ETC RA58-P/1212EK.42THSP

Incremental Encoders
With the optical transformation, a line-coded disc made of metal,
plastic or glass and positioned on a rotary bearing interrupts the infra
red light ray emitted by gallium arsenid sender diode. The number of
lines determines the resolution, i.e. the measuring points within
a revolution. The interruptions of the light ray are sensed by the
receptor element and electronically processed. The information is then
made available as a rectangular signal at the encoder output.
Examples for typical applications of incremental encoders:
n Franking machines
n Door closing devices for trains
n Desktop robots
n Lens grinding machines
n Plotters
n Testing machines for optical
waveguides
n Scattering machines
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
n Tampon printing machines
n Ultrasonic welding
n Screwing machines
n Labelling machines
n x/y indication
n Analysis devices
n Drilling machines
n Mixing machines
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Incremental Encoders
Incremental encoders are sensors capable of generating signals
in response to rotary movement. In conjunction with mechanical
conversion devices, such as rack-and-pinions, measuring wheels or
spindles, incremental shaft encoders can also be used to measure
linear movement. The shaft encoder generates a signal for each
incremental change in position.
Incremental Encoders
Type
RI 30
RI 36
Special features
n small encoder for industrial applications
n low power consumption
n high immunity to interference
n cable lengths up to 100 m
n suitable for high pulse frequencies
n high level of protection
n applications, e.g.
CNC machine centers,
handling systems, motors,
medical technology, textile machinery
n small industrial encoder for high numbers
of pulses
n high operating safety
n applications, e.g.
CNC axles, machine tools,
robots, special machinery,
high-speed winding machines
Number of pulses
Technical Data - mechanical
Flange
5 ... 1,500
5 ... 3,600
S = synchro flange, R = round flange
S = synchro flange, R = round flange
Shaft diameter
Absolute max. shaft load radial/axial
5 mm
30 N/15 N (6.5/3.3 lbs)
6 mm/6,35 mm
30 N/15 N (6.5/3.3 lbs)
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
10,000 RPM
≤ 0.2 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
Cable axial/radial
Ø 30 mm
60 g approx.
10,000 RPM
≤ 0.3 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
Cable or connector axial/radial
Ø 36 mm
80 g approx.
RS 422/push-pull
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull))
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
RS 422/push-pull
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1:1
± max. 25° electrical
1:1
± max. 25° electrical
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Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
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E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Encoders
RI 58
RI 59
RX 70-TI
n universal industrial encoder
n up tp 40,000 steps with 10,000 pulses
n high signal accuracy
n protection class up to IP 67
n operating temperature up to 100°C
n flexible due to many flange and
connector variants
n suitable for high shock loads
n applications e.g.
machine tools, CNC axles,
packaging machinery, motors, drives,
injection moulding machines,
sawing machines, textile machinery
1 ... 10,000
n stainless steel encoder with high degree
of protection
n high corrosion resistance
n suitable for use in food production
n applications e.g.
packaging machinery, filling plants,
washing systems, mixing machines
n explosion-proof according to class II
of EEX d IIC T6/T4
n highest operating safety
n applications e.g.
lacquering lines, surface processing
machines, filling plants,
mixing machines, silo systems
1 ... 10,000
1 ... 10,000
S = synchro flange, K = clamping flange,
G, Q = square flange,
M = synchro clamping flange
6 mm/6.35 mm/7 mm/10 mm/9.52 mm/12 mm
Ø 12 mm
- 180/140 N (39/30 lbs)
Ø 7 ... 10 mm
- 160/107 N (35/24 lbs)
Ø 6 mm/6,35 mm - 110/60 N (24/13 lbs)
10,000 RPM
≤ 0.5 Ncm
65/64, 67/67
as per DIN VDE 0160, protection class III
RI 58-O: -10...+70 °C/RI 58-T: -25...+100 °C
Cable or connector axial/radial
Ø 58 mm, square flange = 63.5 mm / 80 mm
300 g approx.
Q = square flange
K = clamping flange
9.52 mm/10 mm
160/107 N (35/24 lbs)
10 mm
160/107 N (35/24 lbs)
10,000 RPM
≤ 0.5 Ncm
IP 67/67
as per DIN VDE 0160, protection class III
-10...+ 70 °C
Cable radial
Ø 58 mm, square flange = 63.5 mm
620 g approx.
6,000 RPM (T6), 10,000 RPM (T4)
≤ 0.5 Ncm
IP 65/64
as per DIN VDE 0160, protection class III
-10...+ 40 °C (T6), -20...+60 °C (T4)
Cable axial
Ø 70 mm
1,400 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1:1
± max. 25° electrical
1:1
± max. 25° electrical
1:1
± max. 25° electrical
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Incremental Encoders - with hollow shaft
Type
RI 36-H
RI 58-H
Special features
n miniature industry encoder for high
numbers of pulses
n short mounting depth
n easy mounting procedure
n applications, e.g.
motors, machine tools, packaging
machines, robots, automated
SMD equipment
n through hollow shaft
n high accuracy due to integrated coupling
n secure shaft mounting
n applications e.g.
textile machinery, motors,
drives, copiers
Number of pulses
Technical Data - mechanical
Flange or shaft fixation
5 ... 3,600
1 ... 5,000
Clamping shaft (one side open) with front
clamping ring; spring plate as torque support
hollow shaft 4 mm/6 mm/8 mm/10 mm
misalignment radial ±0.15 mm,
misalignment axial ±0.5 mm
S = synchro flange
Shaft diameter
Absolute max. shaft load radial/axial
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
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Shaft Encoders 2001
10,000 RPM
≤ 0.3 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
1.5 m cable* axial/radial
Ø 36 mm
ca. 80 g
Hollow shaft 10 mm/12 mm
misalignment axial ± 0.4 mm
misalignment parallel 0.4 mm
misalignment angular 1°
3,000 RPM
≤ 2 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
cable radial
Ø 58 mm
210 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull))
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull))
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1:1
± max. 25° electrical
1:1
± max. 25° electrical
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E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Encoders - with hollow shaft
Type
RI 58-D
RI 76 TD
Special features
n direct mounting without coupling
n flexible hollow shaft concept up
to 14 mm
n through hollow shaft or as end shaft
(blind shaft)
n simple installation with clamping
ring or fixing screws
n short mounting depth of only 33 mm
n operating temperature up to 100 °C
(RI 58 TD)
n applications, e.g.
positioning drives, length measuring
machines, motors
n through hollow shaft
n shaft diameters 15 to 42 mm
n external diameter only 76 mm
n simple installation with clamping ring
front or rear
n operating temperature up to 100 °C
n applications e.g.
motors, printing machines, elevators
Number of pulses
1 ... 5,000
1…10,000
E= synchro flange with blind shaft
F, D, H = Synchro flange with clamping shaft
D = clamping ring front (flange side)
H = clamping ring rear (cover side)
Shaft diameter
Hollow shaft 10 mm/12 mm/14 mm
Hollow shaft 15…42 mm
Absolute max. speed
6,000 RPM
6,000 RPM (depends on version)
Torque
≤ 1.7 Ncm
3…10 Ncm (depends on version)
Protection class Housing/Bearing
IP 65/64
IP 50/40, Option: IP 65/64
General design
as per DIN VDE 0160, protection class III
as per DIN EN 61010, protection class III
Operating temperature
-10...+70 °C (Option: -25...+100 °C)
-25...+100 °C
Connection
Cable or connector radial
Cable radial
Size
Ø 58 mm
Ø 76 mm
Weight
170 g approx.
320…580 g approx. (depends on version)
Technical data - electrical
Output
RS 422/push-pull/push-pull complementary
RS 422/push-pull/push-pull complementary
Supply voltage (SELV)
5 VDC/10...30 VDC
5 VDC/10...30 VDC
Max. intrinsic power consumption
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
Max. pulse frequency
300 kHz (RS 422)
200 kHz (push-pull)
300 kHz (RS 422)
200 kHz (push-pull)
Output load
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
Alarm output
NPN-O.C. 5 mA
NPN-O.C. 5 mA
Pulse duty factor
1:1
1:1
Pulse width error
± max. 25° electrical
± max. 25° electrical
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Technical Data - mechanical
Flange or shaft fixation
Pulse shape
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Incremental Encoders - Economy Types
Replacement
for RIS and
RI 31
Replacement
for RI 39
Type
RI 32
RI 38
Special features
n economy encoder for small devices
n long life due to ball bearings
n low torque
n application e.g.
laboratory devices, fitness machines,
crimping machines, tampon printing
machines, small grinding machines
n encoder for universal mounting due
to front or rear fixing
n long life due to ball bearings
n low torque
n applications e.g.
small motors, laboratory devices,
labelling devices, plotters,
length measuring machinges
Number of pulses
5 ... 1,500
5 ... 1,024
Technical Data - mechanical
Flange or shaft fixation
R = round flange
Q = square flange
Shaft diameter
5 mm/6 mm
6 mm
Absolute max. shaft load radial/axial
30 N/15 N (6.5/3.3 lbs)
30 N/15 N (6.5/3.3 lbs)
Absolute max. speed
6,000 RPM
10,000 RPM
Torque
≤ 0.05 Ncm
≤ 0.2 Ncm
Protection class Housing/Bearing
IP 50/40
IP 50/40
General design
as per DIN VDE 0160, protection class III
as per DIN VDE 0160, protection class III
Operating temperature
-10°...+60 °C
-10°...+60 °C
Connection
cable, radial/axial
cable radial
Size
Ø 30 mm
39 x 39 mm
Weight
50 g approx.
60 g approx.
Technical data - electrical
Output
push-pull
push-pull
Supply voltage (SELV)
5 VDC or 10...30 VDC
5 VDC or 10...30 VDC
Max. intrinsic power consumption
40 mA (5 VDC), 30 mA (24 VDC)
40 mA (5 VDC), 30 mA (24 VDC),
Max. pulse frequency
300 kHz (5 VDC)
200 kHz (10 ... 30 VDC)
300 kHz (5 V)
200 kHz (10 ... 30 V)
Output load
push-pull with short circuit protection:
10 mA (5 VDC),
30 mA (10...30 VDC)
push-pull with short circuit protection:
10 mA (5 VDC),
30 mA (10...30 VDC)
Alarm output
NPN-O.C. 5 mA
NPN-O.C. 5 mA
Pulse duty factor
1:1
1:1
Pulse width error
± max. 25° electrical
± max. 25° electrical
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Pulse shape
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E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Encoders - Economy Types
Replacement
for RIM
Type
RI 41
RI 42
Special features
n economy encoder
n high mechanical life
n applications e.g.
small motors, graphic machines,
desktop robots, wood working machines
n economy encoder
n high protection IP 65
n push-pull or NPN-O.C.
n applications, e.g.
textile machinery
Number of pulses
5 ... 3,600
5 ... 1,024
Technical Data - mechanical
Flange or shaft fixation
R = round flange
R = round flange
Shaft diameter
6 mm
6 mm
Absolute max. shaft load radial/axial
30 N/15 N (6.5/3.3 lbs)
30 N/15 N (6.5/3.3 lbs)
Absolute max. speed
10,000 RPM
10,000 RPM
Torque
≤ 0.2 Ncm
≤ 1 Ncm
Protection class Housing/Bearing
IP 50/40
IP 65/64
General design
as per DIN VDE 0160, protection class III
as per DIN VDE 0160, protection class III
Operating temperature
-10°...+70 °C
0°...+60 °C
Connection
cable radial
cable axial
Size
Ø 40 mm
Ø 40 mm
Weight
60 g approx.
approx. 75 g
Technical data - electrical
Output
push-pull
push-pull/push-pull complementary/
NPN-O.C
Supply voltage (SELV)
5 VDC or 10...30 VDC
5 VDC/10...30 VDC/10...24 VDC
Max. intrinsic power consumption
40 mA (5 VDC), 30 mA (24 VDC),
40 mA (5 VDC), 30 mA (24 VDC),
Max. pulse frequency
300 kHz (5 VDC)
200 kHz (10 ... 30 VDC)
300 kHz (5 V)
200 kHz (10 ... 30 V)
50 kHz (10...24 VDC)
Output load
push-pull with short circuit protection:
10 mA (5 VDC),
30 mA (10...30 VDC)
NPN-O.C.:30 mA (10...24 VDC)
push-pull with short circuit protection
10 mA (5 VDC),
30 mA (10...30 VDC)
Alarm output
NPN-O.C. 5 mA
NPN-O.C. 5 mA
Pulse duty factor
1:1
1:1
Pulse width error
± max. 25° electrical
± max. 25° electrical
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Pulse shape
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
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Measuring Signals
SINGLE-CHANNEL
SHAFT ENCODERS
Single-channel shaft encoders have only one
output channel (A). They are used wherever it
is not necessary to detect the direction of
rotation, such as in adding or subtracting
counters or tachometers.
