MEDER MRL24-3C90

H-2000-6040-0A-C
Probe Systems
Installation Manual
for
Machine Tools
Renishaw plc
New Mills, Wotton-under-Edge,
Gloucestershire, GL12 8JR, United Kingdom
National Tel: 01453 524524 Fax: 01453 524901
International Tel: +44 1453 524524 Fax: +44 1453 524901 Telex: 437120 RENMET G
email: [email protected] Internet: http://www.renishaw.com
The copyright in this document is vested in Renishaw plc. The document must not be
reproduced in whole or in part, or used for tendering or manufacturing purposes, except with
the consent of Renishaw Metrology then only on the condition that this notice is included in
any such reproduction.
Information contained in this document is believed to be accurate at the time of publication
but no liability whatsoever can be accepted by Renishaw plc arising out of any use made of
this information.
Unless otherwise expressly stated neither this document nor any information contained in it
shall be deemed to constitute or form part of an invitation to treat or offer to contract for the
product(s) described in this document.
© 1996 Renishaw plc. All rights reserved.
Renishaw® is a registered trademark of Renishaw plc.
Manual No: H-2000-6040-0A-C
First Issued
Revised
–
–
March 1996
June 1998
August 1998
The software you have purchased is used to control the movements of a machine tool. It
has been designed to cause the machine to operate in a specified manner under operator
control, and has been configured for a particular combination of machine tool hardware
and controller. Renishaw have no control over the exact program configuration of the
controller, with which the software is to be used, nor of the mechanical layout of the
machine. Therefore, it is the responsibility of the person placing the software into
operation to:
•
ensure that all machine safety guards are in position and are correctly working
before commencement of operation;
•
ensure that any manual overrides are disabled before commencement of
operation;
•
verify that the program steps invoked by this software are compatible with the
controller for which they are intended;
•
ensure that any moves, which the machine will be instructed to make under
program control, would not cause the machine to inflict damage upon itself or
upon any machine in the vicinity;
•
be thoroughly familiar with the machine tool and its controller, and to know the
location of all emergency stop switches.
Form 1
Equipment Registration Record
Please complete this form (and Form 2 overleaf if applicable) after the Renishaw equipment has been installed on
your machine. Keep one copy yourself and return a copy to your local Renishaw Customer Support office (refer to the
manual for the address and telephone number). The Renishaw Installing Engineer should normally complete these
forms.
MACHINE DETAILS
Machine Description
............................................................................................................................
Machine Type
............................................................................................................................
Controller
............................................................................................................................
Special Control Options ............................................................................................................................
............................................................................................................................
............................................................................................................................
RENISHAW HARDWARE
RENISHAW SOFTWARE
Inspection Probe Type ..........................................
Inspection Disk(s) .................................................
Interface Type .......................................................
..............................................................................
..............................................................................
..............................................................................
Tool Setting Probe Type .......................................
Interface Type .......................................................
Tool Setting Disk(s) ..............................................
..............................................................................
..............................................................................
SPECIAL SWITCHING M CODES (OR OTHER) WHERE APPLICABLE
Dual Systems Only
Switch (Spin) Probe On ......................................
Switch On Inspection Probe ................................
Switch (Spin) Probe Off ......................................
Switch On Tool Setting ........................................
Start/Error Signal ................................................
Other ....................................................................
.............................................................................
ADDITIONAL INFORMATION
Customer Name .........................................................................
Customer Address .....................................................................
...................................................................................................
...................................................................................................
...................................................................................................
Customer Tel. No. ......................................................................
Customer Contact Name ...........................................................
Tick box if Form 2 overleaf
has been filled in.
Date Installed ................................
Installing Engineer ........................
Date of Training ............................
Form 2
Software Deviation Record
Standard Renishaw Kit No.
Software Disk Nos.
Reason for Deviation
Software No. and
Macro No.
Comments and Corrections
The software product for which these changes are authorised is subject to copyright.
A copy of this deviation sheet will be retained by Renishaw plc.
A copy of the software amendments must be retained by the customer – they cannot be retained by
Renishaw plc.
Contents
Table of Contents
Before You Begin
Before You Begin ................................................................................................................ 1
Measurement Values Used in this Manual ......................................................................... 2
List of Associated Publications ........................................................................................... 3
Warnings, Cautions and Notes ........................................................................................... 3
Software Kit ......................................................................................................................... 4
Renishaw Customer Services ............................................................................................. 4
Calling a Renishaw Subsidiary Office ............................................................... 4
Chapter 1 – Installing Hardware and Software
1.1
1.2
1.3
1.4
1.5
1.6
Introduction .......................................................................................................... 1-3
Desirable Control Options ................................................................................... 1-4
Installing the Tool Setting Software for Machining Centres ................................. 1-5
Installing the Inspection Plus Software .............................................................. 1-11
Testing the Installation ....................................................................................... 1-13
Input Voltage and Supply ................................................................................... 1-14
Chapter 2 – Calibrating the Probe
2.1
2.2
Manual No. H-2000-6040
Calibrating a Tool Setting Probe .......................................................................... 2-3
Calibrating a Measuring Probe ............................................................................ 2-6
i
Contents
Chapter 3 – Fanuc Connection Diagrams
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
TS20 Retrofit Tool Setting Connection to Fanuc Skip ......................................... 3-4
Connection to Automatic Tool Offset (XAE, ZAE) ............................................... 3-5
MI 8 Interface – Skip Signal 24V Common .......................................................... 3-6
MI 8 Interface – Skip Signal 0V Common ............................................................ 3-7
MI 5 Interface Outputs ......................................................................................... 3-8
MI 5 Interface ....................................................................................................... 3-9
MI 5 Interface – Skip Signal 24V Common (Retrofit Inductive) ......................... 3-10
MI 5 Interface – Skip Signal 0V Common (Retrofit Inductive) ........................... 3-11
MI 5 Interface – Skip Signal 24V Common (Retrofit Hard Wired) ..................... 3-12
MI 5 Interface – Skip Signal 0V Common (Retrofit Hard Wired) ....................... 3-13
MI 5 Interface – Skip Signal 24V Common (Retrofit Inductive and
Hard Wired) .................................................................................................... 3-14
3.12 MI 5 Interface – Skip Signal 0V Common (Retrofit Inductive and
Hard Wired) .................................................................................................... 3-16
3.13 MP11 Probe Connections .................................................................................. 3-18
3.14 MI 12 Switch Settings ........................................................................................ 3-20
3.15 MI 12 Interface – Skip Signal 24V Common (Retrofit Optical –
Machine Start) ................................................................................................ 3-21
3.16 MI 12 Interface – Skip Signal 0V Common (Retrofit Optical – Machine Start) .. 3-22
3.17 MI 12 Interface – Skip Signal 24V Common (Retrofit Optical – Auto Start) ...... 3-23
3.18 MI 12 Interface – Skip Signal 0V Common (Retrofit Optical – Auto Start) ........ 3-24
3.19 MI 14 Interface – Skip Signal 24V Common (Retrofit) ...................................... 3-25
3.20 MI 14 Interface – Skip Signal 0V Common (Retrofit) ........................................ 3-27
3.21 Outputs from O-M-I ............................................................................................ 3-29
3.22 O-M-I Switches SW1, SW2 and Start Input ....................................................... 3-31
3.23 O-M-I – 0V and 24V Common Skip Signals using Retrofit Software Only ........ 3-33
3.24 O-M-I Output Waveforms .................................................................................. 3-34
Appendix
Using Multi-Channel Skip Option – G31.1, G31.2, G31.3 or G31.4. .............. 3-36
Using ‘M’ Codes ................................................................................................. 3-37
Manual Selection ............................................................................................... 3-37
High Speed Skip ................................................................................................ 3-38
Printer Interface Notes ....................................................................................... 3-39
ii
Manual No. H-2000-6040
Contents
Chapter 4 – Fanuc Diagnostic and Location Chart and High Speed
Skip
4.1
4.2
4.3
4.4
4.5
Diagnostic and Location Chart............................................................................. 4-2
I/O Unit ................................................................................................................. 4-6
High Speed Skip 10-11-12-15M/T ...................................................................... 4-6
High Speed Skip 0 M/T (C Series) ..................................................................... 4-7
High Speed Skip Fanuc 16 and 18 M/T .............................................................. 4-8
Chapter 5 – Fanuc Machine Parameters
5.1
5.2
5.3
5.4
5.5
5.7
5.8
5.9
5.10
5.11
5.12
5.13
Parameters .......................................................................................................... 5-2
Parameters for G Codes 0-6-10-111-12-15 M/T ................................................. 5-2
Parameters for 0 M/T ........................................................................................... 5-6
Appendix – Setting Parameters for RS-232 Port (0 M/T) .................................. 5-12
Parameters for 6 M/T ......................................................................................... 5-18
Appendix – Setting Parameters for RS-232 Port (6 M/T) .................................. 5-22
Parameters for 10-11-12-15 M/T ....................................................................... 5-27
Additional Parameters for 15 M/T Series Only .................................................. 5-34
Parameters Related to Multi-Channel Skip 10-11-12-15 M/T ........................... 5-36
Appendix – Setting Parameters for RS-232 Port (10-11-12-15 M/T) ................ 5-39
Parameters for 16-18 M/T .................................................................................. 5-43
Appendix – Setting Parameters for RS-232 Port (16-18 M/T) ........................... 5-47
Chapter 6 – Fanuc Software Installation
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Manual No. H-2000-6040
Software Installation ............................................................................................ 6-2
Loading Software 0 M/T ....................................................................................... 6-3
Loading Software 16-18 M/T ............................................................................... 6-5
Notes Prior to Use ............................................................................................... 6-6
Fanuc Diagnostics for Skip – Retrofit Packages ................................................. 6-8
Checking Fast Feed Rates .................................................................................. 6-9
Basic Move Factor – Retrofit Cycle ................................................................... 6-12
iii
Contents
Chapter 7 – Yasnac Installation
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
General ................................................................................................................ 7-3
Hardware Installation ........................................................................................... 7-3
M1 12 Interface to Yasnac MX3 Control – Skip Signal 24V Common
(OEM Optical) ................................................................................................... 7-7
MI 12 Interface to Yasnac MX3 Control – Skip Signal 24V Common
(Retrofit Optical) ................................................................................................ 7-9
MI 12 Interface to Yasnac MX2 Control – Skip Signal 0V Common
(Retrofit Optical) .............................................................................................. 7-10
Parameters ........................................................................................................ 7-11
Parameters for G and M Code Call ................................................................... 7-16
Setting Data for RS-232 ..................................................................................... 7-18
M80 Parameter List ........................................................................................... 7-25
MI 12 Interface to Yasnac/Matsuura M80 Control – Skip Signal
24V Common .................................................................................................. 7-27
Chapter 8 – Mazak Installation
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
MI 12 Interface to Mazatrol CAM M2 Control ...................................................... 8-3
MI 12 Interface on Mazatrol M32 – Connector CN200 ........................................ 8-4
MI 12 Interface on Mazatrol M32 – Connector X3330 ......................................... 8-5
MI 12 Interface on Mazatrol T-Plus Control (Y-Axis Machines Only) .................. 8-6
MI 12 Interface on Mazatrol T-Plus Control and T32 without Y-Axis ................... 8-7
MI 12 Interface on Mazatrol M32B Amber Control (Mazak Connection
for MI12) ............................................................................................................ 8-8
Control Settings – Mazatrol ................................................................................. 8-9
Parameters – Mazatrol (M32) ............................................................................ 8-12
Loading the Software ......................................................................................... 8-13
Chapter 9 – Tosnuc 600M/800M Installation
9.1
9.2
iv
MI 12 Interface Connection to Tosnuc 800M Control – Skip Signal 0V
Common ........................................................................................................... 9-2
MI 12 Interface Connection to Tosnuc 600M Control .......................................... 9-4
Manual No. H-2000-6040
Contents
Chapter 10 – Sharnoa Tiger 5 Installation
10.1
MI 12 Interface Connection – Skip Signal 24V Common .................................. 10-2
Chapter 11 – Meldas Installation
11.1
11.2
11.3
Meldas Diagnostic and Location Chart .............................................................. 11-2
Meldas Loading Software M3 ............................................................................ 11-4
Meldas Control Parameters (M3, M310, M320, M330, M335, M520) ............... 11-6
Chapter 12 – Fadal CNC 88/32MP Installation
12.1
12.2
MI 12 Interface to Fadal CNC 88 Control .......................................................... 12-2
MI 12 Interface to Fadal CNC 88 Control (Twin Probing System) ..................... 12-3
Chapter 13 – Okuma Machining Centres Installation
13.1
13.2
MI 12 Interface to Okuma Control ...................................................................... 13-2
Okuma SVP IID Board DIP Switch Settings ...................................................... 13-3
Glossary of Terms – Abbreviations and Definitions
Manual No. H-2000-6040
v
Before You Begin
Before You Begin
This Installation Manual contains detailed information about how to install
Renishaw probe systems.
Split into 13 self-contained chapters, the manual is structured to provide
the information that you require to install the probe systems hardware and
software effectively.
•
Chapter 1 – Installing Hardware and Software provides you with
some guidelines to be observed when installing and checking the
probe system and associated software.
•
Chapter 2 – Calibrating the Probe explains why your tool setting or
inspection probe must be calibrated before you start using it.
•
Chapter 3 – Fanuc Connection Diagrams shows how to connect
Renishaw interfaces to a Fanuc controller.
•
Chapter 4 – Fanuc Diagnostic and Location Chart and High Speed
Skip contains useful diagnostic and high speed skip information for
machine tools fitted with Fanuc controllers.
•
Chapter 5 – Fanuc Machine Parameters describes the parameters
that are relevant when installing a Renishaw probe system at a
Fanuc controller.
•
Chapter 6 – Fanuc Software Installation describes how to install
retrofitted Inspection Packages on Fanuc controllers. This covers
Optical Transmission and Inductive Transmission systems.
•
Chapter 7 – Yasnac Installation describes how to connect the
Renishaw interface to machine tools fitted with Yasnac controllers
in readiness for installing the probe software.
Manual No. H-2000-6040
1
Before You Begin
•
Chapter 8 – Mazak Installation describes how to connect the
Renishaw interface to machine tools fitted with Mazac controllers in
readiness for installing the probe software.
•
Chapter 9 – Tosnuc 600M/800M Installation describes how to
connect the Renishaw interface to machine tools fitted with Tosnuc
controllers in readiness for installing the probe software.
•
Chapter 10 – Sharnoa Tiger 5 Installation describes how to connect
the Renishaw interface to machine tools fitted with the Sharnoa
Tiger 5 controller in readiness for installing the probe software.
•
Chapter 11 – Meldas Installation provides useful information that will
assist you to install your Renishaw probe systems software on
machine tools that are fitted with Meldas controllers.
•
Chapter 12 – Fadal CNC 88/32MP Installation describes how to
connect Renishaw interfaces to machine tools fitted with Fadal
controllers in readiness for installing the probe software.
•
Chapter 13 – Okuma Machining Centres Installation describes how
to connect the Renishaw interfaces to Okuma controllers in
readiness for installing the probe software.
Measurement Values Used in this
Manual
Throughout this manual, metric units of measurement, e.g. millimetres, are
used in the examples. The equivalent inch measurements are shown in
brackets.
2
Manual No. H-2000-6040
Before You Begin
List of Associated Publications
When you are installing or customising the Renishaw probe systems
software, you may find it useful to refer to the following Renishaw
publications:
•
Tool Setting for Machining Centres Programming Manual
(Renishaw Part No. H-2000-6082).
•
Inspection Plus Software Programming Manual (Renishaw Part No.
H-2000-6031).
•
Probe Installation Manual for HAAS VF Series Machines (Renishaw
Part No. H-2000-6066).
•
Probe Software for Machine Tools – Data Sheet (Renishaw Part No.
H-2000-2289).
Warnings, Cautions and Notes
Throughout this manual, warnings, cautions, and notes have the following
meanings:
Warning – this is information which, if disregarded, could lead to the injury
or death of an individual.
Caution – this is information which, if disregarded, could lead to damage
to equipment or to software or stored data.
Note – this provides additional information to assist the reader when
eading a particular paragraph.
Manual No. H-2000-6040
3
Before You Begin
Software Kit
Details of the Renishaw Inspection and Tool Setting software kits are
contained in the data sheet titled Probe Software for Machine Tools
(Renishaw Part No. H-2000-2289). The data sheet lists the Renishaw Part
No. for each software kit and the total amount of memory required by the
software.
Renishaw Customer Services
Calling a Renishaw Subsidiary Office
If you have a question about the software, first consult the documentation
and other printed information included with your product.
If you cannot find a solution, you can receive information on how to obtain
customer support by contacting the Renishaw subsidiary company that
serves your country.
When you call, it will help the Renishaw support staff if you have the
appropriate product documentation at hand. Please be prepared to give
the following information (as applicable):
4
•
The version of the product you are using (see the Equipment
Registration Record form).
•
The type of hardware that you are using (see the Equipment
Registration Record form).
•
The exact wording of any messages that appear on your screen.
•
A description of what happened and what you were doing when the
problem occurred.
•
A description of how you tried to solve the problem.
Manual No. H-2000-6040
Installing Hardware and Software
Chapter 1
Installing Hardware
and Software
Before you start to install the hardware and your Renishaw software, take
time to read this chapter. It provides you with some guidelines to follow
when installing and checking the equipment and software.
Contained in this Chapter
1.1
Introduction .................................................................................... 1-3
1.2
Desirable Control Options .............................................................. 1-4
1.3
Manual No. H-2000-6040
1.2.1
General ............................................................................. 1-4
1.2.2
Wiring Connections .......................................................... 1-4
1.2.3
Cable Routing................................................................... 1-5
1.2.4
Hardware Installation ....................................................... 1-5
1.2.5
Machine Parameters ........................................................ 1-5
Installing the Tool Setting Software for Machining Centres .......... 1-5
1.3.1
Checks and Adjustments ................................................. 1-6
1.3.2
Active Offset Software Adjustments................................. 1-7
1–1
Installing Hardware and Software
1.3.3
Software Adjustment ........................................................ 1-9
Mazak/Meldas Controls ......................................... 1-9
Fanuc/Yasnac/Haas Controls ................................ 1-9
G91G28 Return Problems ................................... 1-10
1.3.4
1.4
1–2
Adjusting Back-off Distance #506 .................................. 1-10
Installing the Inspection Plus Software ........................................ 1-11
1.4.1
Installing the Software .................................................... 1-11
1.4.2
Establishing #506 Back-off Distance ............................. 1-12
1.4.3
Settings Macro O9724 ................................................... 1-12
1.5
Testing the Installation ................................................................. 1-13
1.6
Input Voltage and Supply ............................................................. 1-14
Manual No. H-2000-6040
Installing Hardware and Software
1.1 Introduction
This installation manual covers the fitting of Renishaw probe systems to
the following control systems:
Controller
Models Supported
Fadal
CNC88
32MP
Fanuc
FS 6-M, 6-T
FS 10-M, 11-M, 12-M, 16M, 18M
15M/10-T
11-T, 12-T, 15-T, 16T, 18T
FS 0-M, 0-T (Controls fitted with custom macro ‘B’ only)
FS 0-M, 0-T (Mate controls cannot be fitted with custom macro ‘B’)
Mazak
M2
M32
Meldas
M310
M320
M330
M335
M3
M520
Okuma
OSP5020
Sharnoa
Tiger 5
Tosnuc
600M
800M
Yasnac
MX1
MX2
MX3
M80 (I80)
Manual No. H-2000-6040
1–3
Installing Hardware and Software
1.2 Desirable Control Options
Machining
Centre
1.2.1
1.
2.
3
Extra Memory
Extra tool offsets for error storage
Workshift option enables the offset of the
whole program rather than individual tools
Lathe
General
Where combined inspection and toolsetting packages are required, a
spare M code can be used for switching purposes. This is not fitted in the
software.
Ensure that the correct hardware has been supplied and is compatible
with your requirements.
It is assumed that the installation will be installed by a competent person
who is familiar with both the machine tool and Renishaw equipment.
1.2.2
Wiring Connections
Details provided in Chapter 3 – Fanuc Connection Diagrams show the
necessary connections that are required. Useful information is also
provided in Chapter 4 – Fanuc Diagnostic and Location Chart and High
Speed Skip.
The termination of all relevant connections must, however, be clearly
established by liaison with the machine tool builder, and the wiring and
connection diagrams supplied with the machine.
Check with the machine tool builder whether the P.M.C. ladder work is
complete for skip and I/O. The ladder can be displayed on some controls
and the connections can be checked.
Ensure that input addresses are not being used for other purposes.
1–4
Manual No. H-2000-6040
Installing Hardware and Software
1.2.3
Cable Routing
Cable routing is important. Cables should be installed to avoid high
current sources such as 3-phase transformers or axis drive motors.
Signal interference can occur as a result of bad cable routing.
1.2.4
Hardware Installation
The siting of equipment and all necessary installation adjustments to the
hardware is to be found in the documentation supplied with the hardware.
1.2.5
Machine Parameters
The parameters settings must be set as described in Chapter 5 – Fanuc
Machine Parameters.
1.3 Installing the Tool Setting Software
for Machining Centres
This section describes how you load and customise the Tool Setting
software. The software is supplied with standard settings, but these may
be adjusted to suit specific machines during installation.
The information in this section supplements the information contained in
the manual Tool Setting for Machining Centres – Programming Manual
(Renishaw Part No. H-2000-6082).
Manual No. H-2000-6040
1–5
Installing Hardware and Software
1.3.1
Checks and Adjustments
The checks and adjustments described below do not apply to machines
that are fitted with Haas controllers. If your machine is fitted with a Haas
controller, you should refer to the manual Tool Setting for Machining
Centres – Programming Manual (Renishaw Part No. H-2000-6082) for
information applicable to this type of controller.
