Data Sheet PD No.60226 IR2086S HIGH SPEED, 100V, SELF OSCILLATING 50% DUTY CYCLE, FULL-BRIDGE DRIVER Product Summary Features • • • • • • • • Simple primary side control solution to enable full-bridge DC-Bus Converters for 48V distributed systems with reduced component count and board space. Frequency and dead time set by two external components Maximum 500KHz per channel output with 50% duty cycle Adjustable dead time 50nsec ~ 200nsec Floating channel designed for bootstrap operation up to +100Vdc High and low side pulse width matching to +/- 25nsec Overcurrent protection with adjustable hiccup period. Undervoltage lockout and internal soft start VCC (max) Voffset(max) High/low side output freq (fosc) Output Current (IO) High/low side pulse edge matching Description The IR2086S is a self oscillating full-bridge controller and driver IC with 50% duty cycle ideally suited for 36V-75V full-bridge DC Bus Converters. Dead time can be controlled through proper selection of CT and can range from 50 to 200nsec. Internal soft start increases pulse width on power up and maintains equal pulse widths for the high and low outputs throughout the start up cycle. Undervoltage lockout prevents operation if Vcc is less than 7.5 Vdc. Over current shutdown occurs when the voltage on the Cs pin exceeds 200mV. Restart after overcurrent trip can be delayed by adjusting the external capacitor. The delay time ranges from 10µs to 1s. Typical Connection VBUSS (100 VDC MAX) VCC (9 ~15V) IR2086S CS RT (Refer to Lead Assignments for correct pin configuration). This/ These diagram(s) show electrical connections only. Please refer to our Application Notes and DesignTips for proper circuit board layout. CT VB1 HO1 VS1 DELAY CT COM2* COM1 LO2 VS2 LO1 VCC HO2 CD** VB2 RSENSE *COM2 must be shorted to COM1 for proper operation **CD is optional 25V 100Vdc 500kHz +/-1.2A +/- 25ns Package 16-Lead SOIC IR2086S Absolute Maximum Ratings VBIAS (VCC, VBS) = 12V, CL = 1000 pF, and TA = 25°C unless otherwise specified. Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are absolute voltages referenced to COM. All currents are defined positive into any lead. The thermal resistance and power dissipation ratings are measured under board mounted and still air conditions. Symbol Definition Min. Max. -0.3 25 Units VCC Low side supply voltage VB1,2 High side floating supply voltage -0.3 150 VS1,2 High side floating supply offset voltage VB1,2 - 25 VB1,2 + 0.3 VHO1,2 High side floating output voltage VB1,2 - 0.3 VB1,2 + 0.3 VLO1,2 Vdc Low side output voltage -0.3 VCC + 0.3 VCT CT pin voltage -0.3 VCC + 0.3 VCS Cs pin voltage -0.3 VCC + 0.3 Delay pin voltage -0.3 VCC + 0.3 Allowable offset voltage slew rate -50 +50 V/ns — 40 mA — 1.0 W °C/W VDELAY dVS/dt ICC Supply current PD Package power dissipation (16-lead SOIC) Thermal resistance, junction to ambient (16-lead SOIC) RthJA — 200 TJ Junction temperature -55 150 TS Storage temperature -55 150 TL Lead temperature (soldering, 10 seconds) — 300 Min. Max. 9.5 15 °C Recommended Operating Conditions For proper operation the device should be used within the recommended conditions. Symbol Definition Units VB1,2 High side floating supply voltage VS1,2 Steady state high side floating supply offset voltage -5 100 VCC Supply voltage 9.5 15 ICC Supply current — 1 mA RT Timing resistor 10 100 Kohms CT Timing capacitor 47 1000 pF Operating frequency (per channel) — 500 KHz Junction temperature -40 125 °C fmax Tj Vdc Note1: Care should be taken to avoid output switching conditions where the Vs node flies inductively below ground by more than 5V. 2 www.irf.com IR2086S Dynamic Electrical Characteristics VBIAS (VCC, VBS) = 12V, CL = 1000 pF, and TA = 25°C unless otherwise specified. Symbol Min. Typ. tr Turn-on rise time Definition — 40 Max. Units Test Conditions 60 tf Turn-off fall time — 20 30 450 fout Per channel output frequency 500 550 tdt High/low output dead time 50 — — PM High/low pulse width matching — 25 — tdcs Overcurrent shut down delay — 200 — Overcurrent restart delay — 0.5 — trestart nsec VS = 0V KHz Ct=100pF, Rt=10Kohm nsec VS = 0V ~ 100V sec Vcc =15V, Cd=100nF Static Electrical Characteristics VBIAS (VCC, VBS) = 12V, CL = 1000 pF and TA = 25°C unless otherwise specified. Symbol Definition Min. Typ. Max. Units Test Conditions VOH1,2 High level output voltage, (VBIAS - VO) — — 1.5 VOL1,2 Low level output voltage — — 0.1 V Ileak Offset supply leakage current — — 50 IQBS Quiescent VBS supply current — — 150 IQCC Quiescent VCC supply current — — 1.75 mA VCS+ Overcurrent shutdown threshold Undervoltage positive going threshold — 300 — mV UVCC+ 6.5 7.25 8.0 V UVCC- Undervoltage negative going threshold 6.0 6.8 7.7 IO+ Output high short circuit current — 1.2 — IO- Output low short circuit current — 1.2 — www.irf.com µA A 3 IR2086S Functional Block Diagrams VCC VB1 dv/dt BOOSTER1 UVLO UVBS1 DEAD TIME CT PULSE STEERING OSC HV LEVEL SHIFTER1 R HO1 S VS1 VCC COMP SOFT START DELAY MATCH 1 LO1 VB2 dv/dt BOOSTER2 DELAY R QN CS COMP 200mV COM S R HO2 S Q OVER CURRENT SENSE WITH DELAYED RESTART IR2086S SELF OSCILLATING FULL BRIGDE DRIVER WITH SOFT START, OVER CURRENT SHUT