TWO-CHANNEL
SHAFT ENCODERS
These shaft encoders use two scanning
systems, and output the signal pulses generated on two output channels (A and B).
The output pulses from the two channels are
90° out of phase. A downstream logic circuit
can derive the encoder’s direction of rotation
from this phase shift. Two-channel shaft
encoders are used wherever it is necessary to
detect the direction of rotation, such as in
up/down counters or positioning devices.
THREE-CHANNEL
SHAFT ENCODERS
In principle, these are two-channel shaft
encoders which supply one pulse per revolution of the encoder on a third channel (N).
This pulse is needed for precise deter-mination of a reference position, for example. It is
called the zero signal or reference signal.
Shaft encoders with a zero signal are used
very often in positioning systems.
HENGSTLER SHAFT ENCODERS
All incremental HENGSTLER shaft encoders of
the new generation with OPTOASIC are
three-channel shaft encoders.
When applied as single- or two-channel
shaft encoders the dispensable output signals can be omitted.
OUTPUT SIGNALS
Phase
offset
Measuring pitch
Channel A
Channel B
Channel N
Reference pulse
(zero signal)
Shaft turning clockwise (cw)
seen from front of encoder
EVALUATION
The resolution of a two-channel shaft
encoder can be doubled or quadrupled in the
subsequent circuitry. This enables the
resolution of a two-channel encoder with
The shaft encoders supply two squarewave
pulses offset by 90° A and B, and a reference
pulse N (zero signal) as well.
In order to suppress spurious pulses, certain
output circuits (RS 422 and push-pull) generate inverted signals (A, B, N), such as in
models RI 30, RI 36, RI 58, RI 58-H, RI 76-TD
and RI 58-D.
The measuring pitch is defined as the value
of the distance between two pulse edges of
A and B.
2,500 lines per rev. to be increased electronically to 5,000 or 10,000 pulses per revolution (see diagram below).
Channel A
Channel B
Single
evaluation
Double
evaluation
Quadruple
evaluation
Possible evaluation of two-/three-channel shaft encoders
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Maximum Speed, Protection Class
SPEED
The maximum permissible speed of a shaft
encoder is derived from:
The functional speed of an encoder is obtained by the equation:
• the mechanically permissible r.p.m,
• the minimum permissible pulse-edge
spacing of the square-wave output signals of the shaft encoder for the subsequent circuitry, which depends on the
tolerance of the phase offset,
• the functional speed, which is limited by
the pulse frequency.
nmax = fmax · 103 · 60 / Z
nmax = maximum functional speed [r.p.m.]
f max = maximum pulse frequency of shaft
encoder, or input frequency of downstream circuitry [kHz]
z = number of pulses of shaft encoder
RPM
The mechanically permissible r.p.m. is specified for each shaft encoder among the
mechanical characteristics.
In general, the control circuitry does not permit less than a certain minimum edge spacing between the square-wave output signal
pulses. The minimum pulse-edge spacing is
specified for each model of shaft encoder
among the electrical characteristics.
Number
of
pulses
Maximum permissible speed as a function of number of
pulses and signal frequency of shaft encoder
PROTECTION CLASS
All encoders of the industrial types RI 30,
RI 36, RI 58, RI 58-H, RI 58-D, RX 70-I as
well as the absolute encoders RA 58, comply
with protection class IP 65 according to EN
60529 and IEC 529, unless otherwise stated.
These specifications are valid for the housing
and the cable output and also for plugged in
socket connectors.
The shaft input complies with protection
class IP 64. If however the encoder is mounted vertically, there must be no standing
water present at the shaft input and the ball
bearings.
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
In case the standard protection class IP 64 is
not sufficient for the shaft input, e.g. with
vertical mounting of the encoder, the encoders must be protected by additional labyrinth or pot-type seals. On request our encoders are also available with protection class
IP 67 for the shaft input and for the housing.
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Examples of Flange Mounting
FLANGE TYPE OVERVIEW
SHAFT ENCODERS
WITH CLAMPING FLANGE
S = Synchro flange
K =Clamping flange
Q = Square flange
R = Round flange
The shaft encoders with a clamping flange can be installed in following ways:
• by means of various flange adapters (see “Accessories”),
• by means of the clamping flange itself,
• by means of the fastening threads provided on the face,
• by means of an angle bracket (see Accessories”).
The encoder housing is centered by means of the clamping flange.
Flange adapter
Mounting by fastening threads
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Shaft Encoders 2001
Clamping flange
Mounting by angle bracket
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Examples of Flange Mounting
SHAFT ENCODERS
WITH SYNCHRO FLANGE
The shaft encoders with synchro flange can be installed in two ways:
• by means of the synchro flange and three clamping eccentrics (see “Accessories”),
• by means of the fastening threads provided on the face.
The encoder is centered by means of the centering collar on the flange.
Clamping eccentric
Mounting bell
SHAFT ENCODERS
WITH SQUARE FLANGE
The shaft encoders with square flange can be installed in two ways:
• by means of the fastening threads provided on the face,
• by means of an angle bracket.
The encoder is centered by means of the centering collar on the flange.
Mounting by fastening threads
SHAFT ENCODERS
WITH ROUND FLANGE
Angle bracket
The shaft encoders with round flange can be installed in two ways:
• by means of the fastening threads provided on the face,
• by means of an angle bracket.
The encoder is centered by means of the centering collar on the flange.
Mounting by fastening threads
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Angle bracket
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Examples of Flange Mounting
SHAFT ENCODERS
WITH HOLLOW SHAFT
(RI 58-H)
a) Mounting by screws
1 Hollow-shaft encoder
2 “B”-side of drive shaft
3 Fastening screws (M4)
b) Mounting by clamping eccentrics
1 Hollow-shaft encoder
2 “B”-side of drive shaft
3 Clamping eccentrics
4 Fastening screws
Mounting of version F, D (Clamping shaft)
Mounting of version E (Blind shaft)
1
2
3
4
1
2
3
4
5
6
SHAFT ENCODERS
WITH HOLLOW SHAFT
(RI 58-D/G)
Torque spring
Clamping ring with cross-recess screw
Straight pin
Actuating shaft
Torque spring
O-ring
Straight pin
Actuating shaft with threaded bore
M4-screw with spring washer
Cap
SHAFT ENCODERS WITH
SOLID SHAFT
Connection of solid-shaft encoders to the shaft is by means of a coupling.
The coupling compensates for axial movements and lack of alignment between the shaft
encoder and the drive shaft, thus preventing excessive bearing loads on the encoder shaft.
For further details please refer to heading “Accessories”.
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Shaft Encoders 2001
Output
RS 422
OUTPUT CIRCUIT
Recommended input circuitry
Output
1)
TECHNICAL DATA
Cable screen:
- not existing for RI 32, 38, 42
- connected to encoders housing for RI 30, 36, 58, 59, 76 and RX 70
Code Letter
R = RS 422 + Alarm 3) (with UB = 5/10...30 VDC)
T = RS 422 + Sense 4) (only with UB = 5 VDC)
Output signals shaft
turning clockwise (cw)
seen from front
of encoder
Square wave pulses
(TTL) for channels A, B, N
and their inverted
signals A, B, N
Delay times
at 1.5 m cable
≤ 100 ns ≤ 100 ns
Pulse shape
Pulse duty factor
Pulse width error 1)
Max. pulse frequency
Output voltage
Output level
Output load max.
Short circuit protection
Pole protection of UB
CABLE LENGTH
1:1
± 25° electrical
300 kHz
0... + 5 VDC 2)
H ≥ 2.5 VDC/L ≤ 0.5 VDC (TTL-level)
± 30 mA
with UB = 5 VDC: only 1 channel at a time for max. 1 s
(standard RS 422-driver)
with UB = 10...30 VDC: short circuit proof for all channels
due to integrated controller
with UB = 5 VDC:
no
with UB = 10...30 VDC: yes
1) distance
3) Description
2) also
from A to B is at least 0.45 µs (at 300 kHz)
for UB = 10...30 VDC
4) Description
- see Outputs-Alarm
- see Outputs-Sense
depending on voltage and frequency (at 25°C) 1):
length
RS 422
10 m
5 VDC, 300 kHz
50 m
5 VDC, 300 kHz
100 m
5 VDC, 300 kHz
1)
with respect to Hengstler own cables
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Shaft Encoders 2001
55
Output
Push-pull
OUTPUT CIRCUIT
Recommended input circuitry
Output
1)
TECHNICAL DATA
Cable screen:
- not existing for RI 32, 38, 42
- RI 41, not connected to encoder housing
- connected to encoders housing for RI 30, 36, 58, 59, 76 and RX 70
Code Letter
K = push-pull, 10 mA with UB = 5 VDC
or push-pull, 30 mA with UB = 10...30 VDC
D = push-pull, 30 mA with UB = 5 VDC
Output signals shaft
turning clockwise (cw)
seen from front
of encoder
Squarewave pulses
(TTL or HTL) for
channels A, B, N
Delay times
with 1.5 m Cable
≤ 250 ns ≤ 250 ns
Pulse shape
Pulse duty factor
Pulse width error 1)
Max. pulse frequency
Output voltage
Output level
Output load max.