1–6
•
Check that the probe system is functional and that the stylus faces
have been set parallel to the axes. You should find this described in
the appropriate Probe Installation Manual.
•
Set the software variable base number in macro O9799. You will
find a description of how to edit the base number setting in the
manual Tool Setting for Machining Centres – Programming Manual
(Renishaw Part No. H-2000-6082).
•
Set the macro variables to suit your machine. You will find a
description of how to do this in in the manual Tool Setting for
Machining Centres – Programming Manual (Renishaw Part No.
H-2000-6082).
•
Check for an active tool offset. You will find a description of how to
do this in section 1.3.2 – Active Offset Software Adjustments .
•
Configure the tool select macro if you intend using macro O9853.
You will find a description of how to modify the tool select macro in
the manual Tool Setting for Machining Centres – Programming
Manual (Renishaw Part No. H-2000-6082).
•
Calibrate the probe fully using macros O9851 and O9852. You will
find a description of how to calibrate your probe in the manual Tool
Setting for Machining Centres – Programming Manual (Renishaw
Part No. H-2000-6082).
•
Set a tool using the manual-jog macro cycles O9851 and O9852 to
establish tool geometry values. You will find this described in the
manual Tool Setting for Machining Centres – Programming Manual
(Part No. H-2000-6082).
Manual No. H-2000-6040
Installing Hardware and Software
1.3.2
•
Adjust the back-off distance #506 using macro cycle O9851. You
will find this described later in section 1.3.4 – Adjusting Back-Off
Distance #506.
•
Finally test the Auto-Setting cycle O9853 using the same tool.
Active Offset Software Adjustments
Carry out the following test during installation of the software to check for
safe probe cycle operations.
Perform this test away from the probe and any other obstruction.
1.
Enter value(s) into an active tool offset register, e.g. offset number
1.
Example: 25mm (1.0in) in the geometry offset.
5mm (0.2in) in the wear offset (if applicable).
2.
Run the safe operation test as shown below.
%
O0001(REN SAFE OPERATION TEST)
G65P9851K1. (Any small value in K is suitable – the
default value is 1mm [0.04in])
M30
%
The Z or spindle axis should move down towards the stylus a total
distance of 14mm (0.56in), i.e. by the software default amount.
3.
Manual No. H-2000-6040
If the distance travelled includes the tool offset amount(s) corrective
action is required (see section 1.3.3 – Software Adjustment later in
this chapter).
1–7
Installing Hardware and Software
Repeating the Test
Repeat the test described in steps 1 to 3 above for all possible error
causing conditions.
Typical test conditions include:
•
Immediately after a power up situation.
•
Immediately after a previous program has finished.
•
Pressing the reset button before this test.
•
Trying a program G28G91Z0 return before the test.
•
Trying a manual return sequence before the test.
•
Trying any other typical preferred ways of working on your machine.
The purpose is to give confidence that the software is safe to use for all
normal operating conditions. Any error-causing conditions can either be
corrected at this stage, or at least you will be aware of any sequence to
avoid.
1–8
Manual No. H-2000-6040
Installing Hardware and Software
1.3.3
Software Adjustment
Mazak/Meldas Controls
The software is supplied as standard to read any active tool offset
amount(s) by reading the last active H word (this assumes the last H offset
is still active). This is done because there is no system variable to read
directly the active tool offset amount.
Fanuc/Yasnac/Haas Controls
The software is supplied as standard to read the active tool offset amount
using variable #5083.
This method normally works on all Fanuc controls (not Mazak/Meldas).
However, due to the machine builder parameter settings this may also
give problems, particularly if the geometry or wear offset is not included in
the active offset amount.
In case of difficulty, this can be changed to the Mazak/Meldas method by
deleting or commenting out the following line at the end of macro O9799.
N110
#149=#5083
#31=#0
M30
Delete or comment out this line (#149=#5083)
If this change does not resolve the problem(s), it may be necessary to be
aware of the error causing condition(s), and work around them.
Manual No. H-2000-6040
1–9
Installing Hardware and Software
G91G28 Return Problems
If the G28G91Z0 return causes a problem, this can usually be avoided by
using a G53G90Z0 return (see the manual Tool Setting for Machining
Centres – Programming Manual [Renishaw Part No. H-2000-6082]).
1.3.4
Adjusting Back-off Distance #506
The static or non-rotating length setting uses the standard Renishaw twotouch method of measurement.
A back-off distance factor #506 is provided for adjusting the move
distance off the surface prior to the final measuring move.
The software loads a default value of 0.5 when first run. This stored value
in #506 should be optimised for minimum cycle time.
Adjust the back-off distance factor #506 as follows:
Repeat the static length setting cycle O9851, reducing the #506 value
each time until the tool just clears the stylus surface prior to the second
touch.
NOTE: When the value is too small, a ‘Probe Open’ alarm results.
1–10
Manual No. H-2000-6040
Installing Hardware and Software
1.4 Installing the Inspection Plus
Software
This section describes how you load and customise the Inspection Plus
software. It supplements the information described in the manual
Inspection Plus Software – Programming Manual (Renishaw Part No.
H-2000-6031).
1.4.1
Installing the Software
It is important that the software is installed to suit the type of controller and
options available. Do this as described below:
1.
First, refer to the manual Inspection Plus Software – Programming
Manual (Renishaw Part No. H-2000-6031) to determine whether the
Inspection Plus software is suitable for your needs.
2.
Decide which cycles you require before proceeding. These are covered
in the preliminary part of the manual Inspection Plus Software –
Programming Manual (Renishaw Part No. H-2000-6031).
3.
Load the basic cycles on file 40120519.
(1) Delete any unwanted O98-- series cycles.
(2) If the vector cycles are to be used, delete the following macro:
O9803 (macro O9804 is used instead)
Otherwise delete the following macros:
O9727 O9731 O9804 (these macros are used only for
vector cycles)
(3) If the print option is not to be used, delete the following macro:
O9730
Manual No. H-2000-6040
1–11
Installing Hardware and Software
1.4.2
4.
Establish which of the Option 1 file 40120520 cycles you require.
Load the Option 1 file if required. Delete all unwanted macros from
the control before loading further macros.
5.
Establish which of the Option 2 file 40120521 cycles you require.
Load the Option 2 file if required. Delete all unwanted macros from
the control.
Establishing #506 Back-off Distance
Run the Optimisation macro to establish the #506 back-off distance and
#119 fast feedrate.
Refer to the manual Inspection Plus Software – Programming Manual
(Renishaw Part No. H-2000-6031) for a description on the use of macro
variables and Optimisation macro O9836.
For small and medium size machines, i.e. machines having less than
1000mm (40in) of axis travel, the standard feedrates as supplied are
normally acceptable. This macro may be deleted by the operator after
optimisation is completed.
1.4.3
Settings Macro O9724
If the default values are not suitable, you will need to change the Settings
macro O9724. Refer to the manual Inspection Plus Software –
Programming Manual (Renishaw Part No. H-2000-6031) for a description
of macro O9724.
Set the following Settings macro options:
•
Work offset type
•
Tolerance alarms or flag only (FMS type application)
•
Tool offset type
The examples in this section are for general guidance only. Please note
that the exact programming format may not suit either your machine set or
recommended method as specified by your machine builder.
1–12
Manual No. H-2000-6040
Installing Hardware and Software
1.5 Testing the Installation
When the power is switched on, the interface should be operational and
respond to the probe conditions. All signal conditions and status of the
LEDs on the front panel are described in the Probe and Interface User’s
Guide supplied with the equipment. At this stage, it is advisable to check
the machine diagnostics to establish whether the signals are being
received by the machine.
When checking the machine diagnostics, take note of the following points:
1.
Fanuc Logic
0
(0) is the low state (0V)
1
(1) is the high state (+24V or +5V) dependent on whether
normal or high speed skip is used.
2.
When the skip signal is already high, the machine does not move
under the G31 skip command. This is not applicable to Yasnac
controls and the Meldas M310 control.
3.
The machine normally responds to a rising edge signal (0V to +V)
under the G31 skip command. This can be modified on some
controls – see section 5.9 titled Parameters Related to MultiChannel Skip 10-11-12-15 M/T in Chapter 5 – Fanuc Machine
Parameters.
4.
When the Renishaw interface is in an error state, e.g. due to
transmission failure, the status relay output is forced high even if the
probe stylus is not deflected.
5.
The Renishaw skip relay (when used) is a pulsed output which
responds to every probe change of state (seated/deflected). The
Fanuc diagnostic changes 0-1-0, but when checking this on the
diagnostic screen, the change of state may not be seen each time
due to the response time of the screen.
The final checks on the system are described in Chapter 6 – Fanuc
Software Installation.
Manual No. H-2000-6040
1–13
Installing Hardware and Software
1.6 Input Voltage and Supply
It is important on all controls that the voltage used to drive the probing
input is taken from the correct source. In most cases this is decided by the
machine tool builder (for Fanuc High Speed Skip information, see the end
of this section).
Figures 1.1 and 1.2 show typical power supply connection arrangements.
The machine tool builder’s wiring manuals should be used to check which
power supply is used for the probe input. This power supply usually
supplies all the other inputs and will be stabilised.
On systems with I/O boxes, the inputs may be either 100 – 120Va.c. or
0V/24Vd.c.
1–14
Manual No. H-2000-6040
Installing Hardware and Software
PCB
RENISHAW SSR
Input Plug
N/O
Probe
Input
Input
+24V
Machine Tool Builder
+24V d.c. Power
Supply
0V
Figure 1.1 Probe Input Power Connections – 24V Common
PCB
RENISHAW SSR
Input Plug
N/C
Probe
Input
Input
0V
Machine Tool Builder
+24V d.c. Power
Supply
+24V
Figure 1.2 Probe Input Power Connections – 0V Common
Manual No. H-2000-6040
1–15
Installing Hardware and Software
High Speed Skip (Fanuc)
Renishaw SSR
Fanuc 0
Connector M12 (14)
M12 (1)
Renishaw SSR
Fanuc 10, 11, 12, and 15 (SKIP1)
Connector CA8/CA19 (1)
1–16
CA8/CA19 (2)
Manual No. H-2000-6040
Calibrating the Probe
Chapter 2
Calibrating the Probe
Before you start to use your Renishaw software, take time to read this
chapter. It will provide you with a basic understanding of the importance of
accurately calibrating the probe you intend to use for either tool setting or
measuring. Only when the probe is accurately calibrated can you achieve
total quality control over your manufacturing process. This chapter also
provides you with some guidance regarding the most suitable operating
conditions for your probe.
Contained in this Chapter
2.1
Calibrating a Tool Setting Probe .................................................... 2-3
2.1.1 Why Calibrate your Tool Setting Probe? ............................ 2-3
2.1.2 Notes on Tool Speed and Feed Rates ............................... 2-4
First Touch Spindle RPM ................................................. 2-5
First Touch Feed Rate ..................................................... 2-5
Second Touch Spindle RPM ........................................... 2-5
Second Touch Feed Rate ................................................ 2-5
2.1.3 Tool Offset Methods ........................................................... 2-5
Manual No. H-2000-6040
2–1
Calibrating the Probe
2.2
Calibrating a Measuring Probe ...................................................... 2-6
2.2.1 Why Calibrate your Measuring Probe?............................... 2-6
2.2.2 Calibrating in a Bored Hole ................................................. 2-7
2.2.3 Calibrating in a Ring Gauge ............................................... 2-7
2.2.4 Calibrating the Probe Length .............................................. 2-8
2.2.5 Calibration Cycles ............................................................... 2-8
2–2
Manual No. H-2000-6040
Calibrating the Probe
2.1 Calibrating a Tool Setting Probe
2.1.1
Why Calibrate Your Tool Setting Probe?
In the manual Tool Setting for Machining Centres – Programming Manual
(Renishaw Part No. H-2000-6082) you will find details of how to calibrate
your Renishaw tool setting probe. But why is it so important that your
probe is calibrated?
When your probe is assembled and mounted on the machine table, it is
necessary to align the stylus faces with the machine axes to avoid probing
errors when setting tools. It is worth taking care with this operation – you
should try to get the faces aligned to within 0.010mm (0.0004in) for normal
use. This is achieved by manually adjusting the stylus with the adjusting
screws provided, and using a suitable instrument such as a DTI clock
mounted in the machine spindle.
When the probe has been correctly set up on the machine, it is time to
calibrate the probe. Calibration cycles are provided for this task. The
purpose is to establish the probe stylus measuring face trigger point
values under normal measuring conditions. The calibration values are
stored in macro variables for computation of the tool size during tool
setting cycles.
Values obtained are axis trigger positions (in machine co-ordinates). Any
errors due to machine and probe triggering characteristics are
automatically calibrated out in this way. These values are the electronic
trigger positions under dynamic operating conditions, and not necessarily
the true physical stylus face positions.
Manual No. H-2000-6040
2–3
Calibrating the Probe
NOTE: Poor repeatability of probe trigger point values indicates that
either the probe/stylus assembly is loose or a machine/probe
fault exists. Further investigation is required.
As each Renishaw tool setting probe system is unique, it is imperative that
you calibrate it in the following circumstances:
2.1.2
•
If it is the first time your probe system is to be used.
•
If a new stylus is fitted to your probe.
•
If it is suspected that the stylus has become distorted or that the
probe has crashed.
Notes on Tool Speed and Feed Rates
CAUTION: Setting tools by rotating against the stylus is suitable for
most tools. However, this operation for some tools, such
as carbide tipped and delicate cutting teeth, may suffer
from cutting edge deterioration as a result of contact with
the stylus under these conditions.
The following parameters for operating conditions have been found by
experience to suit Renishaw tool setting probes. Improvement and
optimisation may be possible for specific applications.
The table mounted probe is suitable for setting tool lengths non-rotating.
Cycles are also provided with the capability to set rotating tools for length
and radius.
2–4
Manual No. H-2000-6040
Calibrating the Probe
First Touch Spindle RPM
RPM for the first move onto the probe is calculated from a surface cutting
speed of 60.0 metres/min (197.0 ft/min). This is maintained within the
range 150 rpm to 800 rpm and relates to a range of 24.0mm to 127.0mm
(0.95 to 5.0in) diameter cutters. The surface cutting speed is not
maintained outside this range.
First Touch Feed Rate
The feed rate is calculated as follows:
F= .16 x rpm
F= .12 x rpm
F units mm/min (diameter set).
F units mm/min (length set).
Second Touch Spindle RPM
800 rpm.
Second Touch Feed Rate
4.0mm/min feed rate (0.12in/min) resolution 0.005mm/rev (0.00020in/rev).
2.1.3
Tool Offset Methods
The Tool Setting software runs with the following tool offset methods:
1.
Positive type tool offsets (gauge line to tool tip).
2.
Master type tool offsets (master tool has 0 (zero) length offset, all
other tools are referenced to it).
NOTE: It is not possible to run this software with ‘air gap’ type tool
offsets.
Manual No. H-2000-6040
2–5
Calibrating the Probe
‘Air gap’ description:
Negative tool lengths
The spindle axis move distance necessary to reach the reference
surface with the tool point.
This method requires recalibration at each job set up. The master
tool ‘air gap’ length also changes for each job set up.
2.2 Calibrating a Measuring Probe
2.2.1
Why Calibrate your Measuring Probe?
In the manual Inspection Plus Software – Programming Manual (Renishaw
Part No. H-2000-6031) you will find a description of how to calibrate your
Renishaw measuring probe. But why is it so important that your probe is
calibrated?
When you assemble your Renishaw probe into its machine shank/holder,
it is not necessary for the probe stylus to run true to the spindle centre
line. A small amount of run-out can be tolerated, but it is good practice to
get the stylus mechanically on-centre to reduce the effects of spindle and
tool orientation errors. Without calibration of the probe the run-out will lead
to inaccurate results. By calibrating your probe, the run-out is
automatically accounted for. The ‘Calibration in a Bored Hole’ cycle
(Macro O9802) provides the data to allow for this run-out.
As each Renishaw probe system is unique, it is imperative that you
calibrate it in the following circumstances:
2–6
•
If it is the first time your probe system is to be used.
•
If a new stylus is fitted to your probe.
•
If it is suspected that the stylus has become distorted or that the
probe has crashed.
Manual No. H-2000-6040
Calibrating the Probe
•
At regular intervals to compensate for mechanical changes of your
machine tool.
•
If repeatability of relocation of the probe shank is poor. In this case,
the probe may need to be recalibrated each time it is selected.
Three different operations are used to calibrate a probe. They are:
2.2.2
•
Calibrating in a bored hole;
•
Calibrating in a ring gauge; and
•
Calibrating the probe length.
Calibrating in a Bored Hole
Calibrating your probe in a bored hole automatically stores values for the
offset of the stylus ball to the spindle centre line. The stored values are
then automatically used in the measuring cycles. They compensate the
measured values so that they are relative to the true spindle centre line.
2.2.3
Calibrating in a Ring Gauge
Calibrating your probe in a ring gauge of a known diameter automatically
stores one or more values for the radius of the stylus ball. The stored
values are then automatically used by the measuring cycles to give the
true size of the feature. The values are also used to give true positions of
single surface features.
NOTE: The stored radii values are based on the true electronic
trigger points. These values are different from the physical
sizes.
Manual No. H-2000-6040
2–7
Calibrating the Probe
2.2.4
Calibrating the Probe Length
Probe length calibration on a known reference surface stores the length
based on the electronic trigger point. This is different from the physical
length of the probe assembly. Additionally, this operation can
automatically compensate for machine and fixture height errors by
adjusting the probe length value that is stored.
2.2.5
Calibration Cycles
There are four calibration cycles provided with the Inspection Plus
software. These may be used in conjunction with one another for complete
calibration of the probe. The four macros are summarised below. For
further details, you should refer to the manual Inspection Plus Software –
Programming Manual (Renishaw Part No. H-2000-6031).
Macro O9801
This is used to establish the probe length in its tool
shank.
Macro O9802
This is used to establish the stylus off-centre values.
Macro O9803
This is used to establish the stylus ball radius values. It
is suitable for all measuring cycles except O9821,
O9822 and O9823.
Macro O9804
This is used to establish the vector stylus ball radius
values. It is suitable for all measuring cycles, including
O9821, O9822 and O9823.
For complete calibration of a probe system, you must use macros O9801,
O9802, and either O9803 or O9804.
The Renishaw calibration cycles are split into separate cycles for flexibility.
If, however, the calibration feature is accurately known for both size and
position, e.g. a ring gauge where the size is known, and the position is
accurately found using a Dial Test Indicator, it is then possible for you to
write a program which completes the full calibration procedure in one
operation by calling all of the above macros.
2–8
Manual No. H-2000-6040
Fanuc Connection Diagrams
Chapter 3
Fanuc Connection
Diagrams
This chapter contains the connection diagrams which show how to make
the connections to a Fanuc controller.
Contained in this Chapter
3.1
TS20 Retrofit Tool Setting Connection to Fanuc Skip ................... 3-4
3.2
Connection to Automatic Tool Offset (XAE, ZAE) ......................... 3-5
3.3
MI 8 Interface – Skip Signal 24V Common.................................... 3-6
3.4
MI 8 Interface – Skip Signal 0V Common...................................... 3-7
3.5
MI 5 Interface Outputs ................................................................... 3-8
3.6
MI 5 Interface ................................................................................. 3-9
3.7
MI 5 Interface – Skip Signal 24V Common (Retrofit Inductive) ... 3-10
3.8
MI 5 Interface – Skip Signal 0V Common (Retrofit Inductive) ..... 3-11
3.9
MI 5 Interface – Skip Signal 24V Common (Retrofit
Hard Wired) .............................................................................. 3-12
3.10 MI 5 Interface – Skip Signal 0V Common (Retrofit Hard Wired) . 3-13
Manual No. H-2000-6040
3–1
Fanuc Connection Diagrams
3.11 MI 5 Interface – Skip Signal 24V Common (Retrofit Inductive
and Hard Wired) ....................................................................... 3-14
3.12 MI 5 Interface – Skip Signal 0V Common (Retrofit Inductive
and Hard Wired) ....................................................................... 3-16
3.13 MP11 Probe Connections ............................................................ 3-18
3.13.1
Wiring Diagram for Relay Normally-Closed (N/C)
Contacts..................................................................... 3-18
3.13.2
Wiring Diagram for Relay Normally-Open (N/O)
Contacts..................................................................... 3-19
3.14 MI 12 Switch Settings .................................................................. 3-20
3.15 MI 12 Interface – Skip Signal 24V Common (Retrofit Optical –
Machine Start) .......................................................................... 3-21
3.16 MI 12 Interface – Skip Signal 0V Common (Retrofit Optical –
Machine Start) .......................................................................... 3-22
3.17 MI 12 Interface – Skip Signal 24V Common (Retrofit Optical –
Auto Start)................................................................................. 3-23
3.18 MI 12 Interface – Skip Signal 0V Common (Retrofit Optical –
Auto Start)................................................................................. 3-24
3.19 MI 14 Interface – Skip Signal 24V Common (Retrofit) ................ 3-25
3.20 MI 14 Interface – Skip Signal 0V Common (Retrofit) .................. 3-27
3.21 Outputs from O-M-I ...................................................................... 3-29
3.21.1
External Remote Audible Indicator ............................... 3-30
3.21.2
Wiring Chart for O-M-I Cable ........................................ 3-30
3.22 O-M-I Switches SW1, SW2 and Start Input ................................. 3-31
3.23 O-M-I – 0V and 24V Common Skip Signals using Retrofit
Software Only ........................................................................... 3-33
3.24 O-M-I Output Waveforms ............................................................. 3-34
3–2
Manual No. H-2000-6040
Fanuc Connection Diagrams
Appendix
Using Multi-Channel Skip Option – G31.1, G31.2, G31.3 or G31.4. .. 3-36
Inspection Probe ..................................................................... 3-36
Tool Setting Probe .................................................................. 3-36
Using ‘M’ Codes ..................................................................................... 3-37
Manual Selection .................................................................................... 3-37
High Speed Skip ..................................................................................... 3-38
Printer Interface Notes ........................................................................... 3-39
Manual No. H-2000-6040
3–3
Fanuc Connection Diagrams
3.1 TS20 Retrofit Tool Setting
Connection to Fanuc Skip
0V COMMON CONNECTIONS
TS20
Probe
This is the preferred connection as it
provides the necessary rising edge
signal.
