTION Use the air filter. Dust, oil and moisture can adhere to the solenoid valve in the pipe without it. This may result in damage to the unit. 5 Power switch • Confirm that the power switch is set in the OFF position, then connect the power plug to the power source. CAUTION The entire unit is constructed of conductive materials. Always ground the unit. The power lamp doesnʼt light up. • Turn the power switch to ON. The power lamp should light up. • The nozzle begins to heat up as soon as the power switch is turned to ON. 6 After turning the power switch to ON, wait 3 minutes before beginning desoldering operations. The power lamp lights up. 1. Is the power cord properly connected? 2. Is the fuse blown? The nozzle doesnʼt heat up. 1. Is the cord assembly properly connected? 2. Is the heating element broken? The nozzle heats up. CAUTION : The desoldering gun must be placed in the iron holder when not in use. 6 4. Operation Desoldering After turning the power switch to ON, wait 3 minutes before beginning desoldering operations. 1 Set the temperature. CAUTION Always set the temperature to as low as possible for the work being done. • To more precisely set the temperature, measure the temperature at the nozzle using a soldering iron thermometer and adjust the temperature control knob accordingly. We recommend the HAKKO FG-100 thermometer or HAKKO FG-101 soldering tester for measuring the nozzle temperature. The temperature can be adjusted between 380°C (716°F) and 480°C (896°F) with temperature control knob. Please refer to the chart below, and adjust the temperature control knob. knob 1 and 2 3 and 4 5 and 6 CAUTION P.W.B. Single-sided P.W.B. Through-hole P.W.B. Multilayer P.W.B. Never insert the cleaning pin in the hole of temp. control set screw clamp. As this may result in damage to the unit. Lock Unlock Secure the temperature control set screw clamp with a cross point screwdriver. • The temperature control knob can be secured by tightening the temperature control set screw clamp (“+” screw) at the top of the HAKKO 475 unit. 2 Clean the tip of the nozzle. • Keep the solder-plated section of the nozzle a shiny white by coating it with a small amount of solder. If the tip of the nozzle is coated with oxide, the nozzleʼs heat conductivity will be lowered. Coating the tip with a small amount of fresh solder ensure maximum heat conductivity. 7 Wipe away any oxide or old solder from the nozzle using the hole in the center of the sponge. 3 Melt the solder. • Apply the nozzle to the soldered part and melt the solder. CAUTION Never allow the nozzle to touch the board itself. • Confirm that the solder is melted. Nozzle P.W.B. Solder Lead CAUTION To confirm that all solder is melted, observe the inside of the hole and the backside of the P.W.B. If this is difficult to do, try slowly moving the lead with the nozzle – If the lead moves, the solder is melted. CAUTION Never move the lead by force. If it doesnʼt move easily, the solder isnʼt yet fully melted. 4 Absorb the solder. Slowly move the lead with the nozzle. • After confirming that the solder is completely melted, absorb the solder by squeezing the trigger on the gun. CAUTION Never leave any solder remaining inside the hole in the P.W.B. • After fully absorbing all the solder, cool the soldering junction in order to prevent it from becoming resoldered. Absorb the solder by slowly moving the lead back and forth with the tip of the nozzle. 5 Problems during desoldering. • If solder remains, resolder the component and repeat the desoldering process. 8 4. Operation Heated solder and flux can cause oxides to form and adhere to the nozzle and the inside of the heating element. These oxides not only lower the heat conductivity, but can also clog the nozzle and heating element, resulting in a drop in suction efficiency. Should there be a noticeable drop in suction efficiency during operation, replace the filter and clean the nozzle and heating element with the provided cleaning pin. Cleaning during Operation 1 Observing the indicator While looking at the indicator and with the hole of the nozzle open, pull the trigger and look at the indicator. If it is red, clean the nozzle and heating element, empty the filter pipe, and replace the filters. If the indicator is blue, cleaning is not necessary and operations can be resumed. CAUTION The indicator will not operate accurately if the hole of the nozzle is closed or if the solder in the hole of the P.W.B. is not melted. Normal One-half or less of rthe indicator