Short circuit protection
Pole protection of UB
1)
2)
CABLE LENGTH
Distance A to B min. 0.45 µs (at 300 kHz)
only 1 channel at a time for max. 1 s
depending on voltage and frequency (at 25°C) 1):
length
push-pull (K)
push-pull (D)
5 VDC, 10 mA
5 VDC, 30 mA
10 m
300 kHz
300 kHz
50 m
300 kHz
100 m
300 kHz
1)
56
1:1
± 25° electrical
300 kHz (see cable length)
0... + UB
K
K
D
push-pull (10...30 V) push-pull (5 V) push-pull (5 V)
H ≥ UB -3V
H ≥ 2,5 V
H ≥ 2,5 V
L≤2V
L ≤ 0,5 V
L ≤ 0,5 V
± 30 mA
± 10 mA
± 30 mA
all channels
all channels
1 channel 2)
with UB = 5 VDC: output K yes, output D no
with UB = 10...30 VDC: yes
Shaft Encoders 2001
push-pull (K)
10...30 VDC, 30 mA
12 VDC, 200 kHz
24 VDC, 200 kHz
30 VDC, 200 kHz
12 VDC, 200 kHz
24 VDC, 200 kHz
30 VDC, 100 kHz
12 VDC, 200 kHz
24 VDC, 100 kHz
30 VDC, 50 kHz
with respect to Hengstler own cables
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Output
Push-pull complementary
Recommended input circuitry
output
1)
TECHNICAL DATA
Cable screen connected with encoder housing
Code Letter
Output signals shaft
turning clockwise (cw)
seen from front
of encoder
I = push-pull complementary (with UB = 10...30 V)
Square wave pulses
(HTL) for channels A, B, N
and their inverted
signals A, B, N
Delay times
at 1.5 m cable
≤ 250 ns ≤ 250 ns
Pulse shape
Pulse duty factor
Pulse width error 1)
Max. pulse frequency
Output voltage
Output level
Output load max.
Short circuit protection
Pole protection of UB:
1)
CABLE LENGTH
1:1
± 25° electrical
200 kHz (see cable length)
0... + UB
H ≥ UB -3 V/L ≤ 2 V
± 30 mA
short circuit proof for all channels
due to integrated controller
yes
distance from A to B is at least 0.7 µs (at 200 kHz)
depending on voltage and frequency (at 25°C) 1):
length
push-pull complementary
10 m
12 VDC, 200 kHz
24 VDC, 200 kHz
30 VDC, 200 kHz
50 m
12 VDC, 200 kHz
24 VDC, 50 kHz
30 VDC, 25 kHz
100 m
12 VDC, 150 kHz
24 VDC, 25 kHz
30 VDC, 12 kHz
1)
with respect to Hengstler own cables
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
57
Output
Alarm
OUTPUT CIRCUIT
Encoder
TECHNICAL DATA
Output
Output load max.
Output Level
Malfunction indication time
FUNCTION
NPN - open collector
5 mA/24 V at UB = 5 VDC
5mA/32 V at UB = 10...30 VDC
Output active (failure condition): L ≤ 0.7 VDC
Output inactive: highohmic (if necessary: get H-level by
an external pull-up resistor)
≥ 20 ms
The rotary encoders are equipped with an electronic monitoring system which reports
malfunctions via a separate alarm output.
The alarm output can be used for selecting an optical display (LED; for circuit, see above) or
the control system (SPC or similar).
Moreover, the alarm outputs of several encoders can be interconnected to a common
“systems alarm” by means of a parallel connection. The following malfunctions are indicated:
Category I
- damaged disks
Category II
- overtemperature
- defective LED
- overload (e. g.
due to short circuit)
Category III
- voltage range
1 VDC < U < 4 VDC
- voltage drop on the
supply lines
- contamination
Category I malfunctions cannot be corrected; the encoder must be replaced.
Category II malfunctions are detected by means of a thermal monitoring unit in the electronic
system. The alarm message is cleared after the cause of temperature increase has been
removed.
Category III malfunctions indicate insufficient supply voltage. Also included in this category
are transients in the supply voltage, e.g. due to electrostatic discharge, which may distort the
output signals.
This is corrected by
- readjustment to the correct voltage
- eliminating the cause of disturbance, i.e. by careful arrangement of the cables.
58
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Output
Sense at RS 422 (T)
OUTPUT CIRCUIT
Encoder
power pack
Senseinput
1)
2)
FUNCTION
Voltage drop due to long cable lengths
Automatic readjustment of the output voltage
(only for power packs with sense input)
The sense cables enable the measuring of the actual sensor voltage (no corruption due to voltage drop resulting from supply current and cable resistance).
Due to the voltage drop in the cables and the voltage supply, the encoder input voltage Uin is
less than the power pack output voltage Uout.
The present input voltage Uin is now output to the Sense VCC and Sense GND cables and
returns as data to the power pack.
The input resistance Ri on the power pack should amount to at least 22 MOhm so that no voltage drop occurs on these cables.
In case of power packs with sense input, it is now possible to readjust the output voltage Uout
automatically.
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
59
Code Table
for Incremental Shaft Encoders
.
- /
-
Connector 2)
(unnecessary for standard: cable with tinned lead)
A
Souriau coupling, socket
B
VDW connector, right-turning, pins
C
CONIN connector, right-turning, pins
D
CONIN coupling, left-turning, pins
E
VDW coupling, left-turning, pins
S
special version
Type
RI 30, 32, 36, 38, 41, 42, 58, 59,
RX 70, RI 76 4)
Cable length 3) (unnecessary for standard: 1.5 m)
DØ =3m
F Ø =5m
K Ø = 10 m
Connection
Version
D direct hollow shaft
H hollow shaft with integrated coupling
O standard
T high temperature
I incremental (only for RX 70)
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
T
1
2
X
Number of pulses
Supply voltage
A 5 VDC
E 10 …30 VDC
Type of flange
A
C
D
E
F
G
H
K
L
M
Q
R
S
X
synchro flange adapter
square flange adapter; 58 x 58 mm
synchro flange with continuous shaft, front clamping ring
synchro flange with blind shaft
synchro flange with clamping shaft
square flange adapter; 80 x 80 mm
synchro flange with continuous shaft, rear clamping ring
clamping flange (M3 fastening thread)
clamping flange (M4 fastening thread)
synchro clamping flange; Ø 63.5 mm
square flange; 63.5 x 63.5 mm
round flange
synchro flange
special version
1)
2)
3)
4)
Shaft Encoders 2001
PVC cable, axial
PVC cable, radial
CONIN 1) 12 pole, axial, clockwise
CONIN 1) 12 pole, radial, clockwise
TPE cable, axial
TPE cable, radial
CONIN 1) 12 pole, axial, counter clockwise
CONIN 1) 12 pole, radial, counter clockwise
BINDER 1) – 6 pole radial
MIL 1) – 10 pole radial
MIL 1) 7 pole, radial
MIL 1) 6 pole, axial
BINDER 1) 6 pole, axial
MIL 1) 10 pole, axial
MIL 1) 7 pole, axial
MIL 1) 6 pole, radial
MIL 1) 10 pole, US axial
MIL 1) 10 pole, US radial
KPT 1) 12-8P, axial
KPT 1) 12-8P, radial
special version
Output D
I
K
R
T
X
Shaft 0
1
2
3
4
5
6
7
push-pull 5 V DC=, 30 mA
push-pull, complementary + Alarm
push-pull, short circuit proof + Alarm
RS 422 + Alarm
RS 422 + Sense
special version
4 mm
6 mm
10 mm
7 mm
5 mm
6,35 mm
9,52 mm
12 mm
Protection class
8 6 x 19,5 mm
9 14 mm
A = 10 mm x 25 mm
B = 9,52 mm x 25 mm
C = 8 mm
D = 15 mm
X special version
1 IP 40 (housing IP 50)
3 IP 64 (housing IP 64)
4 IP 64 (housing IP 65)
7 IP 67 (housing IP 67)
X special version
CONIN, BINDER, MIL and KPT indicate the connectors with pins on the encoder housing
only for connection of TPE cable (E, F)
only with connection cable (A, B, E, F) and differing from standard (1.5 m resp. 1.0 m + plug)
special lengths for larger quantities on request.
e.g. RI 76 see section RI 76
E:
S:
3:
7:
K:
B:
D0:
60
-
Example:
Type:
Number of pulses:
Supply voltage:
Type of flange:
Protection class:
Shaft diameter:
Output circuit:
Type of connection:
Cable length:
RI 58-H/5000ES.37KB-D0
RI 58-H
5,000
10...30 VDC=
Synchro flange
IP 64
12 mm
push-pull short circuit proof + Alarm
PVC cabel, radial
3.0 m
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
n
n
n
n
n
n
n
NUMBER OF PULSES
TECHNICAL DATA
mechanical
Miniature encoder for industrial use
Low current consumption
High noise interference immunity
Cable lengths of up to 100 m
Suitable for high pulse frequencies
High protection class
Application e.g.:
CNC machines, manipulators, motors,
medical technology, textile machines
5 / 10 / 20 / 25 / 30 / 50 / 60 / 100 / 120 / 128 / 200 / 250 / 256 / 288 / 300 / 360 / 400 / 500
/ 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500
Other numbers of pulses available on request
Shaft diameter
Absolute max. shaft load
Absolute maximum speed
Torque
Moment of inertia
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration performance
Shock resistance
Type of connection
Housing
Flange
Weight
Bearing life
1)
TECHNICAL DATA
electrical
Type RI 30
Other cable length on request
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
5 mm
radial 30 N / axial 15 N (6.5/3.3 Ibs)
max. 10,000 RPM
≤ 0.2 Ncm
ca. 0.8 gcm2
Housing IP 64, bearings IP 64
–10 … +70 °C
–25 … +85 °C
100 m/s2 (10 … 2000 Hz)
1,000 m/s2 (6 ms)
1.5 m cable radial/axial 1), connector axial
aluminium
S = synchro flange, R = round flange
60 g approx.
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 (R, T):
5 VDC ± 10 %
with push-pull (K):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R)
A, B, N, A, B, N, Alarm
RS 422 (T)
A, B, N, A, B, N, Sense
push-pull (K)
A, B, N, Alarm
Pole protection
Output description and technical data see section „Output“.
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
61
Incremental Shaft Encoders
Industrial types
Type RI 30
DIMENSIONED DRAWINGS
(Dimensions in mm)
Synchro flange, cable
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Round flange, cable
R for alternating bending > 100 mm
R for permanent bending > 40 mm
62
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 30
Synchro flange, BINDER
Round flange, BINDER
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
63
Incremental Shaft Encoders
Industrial types
CONNECTOR 6 POLE (BINDER)
Description (push-pull)
10 … 30 VDC
Channel A
Channel N
Channel B
Alarm
GND
CONNECTION DIAGRAM
cable
Description (push-pull)
10 … 30 VDC
Channel A
Channel B
Channel N
GND
Alarm
screen 2)
1)
2)
Type RI 30
Pin
1
2
3
4
5
6
Description (RS 422)
5 VDC
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 1)
screen 2)
Lead Ø mm2
0.5
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.5
0.14
Colour
red
yellow/red
white
white/brown
green
green/brown
yellow
yellow/brown
black
yellow/black
screen2)
depending on ordering code
connected to housing
ORDERING DATA
O standard
Type of flange
Supply
S synchro flange
voltage
R round flange
A 5 VDC
E 10 … 30 VDC (only with push-pull)
R I 30–0 /
Number of pulses
5 … 1,500
1)
64
Shaft Encoders 2001
Shaft
diameter
4 5 mm
·3 4
Protection class
3 IP 64
Output
T RS 422 + Sense
K push-pull
short circuit proof
R RS 422 + Alarm
Type of
connection
A cable axial
B cable radial
N BINDER 1)
6 pole, axial
(only
push-pull)
encoder connector with pins
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 36
n Miniature industry standard encoder for high numbers of pulses
n High reliability
n Application e.g.:
- CNC axles
- Machine tools
- Robots
- Special purpose machines
- High-speed winding machines
NUMBER OF PULSES
TECHNICAL DATA
mechanical
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500 / 2,000 / 2,048 / 2,500 / 3,000
/ 3,600
Other numbers of pulses available on request
Shaft diameter
Absolute max. shaft load
Absolute maximum speed
Torque
Moment of inertia
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration performance
Shock resistance
Type of connection
Housing
Flange
Wight
Bearing life
1)
TECHNICAL DATA
electrical
Other cable length on request
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
6 mm / 6,35 mm
radial 30 N / axial 15 N (6.5/3.3 Ibs)
max. 10,000 RPM
≤ 0.3 Ncm
ca. 2.8 gcm2
Housing IP 64, bearings IP 64
–10 … +70 °C
–25 … +85 °C
100 m/s2 (10 … 2,000 Hz)
1,000 m/s2 (6 ms)
1.5 m cable or connector, axial or radial 1)
aluminium
S = synchro flange, R = round flange
80 g approx.