Signal Conditioning Module
FANUC
0V
Blue
SKIP
Red
24V COMMON CONNECTIONS
The standard output of the TS20 requires
to be converted to allow operation of a 24V
common connection.
Machine Ground Point
If required, the conversion of the signal
can be made by the use of a convertor
circuit from Renishaw, which provides N/O
and N/C voltage free outputs. In this case
the connection diagram below is used.
1
Screen
2
3
FANUC
Red
4
5
+24V
6
SKIP
7
8
9
For additional information regarding
the SSR Convertor see User's Guide
H-2000-5011
3–4
Blue
Supply
0V 24V
SSR Convertor
Terminal Block
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.2 Connection to Automatic Tool
Offset (XAE, ZAE)
0V COMMON CONNECTIONS
TS20
Probe
This is the preferred connection as
it provides the necessary rising
edge signal.
Signal Conditioning Module
FANUC
0V
Blue
XAE
Red
ZAE
24V COMMON CONNECTIONS
Machine Ground Point
1
Screen
2
3
Red
4
FANUC
5
+24V
6
XAE
7
ZAE
8
9
For additional information
regarding the SSR Convertor
see User's Guide H-2000-5011
Manual No. H-2000-6040
Blue
Supply
0V 24V
SSR Convertor
Terminal Block
3–5
Fanuc Connection Diagrams
3.3 MI 8 Interface – Skip Signal 24V
Common
RETROFIT HARD WIRED TOOL SETTING
Switch SW1
1
Normally Closed
TS20
Probe
MI 8
Interface
2
Blue
Normally Open
Red
Screen
CONTROL
A1
A2
A3
A4
+24V
A5
0V
A6
Alternative Inhibit Wiring
M CODE
B1 Inhibit
DRIVEN
B2 0V
NOTE:
The screens from cables
connected to B1, B2 - B3,
B4, B7 should be terminated
at pin B5.
Inhibit Wiring
MI 8 Interface
M CODE
B1
DRIVEN
B2
Inhibit Function
External
LED
B3
B4
B5 Screens
3–6
SKIP
B6
+24V N/C
B7
N/O Switch
position No. 2
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.4 MI 8 Interface – Skip Signal 0V
Common
RETROFIT HARD WIRED TOOL SETTING
Switch SW1
1
Normally Closed
TS20
Probe
2
MI 8
Interface
Normally Open
Blue
Red
Screen
CONTROL
A1
A2
A3
A4
+24V
A5
0V
A6
Alternative Inhibit Wiring
M CODE
B1 Inhibit
DRIVEN
B2 0V
NOTE:
The screens from cables
connected to B1, B2 - B3, B4,
B7 should be terminated at pin
B5.
Inhibit Wiring
MI 8 Interface
M CODE
B1
DRIVEN
B2
Inhibit Function
External
LED
B3
B4
B5 Screens
SKIP
B6
0V N/C
B7
Manual No. H-2000-6040
N/C Switch
position No. 1
3–7
Fanuc Connection Diagrams
3.5 MI 5 Interface Outputs
CAUTION: The wiring configuration of this unit differs from earlier
models.
CONNECTIONS FOR
TWO PROBES ONLY
3 Wires 16/0.2 Insulated
–¬
200mA Anti-Surge
’
1 2 3 4
ABCD
24V
Green
1 Chassis
Supply
Black
FS1
2 0V Unit Supply
0V
or
Red
3 18-30V
24V PSU3
63mA
63mA
4
A
O/P
Scrn
Quick Blow
Quick Blow
5 A O/P
Output A
Output B
SSR OUTPUT A
CNC
6 A O/P
Probe Status LED
FS2 FS3
Screened Cables
7 B O/P Scrn
Machine
7/0.2 Insulated
8 B O/P
Control
SSR OUTPUT B
Probe Status N/C
Probe Status N/O
9 B O/P
SW1-3 Normal
SW1-3 Inverse
10 Induct Prb Inhbit Scrn
11 Induct Prb Inhbit +
Probe Status N/O
Skip (Pulse) N/O
12 Induct Prb Inhbit –
Audio On
Audio Off
Note:
13 Hard Wire Inhbit Scrn
Inhibit
SW1
supplies 14 Hard Wire Inhbit +
SSR OUTPUT A Selected by SW1-1
18-30V 15 Hard Wire Inhbit –
SSR OUTPUT B Selected by SW1- 2 & SW1-3
Screened Cable
Maximum length
Screen
16 IMM Screen
7/0.2 Insulated
100m (328ft)
Red
17 IMM + Supply
SINGLE PROBE INSTALLATIONS
Blue
18 IMM – Supply
Hard Wired Transmission - only
Green
19 IMM Signal
Link 18 and 19
Screen
Screened Cable
20 Probe Screen
7/0.2 Insulated
Green
21 Probe +
Hard Wired
Inductive Transmission - only
Blue
Link 21 and 22
22 Probe –
Probe
Maximum
length
30m (98ft)
M Code
M Code
INHIBITS
¬
Screened Cable
7/0.2 Insulated
Screened Cable
7/0.2 Insulated
¬
¬
¬
IMM
IMP
Probe
¬
3–8
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.6 MI 5 Interface
RETROFIT INDUCTIVE AND HARD WIRED
Switch SW1
4
SW1
Output Pins
5 and 6
Output Pins
8 and 9
Status
N/C
Status
N/O
On
Off
Status
N/C
Skip
N/O
On
Off
Status
N/O
Skip
N/O
On
Off
Status
N/O
Status
N/O
On
Off
Status
N/O
Skip
N/C
On
Off
Status
N/C
Skip
N/C
On
Off
1
A
Manual No. H-2000-6040
3
4
OPTIONS
2
3
set SW1 as opposite :
C D
2
C D
5 and 6,
to Status Relay N/C
1
To change output pins
A B
1
N/O Status Relays :
A B
Switch setting for two
Switch SW1
2
B
3
C
4
Audio (4)
The chart shows
switch selectable
positions which
will enable the
correct outputs
to be established.
D
3–9
Fanuc Connection Diagrams
3.7 MI 5 Interface – Skip Signal
24V Common
RETROFIT INDUCTIVE
MI 5
Interface
CNC CONTROL
1
Ground
0V
2
0V
+18-30V DC
3
+18 - 30V DC
4
Screen
+24V N/C
5
SKIP
6
Status Relay
N/O
7
8
9
Switch SW1
10
Inductive INHIBIT
11
see MI 5
12
User's Guide
1
A B
13
2
14
3
C D
15
4
IMM
Inductive
Module
Machine
Screen
16
IMM Screen
17
IMM + Supply
18
IMM – Supply
19
IMM Signal
Red
Blue
Green
20
Link
21
22
3–10
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.8 MI 5 Interface – Skip Signal 0V
Common
RETROFIT INDUCTIVE
MI 5
Interface
CNC CONTROL
1
Ground
0V
2
0V
+18-30V DC
3
1+8 - 30V DC
4
Screen
+24V N/C
5
SKIP
6
Status Relay
N/C
7
8
9
Switch SW1
10
Inductive INHIBIT
11
see MI 5
12
User's Guide
1
A B
13
2
14
3
C D
4
IMM
Inductive
Module
Machine
15
Screen
16
IMM Screen
17
IMM + Supply
18
IMM – Supply
19
IMM Signal
Red
Blue
Green
20
Link
21
22
Manual No. H-2000-6040
3–11
Fanuc Connection Diagrams
3.9 MI 5 Interface – Skip Signal 24V
Common
RETROFIT HARD WIRED
MI 5
Interface
CNC CONTROL
1
Ground
0V
2
0V
+18-30V DC
3
+18 - 30V DC
4
5
6
7
+24V N/C
8
SKIP
9
Screen
Status Relay
N/O
10
11
Switch SW1
12
1
A B
Hard Wired INHIBIT
14
see MI 5
2
13
3
4
C D
15
User's Guide
16
17
18
Link
Screen
Green
Blue
3–12
19
20
Probe Screen
21
Probe +
22
Probe –
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.10 MI 5 Interface – Skip Signal 0V
Common
RETROFIT HARD WIRED
MI 5
Interface
CNC CONTROL
1
Ground
0V
2
0V
+18-30V DC
3
+18 - 30V DC
4
0V N/C
5
SKIP
6
7
Status Relay
N/C
Screen
8
9
10
11
Switch SW1
12
1
A B
Hard Wired INHIBIT
14
see MI 5
15
User's Guide
2
13
3
4
C D
16
17
18
Link
Screen
Green
Blue
Manual No. H-2000-6040
19
20
Probe Screen
21
Probe +
22
Probe –
3–13
Fanuc Connection Diagrams
3.11 MI 5 Interface – Skip Signal 24V
Common
RETROFIT INDUCTIVE AND HARD WIRED
MI 5
Interface
CNC CONTROL
1
Ground
0V
2
0V
+18-30V DC
3
+18 - 30V DC
4
Screen
+24V N/C
5
SKIP
6
7
Status Relay
N/O
Screen
8
9
10
Screen
'M' CODE
OUTPUT (+)
11
Inductive INHIBIT +
0V
12
Inductive INHIBIT –
13
Screen
14
Hard Wire INHIBIT +
15
Hard Wire INHIBIT –
'M' CODE
OUTPUT (+)
(Continued on next page)
3–14
Manual No. H-2000-6040
Fanuc Connection Diagrams
(Continued from previous page)
IMM
Inductive
Module
Machine
Screen
Red
Blue
Green
Screen
Green
Blue
Manual No. H-2000-6040
16
IMM Screen
17
IMM + Supply
18
IMM – Supply
19
IMM Signal
20
Probe Screen
21
Probe +
22
Probe –
3–15
Fanuc Connection Diagrams
3.12 MI 5 Interface – Skip Signal 0V
Common
RETROFIT INDUCTIVE AND HARD WIRED
MI 5
Interface
CNC CONTROL
1
Ground
0V
2
0V
+18-30V DC
3
+18 - 30V DC
4
Screen
0V N/C
5
SKIP
6
7
Status Relay
N/C
Screen
8
9
10
Screen
'M' CODE
OUTPUT (+)
11
Inductive INHIBIT +
0V
12
Inductive INHIBIT –
13
Screen
14
Hard Wire INHIBIT +
15
Hard Wire INHIBIT –
'M' CODE
OUTPUT (+)
(Continued on next page)
3–16
Manual No. H-2000-6040
Fanuc Connection Diagrams
(Continued from previous page)
IMM
Inductive
Module
Machine
Screen
Red
Blue
Green
Screen
Green
Blue
Manual No. H-2000-6040
16
IMM Screen
17
IMM + Supply
18
IMM – Supply
19
IMM Signal
20
Probe Screen
21
Probe +
22
Probe –
3–17
Fanuc Connection Diagrams
3.13 MP11 Probe Connections
3.13.1 Wiring Diagram for Relay NormallyClosed (N/C) Contacts
WARNING – OPERATOR SAFETY
It is recommended that a fail safe SPINDLE ROTATION
INHIBIT is built into the system. This is one example,
where the probe cable is plugged into a remote
socket before spindle rotation is enabled. This
prevents spindle rotation when the probe is used.
Screened cable supplied complete with connecting plug
RED
+Ve
BLUE
1
4
2
3
CNC
MACHINE CONTROL
Power Supply
15 - 30V
at 100mA max
(Probe nominal 50mA)
0V
GREEN
SSR CONTACTS
N/C
±50V dc max
50mA max
YELLOW
MP11 PROBE
+Ve
REMOTE
SOCKET
(Park Position)
1
4
2
3
Suggested method of
inhibiting spindle rotation,
if probe connected for
N/C operation.
SPINDLE
ROTATION
ENABLE
(LOW TO ENABLE)
IMPORTANT :
3–18
1.
The SSR will be permanently damaged if ±50V dc is exceeded
across socket pins 3 and 4 or the current exceeds 50mA. (i.e.
ensure the SSR supply is current limited).
2.
The probe power supply must not exceed 30V dc.
3.
Route the cable away from high current sources. e.g. high-current
cables, axis drive motors, three phase transformers, etc.
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.13.2 Wiring Diagram for Relay Normally-Open
(N/O) Contacts
WARNING – OPERATOR SAFETY
It is recommended that a fail safe SPINDLE ROTATION
INHIBIT is built into the system. This is one example,
where the probe cable is plugged into a remote
socket before spindle rotation is enabled. This
prevents spindle rotation when the probe is used.
CNC
MACHINE CONTROL
Screened cable supplied complete with connecting plug
RED
0V
BLUE
1
4
2
3
Power Supply
15 - 30V
at 100mA max
(Probe nominal 50mA)
+Ve
GREEN
SSR CONTACTS
N/C
±50V dc max
50mA max
YELLOW
+Ve
REMOTE
SOCKET
(Park
Position)
1
4
2
3
Suggested method of
inhibiting spindle rotation,
if probe connected for
N/O operation.
SPINDLE
ROTATION
ENABLE
(LOW TO ENABLE)
IMPORTANT :
1.
The SSR will be permanently damaged if ±50V dc is exceeded
across socket pins 3 and 4 or the current exceeds 50mA. (i.e.
ensure the SSR supply is current limited).
2.
The probe power supply must not exceed 30V dc.
3.
Route the cable away from high current sources. e.g. high-current
cables, axis drive motors, three phase transformers, etc.
Manual No. H-2000-6040
3–19
Fanuc Connection Diagrams
3.14 MI 12 Switch Settings
SW3
SW3 is factory set to Option 1.
SWITCH SW 3
This switch enables
Normally Open and
Normally Closed
options to be selected
for skip and status.
OPTION
TERMINALS
14 & 15
23 & 24
PROBE
STATUS
N/O
PROBE
STATUS
N/C
SKIP
N/C
PROBE
STATUS
N/C
SW3
1
1
2
3
KEY
N/O
N/C
TERMINALS
Normally Open.
Normally Closed.
4
Switch must be in
position shown.
Switch can be in either
position.
5
Bleeper on/Bleeper off.
Factory set to Bleeper on.
PROBE
STATUS
N/C
SKIP
N/O
PROBE
STATUS
N/O
A
2
B
3
4
C
D
1
2
3
4
A
B
C
D
1
2
3
4
A
B
C
D
1
2
3
4
A
B
C
D
1
2
3
4
A
B
C
D
SKIP
N/C
PROBE
STATUS
N/O
SKIP
N/O
SW2
SW2 is factory set to Machine Start and 5 Wire OMM's.
4 Wire
(OMM-C)
3–20
AUTO START
3
C
MACHINE START
OMM 2
2
B
OMM 2
OMM 1
1
A
OMM 1
5 Wire
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.15 MI 12 Interface – Skip Signal 24V
Common
RETROFIT OPTICAL
Yellow
SW2
3
Grey
C
2
B
1
A
OMM 1
Optical
Module
Machine
White
Green
SW3
1
A
2
B
MI 12
Interface
MACHINE START
Switch Settings
Brown
3
Brown
Green
4
C
D
Optional
OMM 2
Optical
Module
Machine
Yellow
Grey
White
FANUC
CONTROL
0V
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
11
19
'M' CODE
SWITCH
+24V
1
20
Audio Extension
12
21
+V
13
22
–V
Machine
Start
23
24
SKIP
14
+24V N/C
15
+24V
16
+24V
0V
17
0V
GND
18
GND
Manual No. H-2000-6040
Probe
Status
N/O
3–21
Fanuc Connection Diagrams
3.16 MI 12 Interface – Skip Signal 0V
Common
RETROFIT OPTICAL
MACHINE START
Switch Settings
MI 12
Interface
SW2
3
C
2
B
1
A
Yellow
Grey
OMM 1
Optical
Module
Machine
SW3
1
2
3
White
Green
4
Brown
A
B
C
Brown
Green
D
Optional
OMM 2
Optical
Module
Machine
Yellow
Grey
White
FANUC
CONTROL
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
11
19
20
Audio Extension
12
21
+V
13
0V
22
–V
0V N/C
23
SKIP
24
'M' CODE
SWITCH
+24V
3–22
1
Machine
Start
Probe
Status
N/C
14
15
+24V
16
+24V
0V
17
0V
GND
18
GND
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.17 MI 12 Interface – Skip Signal 24V
Common
RETROFIT OPTICAL
Yellow
SW2
3
C
2
B
1
A
OMM 1
Optical
Module
Machine
SW3
1
2
A
B
MI 12
Interface
AUTO START
Switch Settings
3
White
Green
Brown
4
C
Grey
Brown
Green
OMM 2
Optical
Module
Machine
D
Yellow
Grey
Optional
White
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
FANUC
CONTROL
11
19
20
21
Audio Extension
12
13
22
23
24
SKIP
14
+24V N/C
15
+24V
16
+24V
0V
17
0V
18
GND
Manual No. H-2000-6040
Probe
Status
N/O
3–23
Fanuc Connection Diagrams
3.18 MI 12 Interface – Skip Signal 0V
Common
RETROFIT OPTICAL
MI 12
Interface
AUTO START
Switch Settings
Yellow
SW2
3
C
2
B
1
A
Grey
OMM 1
Optical
Module
Machine
White
Green
SW3
1
2
3
Brown
4
Brown
Green
A
B
C
D
Optional
OMM 2
Optical
Module
Machine
Yellow
Grey
White
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
FANUC
CONTROL
11
19
20
3–24
1
Audio Extension
12
21
13
22
14
0V N/C
23
SKIP
24
Probe
Status
N/C
15
+24V
16
+24V
0V
17
0V
18
GND
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.19 MI 14 Interface – Skip Signal 24V
Common
RETROFIT
MI 14 Interface
Terminal Connector Block
(Rear Panel)
FANUC
CONTROL
1
NOT USED
2
0V
3
+24V
4
5
6
7
8
9
10
11
12
SKIP
13
+24V N/C
14
Bleeper
Relay N/O
Low Battery
Relay N/O
Error
Relay N/C
Status
Relay N/C
Status
Relay N/O
(Continued on next page)
Manual No. H-2000-6040
3–25
Fanuc Connection Diagrams
(Continued from previous page)
GND
CHASSIS
RMM
Receiver
Module
Machine
RMM
Receiver
Module
Machine
BNC
RMM 1
BNC
RMM 2
Terminals 7 to 10 can be linked to give machine alarms.
Terminals 5 and 6 can be linked to an external bleeper.
Terminals 11 and 12 give the inverse of terminals 13 and 14.
For specification of relays refer to MP3 RMP/RMM Manual
3–26
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.20 MI 14 Interface – Skip Signal 0V
Common
RETROFIT
MI 14 Interface
Terminal Connector Block
(Rear Panel)
FANUC
CONTROL
1
NOT USED
2
0V
3
+24V
4
5
6
7
8
9
10
SKIP
11
0V
12
13
14
Bleeper
Relay N/O
Low Battery
Relay N/O
Error
Relay N/C
Status
Relay N/C
Status
Relay N/O
(Continued on next page)
Manual No. H-2000-6040
3–27
Fanuc Connection Diagrams
(Continued from previous page)
GND
RMM
Receiver
Module
Machine
RMM
Receiver
Module
Machine
CHASSIS
BNC
RMM 1
BNC
RMM 2
Terminals 7 to 10 can be linked to give machine alarms.
Terminals 5 and 6 can be linked to an external bleeper.
Terminals 11 and 12 give the inverse of terminals 13 and 14.
For specification of relays refer to MP3 RMP/RMM Manual
3–28
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.21 Outputs from O-M-I
The diagram below shows the O-M-I wiring configuration with the output
groupings.
Pink
(+ve) 5 to 30V nominal
Turquoise
Probe Status
Violet
Low Battery
Green
Error
Blue
O-M-I
(–ve) 0V
Orange
(+ve) 5 to 30V Nominal
Yellow
Skip
Grey
Brown
12
12
12
12
12
12
12
12
12
12
GROUP A
Outputs
GROUP B
Output
(–ve) 0V
–ve
Start Input
White
+24V
0V
Screen
+ve
Red
Black
Power Supply (15 to 30V)
Green/Yellow
Machine Ground
(Star point)
NOTES:
1. The total output load for Group A outputs should not exceed
100mA.
2. If EMC problems exist, then disconnecting the screen may
improve performance.
3. If an electrical connection exists between the O-M-I body and
the machine structure, then breaking the screen connection
will break any ground loop that exists.
4. O-M-I screen is connected to the O-M-I body.
Manual No. H-2000-6040
3–29
Fanuc Connection Diagrams
3.21.1 External Remote Audible Indicator
The Skip Output (B) can be utilized to operate an external remote audible
indicator.
The audible indicator must comply with the output transistor specification
i.e.
50mA peak
36V peak
Pulse duration is 41ms ±1%.
