REVISIONS LTR DESCRIPTION DATE (YR-MO-DA) APPROVED REV SHEET REV SHEET REV STATUS REV OF SHEETS SHEET PMIC N/A PREPARED BY Gary Zahn STANDARD MICROCIRCUIT DRAWING THIS DRAWING IS AVAILABLE FOR USE BY ALL DEPARTMENTS AND AGENCIES OF THE DEPARTMENT OF DEFENSE AMSC N/A 1 2 3 4 5 7 8 9 10 11 12 DEFENSE SUPPLY CENTER COLUMBUS POST OFFICE BOX 3990 COLUMBUS, OHIO 43216-5000 CHECKED BY Michael C. Jones APPROVED BY Raymond Monnin 6 MICROCIRCUIT, HYBRID, LINEAR, r5-VOLT, DUAL CHANNEL, DC-DC CONVERTER DRAWING APPROVAL DATE 00-10-02 REVISION LEVEL SIZE A CAGE CODE 5962-00522 67268 SHEET DSCC FORM 2233 APR 97 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 1 OF 12 5962-E390-00 1. SCOPE 1.1 Scope. This drawing documents five product assurance classes, class D (lowest reliability), class E, (exceptions), class G (lowered high reliability), class H (high reliability), and class K, (highest reliability) and a choice of case outlines and lead finishes which are available and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance levels are reflected in the PIN. 1.2 PIN. The PIN shall be as shown in the following example: 5962 - ~ ~ ~ ~ ~ ~ Federal stock class designator \ 00522 01 ~ ~ ~ RHA designator (see 1.2.1) Device type (see 1.2.2) / H ~ ~ ~ X Device class designator (see 1.2.3) ~ ~ ~ Case outline (see 1.2.4) X ~ ~ ~ Lead finish (see 1.2.5) \/ Drawing number 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked devices shall meet the MIL-PRF-38534 specified RHA levels and shall be marked with the appropriate RHA designator. A dash (-) indicates a nonRHA device. Only the RHA levels specified herein are available. See 4.3.5. 1.2.2 Device type(s). The device type(s) identify the circuit function as follows: Device type Generic number 01 Circuit function DC-DC converter, 5 W, r5 V outputs MSA2805D/883, MGA2805D 1.2.3 Device class designator. This device class designator shall be a single letter identifying the product assurance level as follows: Device class Device performance documentation D, E, G, H, or K Certification and qualification to MIL-PRF-38534 1.2.4 Case outline(s). The case outline(s) are as designated in MIL-STD-1835 and as follows: Outline letter Descriptive designator Terminals See figure 1 See figure 1 See figure 1 8 20 20 X Y Z Package style Dual-in-line Flat pack Flat pack with formed leads 1.2.5 Lead finish. The lead finish shall be as specified in MIL-PRF-38534. 1.3 Absolute maximum ratings. 1/ Input voltage range .................................................................... Power dissipation (PD) ............................................................... Output power 2/ ........................................................................ Lead soldering temperature (10 seconds) ................................. Storage temperature range........................................................ -0.5 V dc to +50 V dc 2.2 W 5.23 W +300 qC -65qC to +150qC 1/ Stresses above the absolute maximum ratings may cause permanent damage to the device, except for input voltage transients up to 80 V for no more than 120 milliseconds. Extended operation at the maximum levels may degrade performance and affect reliability. 2/ Derate output power linearly above case temperature (TC) of +125qC to 0 W at +130qC. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 2 1.4 Recommended operating conditions. Input voltage range .................................................................... Case operating temperature range (T C)..................................... +16 V dc to +40 V dc -55qC to +125qC 2. APPLICABLE DOCUMENTS 2.1 Government specification, standards, and handbooks. The following specification, standards, and handbooks form a part of this drawing to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation. SPECIFICATION DEPARTMENT OF DEFENSE MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. STANDARDS DEPARTMENT OF DEFENSE MIL-STD-883 - Test Method Standard Microcircuits. MIL-STD-1835 - Interface Standard Electronic Component Case Outlines. HANDBOOKS DEPARTMENT OF DEFENSE MIL-HDBK-103 - List of Standard Microcircuit Drawings (SMD's). MIL-HDBK-780 - Standard Microcircuit Drawings. (Unless otherwise indicated, copies of the specification, standards, and handbooks are available from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, the text of this drawing takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item performance requirements for device classes D, E, G, H, and K shall be in accordance with MIL-PRF-38534. Compliance with MIL-PRF-38534 may include the performance of all tests herein or as designated in the device manufacturer's Quality Management (QM) plan or as designated for the applicable device class. Therefore, the tests and inspections herein may not be performed for the applicable device class (see MIL-PRF-38534). Furthermore, the manufacturer may take exceptions or use alternate methods to the tests and inspections herein and not perform them. However, the performance requirements as defined in MIL-PRF-38534 shall be met for the applicable device class. