FCAS30DN60BB Smart Power Module for SRM Features General Description • 600V-30A 2-phase asymmetric bridge IGBT converter for SRM drive including control ICs for gate driving and protection FCAS30DN60BB is an advanced smart power module for SRM drive that Fairchild has newly developed and designed to provide very compact and high performance SRM motor drives mainly targeting low-power SRM application especially for a vacuum air cleaner. It combines optimized circuit protection and drive matched to low-loss IGBTs. System reliability is further enhanced by the integrated under-voltage lock-out and shortcircuit protection. The high speed built-in HVIC provides optocoupler-less IGBT gate driving capability that further reduce the overall size of the system. In addition the incorporated HVIC facilitates the use of single-supply drive topology enabling the FCAS30DN60BB to be driven by only one drive supply voltage without negative bias. • Single-grounded power supply due to built-in HVIC • Isolation rating of 1500Vrms/min. Applications • 2-phase SRM drives for home application vacuum cleaner. Figure 1. ©2008 Fairchild Semiconductor Corporation FCAS30DN60BB Rev. A 1 www.fairchildsemi.com FCAS30DN60BB Smart Power Module January 2008 FCAS30DN60BB Smart Power Module Integrated Power Functions • 600V-30A IGBT asymmetric converter for 2-phase SRM drives (Please refer to Figure 3) Integrated Drive, Protection and System Control Functions • For high-side IGBTs: Gate drive circuit, High voltage isolated high-speed level shifting Control circuit under-voltage (UV) protection Note) Available bootstrap circuit example is given in Figures 11. • For low-side IGBTs: Gate drive circuit, Short circuit protection (SC) Control supply circuit under-voltage (UV) protection • Fault signaling: Corresponding to a UV fault (Low-side supply) • Input interface: 5V CMOS/LSTTL compatible, Schmitt trigger input Pin Configuration #1 #20 (1)V((2)V-) ((3)U-) (4)U- (5)VS(V)/V+ (6)VB(V) (7)Vth (9)VS(U)/U+ (8)IN(VH) (10)VB(U) (11)IN(UH) (13)CFOD (15)IN(VL) (17)VCC (19)N (20)P (12)CSC (14)VFO (16)IN(UL)(18)COM Figure 2. FCAS30DN60BB Rev. A 2 www.fairchildsemi.com Pin Number Pin Name 1 V- Output for V- Leg 2 ( V- ) Output for V- Leg 3 ( U- ) Output for U- Leg 4 U- Output for U- Leg 5 VS(V)/V+ 6 VB(V) 7 Vth 8 IN(VH) 9 VS(U)/U+ Pin Description Output for V+ Leg / High-side Bias Voltage Ground for V-phase IGBT Gate Driving High-side Bias Voltage for V-phase IGBT Gate Driving Thermistor Output Signal Input for V-phase High-side IGBT Output for U+ Leg / High-side Bias Voltage Ground for U-phase IGBT Gate Driving 10 VB(U) High-side Bias Voltage for U-phase IGBT Gate Driving 11 IN(UH) Signal Input for U-phase High-side IGBT 12 CSC Capacitor (Low-pass Filter) for Short-Current Detection 13 CFOD Capacitor for Fault Output Duration Time Selection 14 VFO 15 IN(VL) Signal Input for V-phase Low-side IGBT 16 IN(UL) Signal Input for U-phase Low-side IGBT 17 VCC Common Bias Voltage for IC and IGBTs Driving 18 COM Common Supply Ground 19 N Negative DC–Link Input 20 P Positive DC–Link Input FCAS30DN60BB Rev. A Fault Output 3 www.fairchildsemi.com FCAS30DN60BB Smart Power Module Pin Descriptions FCAS30DN60BB Smart Power Module Internal Equivalent Circuit and Input/Output Pins (10) VB(U) (11) IN(UH) (20) P VCC VB IN(UH) OUT COM VS (9) VS(U) / U+ (6) VB(V) (8) IN(VH) VCC VB IN(VH) OUT COM (5) V S(V) / V+ VS (3) U- (4) U(12) CSC (13) CFOD (14) VFO (16) IN(UL) (15) IN(VL) (17) VCC (18) COM Csc OUT(UL) (1) V- Cfod Vfo (2) V- IN(UL) IN(VL) VCC COM(L) OUT(VL) (7) V(TH) (19) N Note: 1. The power side is composed of two dc-link input terminals and four output terminals. Figure 3. FCAS30DN60BB Rev. A 4 www.fairchildsemi.com Unless Otherwise Specified) Inverter Part