3.21.2 Wiring Chart for O-M-I Cable
COLOUR
3–30
SIGNAL
Red
+24V (supply)
Black
0V (supply)
White
Start (+ve)
Brown
Start (–ve)
Grey
Output B (+ve)
Yellow
Skip (Output B)
Orange
Output B (+ve)
Blue
Outputs A (–ve)
Green
Error (Outputs A)
Violet
Low Bat (Outputs A)
Turquoise
Probe Status (Outputs A)
Pink
Outputs A (+ve)
Green/Yellow
Machine Earth
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.22 O-M-I Switches SW1, SW2 and Start
Input
SW1
SW2
To gain access to switches SW1 and SW2, remove
the O-M-I window and label – see pages User's
Guide.
SWITCH SW1
Factory setting shown
AUTO START selection causes the system to
send a START signal at one second intervals,
and does not require a CNC machine control
input.
Rx (Reception)
= 100%
Tx (Transmission) = 100%
Machine Start
(see range setting diagram page 16)
Tx 100%
AUTO START should only be used when no
output from the machine control is available. If
this mode is selected, care should be taken to
ensure system signals are not receivable by
probing systems on other machines or in the tool
changer.
AUTO
START
ON
1
2
Rx 100%
Manual No. H-2000-6040
3
Tx 50%
4
MACHINE
START
To initiate a MACHINE START signal, an input of
between 4.25V at 1mA and 30V at 7mA is
required between the START wires (WHITE +ve
and BROWN –ve).
(This is TTL compatible when connected between
+5V and TTL output).
This is an isolated input.
The MINIMUM pulse width is ONE MILLISECOND (1mS).
3–31
Fanuc Connection Diagrams
SWITCH SW2
Output Configuration
Factory setting shown
Machine Start
Probe Status
(Normally Low)
Low Battery
(Normally Low)
Error
(Normally High)
Skip
(Normally Low)
PROBE
STATUS
SKIP
LOW BAT
ERROR
ON
1
2
3
PROBE STATUS =
0V
PROBE STATUS =
+ve
3–32
SKIP
LOW BAT
Seated
Seated
4
0V
PROBE
STATUS
Triggered
+ve
Triggered
ERROR
Manual No. H-2000-6040
Fanuc Connection Diagrams
3.23 O-M-I – 0V and 24V Common Skip
Signals using Retrofit Software
Only
O-M-I
MACHINE CONTROL
GREEN/YELLOW
SCREEN
+24V
0V
+24V N/C
SKIP
0V N/C
RED
BLACK
PINK
TURQUOISE
BLUE
WHITE
+24V
BROWN
0V
+15 to 30V
O-M-I POWER
0V
+ve (5 to 30V)
PROBE STATUS
OUTPUT A
–ve (0V)
+ve
START INPUT
–ve
The above diagram will suit both +24V and 0V common skip signals,
without any adjustment to O-M-I switch SW2
Manual No. H-2000-6040
3–33
Fanuc Connection Diagrams
3.24 O-M-I Output Waveforms
O-M-I
OUTPUTS
OPTO COUPLED
TOTEM-POLE
TRANSISTOR
OUTPUTS
PROBE
STATUS
Seated
Power
Off
Probe
Switch
on
Triggered
Probe
Trigger
Seated
Probe
Reseat
Error
e.g.
Beam cut
Probe
Error Low Switch
Clear Battery off
Output
High
Normally
Low
Output
Low
Output
High
PROBE
STATUS
PROBE
Normally
High
Output
Low
Output
High
SKIP
Normally
Low
Output
Low
Output
High
SKIP
Normally
High
Output
Low
Output
High
ERROR
Normally
Low
Output
High
ERROR
Normally
High
LOW
BATTERY
3–34
Output
Low
Output
High
Normally
Low
Output
Low
Output
High
LOW
BATTERY
Output
Low
Normally
High
Output
Low
Manual No. H-2000-6040
Fanuc Connection Diagrams
The output signals from the O-M-I must be compatible with the machine
control input.
NOTE: SKIP and SKIP output pulses are of 41ms ±1% duration.
SIGNAL DELAYS
1.
2.
Manual No. H-2000-6040
Transmission Delay : Probe Trigger to output change of state =
144µs ±5%.
Start Delay
: Time from initiation of Start Signal to valid
signal transmission = 410ms.
3–35
Fanuc Connection Diagrams
Appendix
Using Multi-Channel Skip Option – G31.1
G31.2 G31.3 or G31.4.
Inspection Probe
Effective isolation of signal can be achieved by using this option. It is
recommended that the inspection probe be installed using G31 (G31.1)
skip.
Tool Setting Probe
The tool setting probe should be installed using G31.2
skip.
G31.3 or G31.4
This will require changes to the tool setting software.
Edit all G31 command lines to G31. as required.
See the diagnostic and location section for relevant information. The
software macro list will be found in the tool setting section of the
programming manual for Machining Centres.
3–36
Manual No. H-2000-6040
Fanuc Connection Diagrams
Appendix
Using 'M' Codes
Where spare 'M' codes are available it will be possible to isolate the output
signals from each interface by use of 'M' codes.
The method of operation will depend on the type of 'M' code available.
FANUC CONTROL
N/O
Output Signal
Renishaw
Inspection
Probe
DPST
SKIP
24V Relay
N/O
Output Signal
LATCHED
'M' CODE TO
OPERATE
RELAY
Renishaw
Tool Setting
Probe
The appropriate 'M' code
should be programmed
before calling probe cycles.
It is also possible to edit the
software by inserting the 'M'
codes in the top level
software macros. This will
provide automatic probe
selection.
Manual Selection
A similar arrangement as described above, but with a manually operated
switch, can be used to select either probe prior to use.
Manual No. H-2000-6040
3–37
Fanuc Connection Diagrams
Appendix
High Speed Skip
It should be noted that all connection diagrams shown in this section refer
to use of standard skip using 24V logic (0V common or 24V common).
When using High Speed Skip the connection diagrams are still relevant,
but reference to 0V N/C and 24V N/C supplying Fanuc skip should be
ignored. The relevant supply will be provided on the High Speed Skip
connector (see Chapter 4 – Fanuc Diagnostic and Location Chart and
High Speed Skip).
When multi channel skip is required to drive tool setting and inspection
probing, the software programs can be edited to suit whichever channels
are to be used.
Both tool setting and inspection software programs use the G31 skip
function code.
Renishaw recommend that any necessary alteration should be made to
the tool setting software. This will make editing easier.
When G31 occurs in the toolsetting software, this may be edited in the
normal way (make sure program protection is set to allow for editing) to
any of the desired channels (G31.1 G31.2 G31.3 G31.4).
Please make sure a test is carried out in a safe condition before running
the software. This can be done by writing a small program or by M.D.I.
mode, to establish the correct channel is operating successfully (see
Chapter 6 – Fanuc Software Installation).
3–38
Manual No. H-2000-6040
Fanuc Connection Diagrams
Appendix
Printer Interface Notes
The Renishaw Print Macro is formatted to output data to 80 characters per
line (page width).
Connection to the machine will make use of an RS232 serial port. Your
printer must have this option installed.
You will require a suitable communication cable with a 25 way D-type
connector at the machine end. A typical configuration is shown below
(refer to your printer documentation for cable configuration).
The printer and machine parameters must be set so that the
communication protocol is matched.
Set the following characteristics:
1.
Number of start bits
– signals to mark the start of
each character.
2.
Number of stop bits
– signals sent to mark the end of
each character.
3.
Number of data bits
– character signals to be printed.
4.
Speed of communication
– Baud rate – approximately the
same as the number of bits per
second.
5.
Reliability of communication
– A parity bit can be sent.
Manual No. H-2000-6040
3–39
Fanuc Connection Diagrams
Additional DIP switch settings are usually available on the printer for
setting things like character type, spacing etc. (see the Printer
Documentation).
Example :
Fanuc to Epson Printer, cable connections 25-way D-Type
connectors.
FANUC
3–40
CABLE
This cable will be suitable
for software hand shake
EPSON
Frame Grounding (FG)
1
1 Protective Ground
Send Data (SD)
2
2
Receiving Data (RD)
3
3 Received Data (RXD)
Sending Request (RS)
4
4
Sending Permitted (CS)
5
5
Data Set Ready (DR)
6
6
Signal Grounding (SG)
7
7 Signal Ground
Signal Quality Sig. (CD)
8
NC Ready to Operate (ER)
20
Manual No. H-2000-6040
Fanuc Diagnostic and Location Chart and High Speed Skip
Chapter 4
Fanuc Diagnostic and
Location Chart and
High Speed Skip
This chapter provides useful diagnostic and high speed skip information
for machine tools fitted with Fanuc controls.
Contained in this Chapter
4.1
Diagnostic and Location Chart ....................................................... 4-2
4.1.1
Checking the Skip Voltage ................................................. 4-4
4.1.2
Fanuc Standard Skip ......................................................... 4-5
4.2
I/O Unit ........................................................................................... 4-6
4.3
High Speed Skip 10-11-12-15M/T ................................................ 4-6
4.4
High Speed Skip 0 M/T (C Series)................................................ 4-7
4.5
High Speed Skip Fanuc 16 and 18 M/T........................................ 4-8
Manual No. H-2000-6040
4–1
Fanuc Diagnostic and Location Chart and High Speed Skip
4.1 Diagnostic and Location Chart
This reference chart provides useful diagnostic and location details. Full
connection details will be found in the relevant Fanuc connection manual.
It is important to study the Machine Tool Builder (MTB) documentation and
connection diagrams before any installation is made.
10-11-12-15M/T
O-M/T
A/B/C
G31 Skip
Input / Output
C2 PCB
MI 8 pin 49
X8.7
User Input
UI 0
(#1000)
X*
User Input
UI 1
(#1001)
X*
User Input
UI 2
(#1002)
X*
User Output
UO 14
(#1114)
Y*
User Output
UO 15
(#1115)
Y*
G130.0
G130.1
G130.2
F163.6
F163.7
6-M/T
Connection
Unit 1
FS6
Connection
Unit 1
CO1 Pin 4
DGN 43.6
Connection
Unit 1
CO1 Pin 4
X11.6
DGN 410.3
Connection
Unit 2
CO9 Pin 4.5
DGN 122.0
Connection
Unit 2
CO9 Pin 45
DGN 423.0
Connection
Unit 2
C09 Pin 43
DGN 122.1
I/O Card
I/O Unit
Modules
FS3
16-M/T
A
18-M/T
A
X1004.7
or
X4.7
C51 - B23
Built-in I/O
MI 8 Pin 49
X4.7
X11.6
X*
X*
X*
DGN 423.0
G51.0
G54.0
Connection
Unit 2
CO9 Pin 43
DGN 423.1
X*
X*
X*
G423.1
G51.1
G54.1
Connection
Unit 2
CO9 Pin 41
DGN 122.2
Connection
Unit 2
CO9 Pin 41
DGN 423.2
X*
X*
X*
G423.2
G51.2
G54.2
Connection
Unit 2
C12 Pin 50
DGN 081.6
Connection
Unit 2
C12 Pin 50
DGN 514.6
Y*
Y*
Y*
DGN 514.6
F50.6
F56.6
Connection
Unit 2
C12 Pin 43
DGN 081.7
Connection
Unit 2
C12 Pin 43
DGN 514.7
Y*
Y*
Y*
DGN 514.7
F50.7
F56.7
G0.3
X* and Y* = Signal location may vary
4–2
Manual No. H-2000-6040
Fanuc Diagnostic and Location Chart and High Speed Skip
10-11-12-15M/T
O-M/T
A/B/C
6-M/T
Connection
Unit 1
FS6
Automatic
Tool Offset
XAE (G36)
(AE1)
Lathe only
Input / Output
C2 PCB
M18 Pin 15
Address X8.0
Connection
Unit 1
CO3 Pin 22
DGN 040.3
Connection
Unit 1
CO3 Pin 22
X8.3
DGN 416.2
Automatic
Tool Offset
ZAE (G37)
(AE2)
Lathe only
Input / Output
C2 PCB
M18 Pin 46
Address X8.1
DGN 008.1
Connection
Unit 1
CO3 Pin 37
DGN 040.4
Connection
Unit 1
CO3 Pin 37
X8.4
DGN 416.3
I/O Card
I/O Unit
Modules
FS3
MI 8 Pin 15
X8.3
X4.0
G1.2
MI 8 Pin 46
X8.4
X4.1
G1.3
16-M/T
A
18-M/T
A
X4.0
(G37 X_ )
C51-A20
X4.1
(G37 Z _ )
C51 - B20
X* and Y* = Signal location may vary
NOTE: The chart shows fixed input addresses (X - -) when using the
Programmable Machine Controller (PMC).
These addresses are assigned to fixed pins and connectors.
Check with Machine Tool Builder, since these addresses
may have been used for another purpose.
Manual No. H-2000-6040
4–3
Fanuc Diagnostic and Location Chart and High Speed Skip
4.1.1
Checking the Skip Voltage
It is recommended that the level on the skip input is checked prior to
connecting to it. Carry out the following tests as shown below:
+24V COMMON SYSTEM
SKIP INPUT
–
Volt
Meter
+
+24V
Reading = +24V
0V COMMON SYSTEM
SKIP INPUT
+
Volt
Meter
–
0V
Reading = +24V
If the reading on the voltmeter is not +24V, check the plug in which skip is
located to see whether it has been configured for +24V common or 0V
common.
If it has not been configured, then make the links as shown in section
4.1.2 (next page).
The above does not apply to :
High Speed Skip.
Fadal probe input.
Sharnoa probe input.
4–4
Manual No. H-2000-6040
Fanuc Diagnostic and Location Chart and High Speed Skip
4.1.2
Fanuc Standard Skip
When using standard skip on the Fanuc control, it may be necessary to
link certain pins in the plug used for skip. If the machine tool builder has
not made these links, they will not be required when I/O modules are
used.
FANUC 0 CONTROL – MI 8 PLUG
M1 (26 to 33)
+24V
M18 (49)
SKIP
M18 (29)
COMM 3
N/O Relay in Renishaw Interface
Link
M18 (1 to 3)
0V
FANUC 6, 10, 11, 12 and 15 CONTROLS – C01 PLUG
C01 (33)
+24V
C01 ( 4)
SKIP
C01 (37)
COMW
C01 (19)
OL
N/O Relay in Renishaw Interface
Link
FANUC 16 and 18 CONTROLS – C51 PLUG
C51 ( B1)
+24V
C51 (B23)
SKIP
C51 (A24)
COM 4
C51 (B25)
0V
N/O Relay in Renishaw Interface
Link
Manual No. H-2000-6040
4–5
Fanuc Diagnostic and Location Chart and High Speed Skip
4.2 I / O Unit
When using the I / O unit the input address (X - - ) must be assigned as
designated inputs for skip, XAE (AE1), ZAE (AE2) respectively.
High speed skip connection is independent of the PMC. There are no
diagnostic locations assigned for this function.
4.3 High Speed Skip 10-11-12-15M/T
CONNECTIONS
Connector
CA8
CA8
CA19
CA8
Pin numbers 1-20
4–6
MRE20 - RMD
MR20-RM
01PO2 (Slot location)
01P26 (Slot location)
Fanuc 10
Fanuc 11
Fanuc 12
Fanuc 15
Example - Connector - Fanuc 11
1 HS01
2 0V
3 HS04
4 0V
5
6 0V
7
8 HS02
9 0V
10
11 0V
12
13
14 HS03
15
16
17 0V
18
19
20 0V
Manual No. H-2000-6040
Fanuc Diagnostic and Location Chart and High Speed Skip
NOTE: It is essential that 0V is taken from the connector (5V logic).
The High Speed Skip connection is independent of the PC.
It is not necessary to make PC changes.
4.4 High Speed Skip 0 M/T (C Series)
CONNECTIONS
Connector M12
Pin 14 (5 volt logic)
Pin 1 (GRD)
Manual No. H-2000-6040
4–7
Fanuc Diagnostic and Location Chart and High Speed Skip
4.5 High Speed Skip – Fanuc 16 and 18
M/T
CABLE CONNECTION
CONNECTION FOR HIGH SPEED
SKIP SIGNAL as follows
CNC (Option 2A/2B board or I/O card E to H)
HDI 0
0V
JA5 (PCR-EV20MDT)
1
HDI 0
2
0V
3
HDI 2
4
OV
5
HDI 4
6
0V
7
HDI 6
8
0V
HDI 1
0V
HDI 2
0V
HDI 3
0V
9
HDI 4
10
11
HDI 1
12
0V
13
HDI 3
14
0V
15
HDI 5
16
0V
17
HDI 7
18
0V
19
20
0V
HDI 5
0V
HDI 6
0V
HDI 7
0V
01
02
11
12
03
04
13
14
05
06
15
16
07
08
17
18
Shield
Grounding Plate
4–8
Manual No. H-2000-6040
Fanuc Diagnostic and Location Chart and High Speed Skip
CAUTIONS
Connection to high speed skip is straight forward when
the machine builder has provided the option.
The task of retrofitting the option may not be possible if
the machine builders system configuration does not
permit its use.
Relevant hardware options installed are no guarantee that
the option will work.
Consultation with the machine builder is essential, before
attempting an installation.
Manual No. H-2000-6040
4–9
Fanuc Machine Parameters
Chapter 5
Fanuc Machine
Parameters
The parameters described in this chapter are those which are relevant
when making an installation at a Fanuc controller.
Contained in this Chapter
5.1
Parameters ..................................................................................... 5-2
5.2
Parameters for G Codes 0-6-10-11-12-15 M/T ............................. 5-2
5.3
Parameters for 0 M/T ..................................................................... 5-6
5.4
Appendix – Setting Parameters for RS-232 Port (0 M/T) ............ 5-12
5.5
Parameters for 6 M/T ................................................................... 5-18
5.6
Appendix – Setting Parameters for RS-232 Port (6 M/T) ............ 5-22
5.7
Parameters for 10-11-12-15 M/T ................................................. 5-27
5.8
Additional Parameters for 15 M/T Series Only ............................ 5-34
5.9
Parameters Related to Multi-Channel Skip 10-11-12-15 M/T ..... 5-36
5.10 Appendix – Setting Parameters for RS-232 Port
(10-11-12-15 M/T) .................................................................... 5-39
5.11 Parameters for 16-18 M/T ............................................................ 5-43
5.12 Appendix – Setting Parameters for RS-232 Port (16-18 M/T) ..... 5-47
Manual No. H-2000-6040
5–1
Fanuc Machine Parameters
5.1 Parameters
Full parameter descriptions and methods of changing values are to be
found in the relevant Fanuc Operators Manual.
It is important when changing parameters to only change the parameter
bits stated.
Do not change any blank parameters in the following documentation.
It is good practice to record parameter changes together with the old
values.
5.2 Parameters for G Codes 0-6-10-1112-15 M/T
G codes may be set for the simplified calling of macro programs.
The following parameters can be set. The G codes are optional – 3-figure
codes have been chosen to avoid clashes with standard G codes.
The G code calls given in the charts opposite are only recommended
codes, and are subject to the availability of free G codes.
Should there be any doubt as to the availability of free G codes, the
programs can be called by using G65 instead of the simplified macro call.
Example
G65 P9010 (WEB/PKT) Xx or Yy Mm Ss Tt etc.
5–2
Manual No. H-2000-6040
Fanuc Machine Parameters
G PARAMETERS
G CODE
RENISHAW
PROGRAM
0M
10/11/12/15M
6MB
0/10/11/12/15M
220
7050
0323
9010
110
70
221
7051
0324
9011
111
11
222
7052
0325
9012
112
12
223
7053
0326
9013
113
13
224
7054
0327
9014
101
101
225
7055
0328
9015
105
05
226
7056
0329
9016
106
06
227
7057
0330
9017
107
07
228
7058
0331
9018
118
68
229
7059
0332
9019
119
69
M CODE PARAMETERS
0M
6MB only
10/11/12/15/M
6MB
7072
321
9002
119
29
7073
322
9003
105
28
231
7081
9021
119
232
7082
9022
105
Simplified calling of the macro programs is not applicable to controls with
Macro A installations.
Manual No. H-2000-6040
5–3
Fanuc Machine Parameters
NOTE: M code parameters
6MB
Control system users must use:
G65 P9021 to switch the system ON,
and
G65 P9022 to switch the system OFF.
6MB users can adopt M codes for switching ON/OFF.
First verify with your OEM that two M codes are available for use.
This will require a change to the macro program numbers.
Program 9021 will change to 9002 and M29 can be used.
Program 9022 will change to 9003 and M28 can be used to
switch the probe OFF.
5–4
Manual No. H-2000-6040
Fanuc Machine Parameters
G PARAMETERS
0T
10/11/12/15T
RENISHAW
PROGRAM
6T
G CODE
0/10/11/12/15T
6T
220
7050
0323
9010
G101
221
7051
0324
9011
G124 *
222
7052
0325
9012
G125 *
223
7053
0326
9013
G106
225
7055
0328
9015
G113
226
7056
0329
9016
G110
G06
227
7057
0330
9017
G107
G07
228
7058
0331
9018
G118
G18
229
7059
0332
9019
G119
G13
Simplified calling of the macro programs is not applicable to controls with
Macro A installations.
NOTE: * denotes that these codes are used for HPA Tool Setting
Software.
Other G codes are used for Inspection Software.
Manual No. H-2000-6040
5–5
Fanuc Machine Parameters
5.3 Parameters for 0 M/T
See the relevant G code parameter charts.
Parameter Write Enable (PWE)
1 must be set to enable parameter edits. This will be seen on Parameter
(setting 2) page – refer to the Fanuc operators manual for details on PWE.
Set the following parameters to ensure safe operation, loading software
and editing of macro programs.
NOTE: When an error condition is present DO NOT attempt to press
cycle start.
The probe must be taken to a safe position and the error
corrected before proceeding.
