FPDB40PH60B Smart Power Module for Front-End Rectifier General Description Features FPDB40PH60B is an advanced smart power module of PFC(Power Factor Correction) that Fairchild has newly developed and designed mainly targeting mid-power application especially for an air conditioners. It combines optimized circuit protection and drive IC matched to high frequency switching IGBTs. System reliability is futher enhanced by the integrated under-voltage lock-out and over-current protection function. • Low thermal resistance due to Al2O3-DBC substrate • 600V-40A 2-phase IGBT PWM semi-converter including a drive IC for gate driving and protection • Typical switching frequency of 20kHz • Isolation rating of 2500Vrms/min. Applications • AC 180V ~ 264V single-phase front-end rectifier Top View Bottom View 44mm 26.8mm Fig. 1. ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B February, 2009 • PFC converter for single-phase AC/DC power conversion (Please refer to Fig. 3) Integrated Drive, Protection and System Control Functions • For IGBTs: Gate drive circuit, Overcurrent circuit protection (OC), Control supply circuit under-voltage (UV) protection • Fault signaling: Corresponding to a UV fault • Input interface: 5V CMOS/LSTTL compatible, Schmitt trigger input Pin Configuration Top View (1) VCC(L) (2) COM (3) NC (4) IN(R) (5) IN(S) (6) VFO (7) CFOD (8) CSC (21) VAC(22) NSENSE (23) NC N (9) NC (10) NC (11) NC (12) NC (13) NC (14) NC (15) NC (24) N Case Temperature (T C) Detecting Point (25) R (16) NC (17) NC (18) NC (26) S DBC Substrate (19) RTH (27) PR (20) VTH Fig. 2. ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Integrated Power Functions FPDB40PH60B Pin Descriptions Pin Number 1 Pin Name VCC Pin Description Common Bias Voltage for IC and IGBTs Driving 2 COM Common Supply Ground 4 IN(R) Signal Input for Low-side R-phase IGBT 5 IN(S) Signal Input for Low-side S-phase IGBT 6 VFO Fault Output 7 CFOD Capacitor for Fault Output Duration Time Selection 8 CSC Capacitor (Low-pass Filter) for Over Current Detection 19 R(TH) NTC Thermistor terminal 20 V(TH) NTC Thermistor terminal 21 VAC- Current Sensing Terminal 22 NSENSE 24 N Negative Rail of DC–Link 25 R Output for R Phase 26 S Output for S Phase 27 PR Positive Rail of DC–Link 3, 9~18, 23 NC No Connection Current Sensing Reference Terminal Internal Equivalent Circuit and Input/Output Pins (20) V TH (19) R TH NTC Therm istor (27) P R D1 D2 (8) C SC CSC (26) S (7) C FOD CFOD (25) R (6) V FO VFO (5) IN (S) IN(S) (4) IN (R) IN(R) (2) COM COM (1) VCC VCC OUT(S) Q1 D3 Q2 D4 (24) N (23) NC OUT(R) Shunt Resistor (22) N SENSE (21) V AC- Note : 1) Converter is composed of two IGBTs including four diodes and one IC which has gate driving and protection functions. Fig. 3. ©2009 Fairchild Semiconductor Corporation February, 2009 Unless Otherwise Specified) Converter Part Supply Voltage Item Symbol Vi Condition Applied between R-S Supply Voltage (Surge) Vi(Surge) Applied between R-S 500 V VPN Applied between P- N 450 V VPN(Surge) Applied between P- N 500 V Output Voltage Output Voltage (Surge) Rating 264 Unit VRMS Collector-emitter Voltage VCES Each IGBT collector current ± IC TC = 25°C Each IGBT collector current (Peak) ± ICP TC = 25°C, Under 1ms pulse width 70 A TC = 25°C per One IGBT 113 W 600 V 350 A Collector Dissipation PC Repetitive Peak Reverse Voltage VRRM Peak Forward Surge Current IFSM Single half sine-wave Power Rating of Shunt Resistor PRSH TC < 125°C Operating Junction Temperature TJ (Note 1) 600 V 40 A 2 W -40 ~ 150 °C Note : 1. The maximum junction