DOWN, AND DELAYED RESTART 4 HV LEVEL SHIFTER2 UVBS2 VS2 VCC DELAY MATCH 2 LO2 www.irf.com IR2086S Lead Definitions Lead Assignments Symbol Description 1 n/c 2 CS HO1 15 3 DELAY VS1 14 4 CT High side output 5 COM1 LO2 12 LO1,2 Low side output 6 LO1 VS1 11 CT Oscillator Input 7 VCC HO2 10 CS Current sense input 8 n/c VB2 DELAY Over current restart delay VCC COM1,2 Supply VB1,2 VS1,2 High side floating supply Floating supply return HO1,2 Supply return IR2086S VB1 16 COM2 13 9 Detailed Pin Description Cs: The input pin to the overcurrent comparator. Exceeding the overcurrent threshold value specified in “Static Electrical Parameters” Section will terminate output pulses. A new soft start cycle will commence after the expiration of the programmed delay time at DELAY pin. DELAY: Delay programming pin for restart after overcurrent condition. A capacitor connected to this pin will determine the delay form the over current trip to the beginning of a new soft start cycle. The delay time ranges from 10us to 1s, and is set according to: td ≈ Cd Vcc + 10us 2uA CT: The oscillator-programming pin. Only two components are required to program the internal oscillator frequency: a resistor connected between the Vcc pin and the CT pin, and a capacitor connected from the CT pin to GND. The approximate oscillator frequency is determined by the following simple formula: fosc = 1 / (2 · RT · CT) Where frequency is in Hertz (Hz), RT resistance in Ohms (Ω) and CT capacitance in Farads (F). The recommended range of timing resistors is between 10kΩ and 100kΩ and range of time capacitances is between 47pF and 470pF. The timing resistors less than 10kΩ should be avoided. The value of the timing capacitor determines the amount of dead time between the two output drivers: lower the CT, shorter the dead time and vice versa. It is not recommended to use a timing capacitor below 47pF. For best performance, keep the time components as close as possible to the IR2086S. Separated ground and Vdd traces to the timing components are encouraged. www.irf.com 5 IR2086S Detailed Pin Description continued COM1, COM2: Signal ground and power ground for all functions. Due to high current and high frequency operation, a low impedance circuit board ground plane is highly recommended. HO1, HO2, LO1, LO2: High side and low side gate drive pins. The high and low side drivers can directly drive the gate of a power MOSFET. The drivers are capable of 1A peak source and sink currents. It is recommended that the high and low drive pins be very close to the gates of the high side and low side MOSFETs to prevent any delay and distortion of the drive signals. Vb1, Vb2: High side power input connection. The high side supplies are derived from bootstrap circuits using low-leakage Schottky diodes and ceramic capacitors. To prevent noise, the Schottky diodes and bypass capacitors should be very close to the IR2086S. Vs1, Vs2: The high side power return connection. Vs should be connected directly to the source terminal of high side MOSFET with a trace as short as possible. Vcc: The IC bias input connection for the device. Although the quiescent Vcc current is very low, total supply current will be higher, depending on the gate charge of the MOSFETs connected to the HO and LO pins, and the programmed oscillator frequency, Total Vcc current is the sum of quiescent Vcc current and the average current at HO and LO. Knowing the operating frequency and the MOSFET gate charge (Qg) at selected Vcc voltage, the average current to drive four power MOSFETs in full-bridge configuration can be calculated from: Iave = 2 x Qg X fosc (Note that fosc is equal to the output frequency - twice the frequency of each individual bridge leg on the primary.) To prevent noise problem, a bypass ceramic capacitor connected to Vcc and COM1 / COM2 should be placed as close as possible to the IR2086S. IR2086S has an under voltage lookout feature for the IC bias supply, Vcc. The minimum voltage required on Vcc to make sure that IC will work within specifications must be higher than 8.5V (9.5V minimum Vcc is recommended to prevent asymmetrical gates signals on HO and LO pins that are expected when Vcc is between 7.5V and 8.5V). 6 www.irf.com IR2086S 1000.00 300 250 100.00 200 DT (nsec) f(KHz) 100pF 200pF 500pF 10.00 1nF 500pF 150 200pF 100 1nF 100pF 50 0 1.00 0 20 40 60 80 100 120 0 20 40 RT (KOhms) Fig. 1 Output Frequency (-25oC to 125oC) 80 100 120 Fig. 2 Dead Time (@27oC) 1.0E+07 1nF 300 250 500pF 200 200pF 150 100 100pF 50 0 -50 0 50 100 TEMP (C) Fig. 3 Dead Time vs Temp www.irf.com 150 OVER CURRENT RESTART DELAY TIME (uSEC 350 DT (nsec) 60 RT(KOhms) 1.0E+06 100nF 1.0E+05 10nF 1.0E+04 1nF 1.0E+03 1.0E+02 10pF 1.0E+01 1.0E+00 -50 0 50 100 150 TEM P (C) Fig. 4 Over Current Restart Delay Time vs Temp (Vcc = 15V) 7 IR2086S Case outlines 16-Lead SOIC (narrow body) 01-6018 01-3064 00 (MS-012AC) WORLD HEADQUARTERS: 233 Kansas Street, El Segundo, California 90245 Tel: (310) 252-7105 This product has been designed and qualified for the industrial market http://www.irf.com/ Data and specifications subject to change without notice. 11/4/2004 8 www.irf.com