5–6
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
0
0
1
DATA TABLE
7
6
5
0
4
3
2
1
0
0
0T
0
0M
PRG9
PRG9
1: The sub-programs with programs
numbers 9000 to 9999 are protected.
The following edit functions are
disabled.
a. Deletion of program 9000–9999.
b. Punch program 9000–9999.
c. Program number search.
d. Edit program after registration.
PRG9
0: The sub-programs with program
numbers 9000 to 9999 can also be
deleted.
EDITING and LOADING is possible.
More detailed information can be
found in Fanuc operator manuals.
The setting is optional.
The following are possible
a. Registration of program
(LOADING).
Registration by MDI key and
through paper tape.
b. Collation of programs.
PARAMETER
No.
0
0
1
9
It should be noted when setting 0,
programs can be deleted or edited.
DATA TABLE
7
6
5
4
3
2
1
0
1
0T
1
0M
NEOP
NEOP
1: M02, M30, and M99 DO NOT
command the end of registration into
part program storage editing area.
(M02, M30, M99 in any part program
will NOT be recognised as end of
program).
Manual No. H-2000-6040
NEOP
0: M02, M30, and M99 command the
end of registration into part program
storage editing area.
(M02, M30, M99 in any part program
will be recognised as end of
program).
5–7
Fanuc Machine Parameters
PARAMETER
No.
0
0
4
DATA TABLE
7
5
6
5
4
3
2
1
0
0
0
0T
0
0
0M
CLER
RAL
CLER
1: Selects clear conditions, using the
reset button, external reset signal and
emergency skip.
CLER
0: Selects reset conditions, using the
reset button, external reset signal and
emergency stop (*).
RAL
1: Registers only one program for
reading in reader/puncher
RAL
0: Registers ALL programs for reading
in reader/puncher.
(Will allow a tape with multiple
programs to read in). (*).
(*) Setting is recommended but not compulsory.
PARAMETER
No.
0
0
0
DATA TABLE
7
6
5
4
3
2
1
0
1
0
0M only
RS43
RS43
0: Offset vector in G43, G44 is
RETAINED in reset state.
(Tool length offset is kept in reset
condition).
5–8
RS43
1: Offset vector in G43, G44 is
CLEARED in reset state.
(Tool length offset is NOT kept in
reset condition)
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
0
0
0
DATA TABLE
7
6
5
4
3
2
1
0
0
1
0T only
TOC
TOC
0: Offset is NOTcancelled by reset
button.
TOC
1: Offset is cancelled by reset button.
Setting is recommended but not compulsory.
PARAMETER
No.
0
0
1
1
DATA TABLE
7
6
5
4
3
2
1
0
1
0T
1
0M
SBKM
SBKM
0: Machine is stopped in single block
skip by macro command.(Operation of
macro programs by single block is
allowed).
SBKM
1: Machine is NOT stopped in single
block skip by macro command.
(Operation of macro programs by
single block is not allowed).
Setting is optional.
Manual No. H-2000-6040
5–9
Fanuc Machine Parameters
PARAMETER
No.
0
0
1
DATA TABLE
7
6
5
4
3
2
1
0
0
3
0T only
GMOFS
GMOFS
1: The tool geometry is cancelled with
vector processing, i.e. tool
movement.
GMOFS
0: The tool geometry offset is conducted
by shifting of the co-ordinate system.
Setting is compulsory.
PARAMETER
No.
0
0
1
DATA TABLE
7
6
5
4
3
2
1
1
4
0
0T only
OFSB
OFSB
1: The tool offset is conducted together
with axis movement.
OFSB
0: Tool offset is conducted by the T code
block.
Setting is recommended but is not compulsory.
5–10
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
0
0
1
DATA TABLE
7
6
5
4
3
2
1
0
5
1
0M only
SKPF
SKPF
1: Dry run override and automatic
acceleration / deceleration is
EFFECTIVE in skip function (G31).
SKPF
0: Dry run override and automatic
acceleration / deceleration is
INEFFECTIVE in skip function (G31).
Setting is recommended but is not compulsory.
PARAMETER
No.
0
0
4
0
DATA TABLE
7
6
5
4
3
2
1
0
1
0
0T
1
0
0M
COMC
DPOSUP
COMC
1: Does NOT place common variables
(#100 to #149) in <VACANT> state
during resetting.
COMC
0: Places common variables (#100 to
#149) in <VACANT> state during
resetting.
DPOSUP
0: At data output by DPRINT command,
a space is outputted for leading zero.
DPOSUP
1: At data output by DPRINT command,
nothing is done for leading zero.
Setting is recommended but is not compulsory.
Manual No. H-2000-6040
5–11
Fanuc Machine Parameters
5.4 Appendix – Setting Parameters for
RS232 Port (0 M/T)
These are normally set by the MTB, but it is often necessary to change the
Baud Rate to suit different equipment.
Full descriptions will be found in the Fanuc Operators Manual. The
following data is offered as a quick reference.
Setting Parameters (Setting 1 Page)
Input a 1 or 0 according to the following description.
TVON (Normally 0 for Renishaw)
TV check when registering a program from a paper tape into a memory.
1.
0.
Perform TV check
No TV check.
ISO (Set as desired)
Setting code, ISO or EIA, when punching in the memory onto a paper
tape.
1.
0.
5–12
ISO code is output.
EIA code is output.
Manual No. H-2000-6040
Fanuc Machine Parameters
I/O (Set as desired)
Selecting I/O device for program input/output with I/O interface.
0.
Select device (0) on channel 1 set by parameters
(No. 0002, NFED, ASR33, STP2),
(No. 0552, BRATE 0).
1.
Select device (1) on channel 1 set by parameters
(No. 0012, NFED, ASR33, STP2),
(No. 0553, BRATE 1).
2.
Select device (2) on channel 2 set by parameters
(No. 0050, NFED, ASR33, STP2),
(No. 0250, BRATE 2).
3.
Select device (3) on channel 2 set by parameters
(No. 0051, NFED, ASR33, STP2),
(No. 0251, BRATE 3).
Parameters No. 0250 and 0251 are not applicable to 0TA
NOTE: A channel is a serial port, normally only one channel.
For each channel there are two device configurations.
channel 1:
device 0
device 1
channel 2:
device 2
device 3
etc.
Manual No. H-2000-6040
5–13
Fanuc Machine Parameters
Set to Suit Equipment
SETTING
VALUE
BAUD
RATE
SETTING
VALUE
BAUD
RATE
1
50
7
600
100
8
1200
110
9
2400
4300
9600
2
3
4
150
10
5
200
11
6
300
The Following Parameters Must Be Set According To I/O Setting
Effective when parameter I/O is set to 0
Set as desired.
PARAMETER
No.
0
5–14
0
0
DATA TABLE
7
6
5
4
3
2
1
0
NFED
ASR33
STP2
0T
NFED
ASR33
STP2
0M
2
Manual No. H-2000-6040
Fanuc Machine Parameters
Effective when parameter I/O is set to 1
Set as desired.
PARAMETER
No.
0
0
1
7
6
5
DATA TABLE
4
3
2
1
0
NFED
ASR33
STP2
0T
NFED
ASR33
STP2
0M
2
NFED
1: Feed is NOT output before and after
the program is output by using the
reader/puncher interface.
NFED
0: Feed is output before and after
the program is output by using
the reader/puncher interface.
Set to 1 only if using print macro option,
otherwise set as required.
ASR33
1: The 20mA current interface is used as
the reader/puncher interface
ASR33
0: FANUC PRR, FANUC cassette, or
portable tape reader are used as
reader/puncher interface.
Set as required.
STP2
1: In the reader/puncher interface, the
stop bit is set to 2 bits.
STP2
0: In the reader puncher interface, the
stop bit is set to 1 bit.
Set as required
Manual No. H-2000-6040
5–15
Fanuc Machine Parameters
PARAMETER
No.
0
0
3
7
6
5
DATA TABLE
4
3
2
1
0
RSCMD1 DEVFL1 RSCMD2 DEVFL2
RSCMD3 DEVFL3
0T
RSCMD1 DEVFL1 RSCMD2 DEVFL2
RSCMD3 DEVFL3
0M
8
❃
❃
RSCMD1 Setting I/O device of reader/
puncher interface.
DEVFL1 Channel 1
RSCMD2 Setting I/O device of reader/
puncher interface.
DEVFL2 Channel 2
RSCMD
DEVFL
I/O DEVICE USED
0
0
Bubble cassette, PPR
0
1
Floppy cassette
1
0
Paper tape reader
1
1
paper tape reader, etc
❃
❃ e.g. – normal setting for connecting a PC when the I/O is set to 0.
PARAMETER
No.
0
0
5
DATA TABLE
7
6
5
4
5
PROTCA
1: For protocol A communications,
hardware handshaking.
2
1
0
0
0
0T
0
0
0M
PROTCA
EXT
EXT
1: End control character shall be EXT.
0:
0:
3
End control character shall be CR.
For protocol B communications,
software handshaking.
5–16
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
0
0
5
DATA TABLE
7
6
5
4
7
3
2
1
0
0
0T
0
0M
CROUT
CROUT
In B/D Print, after data is outputted in ISO
code.
1: LF and CR are outputted.
0: Only the LF is outputted
Manual No. H-2000-6040
5–17
Fanuc Machine Parameters
5.5 Parameters for 6 M/T
See relevant G code parameter charts.
See the section titled 5.6 Appendix – Setting Parameters for RS232 Port
(6 M/T).
Set the following parameters to ensure safe operation, loading software
and editing macro programs.
PARAMETER
No.
0
2
DATA TABLE
7
6
5
4
3
2
1
0
2
1
6M only
RS43
RS43
1: Offset vector G43 and G44 modes are
RETAINED on pressing RESET
button.
RS43
0: Offset vector G43 and G44 modes are
CLEARED on pressing RESET
button.
Setting is recommended but is not compulsory.
PARAMETER
No.
0
0
DATA TABLE
7
6
5
4
3
0
8
0
TLCC
TLCC
1: The new offset value is effective from
the next block when the offset value is
modified.
TLCC
0: The new offset value is effective from
the T code when the offset value is
modified.
5–18
2
1
0
6T only
TOC
TOC
1: Offset is cancelled by a reset
operation
TOC
0: Offset is NOT cancelled by a reset
operation.
Manual No. H-2000-6040
Fanuc Machine Parameters
Setting is recommended but is not compulsory.
NOTE:
No attempt must be made to press cycle start after a reset
condition.
The probe must be taken to a safe position when an error is
encountered.
PARAMETER
No.
0
0
DATA TABLE
7
6
5
4
3
2
1
0
8
6M only
G44
PARAMETER SETTING
G43
see chart
INITIAL G CODE
OF GROUP 08
G44
G43
1
0
G44
0
1
G43
0
0
G49
Setting is normally G43 set to 1
Manual No. H-2000-6040
5–19
Fanuc Machine Parameters
PARAMETER
No.
3
0
DATA TABLE
7
6
5
4
3
6
2
1
0
1
6T
1
6M
NEOP
NEOP
1: When tape is registered in
memory,M02, M30, and M99 are NOT
counted as the program end.
NEOP
0: When a tape is registered in memory,
M02, M30, and M99 are counted as
the program end.
Setting is recommended while loading software
PARAMETER
No.
3
0
8
DATA TABLE
7
6
5
4
3
2
1
0
1
1
6T
1
1
6M
DIOM
MSFT
DIOM
1: DI and DO can be read and written by
macro variables (NOT USED).
MSFT
1: When the option of user macro is
equipped, shift key is valid.
0:
0:
They can NOT be read and written by
macro variables.
Shift key is invalid.
Setting is compulsory
5–20
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
3
1
8
DATA TABLE
7
6
5
0
1
0
6T
0
1
0
6M
PRG9
Program numbers 9000 to 9899 can
be edited.
Re-setting of PRG9 to 1 is
recommended to ensure no
accidental editing deletion can take
place.
MSC9
1: If the mode is single block mode
during execution of program numbers
9000 to 9899, single block stop is
EFFECTIVE in executing macro
format of user macro.
0:
3
2
1
0
MSC9 MSD9
PRG9
1: Program numbers 9000 to 9899 can
NOT be edited.
0:
4
MPD9
1: The contents of the program is NOT
displayed during execution of
program numbers 9000 to 9899.
0:
The contents of the program is
displayed during execution of
program numbers 9000 to 9899.
Setting is optional
Full descriptions of parameters can be
found in Fanuc Operators Manuals
If the mode is single block mode
during execution of program numbers
9000 to 9899, single block is
INEFECTIVE in executing macro
format of user macro.
Manual No. H-2000-6040
5–21
Fanuc Machine Parameters
5.6 Appendix – Setting Parameters for
RS232 Port (6 M/T)
It may be necessary to set certain parameters to write or read through the
RS232 port.
Full descriptions are to be found in the relevant Fanuc Operators Manuals
The following data is offered as quick reference
Parameter Setting Procedure
5–22
1.
Set the selector switch on master PCB to enable.
2.
Set the mode to MDI.
3.
Press the PARAM button.
4.
Key in N and PARAMETER NUMBER TO BE SET then press the
INPUT button.
(The page and cursor buttons can also be used).
The cursor will be below the parameter required.
5.
Press P and DATA TO BE SET then press the INPUT button.
(It is good policy to record the existing setting before making any
changes).
6.
Turn the selector switch on master PCB to disable.
7.
Press the RESET button to release alarm (100) status.
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
3
0
DATA TABLE
7
6
5
6
4
3
2
1
0
1
6T
1
6M
NEOP
NEOP
1: When registering tape in memory
M02, M30 or M99 is NOT counted
as program end.
0:
When registering tape in memory
M02, M30 or M99 is counted as
program end.
Manual No. H-2000-6040
5–23
Fanuc Machine Parameters
Set the Following Parameters as Desired
PARAMETER
No.
3
1
DATA TABLE
7
6
4
RSCB 1
STP2 1
RSCB 1
1
7
6
5
5–24
1
2
0
6M
STP2 1
4
3
2
1
0
6T
STP2 2
BAD 2
RSCB 2
3
1
6T
1
PARAMETER
No.
2
DATA TABLE
RSCB 2
3
3
BAD 1
0
PARAMETER
No.
5
6M
STP2 2
DATA TABLE
7
6
5
4
RSCB 3
STP2 3
3
2
1
0
6T
BAD 3
RSCB 3
STP2 3
6M
Manual No. H-2000-6040
Fanuc Machine Parameters
DATA TABLE
PARAMETER
No.
3
1
7
6
5
4
3
RSCB 4
STP2 4
2
1
0
6T
BAD 4
3
RSCB 4
6M
STP2 4
RSCB 1, 2, 3, 4
Specifies whether or not control codes
(DC1 - DC4) are used on I/O devices 1,
2, 3 and 4 respectively.
STP2 1, 2, 3, 4
In order of I/O devices 1, 2, 3 and 4
specifies whether the stop bit is to be 2
bits or 1 bit.
RSCB 1, 2, 3, 4
1: The control codes are NOT used.
STP2 1, 2, 3, 4
1: The stop bit is to be 2 bits.
0:
0:
The control codes are used.
BAD 1, 2, 3, 4
The stop bit is to be 1 bit.
In order of I/O devices 1,2,3 and 4 specified as baud rate.
BAUD
RATE
BAUD
RATE
1
1
50
0
0
0
0
600
0
1
1
0
100
0
0
0
1
1200
0
1
1
1
110
0
0
1
0
2400
1
0
0
0
150
0
0
1
1
4800
1
0
0
1
200
0
1
0
0
9600
1
0
1
0
300
0
1
0
1
Manual No. H-2000-6040
BAD
2
3
4
BAD
2
3
4
5–25
Fanuc Machine Parameters
DATA TABLE
PARAMETER
No.
7
6
5
4
3
2
1
0
6T
3
4
0
IDVICE
6M
DATA TABLE
PARAMETER
No.
7
6
5
4
3
2
1
0
6T
3
4
ODVICE
1
6M
Set as desired
SET VALUE
0
I/O DEVICE
ON INPUT - TAPE RECORDER
ON INPUT - FACIT PUNCHER
5–26
1
IN BOTH INPUT/OUTPUT - ASR33/ASR43
Parameters such as baud rate, etc.
should be set in parameter No. 310.
2
IN BOTH INPUT/OUTPUT - RS232C
Parameters such as baud rate, etc.
should be set in parameter No. 311.
3
IN BOTH INPUT/OUTPUT - RS232C
Parameters such as baud rate, etc.
should be set in parameter No. 312.
4
IN BOTH INPUT/OUTPUT - RS232C
Parameters such as baud rate, etc.
should be set in parameter No. 313.
Manual No. H-2000-6040
Fanuc Machine Parameters
5.7 Parameters for 10-11-12-15 M/T
See the relevant G code parameter charts.
PARAMETER
No.
8
0
0
DATA TABLE
7
6
5
4
3
2
1
0
0
1
T Series
1
M Series
PWE
PWE
The tape entry or MDI entry of the
parameters (parameters written as
parameter entry) which cannot be set
by the setting is FORBIDDEN or NOT
FORBIDDEN :
PARAMETER
No.
0
0
1
PWE
0: FORBIDDEN
(Parameter changes NOT allowed).
1:
NOT FORBIDDEN
(Parameter changes allowed).
DATA TABLE
7
0
6
5
4
3
2
1
0
1
T Series
1
M Series
SBM
SBM
All of the programs
SBM
0: Do NOT perform single block stop in
custom macro statement.
Setting is optional
1:
Manual No. H-2000-6040
Perform single block stop in custom
macro statement. (Used to debug
custom macros).
5–27
Fanuc Machine Parameters
PARAMETER
No.
1
4
0
DATA TABLE
7
6
5
4
3
0
2
1
0
0
T Series
0
M Series
SKF
SKF
Feed rate of skip function
(G31, G31.1, G32. 2, G31.3, G31.4)
(G31 is only available for 15-T and 15TT)
SKF
0: F code rate specified in the program.
1:
Rate established in the parameter
(Data No. 1428 for M, 1427 for T)
Setting is compulsory
5–28
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
2
2
0
DATA TABLE
7
6
5
0
NM9
0: When programs are loaded, M99 is
assumed as program end.
1:
When programs are loaded, M99 is
NOT assumed as program end.
This parameter is only valid if parameter
NPE = 0.
In the case of program registration if it is
required to assume M02 or M30 as the
program end, but M99 is not the program
end, then set
NPE = 0 and NM9 = 1.
4
3
2
1
0
1
1
1
T Series
1
1
1
M Series
NM9
NPE
RAL
RAL
0: When registering the program with
external I/O devices control (both in
foreground and background edition),
or with cycle start signal.
– A single program is registered.
1:
When registering the program with
external I/O devices control (both in
foreground and background edition),
or with cycle start signal.
– All programs are registered.
NPE
0: When programs are loaded, M02,
M30, or M99 should be assumed as
program end.
1:
When programs are loaded, M02,
M30, or M99 should NOT be
assumed as program end.
In this case a program number must
exist in the first block of the program.
Setting is optional
Manual No. H-2000-6040
5–29
Fanuc Machine Parameters
PARAMETER
No.
2
2
0
DATA TABLE
7
6
5
4
3
1
2
1
0
1
0
0
T Series
M Series
SB9
SB9
0: In the macro statements of programs
09000–09999, single block stop is
NOT performed.
In the macro statements of programs
09000-09999, single block stop is
preferred.
Specify a 1 if it is necessary to debug
programs 09000–09999.
Setting is optional.
Programs 09000–09999 are NOT
displayed during execution.
Specify 1 as programs such as custom
macro programs need not be displayed
during execution.
NE9
0: Programs 09000–09999 can be
edited.
1:
5–30
NE9
ND9
0: Programs 09000–09999 are displayed
during execution.
1:
1:
ND9
Programs 09000–09999 can NOT be
edited.
Manual No. H-2000-6040
Fanuc Machine Parameters
DATA TABLE
PARAMETER
No.
2
4
0
7
6
5
4
3
2
1
0
1
1
M Series
G44
NCM
G43
see chart
NCM by reset
0: Clear.
1:
G43 and G44
Specify G43, G44 or G49 mode at
power turn on or clear status (for
FS10M, 11M, 12M)
Do not clear the next modal
information.
G00–G03 G96
G codes
G17–G19 G97
H codes
G54–G59 G90–G91 S codes
G93–G95 G43–G49 T codes
G43, G44 or G49 Mode
G44
G43
0
0
G49 Mode
0
1
G43 Mode
1
0
G44 Mode
Either G43 or G44 should be set as
required (Normally G43)
PARAMETER
No.
6
0
0
0
DATA TABLE
7
6
5
4
3
2
1
0
1
T Series
1
M Series
LVK
LVK
0: By resetting the tool length
compensation (or tool offset for lathe
system) vector is cleared.
LVK
1: By resetting the tool length
compensation (or tool offset for lathe
system) vector is maintained without
being cleared.
Setting is recommended but is not compulsory.
Manual No. H-2000-6040
5–31
Fanuc Machine Parameters
DATA TABLE
PARAMETER
No.
7
0
0
0
7
6
5
0
0
0
T Series
0
0
0
M Series
PRT
CLV
CVA
PRT
0: Space is output when reading zero
with DPRINT.
1: Nothing is output when reading zero
with DPRINT.
The parameter PRT only becomes valid
when using the Renishaw print option.
4
3
2
1
0
CVA
0: The macro call argument is delivered
in NC format.
1: The macro call argument is converted
into macro format.
CVA setting is compulsory
PRT setting is optional.
CLV
By resetting, common variables #100 –
#199, #100 – #149 in 15-TT (common
variables cleared by power off) of the
custom macro are:
1: NOT cleared
0: Cleared to zero
CLV setting is compulsory
5–32
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
7
0
0
DATA TABLE
7
6
5
4
3
2
1
0
1
0
T Series
0
M Series
F6W
F6W
0: The system variable number of work
offset amount is FS9 type.