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 (R, T):
5 VDC ± 10 %
with push-pull (K, I):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection
Output description and technical data see section „output“.
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
65
Incremental Shaft Encoders
Industrial types
Type RI 36
DIMENSIONED DRAWINGS
Synchro flange
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Round flange
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
CONNECTOR 6 POLE (BINDER)
66
Shaft Encoders 2001
Description (push-pull)
10 … 30 VDC
Channel A
Channel N
Channel B
Alarm
GND
Pin
1
2
3
4
5
6
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
CONNECTION DIAGRAM
Cable PVC
(A, B)
Colour
red
yellow/red
white
white/brown
green
green/brown
yellow
yellow/brown
black
yellow/black
Screen 2)
1)
2)
Lead
Ø
mm2
0.5
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.5
0.14
Output
RS 422
(R, T)
5 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 1)
Screen 2)
Type RI 36
push-pull
(K)
10…30 VDC=
push-pull
complementary (I)
10…30 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm
Screen 2)
Channel A
Channel B
Channel N
GND
Alarm
Screen 2)
depending on ordering code
connected to housing
ORDERING DATA
O standard
Type of flange
Supply
S synchro flange
voltage
R round flange
A 5 VDC
E 10 … 30 VDC (only push-pull)
R I 36–0 /
Number of pulses
5 … 3,600
1)
Shaft
diameter
1 6 mm
5 6.35 mm
·3
Protection class
3 IP 64
Output
T RS 422 + Sense
K push-pull
short circuit proof
R RS 422 + Alarm
I push-pull
complementary
Type of
connection
A cable axial
B cable radial
N BINDER 1),
6 pole, axial
(only
push-pull)
J BINDER*,
6 pole, radial
(only
push-pull)
encoder connector with pins
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
67
Incremental Shaft Encoders
Industrial types
Type RI 58
n
n
n
n
n
n
n
n
Universal industry standard encoder
Up to 40,000 steps with 10,000 pulses
High signal accuracy
Protection class up to IP 67
Operating temperature up to 100 °C (RI 58-T)
Flexible due to many flange and configuration variants
Suitable for high shock ratings
Application e.g.: Machine tools, CNC axles, packing machines, motors/drives, injection
moulding machines, sawing machines, textile machines
n For EX version, see RX 70-l
Synchro flange
Clamping flange
NUMBER OF PULSES
RI 58-O
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 40 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 /
120 / 125 / 127 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 /
350 / 356 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 635 / 720 / 750 / 889 / 900 /
942 / 1,000 / 1,024 / 1,125 / 1,200 / 1,250 / 1,270 / 1,500 / 1,600 / 1,800 / 1,885 / 1,979 /
2,000 / 2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,750 / 3,925 / 3,958 / 3,968 /
4,000 / 4,096 / 4,445 / 4,800 / 5,000 / 5,400 / 6,000 / 6,875 / 7,200 / 7,680 / 7,854 / 8,000 /
8,192 / 9,000 / 10,000
other numbers of pulses available on request.
RI 58-T
(high temperature): as above, but only for the range from 4 … 2,500 pulses
other numbers of pulses available on request.
TECHNICAL DATA
mechanical
68
Shaft diameter
Absolute max. shaft load
radial / axial
6 mm/6.35 mm/7 mm/12 mm/10 mm/9.52 mm
Ø 12 mm
180/140 N (39/30 Ibs)
Ø 7…10 mm
160/107 N (35/24 Ibs)
Ø 6 mm/6.35 mm 110/60 N (24/13 Ibs)
Absolute maximum speed
10,000 RPM
Torque
≤ 0.5 Ncm (IP 65), ≤ 1 Ncm (IP 67)
Moment of inertia
synchro flange 14 gcm2 approx.
clamping flange 20 gcm2 approx.
Protection class (EN 60529)
Housing IP 65, bearings IP 64
Housing IP 67, bearings IP 67
Operating temperature
RI 58-O: –10 … +70 °C; RI 58-T: -25 … +100 °C
Storage temperature
RI 58-O: –25 … +85 °C; RI 58-T: -25 … +100 °C
Vibration proof (IEC 68-2-6)
100 m/s2 (10 … 2000 Hz)
Shock resistance (IEC 68-2-27) 1,000 m/s2 (6 ms)
Type of connection
1.5 m cable 1) or connector, axial or radial
Housing
aluminium Ø 58 mm
Flange
S = synchro flange, K = clamping flange,
G, Q = square flange, M = synchro clamping flange
Weight
360 g approx.
Bearing life
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with
a 13 lb radial load (10 mm or 9.52 mm shaft)
1) Other cable lengths on request
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
TECHNICAL DATA
electrical
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
CONNECTION DIAGRAM
CABLE PVC
2)
CONNECTION DIAGRAM
CABLE TPE
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 + Sense (T):
5 VDC ± 10 %
with RS 422 + Alarm (R):
5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection with supply voltage 10…30 VDC
Output description and technical data see section „output“.
cable PVC
(A, B)
Colour
red
yellow/red
white
white/brown
green
green/brown
yellow
yellow/brown
black
yellow/black
Screen 2)
1)
Type RI 58
Output
RS 422
(R, T)
5/10…30 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 1)
Screen 2)
push-pull
(K)
10…30 VDC=
Channel A
Channel B
Channel N
GND
Alarm
Screen 2)
push-pull
complementary (I)
10…30 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm
Screen 2)
depending on ordering code
connected to housing
cable TPE
(E, F)
Colour
brown/green
blue
brown
green
grey
pink
red
black
white/green
violet (white) 1)
Screen 3)
Output
RS 422
(R, T)
5/10…30 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 2)
Screen 3)
push-pull
(K)
10…30 VDC=
Channel A
Channel B
Channel N
GND
Alarm
Screen 3)
push-pull
complementary (I)
10…30 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm
Screen 3)
white for RS 422 + Sense (T)
depending on ordering code
3) connected to housing
1)
2)
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
69
Incremental Shaft Encoders
Industrial types
CONNECTOR 12 POLE (CONIN)
Pin RS 422 +
Sense (T)
1 Channel B
2 Sense VCC
3 Channel N
4 Channel N
5 Channel A
6 Channel A
7 N.C.
8 Channel B
9 N.C. 1)
10 GND
11 Sense GND
12 5 VDC =
1)
CONNECTOR 10 POLE (MIL)
Pin RS 422/Push-pull complementary
Euro-pinout
(connection codes 0 and K)
1/A Channel A
2/B Channel B
3/C Channel N
4/D 5/10…30 VDC =
5/E Alarm
6/F GND
7/G Channel A
8/H Channel B
9/I Channel N
10/J Screen
Pin
1/A
2/B
3/C
4/D
5/E
6/F
7/G
70
Shaft Encoders 2001
push-pull
(K)
N.C.
N.C.
Channel N
N.C.
Channel A
N.C.
Alarm
Channel B
N.C. 1)
GND
N.C.
10…30 VDC=
push-pull
complementary (I)
Channel B
Sense VCC
Channel N
Pin-assignment
connector counter
Channel N
clockwise (ccw)
Channel A
Channel A
Alarm
Channel B
N.C. 1)
GND
connector
clockwise (cw)
N.C.
10…30 VDC=
Screen for cable with CONIN connector
CONNECTOR 6/7 POLE (MIL)
CONNECTOR 6 POLE (BINDER)
RS 422 +
Alarm (R)
Channel B
Sense VCC
Channel N
Channel N
Channel A
Channel A
Alarm
Channel B
N.C. 1)
GND
N.C.
5/10…30 VDC=
Type RI 58
MIL 6 pole
Push-pull
10…30 VDC
Channel A
Channel B
Channel N
GND
Screen
-
Description (push-pull)
10 … 30 VDC
Channel A
Channel N
Channel B
Alarm
GND
Push-pull
(0 and K)
RS 422/Push-pull complementary
US-pinout
(R and T)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
10…30 VDC = 5/10…30 VDC =
Alarm
Alarm
GND
GND
Screen
Screen
N.C.
Channel A
N.C.
Channel B
Screen
Channel N
MIL 7 pole
Push-pull
Channel A
Channel B
Channel N
10…30 VDC =
Alarm
GND
Screen
Pin
1
2
3
4
5
6
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 58
DIMENSIONED DRAWINGS
Synchro flange, 58 mm
Connecting cable axial/radial
Dimensions in mm
Connector 12 pole, axial/radial
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Clamping flange, 58 mm
Connecting cable axial/radial
Connector 12 pole, axial, radial
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
DIMENSIONS
Type
Synchro flange, 58 mm
Connection
cable
connector
Clamping flange, 58 mm cable
connector
1)
Output 1)
R (with UB = 5 V), T, K, I
R (with UB = 10...30 V)
R (with UB = 5 V), T, K, I
R (with UB = 10...30 V)
R (with UB = 5 V), T, K, I
R (with UB = 10...30 V)
R (with UB = 5 V), T, K, I
R (with UB = 10...30 V)
axial L1
51.5
56
57.5
57.5
45.5
50
51.5
51.5
radial L2
41.5
56
51.5
56
35.5
50
45.5
50
R = RS 422 + Alarm, T = RS 422 + Sense, K = push-pull, I = push-pull complementary
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
71
Incremental Shaft Encoders
Industrial types
Type RI 58
DIMENSIONED DRAWINGS
Synchro clamping
flange, 63.5 mm
Dimensions in mm
Square flange 63.5 x 63.5 mm
Dimensions in mm
Square flange, 80 x 80 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
72
Dimensions in mm; *L1, L2 see clamping flange
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 58
STANDARD VERSIONS
Guide for selection of RI 58-O
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
73
Incremental Shaft Encoders
Industrial types
Type RI 58
STANDARD VERSIONS
Guide for selection of RI 58-T
Version
RI58 - T
Number
of pulses
Type of
flange **
Protection class
Housing/Bearings
Shaft
4 ... 2,500
K=clamping flange
Ø 58
S=synchro flange
Ø 58
M=syn. clamping fl.