Symbol Parameter VPN(Surge) Conditions Supply Voltage (Surge) VCES Rating Units 550 V Applied between P- N 600 V ± IC Collector-emitter Voltage Each IGBT Collector Current TC = 25°C 30 A ± ICP Each IGBT Collector Current (Peak) TC = 25°C, Under 1ms Pulse Width 60 A PC Collector Dissipation TC = 25°C per One IGBT 39 W TJ Operating Junction Temperature (Note 1) -20 ~ 125 °C Note: 1. The maximum junction temperature rating of the power chips integrated within the module is 150 °C(@TC ≤ 100°C). However, to insure safe operation, the average junction temperature should be limited to TJ(ave) ≤ 125°C (@TC ≤ 100°C) Control Part Symbol Parameter Conditions VCC Control Supply Voltage Applied between VCC - COM VBS High-side Control Bias Voltage Applied between VB - VS VIN Input Signal Voltage Applied between IN(H), IN(L) - COM VFO Fault Output Supply Voltage Applied between VFO - COM IFO Fault Output Current Sink Current at VFO Pin VSC Current Sensing Input Voltage Applied between CSC - COM Rating Units 20 V 20 V -0.3~17 V -0.3~VCC+0.3 V 5 mA -0.3~VCC+0.3 V Total System Symbol VPN(PROT) Parameter Conditions Self Protection Supply Voltage Limit (Short Circuit Protection Capability) TSTG Storage Temperature VISO Isolation Voltage Rating Units 400 V VCC = VBS = 13.5 ~ 16.5V TJ = 125°C, Non-repetitive, less than 2μs -40 ~ 125 °C 1500 Vrms 60Hz, Sinusoidal, AC 1 minute, Connection Pins to IMS Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)F Parameter Junction to Case Thermal Resistance Min. Typ. Max. Units Each IGBT under Operating Condition Conditions - - 3.2 °C/W Each FWDi under Operating Condition - - 7.5 °C/W Note: 2. For the measurement point of case temperature (TC), please refer to Figure 2. Package Marking & Ordering Information Device Marking FCAS30DN60BB FCAS30DN60BB Rev. A Device FCAS30DN60BB Package Reel Size Tape Width Quantity SPM20-BC _ _ 11 5 www.fairchildsemi.com FCAS30DN60BB Smart Power Module Absolute Maximum Ratings (TJ = 25°C, Inverter Part Symbol Parameter VCE(SAT) Typ. Max. Units VCC = VBS = 15V VIN = 5V IC = 20A, TJ = 25°C - - 2.05 V FWDi Forward Voltage VIN = 0V IC = 20A, TJ = 25°C - - 2.8 V Switching Times VPN = 300V, VCC = VBS = 15V IC = 30A VIN = 0V ↔ 5V, Inductive Load (Note 3) - 1 - μs - 0.9 - μs - 1.4 - μs - 0.3 - μs - 0.1 - μs - 1.2 - μs - 1.3 - μs - 1.3 - μs tC(OFF) - 0.3 - μs trr - 0.1 - μs - - 250 μA tON tC(ON) tOFF tC(OFF) trr LS Min. Collector-Emitter Saturation Voltage VFM HS Conditions tON VPN = 300V, VCC = VBS = 15V IC = 30A VIN = 0V ↔ 5V, Inductive Load (Note 3) tC(ON) tOFF ICES Collector - Emitter Leakage Current VCE = VCES Note: 3. tON and tOFF include the propagation delay time of the internal drive IC. tC(ON) and tC(OFF) are the switching time of IGBT itself under the given gate driving condition internally. For the detailed information, please see Figure 4. 1 0 0 % IC trr V CE IC IC V IN V IN tO N tO F F tC (O N ) V IN (O N ) V CE 1 0 % IC V IN (O F F ) 9 0 % IC 1 0 % V C E tC (O F F ) 10% V CE 1 0 % IC Figure 4. Switching Time Definition FCAS30DN60BB Rev. A 6 www.fairchildsemi.com FCAS30DN60BB Smart Power Module Electrical Characteristics (TJ = 25°C, Unless Otherwise Specified) Control Part Symbol Parameter Conditions Min. Typ. Max. Units IQCC Quiescent VCC Supply Current VCC = 15V IN(L) = 0V VCC - COM - - 24 mA IQBS Quiescent VBS Supply Current VBS = 15V IN(H) = 0V V B - VS - - 500 μA VFOH Fault Output Voltage VSC = 0V, VFO Circuit: 4.7kΩ to 5V Pull-up 4.5 - - V VFOL VSC = 1V, VFO Circuit: 4.7kΩ to 5V Pull-up VSC(ref) Short Circuit Trip Level VCC = 15V (Note 4) UVCCD Supply Circuit UnderVoltage Protection Detection Level UVCCR Reset Level UVBSD Detection Level UVBSR Reset Level - - 0.8 V 0.45 0.5 0.55 V Applied between VCC - COM 10.7 11.9 13.0 V 11.2 12.4 13.2 V Applied between V B - VS 10.1 11.3 12.5 V 10.5 11.7 12.9 V 1.0 1.8 - ms 3.0 - - V tFOD Fault-out Pulse Width CFOD = 33nF (Note 5) VIH ON Threshold Voltage Logic‘1’ input voltage VIL OFF Threshold Voltage Logic‘0’ input voltage - - 0.8 V RTH Resistance of Thermistor @ TC = 25°C (Note Fig. 9) - 50 - kΩ @ TC = 80°C (Note Fig. 9) - 6.021 - kΩ Applied between IN(H), IN(L) - COM Note: 4. Short-circuit current protection is functioning only at the low-sides. 