F6W
1: The system variable number of work
offset amount is FS6 type.
NOTE: FS9 type variable numbers can also be used when F6W = 1
Set as required
PARAMETER
No.
7
2
0
0
DATA TABLE
7
6
5
4
3
2
1
0
0
T Series
0
M Series
SRE
SRE
0: When high speed skip is used, check
the input signal at rise-up time of
signal.
SRE
1: When high speed skip is used, check
the input signal at rise-down time of
signal.
Setting is recommended
Manual No. H-2000-6040
5–33
Fanuc Machine Parameters
5.8 Additional Parameters for 15 M/T
Series Only
DATA TABLE
PARAMETER
No.
7
1
4
0
6
5
4
3
2
1
0
2
1
0
1
1
DRS
DRS
0: At dry run stage the skip signal is
ignored.
1:
At dry run stage the skip signal is
made valid.
DATA TABLE
PARAMETER
No.
7
0
0
1
7
6
5
0
0
VR5
VR1
4
3
VR5
0: Common variable number 500 is NOT
used as the head number of common
variable which can be referenced in
COMMON.
VR1
0: Common variable number 100 is NOT
used as the head number of common
variable which can be referenced in
COMMON.
1:
1:
Common variable number 500 is
used as the head number of common
variable which can be referenced in
COMMON.
Common variable number 100 is used
as the head number of common
variable which can be referenced in
COMMON.
VR1 and VR5 are not applicable to Fanuc 15TT.
Setting is recommended
5–34
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
DATA TABLE
7
7
2
0
0
6
5
4
3
2
1
0
0
SEA
SEA
0: Are NOT considered.
SEA
The servo delay and acceleration/
deceleration, when the skip signal or
measurement position arrival signal is
turned on during skip operation (15-M) or
automatic tool offset (15-T / 15TT).
PARAMETER
No.
3
0
0
Are considered and compensated
(Type A).
DATA TABLE
7
7
1:
6
5
4
3
2
1
0
0
SEB
SEB
The servo delay and acceleration/
deceleration, when the skip signal or
measurement position arrival signal is
turned on during skip operation (15-M) or
automatic tool offset (15-T / 15TT)
Manual No. H-2000-6040
SEB
0: Are NOT considered.
1:
Are considered and compensated
(Type B).
5–35
Fanuc Machine Parameters
5.9 Parameters Related to MultiChannel Skip 10-11-12-15 M/T
DATA TABLE
PARAMETER
No.
7
7
2
0
0
6
5
4
0
0
1
SRE
SFP
HSS
HSS
0: The high speed skip signal is NOT
used in the skip function.
Conventional skip is used.
1:
The high speed skip signal is used in
the skip function.
3
2
1
0
SRE
When the high speed skip signal is used:
0:
Check the input signal at rise-up time
of signal.
1:
Check the input signal at rise-down
time of signal.
Set as required.
Set as recommended.
SPF
The feedrate during execution of the multistep function is:
0:
The program – commanded F code
speed.
1:
The speed set by parameter
(Data number 7211-7216).
Setting is compulsory.
5–36
Manual No. H-2000-6040
Fanuc Machine Parameters
DATA TABLE
PARAMETER
No.
7
2
0
1
7
6
5
4
3
2
1
0
2S4
2S3
2S2
2S1
1S4
1S3
1S2
1S1
G31.2
G31/G31.1
DATA TABLE
Set Bit 0 to 1, otherwise set as required.
PARAMETER
No.
7
2
0
2
3
2
1
0
0
0
0
1
DATA TABLE
7
6
5
4
3
2
1
0
4S4
4S3
4S2
4S1
3S4
3S3
3S2
3S1
G31.4
G31.3
Set as required.
Manual No. H-2000-6040
5–37
Fanuc Machine Parameters
SKIP 1
HIGH
SPEED SKIP
BIT
NAME
BIT
NAME
BIT
NAME
BIT
NAME
SKIP 1
HDI 0
1S1
2S1
3S1
4S1
SKIP 2
HDI 1
1S2
2S2
3S2
4S2
SKIP 3
HDI 2
1S3
2S3
3S3
4S3
Multi-channel skip applies to conventional
and high speed skip.
When conventional skip (G31) is used
Parameter 7201 bit(s) 1 to 4 should be set
to receive the correct channel(s).
PARAMETER
No.
7
2
0
When high speed skip is used the same
rules apply. If channel 1 was used for
conventional or high speed skip then
setting parameter 7201 bit 0 to be 1 would
allow either G31 or G31.1 to be used.
DATA TABLE
7
6
5
1
4
3
2
1
0
1S4
1S3
1S2
1S1
G31/G31.1
Channel 1
Having set the parameters related to the
type of control system in use, the user can
load software.
Test the installation for safe operation and
make any edits required.
Channel 2
Channel 3
Channel 4
See Software Installation for guidance on software loading.
NOTE: Remember to reset PWE to 0.
5–38
Manual No. H-2000-6040
Fanuc Machine Parameters
5.10 Appendix – Setting Parameters for
RS232 Port 10-11-12-15 M/T
Select - setting (handy) page
Move cursor to input device =
i.e. (0:PTR 12:RS232C 10:RS232C 11:ASR 13:RS422)
Select type of input
Move cursor to output device =
Select type of output
i.e. (12:RS232C 11:ASR 13:RS422)
Select - setting (settings) page
Input 5001
Press inp_no. Soft key
Screen will show :
Setting (RS232C)
Page information
e.g.
5001
RS23C
1: DVC SLCT
1
5002
RS232C
2:
0
1 = set
5011
ASR 33/43
0
0 = not set
5013
RS422
0
Select desired RS232C interface to be used
Page over
e.g.
5110
DVC1
1: DVC type
3 Control codes DC1-DC4- are used and feed is
not punched corresponding to device number 1
5111
2: Stop bits
2 Number of stop bits corresponding to device number 1
5112
3: Baud rate
8 Baud rate corresponding to device number 1
Manual No. H-2000-6040
5–39
Fanuc Machine Parameters
5120
DVC2
1:
5121
2:
5122
3:
through to
5160
DVC6
1:
5161
2:
5162
3:
PARAMETER 0000 should also be set to the required settings
– refer to Fanuc operators manual for further details.
5–40
Manual No. H-2000-6040
Fanuc Machine Parameters
Baud Rate Setting No.
PARAMETER
SETTING VALUE
BAUD RATE
5112
1
50
5122
2
100
5123
3
110
5142
4
150
5152
5
200
5162
6
300
7
600
8
1200
9
2400
10
4800
11
9600
Set to suit equipment
For further information regarding parameters relating to I/O interface
(RS-232-C, RS-422, ASR 33/43) refer to Fanuc operators manual.
Parameter 7000 Bit-PRT is set to 0 (zero).
A space code is output for leading zeros. The user must select a device
type and number through the setting page of the control.
This must be an RS232C interface, numbers 1-3. The corresponding
device specifications must be set in the parameter according to the Fanuc
manual.
Device specifications are important.
Manual No. H-2000-6040
5–41
Fanuc Machine Parameters
The data range for Parameter 5110 is 1-7, but print is controlled by 1-4.
DC1-DC4 Control Codes will turn on a tape punch for example, if it is off. If
using a teletype, Data Dynamics Zip etc with attached punch, this could
mean the punching of tape when it is not required.
Feed must not be used. The control will issue null code (feed) each time
and the macro refers to POPEN and PCLOS if set to do so.
To prevent this, the feed must not be used. Therefore, the recommended
range of I/O specification is 3-4 printing only. This may mean specifying a
separate device type, if the RS232C is used for tape output.
5–42
Manual No. H-2000-6040
Fanuc Machine Parameters
5.11 Parameters 16-18 M/T
G CODE PARAMETER
These can be set to allow a G code to call a macro program.
G
Parameter
Renishaw
Program
G Code
M
T
6050
9010
110
101
6051
9011
111
124*
6052
9012
112
125*
6053
9013
113
106
6054
9014
101
—
6055
9015
105
113
6056
9016
106
110
6057
9017
107
107
6058
9018
118
118
6059
9019
119
119
*
Used for HPA (High
Precision Arm - Tool
Setting) software.
All others are used for
inspection software.
PARAMETER WRITE
This must be set to 1 to allow any parameter changes to be found on (SETTING
[HANDY]).
Manual No. H-2000-6040
5–43
Fanuc Machine Parameters
PARAMETER
No.
3
2
0
DATA TABLE
7
6
5
2
4
3
2
1
0
0
T Series
0
M Series
NE9
NE9
1: Programs with the number 9000 to
9999 are protected. The following
functions are disabled.
a. Deleletion of programs 9000–
9999.
b. Loading and punching programs
9000–9999.
c. Edit of programs 9000–9999.
d. Display of programs 9000–9999.
PARAMETER
No.
6
0
0
0
NE9
0: The inverse of 1:
Setting of NE9 is optional.
DATA TABLE
7
6
5
4
3
2
1
0
1
T Series
1
M Series
SBM
SBM
1: Single block in custom macro is
performed
SBM
0: Single block in custom macro is NOT
performed.
Setting of SBM is optional.
5–44
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
3
2
0
DATA TABLE
7
6
1
5
4
3
2
1
0
1
0
T Series
1
0
M Series
RAL
NPE
NPE
M02, M30, and M99 at program
registration.
RAL
Program registration by the reader/
puncher interface.
NPE
1: Completion of registration is NOT
assumed.
RAL
1: Only one program is registered.
0:
0:
All programs are registered.
Completion of registration is
assumed.
Setting of NEP and RAL is optional.
PARAMETER
No.
5
0
0
DATA TABLE
7
3
6
5
4
3
2
1
0
1
T Series
1
M Series
LVC - T
LVK - M
LVC - T
Tool compensation vector.
LVK - M
Tool length compensation vector.
LVC - T
LVK - M
1: NOT cleared, but held by reset.
0:
Cleared by reset.
Setting of LVC or LVK is recommended, but is not compulsory.
Manual No. H-2000-6040
5–45
Fanuc Machine Parameters
DATA TABLE
PARAMETER
No.
6
0
0
1
7
6
5
4
0
1
0
T Series
0
1
0
M Series
CLV
CCV
PRT
CLV
Custom macro local variables #1-33.
2
1
0
PRT
Leading zero when data output using a
DPRNT command.
CLV
1: NOT cleared by reset.
0:
3
PRT
1: Output no data.
Cleared by reset.
0:
Output a space.
CCV
Custom macro common variables #100–
149.
CCV
1: NOT cleared by reset.
0:
Cleared by reset.
Setting of CCV and PRT is compulsory when using the print macro.
Setting of CLV is optional.
PARAMETER
No.
6
2
0
0
DATA TABLE
7
6
5
4
3
2
1
0
0
T Series
0
M Series
SKF
SKF
Dry run, override and automatic
acceleration and deceleration for G31 skip
command.
SKF
1: Enabled.
0:
Disabled.
Setting of SKF is recommended but is not compulsory.
5–46
Manual No. H-2000-6040
Fanuc Machine Parameters
5.12 Appendix – Setting Parameters for
RS232 Port (16-18 M/T)
These are usually set by the machine tool builder, but it is often necessary
to change the Baud Rate to suit different equipment used to load software.
Full descriptions are to be found in the Fanuc operators manual. The
following data is offered as a quick reference.
DATA TABLE
PARAMETER
No.
7
0
0
0
6
5
4
3
2
0
1
0
1
0
ISO
TVC
ISO
Code used for data output.
TVC
TV check
ISO
1: ISO code.
TVC
1: Performed.
0:
0:
EIA code.
M/T
NOT performed (normally 0 for
Renishaw).
PARAMETER
No.
0
0
2
I/O CHANNEL
0
=
=
=
=
Manual No. H-2000-6040
0
1
2
3
Channel
Channel
Channel
Channel
1
1
2
3
5–47
Fanuc Machine Parameters
BAUD RATE SETTING No.
SETTING VALUE
BAUD RATE
I/O CHANNEL = 0
(Channel 1).
1
50
101
Stop bit and data
2
100
102
Number specified for the
input/output device
3
110
4
103
Baud rate
150
5
200
6
300
7
600
111
8
1200
112
9
2400
113
10
4800
11
9600
12
19200
I/O CHANNEL = 1
I/O CHANNEL = 2
(Channel 1).
(Channel 2).
121
Set to suit equipment
122
123
I/O CHANNEL = 3
(Channel 3).
131
132
133
5–48
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
Nos.
0
1
0
1
0
1
1
1
0
1
2
1
0
1
3
1
DATA TABLE
7
0:
Output.
5
4
3
2
1
0
M/T
ASI
NFD
NFD
Feed before and after
data at data output.
NFD
1: NOT output.
6
SB2
ASI
Code used at data output
SB2
The number of stop bits.
ASI
1: ASCII code.
SB2
1: 2 stop bits.
0: EIA or ISO code
(automatically
distinguished).
0:
1 stop bit.
20
20
20
20
=
=
=
=
PARAMETER
Nos.
0
1
0
2
0
1
1
2
0
1
2
2
0
1
3
2
Manual No. H-2000-6040
Setting parameter when parameter
Setting parameter when parameter
Setting parameter when parameter
Setting parameter when parameter
0
1
2
3
5–49
Fanuc Machine Parameters
Set value and specified number of Input/Output device
Set
Value
Number specified for Input/Output device
0
RS-232C (for other than the following,set 0.)
1
FANUC CASSETTE ADAPTOR 1 (FANUC CASSETTE B1/B2)
2
FANUC CASSETTE ADAPTOR 3 (FANUC CASSETTE F1)
3
FANUC PROGRAM FILE Mate, FANUC FA Card Adaptor
FANUC FLOPPY CASSETTE ADAPTOR
FANUC SYSTEM P-MODEL H
4
Not used
5
Portable tape reader
6
FANUC PPR
FANUC SYSTEM P-MODEL G, FANUC SYSTEM P-MODEL H
5–50
Manual No. H-2000-6040
Fanuc Machine Parameters
PARAMETER
No.
0
1
3
DATA TABLE
7
6
5
4
0
CLK
4
2
1
0
0
0
NCD
SYN
PRY
CLK
Baud rate clock when the RS-422
interface is used.
3
SYN
NC reset/alarm in protocol B
SYN
0: NOT used.
CLK
0: Internal clock.
1:
1:
Reported to the host with SYN and
NAK codes.
External clock.
PRY
Parity bit.
NCD
CD (signal quality detection) of the
RS-232C interface.
PRY
0: NOT used.
NCD
0: Checked.
1:
1:
Used.
NOT checked.
DATA TABLE
PARAMETER
No.
7
0
1
3
6
5
4
3
5
EXT
End code for protocol A or extented
protocol A.
EXT
1: EXT code in ASCII/ISO.
2
1
0
0
PRA
EXT
0
M/T
PRA
Communition protocol.
SYN
1: Protocol A.
0:
0:
0
Protocol B.
CR code in ASCII/ISO.
Manual No. H-2000-6040
5–51
Fanuc Machine Parameters
5–52
Manual No. H-2000-6040
Fanuc Software Installation
Chapter 6
Fanuc Software
Installation
This chapter describes how to install retrofitted Inspection Packages
on Fanuc Controllers for the:
•
Optical Transmission System, and
•
Inductive Transmission System.
Contained in this Chapter
6.1
Software Installation ....................................................................... 6-2
6.2
Loading Software 0 M/T ................................................................. 6-3
6.3
Loading Software 16-18 M/T ......................................................... 6-5
6.4
Notes Prior to Use .......................................................................... 6-6
6.4.1 Retrofit Packages using the Status Relay .......................... 6-6
6.5
Fanuc Diagnostics for Skip – Retrofit Packages ........................... 6-8
6.6
Checking Fast Feed Rates ............................................................ 6-9
6.6.1 Checking the Fast Feed Rate in the Z Direction ................ 6-9
6.7
Manual No. H-2000-6040
Basic Move Factor – Retrofit Cycle ............................................. 6-12
6–1
Fanuc Software Installation
6.1 Software Installation
The installation and use of software require the setting of machine
parameters. Refer to your Fanuc operating manuals for procedures related
to parameters (see Machine Parameter Section).
Check the Fanuc control program directory to ensure all macro numbers
on the tape are available for use (see the Macro Number lists in the
Programming Manual).
Where a conflict in numbers exists, then either the resident macro
numbers can be changed, or deleted if not required, otherwise the
Renishaw macro numbers can be modified.
Top level macro numbers can be changed, but if they are moved outside
the range of G and M code selectable numbers, then they must be called
in part programs using the G65P - - - method.
Renumbering user transparent macros will involve changing the nested
macro call statements within the Renishaw macros. Refer to Renishaw if
in doubt.
Refer to Chapter 5 – Fanuc Machine Parameters and follow the
instructions for setting parameters for safe software operation.
Full descriptions and methods of changing parameters are to be found in
the Fanuc Manuals.
Depending on the control system in use, certain parameters require
resetting after completing probe system and software checks.
6–2
Manual No. H-2000-6040
Fanuc Software Installation
6.2 Loading the Software 0 M/T
Check that all parameters related to tape loading have been set as
required.
1.
2.
3.
4.
Select EDIT or AUTO mode.
Set the NC tape on the tape recorder.
Press the PRGRM button.
Press the INPUT button.
When loading is complete the software should be kept in a safe place.
The following parameters may be reset to the user's choice.
PARAMETER
No.
0
0
1
DATA TABLE
7
6
5
0
4
3
2
1
0
1
0T
1
0M
PRG9
PRG9
0:
Editing programs O9000-O9999 is possible.
1:
Editing programs O9000-O9999 is NOT possible.
Programs are safeguarded against accidental editing when PRG9 =
1
Setting is recommended
Manual No. H-2000-6040
6–3
Fanuc Software Installation
DATA TABLE
PARAMETER
No.
0
0
1
7
6
5
1
4
3
2
1
0
0
0T
0
0M
SBKM
SBKM
0:
Single block can NOT be performed during execution of macro
programs O9000-O9999.
1:
Single block can be performed during execution of macro programs
O9000-O9999.
Refer to your Fanuc manuals for further descriptions regarding
parameters.
Set as desired.
PARAMETER
No.
0
0
1
DATA TABLE
7
6
0
5
4
3
2
1
0
0
T Series
0
M Series
SBM
SBM
0:
Do NOT perform single block stop in custom macro statement.
1:
Perform single block stop in custom macro statement.
When loading has been completed the tape should be stored in a
safe place.
Full descriptions regarding parameters are described in Fanuc
manuals.
Set as desired.
6–4
Manual No. H-2000-6040
Fanuc Software Installation
6.3 Loading Software 16–18 M/T
Check that all parameters related to tape loading have been set as
required.
1.
2.
3.
4.
5.
6.
Select EDIT mode.
Switch on the data protection key.
Set the NC tape on the tape reader.
Press <PROG> to display the program screen
Press the [READ] key.
Press the [EXEC] key.
When the tape holds multiple programs, reading is continued until ER (%)
code is reached.
PARAMETER
No.
3
2
0
2
DATA TABLE
7
6
5
4
3
2
1
0
0
T Series
0
M Series
NE9
NE9
0:
Programs 9000–9999 can be edited.
Programs 9000–9999 can be displayed.
Programs 9000–9999 can be registered.
1:
Manual No. H-2000-6040
Programs 9000–9999 can NOT be edited.
Programs 9000–9999 can NOT be displayed.
Programs 9000–9999 can NOT be registered.
6–5
Fanuc Software Installation
6.4 Notes Prior to Use
Please check the following.
The probe installation should be tested for safe operation prior to using the
macros.
1.
Testing Skip Function
2.
Write a small program
e.g.
O0001
G91 G40
G31 Z-50.
G90
M30
G80
F100
(Metric values shown)
The probe should never be turned on and active.
The spindle should be in safe position where the Z axis is free to travel
50mm (1.97in).
When the machine is in cycle and the G31 command is read, the Z axis
should move.
Verify this on the position page of the screen.
If the probe is triggered manually the slides should stop, and the program
end.
If this does not happen the installation should be checked.
6.4.1
Retrofit Packages using the Status Relay
NOTE: This section is not applicable to Yasnac controllers.
If the Z axis does not move when the above test program is run,
then check the skip diagnostic.
If the diagnostic signal is high, the machine is inhibited.
Check, if the output relay is configured normally open or normally closed
correctly (see Hardware Installation).
6–6
Manual No. H-2000-6040
Fanuc Software Installation
Software packages fitted with user input/output signals.
Test that these signals are being read by the control.
Check relevant diagnostics for change of state (see Chapter 4 – Fanuc
Diagnostic and Location Chart and High Speed Skip).
Manual No. H-2000-6040
6–7
Fanuc Software Installation
6.5 Fanuc Diagnostics for Skip –
(Retrofit Packages)
NOTE: The following table covers MI 5, MI 8, MI 12, and MI 14
interfaces.
Fanuc Diagnostics
Fanuc Skip
(see the diagnostic location chart in Chapter 4 –
Fanuc Diagnostic and Location Chart and
High Speed Skip)
Logic 0 (0)
Status Relay
LED ON
1. Probe seated.
2. Transmission good.
3. Power on.
Logic 0 (0)
LED OFF
1. Probe deflected.
or
2. A forced condition for
transmission failure.
or
3. IMM/IMP not aligned.
or
4. Power off.
6–8
Manual No. H-2000-6040
Fanuc Software Installation
6.6 Checking Fast Feed Rates
Check that macro variables used do not coincide with the Renishaw list of
common and retained variables.
If software edits are required, consult Renishaw or your Renishaw
Distributor.