Ø 63,5
Q=square flange
63,5 x 63,5
G=square flange
80 x 80
4=IP 65/64
7=IP 67/67
4=IP 65/64
7=IP 67/67
4=IP 65/64
7=IP 67/67
4=IP 65/64
7=IP 67/67
1=IP 50/40
3*=7 mm
6=9,52 mm
2=10 mm
7*=12 mm
1=6 mm
5=6,35 mm
6=9,52 mm
6=9,52 mm
2=10 mm
3=7 mm
Supply
voltage
Output
Connection
A=5 V DC
4=IP 65/64
E=10 ... 30 V DC
R=RS 422+Alarm
T=RS 422+Sense
K=push-pull
C= Conin, axial, clockwise
D= Conin, radial, clockwise
E= cable TPE, axial
F= cable TPE, radial
G= Conin, axial, counter clockwise
H= Conin, radial, counter clockwise
K*= MIL 10 pole, radial
O*= MIL 10 pole, axial
R*= MIL 10 pole, US axial
T*= MIL 10 pole, US radial
C= Conin, axial, clockwise
D= Conin, radial, clockwise
E= cable TPE, axial
F= cable TPE, radial
G= Conin, axial, counter clockwise
H= Conin, radial, counter clockwise
C= Conin, axial, clockwise
D= Conin, radial, clockwise
E= cable TPE, axial
F= cable TPE, radial
G= Conin, axial, counter clockwise
H= Conin, radial, counter clockwise
J= Binder 6 pole, radial
N= Binder 6 pole, axial
K*= MIL 10 pole, radial
O*= MIL 10 pole, axial
* not for IP67
** other flange versions can be realized by combination of clamping flange + flange adapter (see Accessories)
e.g. RI58 with synchro flange and 10 mm-shaft: version clamping flange with 10 mm-shaft + synchro flange adapter (1 522 328)
Further versions on request
74
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
ORDERING DATA
Please check „selection guide”
on previous pages as not all
combinations are possible!
Supply
O standard
T high temperature voltage
A 5 VDC
E 10 … 30 VDC
R I 58–
Type of flange
S synchro flange
K clamping flange
G square flange 80 x 80
Q square flange 63.5 x 63.5
M synchro clamping flange
/
Number of pulses
RI58-O: 1 … 10,000
RI58-T: 4 … 2,500
Shaft diameter
1 6 mm
2 10 mm
3 7 mm
5 6.35 mm
6 9.52 mm
7 12 mm
·
Protection
class
4 IP 64
7 IP 67
Type of connection
A PVC-cable axial 2)
B PVC-cable radial
C CONIN 1), axial clockwise
D CONIN 1), radial clockwise
E TPE-cable axial
F TPE-cable radial
G CONIN 1), axial counter clockwise
H CONIN 1), radial counter clockwise
J BINDER 1) 6 pole, radial
N BINDER 1) 6 pole, axial
Output
T RS 422 + Sense
K push-pull, short circuit proof
I push-pull complementary
R RS 422+Alarm
O MIL MS 1), 10 pole, axial
K MIL MS 1), 10 pole, radial
L MIL 1) 7 pole, radial
P MIL 7 pole, axial
MMIL 6 pole, axial
Q MIL 6 pole, radial
R MIL 10 pole, U.S. axial 3)
T MIL 10 pole, U.S. radial 3)
1 KPT 12-8 P, axial
2 KPT 12-8 P, radial
1)
2)
ACCESSORIES
Type RI 58
encoder connector with pins
European pinout
3)
U.S. pinout
Clamping eccentric
(set of three)
Ordering code 0 070 655
Spring washer coupling
hole 6/6 mm
Ordering code 3 520 081
hole 10/10 mm
Ordering code 3 520 088
Cable plug connector
for connector (CONIN), clockwise
(type of connection C, D)
Ordering code 3 539 202
for connector (CONIN), counter
clockwise (type of connection G, H)
Ordering code 3 539 229
Mounting spanner
for CONIN connectors
Ordering code 3 539 343
Extension cables
(TPE)
12-pin plug (socket) on one end
clockwise (C, D)
counter clockwise (G, H)
Ordering code
Ordering code
L=3m
1 522 348
1 522 394
L=5m
1 522 349
1 522 395
L = 10 m
1 522 350
1 522 396
TPE-cable (not made up with connectors) 3 280 112 + state required length
For more detailed specifications and other accessories see ”Accessories”
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
75
Incremental Shaft Encoders
Type RI 59
Stainless Steel
Industrial types
n
n
n
n
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 40 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 /
120 / 125 / 127 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314
/ 350 / 356 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 635 / 720 / 750 / 889 / 900
/ 942 / 1,000 / 1,024 / 1,125 / 1,200 / 1,250 / 1,270 / 1,500 / 1,600 / 1,800 / 1,885 / 1,979 /
2,000 / 2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,750 / 3,925 / 3,958 / 3,968 /
4,000 / 4,096 / 4,445 / 4,800 / 5,000 / 5,400 / 6,000 / 6,875 / 7,200 / 7,680 / 7,854 / 8,000 /
8,192 / 9,000 / 10,000
Other numbers of pulses available on request.
NUMBER OF PULSES
TECHNICAL DATA
mechanical
Shaft diameter
Absolute max. shaft load
Absolute maximum speed
Torque
Moment of inertia
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration proof (IEC 68-2-6)
Shock resistance (IEC 68-2-27)
Type of connection
Housing
Flange
Weight
Bearing life
1)
76
Stainless steel encoder with high protection class
High corrosion resistance
Use in the area of food production or if sea-water proof is required
Application e.g.:
- packing machines
- bottling machines
- washing plants
- mixers
- cranes
- hoists
- marine outfitters
Shaft Encoders 2001
9.52 mm/10 mm
radial 160 N / axial 107 N (35/24 Ibs)
10,000 RPM
≤ 1 Ncm
ca. 20 gcm2
Housing IP 67, bearings IP 67
–10 … +70 °C
–25 … +85 °C
100 m/s2 (10 … 2000 Hz)
1,000 m/s2 (6 ms)
1.5 m cable 1) radial or axial
stainless steel Ø 58 mm
Q= square flange 63.5 x 63.5 mm
approx. 620 g
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with
a 13 lb radial load
Other cable length on request
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
TECHNICAL DATA
electrical
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
Type RI 59
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 + Sense (T):
5 VDC ± 10 %
with RS 422 + Alarm (R):
5 VDC ± 10 % or 10 ... 30 VDC 1)
with push-pull (K, I):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection with supply voltage 10 ... 30 VDC
Output description and technical data see section „output“
DIMENSIONED DRAWING
Dimensions in mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
77
Incremental Shaft Encoders
Industrial types
CONNECTION DIAGRAM
Connection cable
Colour
Type RI 59
Output
RS 422
T and R
5/10…30 VDC
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 2)
screen 3)
push-pull
K and I
10 … 30 VDC
Sense VCC
Channel A
Channel A 1)
Channel B
Channel B 1)
Channel N
Channel N 1)
GND
Alarm
screen 3)
Supply voltage Type of flange
A 5 VDC
Q square flange 63.5 x 63.5
E 10 … 30 VDC
Shaft diameter
A 10 mm x 25
B 9.52 mm x 25
Lead Ø mm2
red
red/yellow
white
white/brown
green
green/brown
yellow
yellow/brown
black
black/yellow
screen 3)
0.5 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.5 mm2
0.14 mm2
only push-pull complementary (I)
depending on ordering code
3) connected to housing
1)
2)
ORDERING DATA
O Standard
R I 59–0 /
Number of pulses
1 … 10,000
78
Shaft Encoders 2001
Q·7
Protection
7 IP 67
Output
T RS 422 + Sense
K push-pull
push-pull short
circuit proof
I push-pull
complementary
R RS 422 + Alarm
Connection
A PVC-cable axial
B PVC-cable radial
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders Type RX 70 TI
EX
Industrial types
n Encoder for explosion-protection type II
n Top reliability
n Application e.g.:
- enamelling production lines
- finishing machines
- bottling machines
- mixers
- silo works
n For absolute EX encoders, see
"Absolute Encoders Type RX 70-TS, TM, TP"
NUMBER OF PULSES
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 40 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 / 120
/ 125 / 127 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 / 350 /
356 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 635 / 720 / 750 / 889 / 900 / 942 /
1,000 / 1,024 / 1,125 / 1,200 / 1,250 / 1,270 / 1,500 / 1,600 / 1,800 / 1,885 / 1,979 / 2,000 /
2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,750 / 3,925 / 3,958 / 3,968 / 4,000 /
4,096 / 4,445 / 4,800 / 5,000 / 5,400 / 6,000 / 6,875 / 7,200 / 7,680 / 7,854 / 8,000 / 8,192 /
9,000 / 10,000
Other numbers of pulses available on request.
EX-CLASSIFICATION
Hengstler EXPLOSION-PROOF shaft encoders are classified according to EEx d IIC T6/T4
(according to EN 50014 and EN 50018)
Certificate of conformity: BVS 95.D.2027
EEx
d IIC
T6/T4
Symbol designating equipment
built in compliance with European Norms
Flange protection
Explosion group II
(all areas except for fire-damp mining areas)
Temperature class
T6 = Highest permissible surface temperature: 85° C 1)
T4 = Highest permissible surface temperature: 130° C 2)
1)
2)
EEx d llC T6: max. speed = 6,000 RPM
EEx d llC T4: max. speed = 10,000 RPM
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
79
Incremental Shaft Encoders Type RX 70 TI
EX
Industrial types
TECHNICAL DATA
mechanical
Shaft diameter
Absolute max. shaft load
Absolute maximum speed
10 mm
radial 160 N / axial107 N (35/24 Ibs)
10,000 RPM (EEx d IIC T4)
6,000 RPM (EEx d IIC T6)
Torque
≤ 1 Ncm
Moment of inertia
ca. 20 gcm2
Protection class (EN 60529)
Housing IP 65, bearings IP 64
Operating temperature
–20 … +60 °C (EEx d IIC T4)
–10 … +40 °C (EEx d IIC T6)
Storage temperature
–25 … +85 °C
Vibration proof (IEC 68-2-6)
10 g = 100 m/s2 (10…2,000 Hz)
Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s2 (6 ms)
Type of connection
5 m cable axial 1) for fixed layout
Size
Ø 70 mm
Flange
Clamping flange, holes 3 x M6
Weight
approx. 1,400 g
Bearing life
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with
a 13 lb radial load (10 mm or 9.52 mm shaft)
1)
TECHNICAL DATA
electrical
Other cable lengths on request
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 + Sense (T): 5 VDC ± 10 %
with RS 422 + Alarm (R): 5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection with supply voltage 10 ... 30 VDC
Output description and technical data see section „output“.
DIMENSIONED DRAWING
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
80
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders Type RX 70 TI
EX
Industrial types
CONNECTION DIAGRAM
Cable
No.