is red. Abnormal Three-fourths of the indicator is red. Solution If three-fourths or more of the indicator is red, replace the filter and clean the nozzle and the inside of the heating element. (refer to p.12 Maintenance of the Desoldering Gun) CAUTION : If there is a noticeable drop in suction efficiency, clean the nozzle and heating element with the cleaning pin. CAUTION The indicator on the HAKKO 474 reads in a different way. For instruction on the reading the HAKKO 474 indicator, please refer to the HAKKO 474 instruction manual. A Replace the entire filter pipe with he provided backup filter pipe. B Pull 2 Replacing the filter Replace the filter as shown A to C. During operation, the filter pipe is very hot. Wait until the filter pipe is cool before replacing the filter. We recommend keeping a second filter pipe containing new filters handy, and replacing the installed filter pipe with this backup filter pipe. 9 C Down Problems during Desoldering A. The solder in the junction is not sufficiently melted. B. Suction power is dropping. A. The solder in the junction is not sufficiently melted. Temperature is not high enough The following parts require a greater heat capacity to desolder. • Multilayer P.W.B.s, power supplies, ground planes in through-hole P.W.B.s, high-capacity transistors, triacs with heat radiation fins, tuner P.W.B. ground wires, and large-scale transformer terminals. Use a preheating oven or heating gun to heat the P.W.B. to a temperature that wonʼt damage the board or its components [between 70°C (160°F) and 80°C (180°F)], then desolder. Do not increase the temperature of the gun by recalibration as this may damage the P.W.B. and its components. Nozzle is worn out. • When the nozzle begins to wear out, the heating efficiency begins to decline. Check the nozzle. If the solder plating is damaged, or the nozzle is eroded, replace the nozzle. (refer to p.12) B. Suction power is dropping. • Replace the filters, and clean the nozzle and the inside of the heating element, (refer to p.12 to p.16, Maintenance of Desoldering Gun and Station) Air is leaking from the vacuum system. Air leakage cannot be determined from the indicator. Check the air-tightness of the following parts and replace any that are worn. a. Contact point of the nozzle and heating element b. Front holder and nearby parts c. d. e. f. O-ring in the back holder Hose Vacuum outlet cap Packing and nearby parts The air pressure is low. Check the air pressure and connections. (refer to p.6) Post-operation Maintenance To ensure a long service life, always perform the following maintenance procedures immediately after using the HAKKO 475 unit. Remove all solder from the inside of the nozzle and heating element. Clean the tip of the nozzle with the cleaning sponge, then coat the tip with a fresh layer of solder to protect the solder plating. 10 Troubleshooting Guide WARNING : If the power cord is damaged, it must be replaced by the manufacturer, its service agent or similarity qualified person in order to avoid personal injury or damage to the unit. Power lamp does not light up. • Is the power cord plugged in correctly. Securely insert the power cord into the power supply. • Is the fuse blown? Determine why the fuse blew and eliminate the cause, then replace the fuse. Example Is the inside of the gun short-circuited? Solder is not being absorbed. • Is the spring filter full of solder? Replace it with a new one. (refer to p.13) • Is the ceramic filter hardened? Replace it with a new one . • Is there a vacuum leak? Check the connections and replace any worn parts. (refer to p.10) • Is the compressor providing the proper air pressure? Check the air pressure and the inside diameter and length of the tube. (refer to p.6) The nozzle does not heat up. • Is the desoldering gun cord assembly properly connected? Reconnect it. (refer to p.6) • Is the heating element damaged? Replace it. (refer to p.17) NOTE : When repairs are needed, please send both the desoldering gun and the station to your sales agent. 11 5. Maintenance (Desoldering Gun) Properly maintained, the HAKKO 475 desoldering gun should provide years of good service. Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and flux. Perform the following service procedures as dictated by the conditions of the gunʼs usage. WARNING : Since the desoldering gun can reach a very high temperature, please work carefully. Except when cleaning the nozzle and heating element, always turn the power switch off and disconnect the power plug before performing any maintenance procedure. Servicing the Desoldering Gun CAUTION The desoldering gun will be extremely hot. During maintenance, please wear gloves and work carefully. Cleaning with the nozzle cleaning pin 1 Inspect and clean the nozzle. • Plug in the power cord, turn the power switch On and let the nozzle heat up. • Clean out the hole of the nozzle with the nozzle cleaning pin. The cleaning pin passes completely through the hole. Cleaning with the cleaning drill • Before cleaning CAUTION The cleaning pin will not pass through the nozzle until the solder inside the nozzle is completely melted. • If the cleaning pin does not pass through the hole in the nozzle, clean with the cleaning drill. • Check the condition of the solder plating on the tip of the nozzle. • If it is slightly worn, recoat the tip with fresh solder to prevent oxidation. • Check the condition of the surface and inside hole of the nozzle. • If either is worn or eroded, or the inside diameter seems unusually wide, replace the nozzle. • After cleaning Insert the bit while turning it clockwise. Pull the drill bit out straight without turning it. CAUTION If the cleaning drill is forced into the nozzle, the drill bit could break or be damaged. CAUTION Solder plating CAUTION The inside hole and the surface of the nozzle is plated with a special alloy. Should this alloy become eroded by high-temperature solder, the nozzle will not be able to maintain the proper temperature. Please use the proper size cleaning pin or cleaning drill for the nozzle diameter. CAUTION Diameter of hole is widened through erosion. Unfortunately, it is often difficult to observe this condition. Therefore, if desoldering efficiency goes down and all other parts appear to be OK, the nozzle is probably eroded and should be replaced. 12 2 Disassemble the heating element. Heating Element CAUTION The heating element is very hot during operation. 3 Clean out the hole in the heating element with the provided cleaning pin. Element Cover Nozzle Nut Remove the nut with the attached wrench. Scrape away all oxidation from the hole in the heating element until the cleaning pin passes cleanly through the hole. CAUTION Be sure the solder in the hole in the heating element is completely heated, before cleaning the hole. The cleaning pin passes cleanly and completely through the hole. • If the cleaning pin cannot pass through the hole, replace the heating element. • Turn the power off after cleaning. 4 Replace the filters. • Turn the power switch OFF, • When the filter pipe is cool to the touch, push down the release knob at the back of the gun and remove the filter pipe. CAUTION Front Holder Spring Filter The filter pipe is very hot. • Examine the front holder. • Examine the spring filter. • Examine the ceramic paper filter (L). (No.A1033) 13 Ceramic Paper Filter (L) (No.A1033) Replace Stiff and cracked. Replace Solder is collected in two-thirds of the spring filter. Replace Ceramic paper filter is stiff with flux and solder. 5 Secure the filters. • Attach the spring filter to the front holder • Attach the front holder to the filter pipe. CAUTION Be sure the front holder is correctly aligned. CAUTION Use the ceramic paper filter (L) for the filter pipe (gun). Using of the ceramic paper filter (S) in the filter pipe may cause to break or the power to drop. Ceramic Paper Filter (L) (No.A1033) Attach the front holder to the filter pipe so that it does not leak air. Firmly press the back holder assembly into the filter pipe in order to properly seat the O-ring against the pipe. 6 Assemble the heating element. • Attach the nozzle and securely tighten the nut with the attached wrench. CAUTION If the nut is loose, air will leak and the temperature will drop. 14 5. Maintenance (Station) Cleaning the inside of the Filter Case VACUUM 1 Replace the ceramic paper filter (No.A1009). Remove the ceramic paper filter and inspect it. If it is stiff with flux, replace it. Filter Retainer Remove the filter retainer and push out the ceramic paper filter. Ceramic Paper Filter (S) (No.A1009) 2 Reassemble the filter case. Ceramic Paper Filter (S) (No.A1009) Secure the vacuum outlet cap. CAUTION Set the ceramic paper filter (S) for the filter retainer (station). Using the ceramic paper filter (L) in the filter retainer may cause to break or the power to drop. Apply silicone grease to the O-ring (S20) and securely tighten the vacuum outlet cap to prevent air leakage. Exhaust Filter Replacement WARNING Unplug the power cord before starting this procedure. Rear Panel CAUTION Please make sure to remove piping of the compressed air before you start cleaning. If you clean the ejector with the pressured air pipe still connected, the compressed air may cause the nozzle and exhaust pipe to suddenly fly off when the ejector cover is removed. 