6.6.1
Checking the Fast Feed Rate in the Z
Direction
A
Z0
B
Figure 6.1 Checking Fast Feed Rate in Z Direction
Position the stylus a small distance (0.5mm [0.197in]) inside the surface
(A) and approximately 10mm (0.4in) above.
Write a small program using G31 skip to take the probe stylus through the
surface. Being only a small distance inside the surface allows the stylus to
deflect without breaking.
When the machine slides have come to a halt, measure distance B.
Distance B must not exceed the actual travel provided for the stylus in the
Z axis.
Manual No. H-2000-6040
6–9
Fanuc Software Installation
Information regarding travel for the Z axis is to be found in the Renishaw
Users Guide supplied with the system.
Sample Program
G91
G31
G80 G40
Z-10.0 F3000
(For retrofit installations make F1000, values shown in mm)
G90
M30
Measure distance B and manually return the probe to a safe position.
NOTE: Make sure the skip function (G31) is working correctly
before executing the above example.
As a rule of thumb, when distance B is within the Z axis travel of the
probe, X and Y will be within their respective limits.
Should it be necessary to make alterations to the fast feed rates consult
Renishaw or your Renishaw Distributor for advice.
The cycles should be tested at reduced feeds initially to establish that the
machine slides stop within the overtravel of the probe. The probe
overtravel in Z axis is usually the limiting condition.
It is only large machines or special circumstances which will require
adjustment to the feed rates in the macros.
Consult Renishaw or your Renishaw Distributor for advice if this is
necessary.
A
6–10
Check that all machine parameters have been set (see Chapter 5 –
Fanuc Machine Parameters), particularly the parameters related to
retaining tool length offsets.
Test if the tool offset Vector is lost after pressing 'Reset Button'.
(see Chapter 5 – Fanuc Machine Parameters).
Manual No. H-2000-6040
Fanuc Software Installation
NOTE: There is a Software Deviation Record Sheet provided at the
front of this manual to record all authorised changes to
software.
B
Set Tool offset type indicator #508
Set as follows :
10/11/12/15M
10/11/12/15M
10/11/12/15M
6M
0M
C
#508 = 1
#508 = 2
#508 = 3
#508 = 1
#508 = 1
Tool offset type A
Tool offset type B
Tool offset type C
(not fitted to inspection package)
Set Basic Move Factor #506
(Retrofit packages only).
The axis move programs all refer to #506 for the control factor.
Once the initial contact is made the recovery off the surface is made
in proportion to the factor #506.
Manual No. H-2000-6040
6–11
Fanuc Software Installation
6.7 Basic Move Factor – Retrofit Cycle
START POSITION
FINISH POSITION
1. Fast Feed Move
4. Rapid Retract
3. Slow Feed
Move
2. Intermediate
Feed Move
d = recovery from
surface, in
proportion
to the factor
#506.
Figure 6.2 Basic Move Factor
1.
Fast feed move to the surface, the skip position is captured (*) to
gain an approximate surface position, then this is used with #506 in
order to get a recovery position for move 2.
2.
Intermediate position (d) to remove stylus from the surface.
3.
Slow feed move to the surface, this is the final gauging move to
capture the true surface position.
4.
Rapid retract move off the surface back to the initial start position.
By testing, the value of #506 should be adjusted so that the probe
moves clear of the target surface by the smallest amount.
Values will be in the range of 0.25mm to 0.5mm (0.010in to
0.0197in) typically.
The higher the value the further away from the target surface the
probe moves to.
6–12
Manual No. H-2000-6040
Fanuc Software Installation
High inertia machines will have high values of #506 to compensate
for longer accelerations and decelerations.
A default value (0.5mm [0.0197in]) is automatically installed in some
packages.
NOTE: References to #506 are applicable to machining centre
software.
Before the probe is used for measurement and setting, it must be
calibrated to the machine. This is achieved by running the calibration
cycles.
Machining Centres
a.
b.
c.
Calibrate in a bored hole.
Calibrate in a ring gauge.
Calibrate in Z axis.
Lathes
a.
b.
Calibrate on a known diameter.
Calibrate in Z axis.
The characteristics of both machine and probe will be established and
stored as correction values.
NOTE: Subsequent recalibration will be required periodically
dependent on usage and application.
Always calibrate after changing the stylus.
Manual No. H-2000-6040
6–13
Yasnac Installation
Chapter 7
Yasnac Installation
Renishaw provide software packages for machines fitted with the following
Yasnac controller types.
•
MX1, MX2, MX3, M80 (I80)
This chapter describes how to connect the Renishaw interface to these
controllers in readiness for installing the software and then covers
installing the software.
Contained in this Chapter
7.1
General .......................................................................................... 7-3
7.2
Hardware Installation ..................................................................... 7-3
7.2.1
Connection Diagrams........................................................ 7-3
7.3
M1 12 Interface to Yasnac MX3 Control – Skip Signal
24V Common (OEM Optical) ...................................................... 7-7
7.4
MI 12 Interface to Yasnac MX3 Control – Skip Signal
24V Common (Retrofit Optical) .................................................. 7-9
7.5
MI 12 Interface to Yasnac MX2 Control – Skip Signal
0V Common (Retrofit Optical) .................................................. 7-10
Manual No. H-2000-6040
7–1
Yasnac Installation
7.6
Parameters ................................................................................... 7-11
7.6.1
Loading the Tape ............................................................ 7-12
7.7
Parameters for G and M Code Call ............................................. 7-16
7.8
Setting Data for RS-232 ............................................................... 7-18
7.9
7.8.1
Setting Data Input/Output Interface ................................ 7-18
7.8.2
Setting the Baud Rate and Others for the
Serial Interface ............................................................. 7-19
7.8.3
Loading the Tape ............................................................ 7-24
M80 Parameter List ...................................................................... 7-25
7.10 MI 12 Interface to Yasnac/Matsuura M80 Control – Skip Signal
24V Common ............................................................................ 7-27
7–2
Manual No. H-2000-6040
Yasnac Installation
7.1 General
Yasnac programming format and wiring requirements are similar to Fanuc.
However specific diagnostic and wiring connection locations are different.
Software is supplied in either Retrofit or OEM type. Each requires different
wiring instructions.
Reference to the Software Kit No. purchased and the programming
manual will establish which type of installation to use.
7.2 Hardware Installation
Refer to Chapter 3 – Fanuc Connection Diagrams for general
guidance.
Any reference to UI 0 will be
Any reference to UI 1 will be
Any reference to UI 2 will be
7.2.1
XUI 10 for Yasnac – Matsuura.
XUI 11 for Yasnac – Matsuura.
XUI 12 for Yasnac – Matsuura.
Connection Diagrams
Connection diagrams in Chapter 3 – Fanuc Connection Diagrams cover
Fanuc installation only.
The following differences apply to Yasnac controllers.
Manual No. H-2000-6040
7–3
Yasnac Installation
Kit
A-4014-0006
Tape A-4014-0007
OPTICAL OEM
Yasnac MX3 - Matsuura Inspection Software (MC-450H).
Please note the following differences in Chapters 3 and 4.
Skip signal will be configured for 24V common.
Use connection diagram 7.3 in this section
Fanuc ref.
User Inputs
Supply
UI 0
Matsuura ref.
change to
XUI 10
25D
UI 1
XUI 11
24D
UI 2
XUI 12
10D
+24V
130
0V
101
+24VNC
change to
0V
(G31)
Connector Blk (TB2)
SKIP
change to
XSKIP
The MI 12 interface dip switch SW3 should be set to option 5
127
Diagnostic Information
(G31)
7–4
M/C-P/C
M/C-P/C
XUI 10
-
#10382
#13242
XUI 11
-
#10383
#13243
XUI 12
-
#10384
#13244
XSKIP
-
#10190
#12804
Manual No. H-2000-6040
Yasnac Installation
Kit
A-4014-0002
Tape A-4014-0001
OPTICAL RETROFIT
Yasnac MX2 - Matsuura Inspection Software (MC-40011-30).
Please note the following differences in Chapters 3 and 4
Use connection diagram 7.5 in this section
Fanuc ref.
Supply
(G31)
Matsuura ref.
+24V
(133)
0V
0V
(101)
+24VNC
+OUT1(PCB0065B)
(727) TB27
+24V
change to
SKIP
change to
B.SKIP.M
(322) via CR37 (1)
NOTE:
Existing wire (727) must be disconnected from CR37. Re-connect to
+24VNC (MI 12).
The MI 12 interface dip switch SW3 should be set to option 1.
Diagnostic Information
(G31)
B.SKIP.M
-
#10290
(MX1 - #10130)
Matsuura M81/M82 option required
i.e.
M81 measurement signal (skip) 'OFF' check
M82 measurement signal (skip) 'ON' check
Manual No. H-2000-6040
7–5
Yasnac Installation
Matsuura dip switch settings on PCB 0065B
1
2
3
4
5
ON
ON
4
5
6
7
8
6
7
8
DSW - 1
ON
ON
DSW - 2
1
7–6
2
3
Manual No. H-2000-6040
Yasnac Installation
7.3 MI 12 Interface to Yasnac MX3
Control – Skip Signal 24V Common
MI 12
Interface
OEM OPTICAL
Dip Switch Settings
Yellow
SW3 - Option 5
1
A
2
B
3
C
Grey
OMM 1
Optical
Module
Machine
4
White
Green
D
Brown
Brown
Green
Optional
OMM 2
Optical
Module
Machine
Yellow
Grey
YASNAC
CONTROL
XUI 12
White
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10D (TB2)
10
Error
Relay N/C
11
XUI 11
24D (TB2)
12
Low
Battery
Relay N/O
13
XUI 10
+24V N/C
+24V N/C
0V
X SKIP
25D (TB2)
14
Probe
Status
Relay N/O
130 (TB2)
15
130 (TB2)
16
+24V
17
0V
18
GND
101 (TB2)
127 (TB2)
To pin 23
(See next page)
Link pins 11-13-15-24
To pin 24
(See next page)
(Continued on next page)
Manual No. H-2000-6040
7–7
Yasnac Installation
(Continued from previous page)
Relay common (See previous page)
127 (TB2)
To X SKIP
(See previous page)
19
20
21
22
23
Skip
Relay
N/O
24
Link pins 11-13-15-24
7–8
Manual No. H-2000-6040
Yasnac Installation
7.4 MI 12 Interface to Yasnac MX3
Control – Skip Signal 24V Common
RETROFIT OPTICAL
Dip Switch Settings
MI 12
Interface
SW3 – Option 1
Yellow
1
2
3
4
Grey
A
B
C
OMM 1
Optical
Module
Machine
D
White
Green
Brown
Brown
Green
Optional
OMM 2
Optical
Module
Machine
YASNAC
CONTROL
Yellow
Grey
White
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
11
12
13
X SKIP
+24V N/C
+24V N/C
0V
127 (TB2)
130 (TB2)
130 (TB2)
101 (TB2)
Manual No. H-2000-6040
14
Probe
Status
Relay N/O
15
16
+24V
17
0V
18
GND
7–9
Yasnac Installation
7.5 MI 12 Interface to Yasnac MX2
Control –Skip Signal 0V Common
MI 12
Interface
RETROFIT OPTICAL
Yellow
Dip Switch Settings
Grey
SW3 - Option 1
1
A
2
3
B
C
OMM 1
Optical
Module
Machine
4
White
Green
D
Brown
Brown
Green
Optional
OMM 2
Optical
Module
Machine
Yellow
Grey
YASNAC
CONTROL
White
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
11
12
13
CR37
B. SKIP M
0V N/C
322
9
1
14
RN2
101
RN1
727
6
Probe
Status
Relay N/O
15
LINK
4
DSW1
DSW2
PCB 0065B
133
+24V
101
0V
7–10
16
+24V
17
0V
18
GND
Manual No. H-2000-6040
Yasnac Installation
7.6 Parameters
Examine the program directory and ensure that the program numbers on
the tape are available for use.
A list of the macro numbers is contained in the programming manual.
Set parameters for the loading in the macro programs (Interlock on reader
must be set to 1. MX1–MX2).
PARAMETER
No.
DATA TABLE
7
6
0
2
1
6
5
4
3
2
1
0
0
0
DO = 0
As shown will permit the loading of programs, sub programs and macro
programs that contain M02, M30 and M99 without that code being
recognised as the program terminator.
Some macro programs use multiple M99 codes and setting this bit
enables correct program registration under these circumstances.
D7 = 0
As shown enables editing of macro O9000 – O9999
Once loaded the parameter may be reset if required to the users choice.
Manual No. H-2000-6040
7–11
Yasnac Installation
PARAMETER
No.
DATA TABLE
7
6
0
2
6
5
4
3
2
1
0
0
2
D5 = 0
Makes editing display of O9000 through O9999 interlock ineffective.
7.6.1
Loading the Tape
The tape has been prepared to allow for a continuous load of all the macro
programs.
a.
Load Tape to Tape Reader.
b.
Select EDIT mode.
c.
Press PROG button.
d.
Press RESET button.
e.
Press "O" "–" "9" "9" "9" "9"
f.
Press
PARAMETER
No.
6
0
2
2
IN
button.
DATA TABLE
7
6
5
4
3
2
1
0
1
D5 = 1
Makes editing display of O9000 through O9999 interlock effective.
7–12
Manual No. H-2000-6040
Yasnac Installation
Check the Following Parameters
PARAMETER
No.
6
0
0
DATA TABLE
7
6
5
4
3
2
1
0
1
4
D0 = 1
The next block is excuted if there is no skip signal output.
D0 = 0
Causes alarm '087'
PARAMETER
No.
DATA TABLE
7
6
0
0
6
5
4
3
2
1
0
1
8
D51 = 1
Does NOT clear common variables (advise only).
PARAMETER
No.
DATA TABLE
7
6
0
1
9
6
5
4
3
2
1
0
0
D4 = 0
Employs the F code command as the feed rate for skip (G31).
Manual No. H-2000-6040
7–13
Yasnac Installation
PARAMETER
No.
6
0
6
DATA TABLE
7
6
5
4
3
2
1
0
1
2
D4 = 0
Set the skip signal to respond to a falling edge signal 24V – 0V
(MX1 –MX2 only).
D4 = 1
Set the skip signal to respond to a rising edge signal 0V – 24V (MX3).
PARAMETER
No.
DATA TABLE
7
6
0
6
3
6
5
4
3
2
1
0
1
D1 = 1
Enable the control circuit of 'skip' input for skip function.
NOTE: Setting parameters #6019, #6062, and #6063 is essential
7–14
Manual No. H-2000-6040
Yasnac Installation
NOTE: Yasnac MX1 and MX2 controllers.
The following parameters can be checked if difficulty is
experienced (see the Yasnac manual for parameter
descriptions).
Set interlock on reader to 4 in order to display parameters.
PARAMETER
No.
6
0
3
DATA TABLE
7
6
5
3
2
1
0
1
DATA TABLE
7
0
3
1
PARAMETER
No.
6
4
6
2
5
4
3
2
1
0
0
D0 = 0
Must be displayed.
Manual No. H-2000-6040
7–15
Yasnac Installation
7.7 Parameters for G and M Code Call
G codes may be set for the simplified calling of macro programs. The
following parameters can be set.
The G codes are optional. Three-figure codes have been chosen to avoid
clashes with the standard G codes.
The G code calls given in the charts below are only recommended codes,
and are subject to the availability of free G codes.
Should there be any doubt as to the availability of free G codes, the
programmes can be called by using G65 instead of the simplified macro
call.
Example:
G65 P9010 (web/pkt) Xx Mm Ss Tt etc.
G Code
Parameters
7–16
Program
Number
Recommended G Code
MX1 - MX2 - MX3 - M80
6120
9010
150
6121
9011
151
6122
9012
152
6123
9013
153
6124
9014
154
6125
9015
155
6126
9016
156
6127
9017
157
6128
9018
158
6129
9019
159
Manual No. H-2000-6040
Yasnac Installation
M Code
Parameters
Recommended M Code
Program
Number
MX3 - MX80
MX1 - M2
6131
9001
119
219
6132
9003
105
205
Manual No. H-2000-6040
7–17
Yasnac Installation
7.8 Setting Data for RS232C
7.8.1
Setting Data Input/Output Interface
To use data input/output interface, it is necessary to set which interface is
to be used.
Make this setting as follows.
1. Setting the Data Input Interface
INVCE1
INVCE0
(#6003,D1)
(#6003,D0)
0
1
RS232C Interface No.1
1
0
RS232C Interface No.2
Data Input Interface
NOTE: PTR interface is for the standard tape reader. Usually this
interface is set.
2. Setting the Data Output Interface
7–18
INVCE1
INVCE0
(#6003,D5)
(#6003,D4)
Name of Interface
0
1
RS232C Interface No.1
1
0
RS232C Interface No.2
Manual No. H-2000-6040
Yasnac Installation
7.8.2
Setting the Baud Rate and Others for the
Serial Interface
To use serial interface (RS232C), it is necessary to set the following
parameters.
a.
b.
c.
The baud rate.
Stop bit length.
Control code transmission specification.
1.
Current loop or RS232C, interface.
The data shown below is set for input and output combined or
separately.
#6028D6
0
1
Manual No. H-2000-6040
Data is set for input and output combined.
Data is set for input and output separately.
7–19
Yasnac Installation
SETTING DATA INPUT/OUTPUT INTERFACE
A.
Setting Baud Rate Device 1 (Paper tape input only)
#6026D3
#6026D2
#6026D1
#6026D0
#6028D3
#6028D2
#6028D1
#6028D0
50
0
0
0
0
100
0
0
0
1
110
0
0
1
0
150
0
0
1
1
200
0
1
0
0
300
0
1
0
1
600
0
1
1
0
1200
0
1
1
1
2400
1
0
0
0
*
4800
1
0
0
1
*
9600
1
0
1
0
INPUT
OUTPUT
* must be set for D1 (device 1)
B.
7–20
Setting Stop Bit Length
INPUT
#6026D4
=
1 : Stop bit as 2 bits
OUTPUT
#6028D4
=
0 : Stop bit as 1 bit
Manual No. H-2000-6040
Yasnac Installation
C.
D.
Setting Control Code Transmission Designation
INPUT
#6026D5
=
1 : Does NOT send control code
OUTPUT
#6028D5
=
0 : Sends out control code.
Setting Baud Rate Device 2 (Computer connection)
INPUT
OUTPUT
#6027D3
#6027D2
#6027D1
#6027D0
#6029D3
#6029D2
#6029D1
#6029D0
50
0
0
0
0
100
0
0
0
1
110
0
0
1
0
150
0
0
1
1
200
0
1
0
0
300
0
1
0
1
600
0
1
1
0
1200
0
1
1
1
2400
1
0
0
0
4800
1
0
0
1
9600
1
0
1
0
Manual No. H-2000-6040
7–21
Yasnac Installation
E.
F.
Setting Stop Bit
INPUT
#6027D4
=
1 : Stop bit as 2 bits
OUTPUT
#6029D4
=
0 : Stop bit as 1 bit
Setting Control Code Sending
INPUT
#6027D5
=
1 : Does NOT send control code
OUTPUT
#6029D5
=
0 : Sends control code.
NOTES:
1.
Set the baud rate and stop bit length according to the
specifications of the input/output equipment to be used.
2.
The start and stop signals to be sent from the NC to the
input/output equipment after pressing IN, VER, or OUT key
are called 'control codes'
If the specifications of the input/output equipment do not
allow the acceptance of the control codes, set the parameter
for the control code transmission designation to 1 (not
send).
In this case, it is necessary to press IN, VER or OUT key on
the NC side then start/stop the input/output equipment
manually.
7–22
Manual No. H-2000-6040
Yasnac Installation
Refer to Chapter 6 – Fanuc Software Installation.
Sections 6.4 onwards are applicable
Kit
A-4014-0013
Disk A-4014-0014
OPTICAL RETROFIT
Yasnac I80M80 Matsuura Inspection Software (FX5 FXH45).
NOTES
G codes assigned to macros are shown in the Yasnac
G code table (6.6) of the Installation Manual.
Refer to the M80 parameter listing.
Full descriptions will be found in the Yasnac Manual.
Skip diagnostic #1443 bit 1
0 probe seated
- when fitted
1 probe deflected - when fitted
Skip connections will be found on connector CN26 board, FC230 and
FC260 pin numbers are shown in connection diagram 7.5
Manual No. H-2000-6040
7–23
Yasnac Installation
7.8.3
Loading the Tape
The tape has been prepared to allow for a continuous load of all the macro
programs.
7–24
a.
Connect peripheral device to RS232 port
b.
Select PROGFUNCTION.
c.
Press the
d.
Move cursor down to ALL
e.
Press WR KEY.
f.
Press
Y
IN/OUT
SOFTKEY.
KEY.
Manual No. H-2000-6040
Yasnac Installation
7.9 M80 Parameter List
PARAMETER
No.
DATA TABLE
7
3
0
0
6
5
4
3
2
1
0
0
5
Permit multiple macro registration into memory (M02, M30, M99 codes)
7
0
0
2
6
5
4
3
2
1
0
0
2
Permit editing of programs 9000–9999
7
0
0
2
6
5
4
3
2
1
0
1
2
Protect programs 9000–9999
7
0
0
0
6
5
4
3
2
1
0
1
7
The next block is executed if there is no skip signal input (Set 0 causes
087 alarm)
7
4
0
0
6
5
4
3
2
9
1
0
1
Does not clear common variables (advise only)
Manual No. H-2000-6040
7–25
Yasnac Installation
7
2
0
0
6
5
4
3
2
1
0
0
1
F code command for skip (G31)
7
5
0
1
6
5
4
3
2
1
0
1
0
Enable the control circuit of skip input for skip function
NOTE: Parameters #2001, #5010 – setting is essential.