RS 422+
Sense (T)
12
5 VDC
11
GND
10
Sense VCC
9
Sense GND
1
Channel A
2
Channel A
3
Channel B
4
Channel B
5
Channel N
6
Channel N
7
screen
Screw terminal
Output
RS 422+
Alarm (R)
push-pull
(K)
push-pull
complementary (I)
5/10...30 VDC
GND
10…30 VDC
GND
10...30 VDC
GND
Channel A
Channel A
Channel A
Channel A
Channel A
Channel B
Channel B
Channel B
Channel B
Channel B
Channel N
Channel N
Channel N
Channel N
Channel N
Alarm
Alarm
Alarm
Cable screen connected to housing
for additional connection of an earth conductor
ORDERING DATA
I Incremental
Supply voltage
A 5 VDC 1)
E 10 … 30 VDC 2)
RX70 T I /
Number of pulses
1 … 10,000
1)
2)
Type of flange
K Clamping flange
K·4
Protection class
4 IP 64
Output
K push-pull short
circuit proof
T RS 422 + Sense
I push-pull
complementary
R RS 422 + Alarm
Shaft
2 10 mm
2
A
Connection
A PVC cable,
axial (5 m)
with output T, R
with output K, I, R
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
81
Incremental Encoder
with Hollow Shaft
n
n
n
n
miniature industry encoder for high number of pulses
short mounting length
easy mounting procedure
Application e.g.:
- Motors
- Machine tools
- Packaging Machines
- Robots
- Automated SMD equipment
5 / 10 / 20 / 25 / 50 / 60 / 100 / 200 / 250 / 300 / 360 / 500 / 600 / 720 / 1000 / 1024 / 1250
/ 1500 / 2000 / 2048 / 2500 / 3000 / 3600
Other number of pulsesavailable on request
NUMBER OF PULSES
TECHNICAL DATA
mechanical
Mounting
Coupling
Shaft diameter
Angular shaft
misalignment max.
Absolute max. speed
Torque
Moment of inertia
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration performance
Shock resistance
Type of connection
Housing
Weight
1)
TECHNICAL DATA
electrical
General design
1)
2)
Shaft Encoders 2001
Clamping shaft (one side open) with front clamping ring
spring plate
4, 6, 8, 10 mm hollow shaft
±0,15 mm radial, ±0,5 mm axial
max. 10.000 min-1
≤ 1 Ncm
ca. 3 gcm2
Housing IP 64, bearings IP 64
-10…+70 °C
-25 … +85 °C
100 m/s2 (10…2000 Hz)
1000 m/s2 (6 ms)
1,5 m cable 1) axial or radial
aluminium
ca. 80 g
other cable length on request
Supply voltage
(SELV)
Power consumption
StandardOutput version 2)
82
Type RI 36-H
as per DIN EN61010-1, protection class III,
contamination level 2, overvoltage class II
with RS 422 (R, T):
5 VDC 10 %
with push-pull (K, I):
10 … 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
pole protection
Output description and technical data see section "output"
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Encoder
with Hollow Shaft
Type RI 36-H
DIMENSIONED DRAWING
Dim
Hollow
A
4+0.01 6+0.01
A*
4 g7 6 g7
Lmin 6
9
max. shaft length
s haft-Ø
8+0.01 10+0.01
8 g7 10 g7
12
15
unit
mm
mm
mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
A* = Diameter of connection shaft
Lmin = Min. inside length of connection shaft
Dimension in mm
The spring plate as torque support must be fixed by a cylindrical pin (2.4 mm Ø) at the machine side
CONNECTION DIAGRAM
Cable PVC
(A, B)
Colour
red
yellow/red
white
white/brown
green
green/brown
yellow
yellow/brown
black
yellow/black
Screen 2)
1)
2)
Lead
Ø
mm2
0.5
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.5
0.14
Output
RS 422
(R, T)
5 VDC=
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 1)
Screen 2)
push-pull
(K)
10…30 VDC=
Sense VCC
Channel A
Channel B
Channel N
GND
Alarm
Screen 2)
push-pull
complementary (I)
10…30 VDC=
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm
Screen 2)
depending on ordering code
connected to housing
ORDERING DATA
H Hollow
shaft
Supply voltage
A 5 VDC
E 10 ... 30 VDC
(push-pull only)
R I 3 6–H /
Number of pulses
5 ... 3600
Mounting
F clamping shaft
Shaft diameter
0 4 mm
1 6 mm
C 8 mm
2 10 mm
F ·3
Protection class Output
Type of connection
3 IP 64
T RS 422 + Sense A Cable axial
B Cable radial
K push-pull
short circuit proof
R RS 422 + Alarm
I push-pull complementary
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
83
Incremental Shaft Encoders Type RI 58-H
with Hollow Shaft
n
n
n
n
NUMBER OF PULSES
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 50 / 60 / 70 / 72 / 80 / 100 / 117 / 120 / 125
/ 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 / 350 / 360 / 375
/ 400 / 460 / 480 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,270 / 1,500 / 1,600
/ 1,800 / 1,885 / 2,000 / 2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,925 / 4,000
/ 4,096 / 5,000
Other numbers of pulses available on request
TECHNICAL DATA
mechanical
Shaft diameter
10 mm hollow shaft
12 mm hollow shaft
Required dimension of mounting shaft:
Ø 10 mm, tolerance g8 (-0.005 … -0.027 mm)
Ø 12 mm, tolerance g8 (-0.006 … -0.033 mm)
Balance tolerances
Misalignment axial
± 0.4 mm
Misalignment parallel
0.4 mm
Misalignment angular
1°
Absolute maximum speed
max. 3,000 RPM
Torque
≤ 2 Ncm (IP 64)
Moment of inertia
approx. 65 gcm2 (10 mm shaft)
approx. 95 gcm2 (12 mm shaft)
Protection class (EN 60529)
Housing IP 64, bearings IP 64
Operating temperature
–10 … +70 °C
Storage temperature
–25 … +85 °C
Vibration proof (IEC 68-2-6)
10 g = 100 m/s2 (10 … 2 kHz)
Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s2 (6 ms)
Type of connection radial
cable, 1.5 m 1)
Housing
aluminium
Flange
synchro flange
Weight
210 g approx.
1)
84
Through shaft
High accuracy by means of integrated flexible coupling
Safe shaft mounting
Application e.g.:
- textile machines
- motors
- drives
- copiers
Shaft Encoders 2001
Other cable length on request
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders Type RI 58-H
with Hollow Shaft
TECHNICAL DATA
electrical
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 + Sense (T):
5 VDC ± 10 %
with RS 422 + Alarm (R):
5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection with supply voltage 10…30 VDC
Output description and technical data see section ”output“.
DIMENSIONED DRAWING
Synchro flange
R for alternating bending > 100 mm
R for permanent bending > 40 mm
ø Hollow shaft
10 mm
12 mm
Required dimension
of mounting shaft (g8)
– 0.005 … – 0.027 mm
– 0.006 … – 0.033 mm
Dim.
A
10 mm*
B
28 mm
Ø
12 mm*
33 mm
* Tolerance
H7 = 0 … + 0.018 mm
Dimensions in mm
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
85
Incremental Shaft Encoders Type RI 58-H
with Hollow Shaft
CONNECTION DIAGRAM
Connection cable
Colour
red
red/yellow
white
white/brown
green
green/brown
yellow
yellow/brown
black
black/yellow
screen 3)
Lead Ø mm2
0.5 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.14 mm2
0.5 mm2
0.14 mm2
Output
RS 422
T and R
5/10…30 VDC
Sense VCC
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
GND
Alarm/Sense GND 2)
screen 3)
push-pull
K and I
10…30 VDC
Sense VCC
Channel A
Channel A 1)
Channel B
Channel B 1)
Channel N
Channel N 1)
GND
Alarm
screen 3)
only push-pull complementary (I)
depending on ordering code
3) connected to housing
1)
2)
ORDERING DATA
H Hollow shaft Supply voltage
A 5 VDC
E 10 … 30 VDC
R I58–H/
Number of pulses
1 … 5,000
Type of flange
Protection class Shaft
S synchro flange 3 IP 64
diameter
2 10 mm
7 12 mm
S·3
B
Output
Type of connection
K push-pull
B PVC cable,
T RS 422
radial
+ Sense
R RS 422
+ Alarm
I push-pull
complementary
ACCESSORIES
Clamping eccentric (set of three)
Ordering code 0 070 655
86
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
n
n
n
n
Flexible hollow shaft design up to diameter 14 mm
Short overall length
Easy installation by means of clamping shaft or blind shaft
Application e.g.:
- actuators
- length measuring machines
- motors
n Operating temperature up to 100 °C (RI 58 TD)
Blind shaft
Clamping shaft
NUMBER OF PULSES
SHAFT VARIANTS
TECHNICAL DATA
mechanical
RI 58-D
1 / 2 / 3 / 4 / 5 / 10 / 20 / 25 / 29 / 30 / 35 / 40 / 45 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 /
120 / 125 / 128 / 136 / 144 / 150 / 160 /180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 /
350 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 720 / 889 / 900 / 942 / 1000 / 1024
/ 1250 / 1270 / 1500 / 1600 / 1800 / 1885 / 2000 / 2048 / 2400 / 2500 / 3000 / 3400 / 3480
/ 3600 / 3925 / 4000 / 4096 / 5000
RI 58 TD
(high temperature); As above, but only within the range 4…2,500
Other numbers of pulses available on request
E = End shaft (non-through shaft)
F = Clamping shaft (non-through shaft)
D = Clamping shaft (through shaft)
Mounting
Shaft diameter
Absolute maximum speed
Torque
Moment of inertia
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration proof (IEC 68-2-6)
Shock resistance (IEC 68-2-27)
Type of connection radial
Housing
Weight
1)
synchro flange with clamping shaft or blind shaft
hollow shaft 10 mm
hollow shaft 12 mm
hollow shaft 14 mm (not through)
required dimension of mounting shaft:
Ø 10 mm, tolerance g8 (-0.005…-0.027 mm)
Ø 12/14 mm, tolerance g8 (-0.006…-0.033 mm)
E, F: max. 6,000 RPM; D = max. 4000 min-1
≤ 1 Ncm with non-through shaft (E, F)
≤ 2 Ncm with through shaft D
F: approx. 35 gcm2 (clamping non-through shaft)
E: approx. 20 gcm2 (end shaft)
D: approx 60 gcm2 (clamping through shaft)
E, F: housing IP 65, bearings IP 64
D: housing IP 64, bearings IP 64
–10 … +70 °C, Option: -25 ...+100°C
–25 … +85 °C
10 g = 100 m/s2 (10 … 2,000 Hz)
100 g = 1,000 m/s2 (6 ms)
1.5 m cable 1) or connector
aluminium
E, F.: 170 g approx.; D: 190 g approx.
Other cable length on request
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
87
Incremental Shaft Encoders
with Hollow Shaft
TECHNICAL DATA
electrical
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions2)
1)
2)
Type RI 58-D
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with RS 422 + Sense (T):
5 VDC ± 10 %
with RS 422 + Alarm (R):
5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I):
10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection with supply voltage 10…30 VDC
Output description and technical data see section „Output“.