temperature rating of the power chips integrated within the SPM is 150°C(@TC ≤ 100°C). However, to insure safe operation of the SPM, the average junction temperature should be limited to TJ(ave) ≤ 125°C (@TC ≤ 100°C). Control Part Item Control Supply Voltage Symbol Condition VCC Applied between VCC - COM Input Signal Voltage VIN Applied between IN - COM Fault Output Supply Voltage VFO Applied between VFO - COM Fault Output Current IFO Sink Current at VFO Pin Current Sensing Input Voltage VSC Applied between CSC - COM Rating 20 Unit V -0.3~17 V -0.3~VCC+0.3 V 5 mA -0.3~VCC+0.3 V Total System Item Module Case Operation Temperature Symbol TC Storage Temperature TSTG Isolation Voltage VISO Condition Rating -20 ~ 100 60Hz, Sinusoidal, AC 1 minute, Connection Pins to DBC Unit °C -40 ~ 150 °C 2500 Vrms Thermal Resistance Item Junction to Case Thermal Resistance (Referenced to PKG center) Symbol Rθ(j-c)Q IGBT Condition Min. Typ. - Max. 1.1 Unit °C/W Rθ(j-c)HD High-side diode - - 1.9 °C/W Rθ(j-c)LD - - 1.4 °C/W Low-side diode Note : 2. For the measurement point of case temperature(TC), please refer to Fig. 2. ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Absolute Maximum Ratings (TJ = 25°C, Converter Part Item IGBT saturation voltage Symbol VCE(sat) High-side diode voltage VFH IF = 40A - 2.2 2.7 V Low-side diode voltage VFL IF = 40A - 1.15 1.55 V tON VPN = 400V, VCC = 15V, IC =40A VIN = 0V ↔ 5V, Inductive Load - 500 - ns - 180 - ns (Note 3) - 500 - ns tC(OFF) - 90 - ns trr - 43 - ns Irr - 6 - A RSENSE 1.8 2.0 2.2 mΩ - - 250 μA Switching Times tC(ON) tOFF Current sensing resistor Collector - emitter Leakage Current ICES Condition VCC =15V, VIN = 5V; IC =40A VCE = VCES Min. - Typ. 1.8 Max. 2.3 Unit V Note 3. tON and tOFF include the propagation delay time of the internal drive IC. tC(ON) and tC(OFF) are the switching time of IGBT itself under the given gate driving condition internally. For the detailed information, please see Fig. 4 Control Part Item Symbol Condition Quiescent VCC Supply Cur- IQCCL VCC = 15V, IN = 0V VCC - COM rent Fault Output Voltage Min. - Typ. - Max. 26 Unit mA V VFOH VSC = 0V, VFO Circuit: 4.7kΩ to 5V Pull-up 4.5 - - VFOL VSC = 1V, VFO Circuit: 4.7kΩ to 5V Pull-up - - 0.8 V 0.5 0.55 V V Over Current Trip Level VSC(ref) VCC = 15V 0.45 Supply Circuit UnderVoltage Protection UVCCD Detection Level 10.7 11.9 13.0 UVCCR Reset Level 11.2 12.4 13.2 V Fault-out Pulse Width tFOD CFOD = 33nF (Note 4) 1.4 1.8 2.0 ms Applied between IN - COM 3.0 - - V - - 0.8 V @ TC = 25°C (Note Fig. 9) - 50 - kΩ @ TC = 80°C (Note Fig. 9) - 5.76 - kΩ ON Threshold Voltage VIN(ON) OFF Threshold Voltage VIN(OFF) Resistance of Thermistor RTH Note 4. The fault-out pulse width tFOD depends on the capacitance value of CFOD according to the following approximate equation : CFOD = 18.3 x 10-6 x tFOD[F] Recommended Operating conditions Item Input Supply Voltage Symbol Condition VI Applied between R - S Output Voltage VPN Applied between P - N Control Supply Voltage VCC Applied between VCC - COM Control Supply Variation PWM Input Signal ©2009 Fairchild Semiconductor Corporation dVCC/dt Applied between IN - COM fPWM TC ≤ 100°C, TJ ≤ 125°C, Per IGBT Min. 180 Typ. - Max. 264 Unit Vrms V - 280 400 13.5 15 16.5 V -1 - 1 V/μs - 20 - kHz February, 2009 FPDB40PH60B Electrical Characteristics (TJ = 25°C, Unless Otherwise Specified) FPDB40PH60B Electrical Characteristics Irr 120%of IC 100%of IC VCE IC 90%of IC 10%of VCE IC 10%of IC VCE 10%of VCE 10%of IC VIN VIN tON trr tC(OFF) tC(ON) tOFF (a) Turn-on (b) Turn-off Fig. 4. Switching