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and herein. 3.2.1 Case outline(s). The case outline(s) shall be in accordance with 1.2.4 herein and figure 1. 3.2.2 Terminal connections. The terminal connections shall be as specified on figure 2. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 3 3.3 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the full specified operating temperature range. 3.4 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.5 Marking of device(s). Marking of device(s) shall be in accordance with MIL-PRF-38534. The device shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturer's vendor similar PIN may also be marked in MIL-HDBK-103 and QML-38534. 3.6 Data. In addition to the general performance requirements of MIL-PRF-38534, the manufacturer of the device described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, for each device type listed herein. Also, the data should include a summary of all parameters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DSCC-VA) upon request. 3.7 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance (original copy) submitted to DSCC-VA shall affirm that the manufacturer's product meets the performance requirements of MIL-PRF-38534 and herein. 3.8 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of microcircuits delivered to this drawing. 4. QUALITY ASSURANCE PROVISIONS 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534 or as modified in the device manufacturer's Quality Management (QM) plan. The modification in the QM plan shall not affect the form, fit, or function as described herein. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall apply: a. b. Burn-in test, method 1015 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to either DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-883. (2) TA as specified in accordance with table I of method 1015 of MIL-STD-883. Interim and final electrical test parameters shall be as specified in table II herein, except interim electrical parameter tests prior to burn-in are optional at the discretion of the manufacturer. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 4 TABLE I. Electrical performance characteristics. Test Symbol Output voltage +VOUT Conditions -55qC d TC d +125qC VIN = 28 V dc ±0.5 V, CL = 0 unless otherwise specified Group A subgroups +IOUT = 0.5 A Device type 01 1 2,3 - VOUT Limits Min Max +4.95 +5.05 +4.80 +5.20 -4.90 -5.10 -4.75 -5.25 0 0.8 01 1 2,3 Output current VOUT ripple voltage 1/ (rVOUT) IOUT VIN = 16 V dc to 40 V dc VRIP rIOUT = 0.5 A, BW = 10 kHz to 2 MHz VRLINE VOUT line regulation 1 01 rIOUT = 0.5 A, V dc A mV p-p 150 2,3 300 1,2,3 01 25 1,2,3 01 75 1,2,3 01 50 1,2,3 01 200 (see 1,2,3 01 5 Inhibit (see figure 2) = open 1,2,3 01 35 LIN = 2 PH, BW = 10 kHz to 10 MHz 1 01 80 (-VOUT) VRLOAD mV rIOUT = 0 to 0.5 A, both mV outputs changed simultaneously (+VOUT) (-VOUT) Input current 01 V dc VIN = 16 V dc to 40 V dc (+VOUT) VOUT load regulation 1, 2, 3 Unit IIN rIOUT = 0 A, Inhibit mA figure 2) = 0 rIOUT = 0 A, IIN ripple current Efficiency IRIP Eff rIOUT = 0.5 A, 2,3 +IOUT = 0.5 A 1 160 01 65 Isolation ISO Input to output or any pin to case (except case ground pin(s) at 500 V dc, (see figure 2) TC = +25qC 1 01 Short circuit internal power dissipation PD Short circuit 1 01 Switching frequency FS 4 5,6 M: 100 1.8 2,3 rIOUT = 0.5 A % 68 2,3 PD = PIN – total POUT mA p-p W 2.0 01 450 600 400 620 kHz See footnotes at end of table. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 5 TABLE I. Electrical performance characteristics - Continued. Test Symbol VOUT response to step transient load changes 2/ VOTLOAD VOUT recovery time from step transient load changes 2/ 3/ 4/ TTLOAD VOUT response to step line transient 4/ 5/ VOTLINE (rVOUT) (rVOUT) VOUT recovery time from step line transient 3/ 4/ 5/ Start up overshoot Start up delay (rVOUT) Capacitive load, (both outputs) 2/ 3/ 4/ 5/ 6/ 7/ (rVOUT) 3/ 6/ Load fault recovery 1/ 4/ TTLINE VtonOS Group A subgroups 50% load to / from 100% load; balanced loads on each output 4 TonD Device type 01 5,6 50% load to / from 100% load; balanced loads on each output 4 Limits Unit Min Max -150 150 -500 500 01 4,5,6 01 -750 750 Input step from 40 V dc to 16 V dc, rIOUT = 0.5 A 4,5,6 01 -500 500 Input step from 16 V dc to 40 V dc, rIOUT = 0.5 A 4,5,6 01 1.2 Input step from 40 V dc to 16 V dc, rIOUT = 0.5 A 4,5,6 01 1.2 4 01 5,6 rIOUT = 0.5 A, Ps 1000 Input step from 16 V dc to 40 V dc, rIOUT = 0.5 A rIOUT = 0.5 A, mV pk 100 5,6 VIN = 0 to 28 V dc mV pk ms mV pk 500 750 4,5,6 01 25 ms 4,5,6 01 50 ms 4 01 10 PF VIN = 0 to 28 V dc 3/ 4/ TrLF 4/ 7/ CL (rVOUT) Conditions -55qC d TC d +125qC VIN = 28V dc ±0.5 V, CL = 0 unless otherwise specified rIOUT = from S.C. to 0.5 A No effect on DC performance, TC = +25qC The total output power available is 80 percent from either output up to 4 watts, providing the opposite output is simultaneously carrying 20 percent of the total output power. Each output must carry a minimum of 20 percent of the total output in order to maintain regulation on the negative output. Load step transition time greater than 10 Ps. Recovery time is measured from the initiation of the transient to where rVOUT has returned to within r1 percent of rVOUT final value. Parameter shall be tested as part of device characterization and after design and process changes. Thereafter, parameters shall be guaranteed to the limits specified in table I. Input step transition time greater than 10 Ps. Start up delay time measurement is either for a step application of power at the input or the removal of a ground signal from the inhibit pin (see figure 2) while power is applied to the input. Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 6 Case outline X. Symbol A b b1 D/E E1 e/S e1 e2 e3 e4/S1 L R Millimeters Min Max 6.86 1.78 DIA 0.64 DIA 27.31 20.19 20.45 3.23 3.48 8.31 8.56 13.39 13.64 18.47 18.72 23.55 23.80 5.59 1.14 1.40 Inches Min Max 0.270 0.070 DIA 0.025 DIA 1.075 0.795 0.805 0.127 0.137 0.327 0.337 0.527 0.537 0.727 0.737 0.927 0.937 0.220 0.045 0.055 NOTES: 1. The U. S. Government preferred system of measurement is the metric SI. This item was designed using inch-pound units of measurement. In case of problems involving conflicts between the metric and inch-pound units, the inch-pound units shall take precedence. 2. Pin numbers are for reference only. 3. Case outline X weight: 15 grams maximum. FIGURE 1. Case outline(s). STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 7 Case outline Y. Symbol A b c D/E e L Q R S1 Millimeters Min Max 6.35 0.30 0.56 0.20 0.41 27.81 28.07 2.54 BSC 12.70 TYP 1.78 2.29 1.52 2.29 2.79 Inches Min Max 0.250 0.012 0.022 0.008 0.016 1.095 1.105 0.100 BSC 0.500 TYP 0.070 0.090 0.060 0.090 0.110 NOTES: 1. The U. S. Government preferred system of measurement is the metric SI. This item was designed using inch-pound units of measurement. In case of problems involving conflicts between the metric and inch-pound units, the inch-pound units shall take precedence. 2. Pin numbers are for reference only. 3. Case outline Y weight: 15 grams maximum. FIGURE 1. Case outline(s) - Continued. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 8 Case outline Z. Symbol A A1 b c D/E e L L1 L2 R S1 Millimeters Min Max 6.35 0.13 0.51 0.30 0.56 0.20 0.41 27.81 28.07 2.54 BSC 3.43 REF 1.52 2.03 1.14 1.65 1.52 2.29 2.79 Inches Min Max 0.250 0.005 0.020 0.012 0.022 0.008 0.016 1.095 1.105 0.100 BSC 0.135 REF 0.060 0.080 0.045 0.065 0.060 0.090 0.110 NOTES: 1. The U. S. Government preferred system of measurement is the metric SI. This item was designed using inch-pound units of measurement. In case of problems involving conflicts between the metric and inch-pound units, the inch-pound units shall take precedence. 2. Pin numbers are for reference only. 3. Case outline Z weight: 15 grams maximum. FIGURE 1. Case outline(s) - Continued. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 9 Device type Case outlines Terminal number 01 01 Y and Z X Terminal symbol Terminal symbol 1 Inhibit Positive output 2 Positive input Output return 3 Positive input Negative output 4 No connection No connection 5 Input common Inhibit 6 Input common Input 7 Case ground Input return 8 Case ground Case ground 9 No connection 10 No connection 11 Positive output 12 Positive output 13 Output common 14 Output common 15 Negative output 16 Negative output 17 No connection 18 No connection 19 Case ground 20 Case ground FIGURE 2. Terminal connections. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 10 TABLE II. Electrical test requirements. MIL-PRF-38534 test requirements Subgroups (in accordance with MIL-PRF-38534, group A test table) Interim electrical parameters Final electrical parameters 1*, 2, 3, 4, 5, 6 Group A test requirements 1, 2, 3, 4, 5, 6 Group C end-point electrical parameters 1 Not applicable End-point electrical parameters for radiation hardness assurance (RHA) devices * PDA applies to subgroup 1. 4.3 Conformance and periodic inspections. Conformance inspection (CI) and periodic inspection (PI) shall be in accordance with MIL-PRF-38534 and as specified herein. 4.3.1 Group A inspection (CI). Group A inspection shall be in accordance with MIL-PRF-38534 and as follows: a. Tests shall be as specified in table II herein. b. Subgroups 7, 8, 9, 10, and 11 shall be omitted. 4.3.2 Group B inspection (PI). Group B inspection shall be in accordance with MIL-PRF-38534. 4.3.3 Group C inspection (PI). Group C inspection shall be in accordance with MIL-PRF-38534 and as follows: a. End-point electrical parameters shall be as specified in table II herein. b. Steady-state life test, method 1005 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to either DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1005 of MIL-STD-883. (2) TA as specified in accordance with table I of method 1005 of MIL-STD-883. (3) Test duration: 1,000 hours, except as permitted by method 1005 of MIL-STD-883. 4.3.4 Group D inspection (PI). Group D inspection shall be in accordance with MIL-PRF-38534. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 11 4.3.5 Radiation Hardness Assurance (RHA) inspection. RHA inspection is not currently applicable to this drawing. 5. PACKAGING 5.1 Packaging requirements. The requirements for packaging shall be in accordance with MIL-PRF-38534. 6. NOTES 6.1 Intended use. Microcircuits conforming to this drawing are intended for use for Government microcircuit applications (original equipment), design applications, and logistics purposes. 6.2 Replaceability. Microcircuits covered by this drawing will replace the same generic device covered by a contractorprepared specification or drawing. 6.3 Configuration control of SMD's. All proposed changes to existing SMD's will be coordinated with the users of record for the individual documents. This coordination will be accomplished in accordance with MIL-PRF-38534. 6.4 Record of users. Military and industrial users shall inform Defense Supply Center Columbus when a system application requires configuration control and the applicable SMD. DSCC will maintain a record of users and this list will be used for coordination and distribution of changes to the drawings. Users of drawings covering microelectronic devices (FSC 5962) should contact DSCC-VA, telephone (614) 692-0544. 6.5 Comments. Comments on this drawing should be directed to DSCC-VA, Post Office Box 3990, Columbus, Ohio 432165000, or telephone (614) 692-0512. 6.6 Sources of supply. Sources of supply are listed in MIL-HDBK-103 and QML-38534. The vendors listed in MIL-HDBK103 and QML-38534 have submitted a certificate of compliance (see 3.7 herein) to DSCC-VA and have agreed to this drawing. STANDARD MICROCIRCUIT DRAWING DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 DSCC FORM 2234 APR 97 SIZE 5962-00522 A REVISION LEVEL SHEET 12 STANDARD MICROCIRCUIT DRAWING BULLETIN DATE: 00-10-02 Approved sources of supply for SMD 5962-00522 are listed below for immediate acquisition information only and shall be added to MIL-HDBK-103 and QML-38534 during the next revisions. MIL-HDBK-103 and QML-38534 will be revised to include the addition or deletion of sources. The vendors listed below have agreed to this drawing and a certificate of compliance has been submitted to and accepted by DSCC-VA. This bulletin is superseded by the next dated revisions of MIL-HDBK-103 and QML-38534. 1/ 2/ Standard microcircuit drawing PIN 1/ Vendor CAGE number Vendor similar PIN 2/ 5962-0052201HXA 5962-0052201HXC 50821 50821 MSA2805D/883 MSA2805D/883 5962-0052201HYA 5962-0052201HYC 50821 50821 MGA2805D/883 MGA2805D/883 5962-0052201HZA 50821 MGA2805DZ/883 The lead finish shown for each PIN representing a hermetic package is the most readily available from the manufacturer listed for that part. If the desired lead finish is not listed contact the Vendor to determine its availability. Caution. Do not use this number for item acquisition. Items acquired to this number may not satisfy the performance requirements of this drawing. Vendor CAGE number 50821 Vendor name and address Interpoint Corporation 10301 Willows Road Redmond, WA 98073-9705 The information contained herein is disseminated for convenience only and the Government assumes no liability whatsoever for any inaccuracies in the information bulletin.