DIMENSIONED DRAWING
Mounting = F:
blind shaft with clamping ring
Mounting thread M4x5
Dim.: Ø of hollow shaft
A
10H7 12H7 14H7
A*
10g8 12g8 14g8
Unit
mm
mm
A* = Diameter of connection shaft
Mounting thread M4x5
Dimensions in mm
88
* with Version 10-30 V RS 422
**with mounting F: clamping shaft; not through-going
Shaft Encoders 2001
R for alternating bending > 100 mm
R for permanent bending > 40 mm
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
DIMENSIONED DRAWING
Mounting = D:
through shaft with clamping ring
Mounting thread M4x5
Dim.: Ø of hollow shaft
Unit
A
10H7 12H7 14H7 mm
A*
10g8 12g8 14g8 mm
A* = Diameter of connection shaft
* with Version 10-30 V RS 422
R for alternating bending > 100 mm
R for permanent bending > 40 mm
OPTION:
Clamping ring at rear on request
Mounting thread M4x5
R for alternating bending > 100 mm
R for permanent bending > 40 mm
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
89
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
DIMENSIONED DRAWING
Mounting of version E, blind shaft
(no through shaft)
Mounting thread M4x5
Dim.: Ø of hollow shaft
A
10H7 12H7 14H7
A*
10g8 12g8 14g8
Unit
mm
mm
A* = Diameter of connection shaft
Mounting thread M4x5
* with version 10-30 V RS 422
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
90
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
MOUNTING NECESSITIES
Type RI 58-D
In order to be able to compensate an axial and radial misalignment of the shaft, the encoder
flange must not be fixed rigidly.
Fix the flanges by means of a stator coupling (e.g. spring plate) as torque support (see
“Accessories”) or by means of a cylindrical pin:
Dimensions in mm also apply for shaft-ø 10 or 14
Mounting D, F (Clamping shaft)
Dimensions in mm also apply for shaft-ø 10 or 14
Mounting E (Blind shaft)
Preparation of the machine flange1)
Preparation of the drive shaft
(all mounting versions):
(only in mounting = E):
In the machine flange a straight pin must
The drive shaft must be provided with a
be installed (diameter 4x16 resp. 4x20,
threaded bore M 4 x10:
DIN 6325).
This bore accepts the fastening screw of the
This pin is required as a torque support.
shaft encoder.
1) Or as an option: stator coupling as torque support
CONNECTION DIAGRAM
CABLE PVC
Cable PVC
Colour
white
white/brown
green
green/brown
yellow
yellow/brown
yellow/black
yellow/red
red
black
Cable screen 1)
1)
CONNECTION DIAGRAM
CABLE TPE
2)
Output circuit
RS 422
+ Alarm (R)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
5/10…30 V DC=
GND
Cable screen 1)
push-pull (K)
Channel A
Channel B
Channel N
Alarm
10…30 V DC=
GND
Cable screen 1)
push-pull
complementary (I)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
10…30 V DC=
GND
Cable screen 1)
connected to housing
Cable TPE
Colour
brown
green
grey
pink
red
black
violet (white) 2)
blue
brown/green
white/green
Cable screen 1)
1)
RS 422
+ Sense (T)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Sense GND
Sense VCC
5 V DC=
GND
Cable screen 1)
RS 422
+ Sense (T)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Sense GND
Sense VCC
5 V DC=
GND
Cable screen 1)
Output circuit
RS 422
+ Alarm (R)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
5/10…30 V DC=
GND
Cable screen 1)
push-pull (K)
Channel A
Channel B
Channel N
Alarm
10…30 V DC=
GND
Cable screen 1)
push-pull
complementary (I)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
10…30 V DC=
GND
Cable screen 1)
connected to housing
white with Version Sense (T)
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
91
Incremental Shaft Encoders
with Hollow Shaft
CONNECTION DIAGRAM
CONNECTOR (CONIN)
Pin
1
2
3
4
5
6
7
8
9
10
11
12
1)
ACCESSORIES
RS 422
+ Sense (T)
Channel B
Sense VCC
Channel N
Channel N
Channel A
Channel A
N.C.
Channel B
N.C. 1)
GND
Sense GND
5 V DC=
RS 422
+ Alarm (R)
Channel B
Sense VCC
Channel N
Channel N
Channel A
Channel A
Alarm
Channel B
N.C. 1)
GND
N.C.
5/10 … 30 V DC=
Type RI 58-D
push-pull (K)
push-pull complementary (I)
N.C.
N.C.
Channel N
N.C.
Channel A
N.C.
Alarm
Channel B
N.C. 1)
GND
N.C.
10 … 30 V DC=
Channel B
Sense VCC
Channel N
Channel N
Channel A
Channel A
Alarm
Channel B
N.C. 1)
GND
N.C.
10 … 30 V DC=
screen with cable version with CONIN-connector
Spring plate as stator coupling: Ordering code 1 531 162
ORDERING DATA
-D hollow shaft
Supply voltage
TD hollow shaft 100° C A 5 VDC
E 10 … 30 VDC
RI 58
Shaft diameter
2 10 mm
7 12 mm
9 14 mm 1)
·
/
Output
K push-pull
T RS 422 + Sense
R RS 422 + Alarm
Protection class I push-pull
3 IP 642)
complementary
4 IP 641)
Number of pulses
1 … 5,000
Mounting
synchro flange with
E blind shaft 1)
F clamping shaft 1)
D clamping shaft 2)
Type of connection
B PVC-cable radial
F TPE-cable radial
D CONIN-connector radial, clockwise3)
H CONIN-connector radial, counter3)
clockwise
Mounting E, F; no through shaft, protection class code 4
through shaft, protection class code 3, only cable connection
3) only with mounting E or F (not through going)
1)
2)
92
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders Type RI 76 TD
with Hollow Shaft
n
n
n
n
n
NUMBER OF PULSES
TECHNICAL DATA
mechanical
Through shaft with up to diameter 42 mm
Short overall length with an outside diameter of only 76 mm
Easy installation by means of clamping ring
Operating temperature up to 100 °C
Application e.g.:
- motors
- printing machines
- lifts
50 / 100 /250 / 300 / 500 / 600 / 900 / 1,000 / 1,024 / 1500 / 2,048 / 2,500 / 3,072 / 4096 /
5,000 / 9,000 / 10,000
Other numbers of pulses available on request
Shaft fixation
Coupling
Shaft diameter
clamping ring, front or rear
stator coupling (spring plate)
15…42 mm (Available: 15, 16, 18, 20, 24, 25, 27, 28, 30,
32, 38, 40, 42 mm also 5⁄8“, 15⁄8“, 3⁄4“)
Minimum length of mounting shaft
Front clamping ring
32 mm with Ø 15...30, 35 mm with Ø > 30...42
Rear clamping ring
corresponding to total length of encoder
Max. parallel shaft misalignment
With flexible stator coupling A (flexible)
±2.0 mm axial, ±0.15 mm radial
With 1 x flexible stator coupling N (torsionally rigid) ±0.5 mm axial, ±0.3 mm radial
With 2 x flexible stator coupling N (torsionally rigid) ±0.3 mm axial, ±0.2 mm radial
Absolute maximum speed
at 70° C and IP 64: 3,600 RPM for Ø 15...25
at 70° C and IP 64: 1,800 RPM for Ø > 25...42
at 70° C and IP 40: 6,000 RPM for Ø 15...42
at 100° C always: 1,800 RPM for Ø 15...42
Torque
3…10 Ncm (depending on version)
Moment of inertia
140…420 gcm2 (depending on version)
Protection class (EN 60529
Housing IP 50, bearings IP 40
Option:
Housing IP 65, bearings IP 64
Operating temperature
-25 ...+100 °C
Storage temperature
–25…+100 °C
Vibration proof (IEC 68-2-6)
10 g = 100 m/s2 (10 ... 2,000 Hz)
Shock resistance (IEC 68-2-27)
100 g = 1,000 m/s2 (6 ms)
Type of connection
1.5 m cable 1) radial
Housing
aluminium
Weight
320 - 580 g (depending on version)
1)
TECHNICAL DATA
electrical
Other cable length on request
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
as per DIN EN 61010, protection class III,
contamination level 2, overvoltage class II
with RS 422 (R, T):
5 VDC ± 10 %
with push-pull (K, I):
10 ... 30 VDC 1)
60 mA (5 VDC), 60 mA (10 VDC), 35 mA (24 VDC)
RS 422 (R):
A, B, N, A, B, N, Alarm
RS 422 (T):
A, B, N, A, B, N, Sense
push-pull (K):
A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Pole protection with supply voltage 10 ... 30 VDC
Output description and technical data see section „output“.
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
93
Incremental Shaft Encoders Type RI 76 TD
with Hollow Shaft
DIMENSIONED DRAWING
WITH SPRING PLATE ”RIGID”
R for alternating bending > 100 mm
R for permanent bending > 40 mm
* Values in brackets for shaft diameter > 30
Diameter of connection shaft 15g8...42g8
WITH SPRING PLATE
”FLEXIBLE”
* Values in brackets for shaft diameter > 30
Diameter of connection shaft 15g8...42g8
R for alternating bending > 100 mm
R for permanent bending > 40 mm
SHAFT CONNECTION
Shaft fixing is done through a clamping ring either on the flange or cap side. As a rule, flange
side clamping is better for smaller motors as the available shaft stub is correspondingly shorter. On the other hand, cap side clamping is easier when there is sufficient shaft length available.
MOUNTING NECESSITIES
In order to compensate for axial and radial shaft eccentricity as well as any angle offset, the
encoder flange may not be rigidly mounted. Please mount the flange with a flexible stator coupling (e.g. spring plate) as torque support. There are two flexible mounting plates:
• A flexible spring plate (A) for higher levels of play and lower requirements for accuracy.
• A rigid spring plate (N) for reduced play and rigid connection with reduced swing angle.
This is suitable in the case of higher accuracy and dynamics requirements.
94
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders Type RI 76 TD
with Hollow Shaft
CONNECTION DIAGRAM
CABLE TPE
Colour (TPE)
brown
green
grey
pink
red
black
violet (white) 2)
blue
brown/green
white/green
Screen 1)
1)
2)
ACCESSORIES
ORDERING DATA
Output circuit
RS 422
+ Sense (T)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Sense GND
Sense VCC
5 VDC=
GND
Screen 1)
RS 422
+ Alarm (R)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
5/10 ... 30 VDC=
GND
Screen 1)
push-pull (K)
Channel A
Channel B
Channel N
Alarm
10 ... 30 VDC=
GND
Screen 1)
push-pull
complementary (I)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
10 ... 30 VDC=
GND
Screen 1)
connected to housing
white for RS 422 + Sense (T)
Spring plate, flexible
Spring plate, rigid
Ordering code 1 533 079
Ordering code 1 533 078
Supply voltage
A 5 VDC 2)
E 10…30 VDC 3)
D Hollow shaft
Temperature
T high
temperature
RI76 T D /
Number of
pulses
1…10000
Protection
class
1 IP 40
4 IP 64
Shaft diameter 1)
15…42 metric in mm
50…99 coded by inches
50 = 5⁄8“
51 = 15⁄8“
52 = 3⁄4“
Mounting
synchro flange with
D Front clamping ring
H Rear clamping ring
Spring plate
O without
A flexible
N rigid
·
F
Output
R RS 422 + Alarm
T RS 422 + Sense
K push-pull
I push-pull complementary
Type of connection
F TPE-cable radial
with front clamping ring and IP 40: 15, 20, 24, 25, 27, 28, 30, 38, 40, 42, 50 (5⁄8”), 51 (15⁄8“)
Available with front clamping ring and IP 64: 15, 16, 18, 20, 24, 25, 27, 28, 30, 32, 38, 40, 42,
50 (5⁄8“), 51 (15⁄8“), 52 (3⁄4“)
Available with rear clamping ring and IP 40: 25, 28, 30, 32, 38, 40, 42
Available with rear clamping ring and IP 64: 20, 25, 30, 32, 38, 40, 42
1) Available
Bold printed: preferred versions
Others: please request delivery time
2) only
3) only
with output R, T, K
with output R, K, I
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
95
Incremental Shaft Encoders
Economy Types
n
n
n
n
n
NUMBER OF PULSES
Replacement for type RIS and RI 31
The economical encoder for small appliances
High efficiency by means of ball bearing
Small torque
Application e.g.