5. The fault-out pulse width tFOD depends on the capacitance value of CFOD according to the following approximate equation : CFOD = 18.3 x 10-6 x tFOD[F] Recommended Operating Conditions Symbol Parameter Conditions Value Min. Typ. Max. Units VPN Supply Voltage Applied between P - N - 300 450 V VCC Control Supply Voltage Applied between VCC - COM 13.5 15 16.5 V VBS High-side Bias Voltage Applied between VB - VS 13.5 15 18.5 V fPWM PWM Input Signal TC ≤ 100°C, TJ ≤ 125°C - 3 - kHz VIN(ON) Input ON Voltage Applied between IN(H), IN(L) - COM 4 ~ 5.5 V VIN(OFF) Input OFF Voltage Applied between IN(H), IN(L) - COM 0 ~ 0.65 V Bootstrap Diode Part Symbol VRRM Parameter Conditions Maixmum Repetitive Reverse Voltage IF Forward Current TC = 25°C IFP Forward Current (Peak) TC = 25°C, Under 1ms Pulse Width TJ Operating Junction Temperature FCAS30DN60BB Rev. A 7 Rating Units 600 V 0.5 A 2 A -20 ~ 125 °C www.fairchildsemi.com FCAS30DN60BB Smart Power Module Electrical Characteristics (TJ = 25°C, Unless Otherwise Specified) Parameter Limits Conditions Mounting Torque Mounting Screw - M3 Surface Flatness Note Figure 5. Units Min. Typ. Max. 5.17 6.29 7.30 Kg•cm 0.51 0.62 0.72 N•m - - - um - 14.5 - g Weight Figure 5. Flatness Measurement Position FCAS30DN60BB Rev. A 8 www.fairchildsemi.com FCAS30DN60BB Smart Power Module Mechanical Characteristics and Ratings FCAS30DN60BB Smart Power Module Time Charts of Protective Function Input Signal Protection Circuit State RESET SET RESET UV CCR a1 Control Supply Voltage a6 UV CCD a3 a2 a4 a7 Output Current a5 Fault Output Signal a1 : Control supply voltage rises: After the voltage rises UVCCR, the circuits start to operate when next input is applied. a2 : Normal operation: IGBT ON and carrying current. a3 : Under voltage detection (UVCCD). a4 : IGBT OFF in spite of control input condition. a5 : Fault output operation starts. a6 : Under voltage reset (UVCCR). a7 : Normal operation: IGBT ON and carrying current. Fig. 6. Under-Voltage Protection (Low-side) Input Signal Protection Circuit State RESET SET RESET UV BSR Control Supply Voltage b1 UV BSD b2 b5 b3 b4 b6 Output Current High-level (no fault output) Fault Output Signal b1 : Control supply voltage rises: After the voltage reaches UVBSR, the circuits start to operate when next input is applied. b2 : Normal operation: IGBT ON and carrying current. b3 : Under voltage detection (UVBSD). b4 : IGBT OFF in spite of control input condition, but there is no fault output signal. b5 : Under voltage reset (UVBSR) b6 : Normal operation: IGBT ON and carrying current Fig. 7. Under-Voltage Protection (High-side) FCAS30DN60BB Rev. A 9 www.fairchildsemi.com FCAS30DN60BB Smart Power Module P5 In p u t S ig n a l P6 In te r n a l IG B T G a te -E m itte r V o lta g e S C D e te c tio n P1 P4 P7 O u tp u t C u r re n t P2 S C R e fe re n c e V o lta g e (0 .5 V ) S e n s in g V o lta g e R C F ilte r D e la y F a u lt O u tp u t S ig n a l P8 P3 (with the external shunt resistance and CR connection) c1 : Normal operation: IGBT ON and carrying current. c2 : Short circuit current detection (SC trigger). c3 : Hard IGBT gate interrupt. c4 : IGBT turns OFF. c5 : Fault output timer operation starts: The pulse width of the fault output signal is set by the external capacitor CFO. c6 : Input “L” : IGBT