Time Definition Mechanical Characteristics and Ratings Item Limits Condition Mounting Torque Mounting Screw: - M3 Device Flatness Note Fig. 5 Recommended 0.62N•m Weight Units Min. 0.51 Typ. 0.62 Max. 0.72 0 - +120 μm - 15.00 - g N•m (+) (+) (+) Fig. 5. Flatness Measurement Position ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Time Charts of SPMs Protective Function In p u t S ig n a l In te rn a l IG B T G a te -E m itte r V o lta g e P3 C o n tro l S u p p ly V o lta g e P2 UV re s e t P5 UV d e te c t P6 P1 O u tp u t C u rr e n t P4 F a u lt O u tp u t S ig n a l P1 : Normal operation - IGBT ON and conducting current P2 : Under voltage detection P3 : IGBT gate interrupt P4 : Fault signal generation P5 : Under voltage reset P6 : Normal operation - IGBT ON and conducting current Fig. 6. Under-Voltage Protection P5 In p u t S ig n a l P6 In te r n a l IG B T G a t e - E m itt e r V o lt a g e O C D e te c t io n P1 P4 P7 O u tp u t C u r r e n t P2 O C R e fe re n c e V o lt a g e ( 0 . 5 V ) S e n s in g V o lta g e R C F ilt e r D e la y F a u lt O u t p u t S ig n a l P3 P8 P1 : Normal operation - IGBT ON and conducting current P2 : Over current detection P3 : IGBT gate interrupt / Fault signal generation P4 : IGBT is slowly turned off P5 : IGBT OFF signal P6 : IGBT ON signal - but IGBT cannot be turned on during the fault Output activation P7 : IGBT OFF state P8 : Fault Output reset and normal operation start Fig. 7. Over Current Protection ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Vac +5V PFCM VTH RTH CSC CFOD Microcontroller VFO or IN(S) IN(R) DSP NTC Thermistor PR S CSC R CFOD Inverter VFO IN(S) OUT(S) IN(R) COM COM N OUT(R) Shunt Resistor VCC NSENSE VAC- VCC Note : 1) For the over-current protection, please set the delay time in the range 3~4μs. Fig. 8. Application Example R-T Graph 120 Resistance [kΩ] 100 80 60 40 20 0 20 30 40 50 60 70 80 90 100 110 120 130 Temperature [°C] Fig. 9. R-T Curve of the Built-in Thermistor ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Detailed Package Outline Drawings ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Detailed Package Outline Drawings ©2009 Fairchild Semiconductor Corporation February, 2009 FPDB40PH60B Detailed Package Outline Drawings ©2009 Fairchild Semiconductor Corporation February, 2009 TRADEMARKS The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not intended to be an exhaustive list of all such trademarks. ACEx™ Bottomless™ CoolFET™ CROSSVOLT™ DenseTrench™ DOME™ EcoSPARK™ E2CMOS™ EnSigna™ FACT™ FACT Quiet Series™ FAST® FASTr™ GlobalOptoisolator™ GTO™ HiSeC™ ISOPLANAR™ LittleFET™ MicroFET™ MICROWIRE™ OPTOLOGIC™ OPTOPLANAR™ PACMAN™ POP™ PowerTrench® QFET™ QS™ QT Optoelectronics™ Quiet Series™ SLIENT SWITCHER® SMART START™ Star* Power™ Stealth™ SuperSOT™-3 SuperSOT™-6 SuperSOT™-8 SyncFET™ TinyLogic™ UHC™ UltraFET® VCX™ DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Product Status Definition Advance Information Formative or In Design This datasheet contains the design specifications for product development. Specifications may change in any manner without notice. Preliminary First Production This datasheet contains preliminary data, and supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. No Identification Needed Full Production This datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. Obsolete Not In Production This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor. The datasheet is printed for reference information only. ©2009 Fairchild Semiconductor Corporation February, 2009