1 Disassemble the unit. • Remove the rear panel. • Remove the cover. 15 Cover Remove the screws Remove the cover screws. (right/left) • Remove the exhaust filter which covers the ejector. Replace it if it is dirty. Exhaust filter • Remove the ejector cover. If the noise filter (No.B1269) inside the cover is very dirty, replace it. • Remove the exhaust pipe and spacer from inside the ejector. *Pinch the tip of the exhaust pipe and pull dirmly.It can be removed together with the spacer. Ejector Exhaust pipe Spacer Noise filter Ejector cover 2 Clean the inside. • Inside of the ejector CAUTION Do not use thinner as a cleaning agent. • Clean the inside of the ejector, the tip of the nozzle and the surrounding area. Remove any dirt with a cotton swab soaked in alcohol. • Soak the exhaust pipe in alcohol and clean the inside of the pipe with a soft stick-like material. 3 Reassemble in reverse order. Clean the tip of the inner nozzle and the surrounding area. • Inside of the ejector Clean the inside with a stick-like material. 16 6. Replacement Parts Replacing the Heating Element WARNING Unplug the power cord before starting this procedure. The resistance value of a working heating element is 2-4Ω at 23°C (73° F). If the value you get is outside this range, replace the heating element. Remove the filter pipe. 1 Disassemble the heating parts. 2 Separate the housing. Housing Unscrew the screws. 3 Detach the terminal and remove the heating element. Glass Tube 17 Detach the terminal. 4 Insert a new heating element and reassemble. (Heating element 24V-50W) Cover the glass tube on the connecting part. CAUTION Bend the lead before inserting it. Before reassembling enclosure, make sure connectors are completely covered by the glass tube. Push in. Position the leads in groove and press them into place. Be careful that the leads do not get caught in the housing. 5 Recalibrate the temperature. The resistance of new heating element varies, resulting in variations in operating temperatures. It is necessary to recalibrate the temperature every time the heating element is replaced. • Set the temperature control knob to 1 and allow the gun to warm up for 3 minutes. • Using a tip thermometer, adjust the temperature calibrator (marked “CAL”) until the nozzle temperature reads at 380°C (716° F). Adjust the temperature calibrator (CAL) with a straight-edge (–) screwdriver. High Low 18 7. Parts List (Station) Note: Spare or repair parts do not include mounting screws, if they are not listed on the description. Pan Head Screw with Washer M4×8 29 Pan Head Screw with Washer M4×8 22 Pan Head Screw with Washer M3×6 25 18 27 External Tooth Lock Washer nominal size 4 26 19 17 28 Pan Head Screw M5×10(4) Pan Head Screw with Washer M3×6(2) 16 Pan Head Screw with Washer M4×8 12 14 20 28 21 11 23 Plain Washer nominal size 4 (4) 24 Internal Tooth Lock Washer nominal size 4 (2) Truss Screw (Zn, black) M4 x 5 (2) 19 Item No. Part No. 1 B1029 2 A1009 3 B1063 4 B1034 5 B1031 6 B1064 7 B2069 8 B1038 9 B1036 10 B1028 B1093 11 12 B1061 13 B1044 Part Name Vacuum outlet cap Ceramic paper filter (S) Filter retainer O-ring (S20) Vacuum outlet retainer Filter case joint Front panel Cover for securing screw Receptacle Knob Cover Handle Temp. control set screw clamp Specifications 10 pcs. With o-ring (S20) Set of 4 One side One side Item No. Part No. 14 B1073 15 B2071 16 B1069 17 B1070 18 B1071 19 B1074 20 B1075 21 B1076 B1072 B1103 22 B1136 B1137 B2330 23 B1067 Part Name Joint hose P.W.B. Ejector Exhaust filter Exhaust filter retaining clip Solenoid valve Elbow joint Pressure hose Transformer Transformer Transformer Transformer Transformer Chassis Specifications With potentiometer 100-24V 120-24V 110-24V 220-24,230-24,240-24V 230-24V (CE) 12 Pan Head Screw M3×55 11 Tapping Screw M2.6×6 (2) Tapping Screw M2.6×8 (4) 13 15 30 8 7 19 31 4 6 Pan Head Screw M5×10(4) 3 5 Item No. 24 25 26 27 28 Part No. B1037 B2070 B1041 B1134 B1042 B1138 B1139 B1275 B2318 B1065 B1127 Part Name Rubber stopper Rear panel Fuse holder Fuse holder(s) Fuse Fuse Fuse Fuse Fuse Female connector Female connector 32 10 9 16 2 1 Specifications Set of 4 With rating seal w/o Fuse w/o Fuse Australian 240V 125V-2A/100,110V 