OFF state. c7 : Input “H”: IGBT ON state, but during the active period of fault output the IGBT doesn’t turn ON. c8 : IGBT OFF state Fig. 8. Short-Circuit Current Protection (Low-side Operation only) Thermistor Resistance (kΩ ) 100 Minimum Typical Maximum 10 1 0 20 40 60 80 100 120 140 Temperature [℃ ] Fig. 9. R-T Curve of the Built-in Thermistor FCAS30DN60BB Rev. A 10 www.fairchildsemi.com RPF= 4.7kΩ SRM Module IN(H) CPU IN(L) 100 Ω VFO CPF= 1nF 1nF COM Note: 1. RC coupling at each input (parts shown dotted) might change depending on the PWM control scheme used in the application and the wiring impedance of the application’s printed circuit board. The input signal section integrates 3.3kΩ(typ.) pull-down resistor. Therefore, when using an external filtering resistor, please pay attention to the signal voltage drop at input terminal. 2. The logic input is compatible with standard CMOS or LSTTL outputs. Figure 10. Recommended CPU I/O Interface Circuit This Value depend on PWM Control Algorithm SRM module P 15V-Line 18uF 0.1uF Vcc VB IN HO COM VS Output Vcc 1000uF 1uF IN OUT COM VSL N Note: 1) The ceramic capacitor placed between VCC-COM should be over 1uF and mounted as close to the pins of the SPM as possible. Figure 11. Recommended Bootstrap Operation Circuit and Parameters FCAS30DN60BB Rev. A 11 www.fairchildsemi.com FCAS30DN60BB Smart Power Module 5V-Line (11) IN(UH) FCAS30DN60BB Smart Power Module (10) VB(U) (20) P VCC VB IN(UH) OUT COM VS (9) VS(U) / U+ (6) VB(V) VCC VB Gating V IN(VH) OUT Gating U COM (8) IN(VH) M C U (5) VS(V) / V+ M VS (3) U- (4) U5V line (12) CSC (13) CFOD (14) VFO Fault (16) IN(UL) (15) IN(VL) 15V line Temp sense 5V line (17) VCC (18) COM Csc OUT(UL) (1) V- Cfod Vfo (2) V- IN(UL) IN(VL) VCC COM(L) OUT(VL) (7) V(TH) (19) N Shunt Resistor 2 phase SRM-SPM Rf Csc Figure 12. Typical Application Circuit FCAS30DN60BB Rev. A 12 www.fairchildsemi.com FCAS30DN60BB Rev. A 36.310±0.30 22.850±0.30 24.120±0.30 25.390±0.30 26.660±0.30 27.930±0.30 29.200±0.30 30.470±0.30 31.740±0.30 33.010±0.30 18.280±0.30 19.550±0.30 13.710±0.30 14.980±0.30 9.140±0.30 10.410±0.30 4.570±0.30 5.840±0.30 2-MAX1.60 NO 1 13 20-0.60±0.20 NO 20 0.50+0.10 -0.05 2-1.50±0.10 18-MAX0.95 R0 .7 0 (9.00) (2.50) 37.00±0.50 20.00±0.30 22.20±0.30 26.50±0.30 6° 28.00±0.20 PACKAGE CENTER .70 R0 0.000 1.270±0.30 6° 10.50±0.10 3.30 TYP 45.00±0.20 42.00±0.10 5.50±0.20 PACKAGE CENTER 3.60 FCAS30DN60BB Smart Power Module Detailed Package Outline Drawings (3.22) 3.10±0.30 5.00±0.30 18.155±0.50 www.fairchildsemi.com The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not intended to be an exhaustive list of all such trademarks. ACEx® Across the board. 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FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. THESE SPECIFICATIONS DO NOT EXPAND THE TERMS OF FAIRCHILD’S WORLDWIDE TERMS AND CONDITIONS, SPECIFICALLY THE WARRANTY THEREIN, WHICH COVERS THESE PRODUCTS. LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. 2. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Product Status Definition Advance Information Formative or In Design This datasheet contains the design specifications for product development. Specifications may change in any manner without notice. Preliminary First Production This datasheet contains preliminary data; supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice to improve design. No Identification Needed Full Production This datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice to improve design. Obsolete Not In Production This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor. The datasheet is printed for reference information only. Rev. I15 14 FCAS30DN60BB Rev. A www.fairchildsemi.com FCAS30DN60BB Smart Power Module TRADEMARKS