- laboratory equipment
- training equipment
- crimping machines
- tampon printing machines
- miniature grinding machines
5 / 10 / 20 / 25 / 30 / 50 / 60 / 100 / 120 / 128 / 200 / 250 / 256 / 288 / 300 / 360 / 400 / 500
/ 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500
Other numbers of pulses available on request
TECHNICAL DATA
mechanical
Shaft diameter
Absolute max. shaft load
Absolute maximum speed
Torque
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration proof (IEC 68-2-6)
Shock resistance (IEC 68-2-27)
Type of connection
Material
Flange
Weight
Bearing life
TECHNICAL DATA
electrical
1)
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
Shaft Encoders 2001
5 mm / 6 mm
radial 30 N (6.5 lbs), axial 15 N (3.3 lbs)
max. 6,000 RPM
≤ 0.05 Ncm
Housing IP 50, bearings IP 40
–10 … +60 °C
–25 … +85 °C
100 m/s2 (10 … 2,000 Hz)
1,000 m/s2 (6 ms)
1.5 m cable axial/radial 1)
Housing: plastic; Flange: aluminium
Round flange
ca. 50 g
2.4 x 109 revolutions (typ.) at 35 % of full rated shaft load
2.4 x 108 revolutions (typ.) at 75 % of full rated shaft load
2.4 x 107 revolutions (typ.) at 100 % of full rated shaft load
For example 10,000 h at 4,000 RPM with a 2 lb radial load
Other cable length on request
General design
96
Type RI 32
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with push-pull (D): 5 VDC ± 10 %
with push-pull (K): 5 VDC 1) ± 10 % oder 10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
push-pull (K, D):
A, B, N, Alarm
Pole protection
Output description and technical data see section „Output“.
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
Type RI 32
DIMENSIONED DRAWING
R for alternating bending > 100 mm
R for permanent bending > 40 mm
CONNECTION DIAGRAM
Description (push-pull)
5 VDC/10-30 VDC
Channel A
Channel B
Channel N
GND
Alarm
ORDERING DATA
O Standard
Lead Ø mm2
0,5
0,14
0,14
0,14
0,5
0,14
Supply
voltage
A 5 VDC
E 10 … 30 VDC 3)
R I 32–0 /
Number of pulses
5 … 1500
Colour
red
white
green
yellow
black
yellow/black
Type of flange
R round flange
Shaft
diameter
1 6 mm 1)
4 5 mm 2)
R·1
Protection
class
1 IP 40
Output
K push-pull 4)
short circuit proof
D push-pull 5 V, ± 30 mA
Type of
connection
A cable axial
B cable radial
flattened, see dimensioned drawing
not flattened
3) only with output K
4) ± 10 mA at 5 V, ± 30 mA at 10 ... 30 V
1)
2)
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
97
Incremental Shaft Encoders
Economy Types
n
n
n
n
NUMBER OF PULSES
Encoder for universal installation by means of front/back panel mounting
High efficiency by means of ball bearing
Small torque
Application e.g.:
- FHP motors
- laboratory equipment
- labelling machines
- plotters
- length measuring machines
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024
Other numbers of pulses available on request
TECHNICAL DATA
mechanical
Shaft diameter
Absolute max. shaft load
Absolute maximum speed
Torque
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration proof
Shock resistance
Type of connection
Housing
Flange
Weight
Bearing life
1)
TECHNICAL DATA
electrical
General design
1)
2)
Shaft Encoders 2001
6 mm
radial 30 N (6.5 Ibs), axial 15 N (3.3 Ibs)
max. 10,000 RPM
≤ 0.2 Ncm
Housing IP 50, bearings IP 40
–10 … +60 °C
–25 … +85 °C
100 m/s2 (10 … 2000 Hz)
1000 m/s2 (6 ms)
1.5 m cable, radial 1)
glassfibre reinforced plastic
Q = square flange
60 g approx.
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
Other cable length on request
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
98
Type RI 38
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with push-pull (D): 5 VDC ± 10 %
with push-pull (K): 5 VDC 1) ± 10 % oder 10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
push-pull (K, D):
A, B, N, Alarm
Pole protection
Output description and technical data see section “Output”
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
Type RI 38
DIMENSIONED DRAWING
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
CONNECTION DIAGRAM
Description (push-pull)
5 VDC/10-30 VDC
Channel A
Channel B
Channel N
GND
Alarm
ORDERING DATA
O Standard
Lead Ø mm2
0,5
0,14
0,14
0,14
0,5
0,14
Supply
voltage
A 5 VDC
E 10 … 30 VDC 1)
R I 38–0 /
Number of pulses
5 … 1024
1)
2)
Colour
red
white
green
yellow
black
yellow/black
Type of flange
Q square flange
Q·1
Shaft
diameter
1 6 mm
1
B
Type of
Protection class Output
connection
1 IP 40
K push-pull 2)
B cable radial
short circuit proof
D push-pull 5 V, ± 30 mA
only with output K
± 10 mA at 5 V, ± 30 mA at 10 ... 30 V
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
99
Incremental Shaft Encoders
Economy Types
n
n
n
n
n
NUMBER OF PULSES
Replacement for type RIM
Economical miniature encoder
Up to 14,400 steps with 3,600 pulses
High mechanical efficiency
Application e.g.
- wood working machines
- FHP motors
- graphic machines
- table robots
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500 / 2,000 / 2,048 / 2,500 /
3,000 / 3,600
Other numbers of pulses available on request
TECHNICAL DATA
mechanical
Shaft diameter
6 mm
Absolute max. shaft load
radial 30 N (6.5 Ibs), axial 15 N (3.3 Ibs)
Absolute maximum speed
max. 10,000 RPM
Torque
≤ 0.2 Ncm
Protection class (EN 60529) Housing IP 50, bearings IP 40
Operating temperature
–10 … +70 °C
Storage temperature
–25 … +85 °C
Vibration proof (IEC 68-2-6) 100 m/s2 (10 … 2,000 Hz)
Shock resistance (IEC 68-2-27) 1000 m/s2 (6 ms)
Type of connection
1.5 m cable, radial 1)
Housing
Aluminium
Flange
Round flange
Weight
ca. 60 g
Bearing life
1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109 revolutions (typ.) at 75 % of full rated shaft load
1 x 108 revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
1)
TECHNICAL DATA
electrical
Other cable length on request
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
1)
2)
100
Type RI 41
Shaft Encoders 2001
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with push-pull (D): 5 VDC ± 10 %
with push-pull (K): 5 VDC1) ± 10 % oder 10 ... 30 VDC 1)
40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
push-pull (K, D): A, B, N, Alarm
Pole protection
Output description and technical data see section “Output”
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
Type RI 41
DIMENSIONED DRAWING
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
CONNECTION DIAGRAM
Description (push-pull)
5 VDC /10-30 VDC
Channel A
Channel B
Channel N
GND
Alarm
screen 1)
1)
ORDERING DATA
Lead Ø mm2
0,5
0,14
0,14
0,14
0,5
0,14
Not connected to encoder housing
O Standard
Supply voltage
A 5 VDC
E 10 … 30 VDC 1)
R I 41–0 /
Number of pulses
5 … 3600
1)
2)
Colour
red
white
green
yellow
black
yellow/black
screen 1)
Type of flange
R round flange
R·1
Protection
class
1 IP 40
Shaft diameter
1 6 mm
1
B
Type of
Output
connection
K push-pull 2)
short circuit proof B cable radial
D push-pull 5 V, ± 30 mA
Only with output K
± 10 mA at 5 V, ± 30 mA at 10 ... 30 V
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
101
Incremental Shaft Encoders
Economy Types
n
n
n
n
NUMBER OF PULSES
Type RI 42
Economy encoder
High protection IP 65
Push-pull or NPN-O.C.
Applications, e.g.
- textile machinery
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1000 / 1024
Other numbers of pulses available on request
TECHNICAL DATA
mechanical
Shaft diameter
Balance tolerances
Absolute max. speed
Torque
Protection class (EN 60529)
Operating temperature
Storage temperature
Vibration performance (IEC 68-2-6)
Shock resistance (IEC 68-2-27)
Connection
Material
Flange
Weight
1)
TECHNICAL DATA
electrical
6 mm
radial 10 N, axial 5 N
10,000 min-1
≤ 1 Ncm
Housing IP 65, bearings IP 64
0 … +60 °C
–25 … +85 °C
100 m/s2 (10 … 2000 Hz)
1000 m/s2 (6 ms)
1.5 m cable axial 1)
plastic, flange: aluminium
round flange
approx. 75 g
Other cable length on request
General design
Supply voltage
(SELV)
Power consumption
StandardOutput versions 2)
as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
with push-pull (D): 5 VDC ± 10 %
with push-pull (K): 5 VDC 1) ± 10 % or 10...30 VDC 1)
with push-pull complementary (I): 10...30 VDC 1)
with NPN-O.C. (S): 10...24 VDC 1)
40 mA (5 VDC), 30 mA (24 VDC) with push-pull (K,I)
40 mA (24 VDC), bei NPN-O.C. (S)
push-pull 2) / push-pull complementary 2) / NPN-O.C. 3)
Pole protection
Output description and technical data see section ”output”
3) NPN-O.C. with internal pull-up resistor = 10 KΩ, max. pulse frequency = 50 KHz,
max. output lead = ± 30 mA, tolerance ≤ ± 30° electrical, delay time ≤ 4µs
1)
2)
102
Shaft Encoders 2001
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
Type RI 42
DIMENSIONED DRAWING
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dimensions in mm
CONNECTION DIAGRAM
Colour (PVC)
white
white/brown
green
green/brown
yellow
yellow/brown
yellow/black
yellow/red
red
black
ORDERING DATA
O Standard
Output Circuit
push-pull (K, D),
Open Collector (S)
Channel A
Channel B
Channel N
Alarm
5/10...30/10...24 VDC
GND
Supply voltage
A 5 VDC 1)
E 10 … 30 VDC 2)
C 10 ... 24 VDC 3)
R I 42–0 /
Number of
pulses
5 … 1024
push-pull
complementary (I)
Channel A
Channel A
Channel B
Channel B
Channel N
Channel N
Alarm
Sense VCC
10...30 V DC
GND
Type of flange
R Round flange
R·4
Protection
class
4 IP 64
only with output K, D
only with output K, I
3) only with output S
4) ± 10 mA at 5 V, ± 30 mA at 10...30 V
1)
2)
E N C O D E R S COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft
diameter
1 6 mm
1
A
Output
Type of
K Push-pull short
connection
circuit proof 4)
A Cable axial
D Push-pull 5 V, ± 30 mA
S Open Collector NPN
I Push-pull complementary
Shaft Encoders 2001
103