250V-1A/220,230V 250V-1A S/Australian 240V 250V-2A(U)/120V 0.63A (CE) 120V Item No. Part No. B2068 B2079 B2081 B2082 29 B2320 B2321 B2490 B3505 30 B1078 31 B1084 32 B1269 Part Name Power cord, 3 wired cord & American plug Power cord, 3 wired cord but no plug Power cord, 3 wired cord & Australian plug Power cord, 3 wired cord & BS plug Power cord, 3 wired cord & European plug Power cord, 3 wired cord & BS plug Power cord, 3 wired cord & Chinese plug Power cord, 3 wired cord & American plug Potentiometer Switch Noise filter Specifications U.S.A. CE CE 20 1 7. Parts List (Desoldering (Desoldering Station) Gun) 2 4 3 5 6 20 Pan Head Screw (Sus) M2.6×7 (3) 7 Tapping Screw M3×5 9 18 17 11 8 19 Pan Head Screw M2.6×3 16 Item No. Part No. 1 A1314 2 A1030 3 A1033 4 B2073 5 A1012 6 B1018 7 B1019 8 B1020 9 B2074 10 B1023 A1319 11 Part Name Front holder Spring filter Ceramic paper filter (L) Filter pipe O-ring (P12) Back holder assembly Release knob Spring for release knob Housing Hose Packing Specifications Set of 10 Set of 10 With front holder & filters With o-ring (P12) With screws 15 25 14 21 22 10 12 Tapping Screw M3×8 (2) 23 Pan Head Screw M3×8 (3) 24 Item No. Part No. 12 B1025 13 B1024 14 B1022 15 B1026 16 B1021 17 A1313 18 A1003 19 B1723 20 B1724 21 B1094 22 B1095 23 A1042 24 B1470 25 B3048 21 9 Part Name Cord assembly Cord holder Cord stopper Micro switch Trigger Heating element Nozzle (S) Element cover Nut Spring iron holder Cleaning pin holder Cleaning sponge Iron holder base Wrench Specifications With micro switch & plug Set of 4 24V, 50W ø1.0 (0.04 in.) 13 8. Specifications Model No. Power Consumption Part Name Output Voltage Vacuum Generator Vacuum Pressure (max.) Suction Flow Nozzle to Ground Potential Nozzle to Ground Resistance Applied Air Pressure Compressed Air Consumption Dimensions Weight (w/o cord) Replacement Parts HAKKO 475 70W Part No. A1002 A1003 A1004 A1005 A1006 A1007 AC 24V Ejector type 93kPa (700 mm Hg) (28 in. Hg) 20 l/min.* < 2mV < 2Ω 490kPa (5.0kgf/cm2) 1.62 c.f.m. (46l/min.) 165(W) × 135(H) × 260(D)mm (6.50 × 5.31 × 10.24 in.) 3.0kg (6.6lb.) Part No. øA A1002 0.8mm (0.03 in.) A1003 1.0mm (0.04 in.) *This suction flow is measured at the filter case suction port of Station. Desoldering Gun Model No. HAKKO 809 Part No. C1183 Power Consumption AC 24V / 50W Temperature Range 380 to 480°C (716 to 896°F) Insulation Resistance > 300MΩ at 420°C (790°F) Nozzle Inside Diameter ø1.0mm (0.04 in.) (nozzle S standard) Dimensions 135(W) × 174(H)mm (5.31 × 6.85 in.) Weight (w/o cord) 200g (0.44lb.) Part Name Nozzle S ø0.8mm (0.03 in.) Nozzle S ø1.0mm (0.04 in.) Nozzle ø0.8mm (0.03 in.) Nozzle ø1.0mm (0.04 in.) Nozzle ø1.3mm (0.05 in.) Nozzle ø1.6mm (0.06 in.) Condition of measurement • Insulation resistance The insulation resistance was measured between the nozzle and the lead of the heating element using a 500 V DC insulation resistance meter. Caution: The insulation resistance cannot be measured between the nozzle and the power plug as the transformer between the secondary part (heating element) and the primary part acts as an insulator. • Voltage leakage The voltage leakage was measured between the nozzle and the grounding plug at a temperature of 480°C (896°F) using an AC mV meter. Caution: Be sure to ground the unit before measuring the voltage leakage. • Specifications and design are subject to change without notice. 9. Wiring øB 1.8mm (0.07 in.) 2.0mm (0.08 in.) Specifications Part No. A1004 A1005 A1006 A1007 øA 0.8mm (0.03 in.) 1.0mm (0.04 in.) 1.3mm (0.05 in.) 1.6mm (0.06in.) øB 2.3mm (0.09 in.) 2.5mm (0.1 in.) 3.0mm (0.12 in.) 3.0mm (0.12 in.) Part No. B1215 B1086 B1087 B1088 B1089 B1302 B1303 B1304 B1305 Part Name Cleaning pin Cleaning pin Cleaning pin Cleaning pin Cleaning pin Cleaning drill Cleaning drill Cleaning drill Cleaning drill Specifications for heating element for ø0.8mm (0.03 in.) nozzle for ø1.0mm (0.04 in.) nozzle for ø1.3mm (0.05 in.) nozzle for ø1.6mm (0.06 in.) nozzle for ø0.8mm (0.03 in.) nozzle for ø1.0mm (0.04 in.) nozzle for ø1.3mm (0.05 in.) nozzle for ø1.6mm (0.06 in.) nozzle Part No. B2073 A1009 A1033 A1030 A1313 A1028 A1042 Part Name Filter pipe Ceramic paper filter (S) Ceramic paper filter (L) Spring filter Heating element Silicone grease Cleaning sponge Specifications w/front holder & filters for filter case 10pcs. for filter pipe 10pcs 10pcs. 24V, 50W P.W.B. M2 H2 1 2 TRANS H1 TRANS M1 2 2 1 1 Solenoid Valve 4 3 Black Receptacle 24V Power Switch White Transformer Fuse Holder TR 4 4 1 1 Power Cord 22