7
5
0
1
6
5
4
3
2
1
0
1
1
1st skip on rising edge signal
7
5
0
1
6
5
1
4
3
2
1
0
0
1st skip on falling edge signal
7–26
Manual No. H-2000-6040
Yasnac Installation
7.10 MI 12 Interface to Yasnac/Matsuura
M80 Control – Skip Signal 24V
Common
MI 12
Interface
RETROFIT OPTICAL
Yellow
Dip Switch Settings
Grey
SW3 - Option 1
1
A
D
2
3
B
OMM 1
Optical
Module
Machine
4
White
Green
Brown
C
Brown
Green
OMM 2
Optical
Module
Machine
Optional
YASNAC
CONTROL
Yellow
Grey
White
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
M80
FC 230
or
CN26
0V
11
1
12
14
13
FC260
COM
14
+24V N/C
X SKIP
10, 11, 12
Probe
Status
Relay N/O
15
18
(Diag #1443 Bit 1)
(302) +24V N/C
16
+24V
0V
17
0V
18
GND
(303)
Manual No. H-2000-6040
7–27
Mazak Installation
Chapter 8
Mazak Installation
Renishaw provide software packages for machines fitted with a Mazak
controller type M32.
This chapter describes how to connect the Renishaw interface to these
controllers in readiness for installing the software and then covers
installing the software.
Contained in this Chapter
8.1
MI 12 Interface to Mazatrol CAM M2 Control ................................ 8-3
8.2
MI 12 Interface on Mazatrol M32 – Connector CN200 .................. 8-4
8.3
MI 12 Interface on Mazatrol M32 – Connector X3330................... 8-5
8.4
MI 12 Interface on Mazatrol T-Plus Control (Y-Axis Machines
Only) ........................................................................................... 8-6
8.5
MI 12 Interface on Mazatrol T-Plus Control and T32 without
Y-Axis ......................................................................................... 8-7
8.6
MI 12 Interface on Mazatrol M32B Amber Control (Mazak
Connection for MI12) .................................................................. 8-8
Manual No. H-2000-6040
8–1
Mazak Installation
8.7
Control Settings – Mazatrol............................................................ 8-9
8.7.1
8–2
Control Setting Mazatrol M32 ........................................ 8-10
8.8
Parameters – Mazatrol (M32) ...................................................... 8-12
8.9
Loading the Software ................................................................... 8-13
Manual No. H-2000-6040
Mazak Installation
8.1 MI 12 Interface to Mazatrol CAM M2
Control RENISHAW MP8 PROBE ONLY
MI 12
Interface
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
NOTE:
Only machines with Honda Plug
CN200 can be wired this way.
Mazatrol and ISO programs will
run with this setup.
PC
MMS READY
MMS START
MMS START
COMMAND
CMD 221-15
CMD 21-48
CFD 13-13
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
7
HONDA
PLUG CN200
8
1
9
4
10
14
11
Error
Relay N/C
12
Low
Battery
Relay N/O
13
MMS SKIP
CNA 18-1
3
14
Probe
Status
Relay N/O
15
+24V
20
16
+24V
0V
7
17
0V
18
GND
19
MMS POWER ON
CMD 21-47
5
20
21
22
MMS SENSOR
READY
CMD 21-32
2
23
24
Manual No. H-2000-6040
Probe
Status
Relay
N/C
8–3
Mazak Installation
8.2 MI 12 Interface on Mazatrol M32 Connector CN200
RENISHAW MP10 and MP12 PROBES
MI 12 INTERFACE SET TO AUTOSTART
MI 12 Dip Switch Settings
SW2
1
2
SW3
1
3
2
3
4
MI 12
Interface
A
B
C
A
B
C
D
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
HONDA CN200
20 pin plug/socket
7
8
MMS SKIP
3
9
MMS
START COMMAND
14
10
11
MMS
SENSOR READY
2
12
13
MMS START
4
14
MMS POWER ON
5
15
+24V N/C
20
16
+24V
0V
7
17
0V
18
GND
NOTE:
8–4
Probe
Status
Relay N/O
These connections for use with standard Mazatrol MMS Menu Cycles and ISO
programming option using Renishaw software (G31 Skip).
Manual No. H-2000-6040
Mazak Installation
8.3 MI 12 Interface on Mazatrol M32 Connector X3330
RENISHAW MP10 and MP12 PROBES
MI 12 INTERFACE SET TO AUTOSTART
MI 12 Dip Switch Settings
SW2
1
2
SW3
1
3
2
3
4
MI 12
Interface
A
B
A
C
B
C
D
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
HONDA X3330
20 pin plug/socket
7
8
MMS SKIP
3
9
MMS START
COMMAND
14
10
11
MMS
SENSOR READY
2
12
13
MMS START
4
14
MMS POWER ON
5
15
+24V N/C
20
16
+24V
0V
7
17
0V
MMS READY
1
18
GND
Probe
Status
Relay N/O
NOTE:
These connections for use with standard Mazatrol MMS Menu Cycles and ISO
programming option using Renishaw software (G31 Skip).
Manual No. H-2000-6040
8–5
Mazak Installation
8.4 MI 12 Interface on Mazatrol T-Plus
Control (Y-Axis Machines Only)
MI 12 Dip Switch Settings
SW2
1
A
2
B
SW3
1
4
2
A
D
B
3
C
3
MI 12
Interface
C
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
1
2
3
4
5
6
7
8
M81
XCH441 (35)
21
9
3M
22
10
11
12
13
M81
XCH441 (35)
3M
1L+
1M
= NC 0V
= M/C +24V
= M/C 0V
NOTE:
8–6
SKIP
XDC25 (3)
Diag. X199
14
Probe
Status
Relay N/O
15
1L+
16
+24V
1M
17
0V
18
GND
M81 is output by the Mazatrol measuring software. After ‘SENSOR EDGE’ is
called into the working station, M82 cancels M81 after probing or a reset.
Manual No. H-2000-6040
Mazak Installation
8.5 MI 12 Interface on Mazatrol T-Plus
Control and T32 without Y-Axis
MI 12 Dip Switch Settings
SW2
1
A
SW3
2
1
4
2
A
D
B
3
B
C
3
MI 12
Interface
C
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
1
2
3
4
5
6
7
8
M55
XCH5 (43)
21
9
3M
22
10
11
12
13
3L+
3L+
3M
1L+
1M
=
=
=
=
NC +24V
NC 0V
M/C +24V
M/C 0V
NOTE:
Manual No. H-2000-6040
SKIP
XDC26 (1)
Diag. X199
14
Probe
Status
Relay N/O
15
1L+
16
+24V
1M
17
0V
18
GND
To switch system on, a manual tool change followed by an M55 is required.
8–7
Mazak Installation
8.6 MI 12 Interface on Mazatrol M32B
Amber Control (Mazak Connection for MI12)
MI 12
Interface
Yellow
MI 12 Dip
Switch Settings
Grey
OMM 1
Optical
Module
Machine
SW2
1
2
3
A
C
White
Green
Brown
B
1
2
3
4
5
6
SW3
1
4
2
A
D
B
7
3
8
9
C
10
11
T.U. XCN200
12
13
MMS ERROR
2
MMS BATTERY
ALARM
5
MMS PROBE
STATUS
3
P24
15
G24
1
23
MMS SKIP
4
24
NOTE:
8–8
14
Probe
Status
Relay N/O
15
16
+24V
17
0V
18
GND
N/O
SKIP
Only late versions of the amber screen have this wiring. Check Mazak wiring
book. If not as above, use standard M32 wiring.
Manual No. H-2000-6040
Mazak Installation
8.7 Control Settings – Mazatrol
M32 Control
Variable
Locations
M32 Control
Initial
Settings
M2 Control
Variable
Locations
M2 Control
Initial
Settings
X Axis error in Centre-line Offset
L1
0
TS1
0
Y Axis error in Centre-line Offset
L2
0
TS2
0
X Axis Ball Radius
L3
0
TS3
0
Y Axis Ball Radius
L4
0
TS4
0
Maximum amount of Skip Move
L8
300000
TS5
30000
K41
120
TS6
40
Skip Feedrate
Diagnostic
Location
Diagnostic
Location
Diagnostic MMS Ready
X61
HOC-1
Diagnostic MMS Start
X63
HOC-3
Diagnostic MMS Start Command
Y2B
H46-6
Diagnostic MMS Skip
X178
HO7-7
Diagnostic MMS Sensor Ready
X62
HOC-2
Diagnostic Power on
X60
HOC-0
NOTE: L8, K41, TS5 and TS6 are shown in mm.
CAM-M2 works to three decimal places in mm.
M32 works to four decimal places in mm.
Manual No. H-2000-6040
8–9
Mazak Installation
8.7.1
Control Setting Mazatrol M32
K73
G4 SKIP CONDITION
7
6
5
4
3
2 1
0
SKIP INPUT 1
SKIP INPUT 2
SKIP INPUT 3
Set as shown above.
If a ‘1’ is input into K73.0 and Skip input 1 is high (probe triggered), G4
dwell will not work. It will be skipped.
G Code Parameters
Call Type
0 = M98
1 = G65
2 = G66
3 = G66.1
Program No.
J1
J5
J9
J13
J17
J21
J25
J29
J33
J37
8–10
G Code No.
J2
J6
J10
J14
J18
J22
J26
J30
J34
J38
Type of Call
J3
J7
J11
J15
J19
J23
J27
J31
J35
J39
Invalid
J4
J8
J12
J16
J20
J24
J28
J32
J36
J40
Manual No. H-2000-6040
Mazak Installation
M Code Parameters
Call Type
0 = M98
1 = G65
2 = G66
3 = G66.1
Program No.
M Code No.
J41
J45
J49
J53
J57
J61
J65
J69
J73
J77
K69
Type of Call
J42
J46
J50
J54
J58
J62
J66
J70
J74
J78
J43
J47
J51
J55
J59
J63
J67
J71
J75
J79
Invalid
J44
J48
J52
J56
J60
J64
J68
J72
J76
J80
G31.1 SKIP CONDITIONS
7
6
5
4
3
2 1
0
SKIP INPUT 1
SKIP INPUT 2
SKIP INPUT 3
Set as shown above.
If G31/G31.1 is moving the machine and input 1 goes high, the machine
will stop.
K70 and K71 are for G31.2 and G31.3, which are used by the Mazak tool
eye (tool length setter).
Manual No. H-2000-6040
8–11
Mazak Installation
8.8 Parameters – Mazatrol (M32)
Promoter
8–12
Value
Description
G19
1
Baud rate (9600)
G20
3
Number of stop bits (9)
G21
0
Parity (even)
G22
0
Parity check (no check)
G23
3
Data bits (8: N.B. includes parity)
G27
1
Carriage return (LF only)
G29
3
Handshaking (software)
G30
1
Parity bit (assignment)
G31
76
Punch pattern (see User Manual)
G32
13
Punch pattern (see User Manual)
G33
109
Punch pattern (see User Manual)
G34
122
(see User Manual)
G35
91
(see User Manual)
G36
70
(see User Manual)
G37
26
(see User Manual)
G38
74
(see User Manual)
G39
30
Rewind code
G42
50
Wait limit
G43
0000000
ISO codes
G44
10
(see User Manual)
G45
30
(see User Manual)
G47
1
Program end code
G48
0
No rewind function
G49
0
No % at program end
G50
00000111
Program end code
Manual No. H-2000-6040
Mazak Installation
8.9 Loading the Software
Load software using the following procedure:
1.
On the Mazak
Select DATA I/O from menu
Select TAPE I/O
Select LOAD ALL TAPE - NC
Press START
DATA I/O BUSY is displayed on the screen.
2.
On the PC
Send the software
Manual No. H-2000-6040
8–13
Tosnuc 600M/800M Installation
Chapter 9
Tosnuc 600M/800M
Installation
Renishaw provide software packages for machines fitted with following
Tosnuc controller types.
•
600M, 800M
This chapter describes how to connect the Renishaw interface to these
controllers in readiness for installing the software.
Contained in this Chapter
9.1
MI 12 Interface Connection to Tosnuc 800M Control –
Skip Signal 0V Common ......................................................... 9-2
9.2
MI 12 Interface Connection to Tosnuc 600M Control .................... 9-4
Manual No. H-2000-6040
9–1
Tosnuc 600M/800M Installation
9.1 MI 12 Interface Connection to
Tosnuc 800M Control – Skip Signal
0V Common
MI 12
Interface
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
7
X036 is user input V508
8
9
PLUG CN03A
Pin 5
Only required with
10
Error
Relay
N/C
Tosnuc Software
X036
11
12
13
U
Probe
Status
Relay N/O
14
15
1301
16
+24V DC
1305
17
0V
18
GND
PLUG /SOCKET CNT 51
+24V
PIN 1
Link
PIN 2
SKIP
PIN 5
16 PIN HONDA PLUG
9–2
Manual No. H-2000-6040
Tosnuc 600M/800M Installation
NOTES:
1.
There is not a diagnostic for skip, however there is a 'Touch
Sensor' light on the operator panel.
Light on – probe triggered
Light off – probe seated.
2.
For Tosnuc software a link is necessary from the Error Relay
to Plug CN03A Pin 5.
3.
Manual No. H-2000-6040
U
denotes that, alternatively terminals 23 and 24 can be
used in conjunction with switch SW3 :
(see MP12 - MI 12 User Book)
9–3
Tosnuc 600M/800M Installation
9.2 MI 12 Interface Connection to Tosnuc
600M Control
MI 12
Interface
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
7
TOSNUC
8
9
CN4D Pin 5
XO4E
(Wire 3716)
Only required with
10
Error
Relay
N/C
Tosnuc Software
11
12
13
U
CN4-4
14
SENL CN4-5
15
1021
16
+24V DC
1023
17
0V
18
GND
PG 2
Probe Status
Relay N/O
X04E is user input V508
Tosnuc software looks at a user input, therefore connection is required to
the Error Relay.
9–4
Manual No. H-2000-6040
Tosnuc 600M/800M Installation
To access the Skip Diagnostic press the following:
1.
2.
3.
M/C MODAL
Page 3
SKIP
U
Alternatively terminals 23 and 24 can be used in conjunction with switch
SW3 (see MP12 - MI 12 Users Guide).
Manual No. H-2000-6040
9–5
Sharnoa Tiger 5 Installation
Chapter 10
Sharnoa Tiger 5
Installation
Renishaw provide software packages for machines fitted with Sharnoa
Tiger 5 controllers. This chapter describes how to connect the Renishaw
interface to this controller in readiness for installing the software.
Contained in this Chapter
10.1 MI 12 Interface Connection – Skip Signal 24V Common ............ 10-2
Manual No. H-2000-6040
10–1
Sharnoa Tiger 5 Installation
10.1 MI 12 Interface Connection – Skip
Signal 24V Common
MI 12
Interface
Yellow
OMM 1
Optical
Module
Machine
Grey
White
Green
Brown
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
7
TIGER 5
8
#7 Pin 4 = Inspection Probe
9
#6 Pin 3 = Toolsetting Probe
10
11
12
13
#7 Pin 5
Probe
Status
Relay N/O
14
15
10–2
Pin 59
16
+24V DC
Pin 55
17
0V
18
GND
Manual No. H-2000-6040
Sharnoa Tiger 5 Installation
INPUT/OUT PORT DIAGNOSTIC
Inspection Probe #7
1 = Triggered
0 = Seated
Toolsetting Probe#6
1 = Triggered
0 = Seated
Manual No. H-2000-6040
10–3
Meldas Installation
Chapter 11
Meldas Installation
Renishaw provide software packages for machines fitted with following
Meldas controller types.
•
M3, M310, M320, M330, M335, M520
This chapter provides useful information that will assist you in installing the
software on these controllers.
Contained in this Chapter
11.1 Meldas Diagnostic and Location Chart ........................................ 11-2
11.2 Meldas Loading Software M3 ...................................................... 11-4
11.3 Meldas Control Parameters (M3, M310, M320, M330, M335,
M520) ........................................................................................ 11-6
Manual No. H-2000-6040
11–1
Meldas Installation
11.1 Meldas Diagnostic and Location
Chart
This reference chart is intended to show useful diagnostic and location
details. Full details will be found in the relevant Meldas connection
manual.
It is important to study the machine tool builders documentation and
connection diagrams before any installation is made.
Control
Type
G31
Diagnostic
Diagnostic
CNA 18
CNA 18
M3
G31.2
Diagnostic
Pin 2
G31.4
Diagnostic
CNA 18
CNA 18
X179
X178
Pin 1
G31.3
X17B
X17A
Pin 5
Pin 6
CNA 18
CNA 18
CMD 11
* M310
Pin 6
CNA 18
CNA 18
M320
X178
Pin 1
Pin 2
CNA 18
CNA 18
M330
Pin 1
Pin 2
CNA 18
CNA 18
Pin 1
Pin 2
CDP 51
CDP 51
M520
Pin 6
CNA 18
CNA 18
Pin 10
X17B
X17A
Pin 5
Pin 6
CNA 18
CNA 18
X17B
X17A
Pin 5
Pin 6
CDP 51
CDP51
X179
X178
Pin 2
Pin 5
X179
X178
X17B
X17A
X179
X178
M335
11–2
X179
X17B
X17A
Pin 3
Pin 11
Manual No. H-2000-6040
Meldas Installation
NOTES:
* 1.
The M310 control has no diagnostic for skip, the skip signal
only works on an edge.
2.
OEM style software should be used. It requires both skip
and user input connections.
3.
M3, M320 and M335 controls may require a 0V supply –
CNA18 (14) – to create a +24V common skip signal. See
Chapter 4 – Fanuc Diagnostic and Location Chart and High
Speed Skip, section 4.1.1
CNA18 ( 1)
SKIP
CMD12 (33)
+24V
CMD12 (18)
0V
N/O Relay in Renishaw Interface
Link
CNA18 (14)
4.
Manual No. H-2000-6040
M520 controls require a +24V supply input to the Skip
inputs. This +24V supply must be from the power supply
that supplies 0V to pins 1 and 9 in CDP51.
11–3
Meldas Installation
11.2 Meldas Loading Software M3
MELDAS M3 I/O PARAMETER 8
PAGE 1/5
Port
Device
#1
Data in
1
0
FD
#2
Data out
1
0
FD
#3
NC Running
1
0
FD
#4
Macro print
1
0
FD
#5
PLC in/out
1
0
FD
#6
Computer link 1
0
FD
#7
Robot I/F
0
FD
1
PAGE 2/5
11–4
<0>
#1
Device name
FD
#2
Baud rate
2
#3
Stop bits
3
#4
Parity effective
0
#5
Even parity
0
#6
CHR. length
3
#7
Terminator type 0
#8
Code 1
00
#9
Code 2
00
#10 Rewind code
00
#11 Handshake
3
#12 DC code parity
1
Baud Rate
1 = 9600
2 = 4800
3 = 2400
4 = 1200
5 = 600
6 = 300
7 = 110
Manual No. H-2000-6040
Meldas Installation
PAGE 3/5
<0>
#1
DC2 / DC4 output
3
#2
CR output
1
#3
EIA output
0
#4
Title feed out
0
#5
Feed CHR.
200
#6
Parity V
0
#7
Time-out set
200
#8
Data ASCII
0
PAGE 4/5
All set to 0
PAGE 5/5
#1 Port No. 1
All other settings 0
To allow loading and editing of programs 9000–9999, edit lock B must be
switched off in the 'Control' Parameters.
On the I/O page (not parameter page), set the following :
#11 Port
#12 Device
No. 1
No. 0
To output all programs type ‘ALL’ into the program number box.
The installation and use of software requires the setting of machine
parameters. See section 11.3 – Meldas Control Parameters (M310, M3,
M320, M330, M335, M520) along with the Meldas operators manual.
Manual No. H-2000-6040
11–5
Meldas Installation
11.3 Meldas Control Parameters (M3,
M310, M320, M330, M335, M520)
To Unlock parameters
Press ‘DIAGN’ mode select.
Press ‘PLC-IF’ soft key.
Set ‘1001’ in DEVICE ( )
Leave DATA ( ) blank
Set "M" in MODE ( ), then ‘INPUT’
To Lock Parameters
Press ‘DIAGN’ mode select.
Press ‘PLC-IF’ soft key.
Set ‘1001’ in DEVICE ( )
Leave DATA ( ) blank
Set ‘U’ in MODE ( ), then ‘INPUT’
11–6
Manual No. H-2000-6040
Meldas Installation
Base Specification Parameters 3/4
#7. edlk_c
Edit lock C, 0 = off, 1 = on
9000 – 9999 programs are locked.
Base Specification Parameters 4/4
#1. dwlskp
G04 Skip condition.
If a Skip input is ‘HIGH’ (triggered G04) dwell is not
performed.
0 = G04 dwell as per normal
1 = If the first input is "HIGH" skip G04
2 = If the second input is "HIGH" skip G04
3 = If the third input is "HIGH" skip G04
#2. Skip 1 (G31.1)
#4. Skip 2 (G31.2)
#6. Skip 3 (G31.3)
Setting
0
1
2
3
4
5
6
7
Manual No. H-2000-6040
These parameters select which
input each G31 will look at for
trigger. Set the table below:
PLC Interface Input Signal
Skip 3
Skip 2
Skip 1
x
x
x
x
x
0
0
x
x
0
x
0
x
0
x
x
0
0
0
0
x
0
0
0
Normal setting:
#2 = 1
#4 = 2
#6 = 4
11–7
Meldas Installation
Base Specification Parameters
#10 skip
G31 skip speed
Selects G31 feedrate if not programmed.
Base Specification Parameters 4/4
#3 skip1
#5 skip2
#7 skip3
G31.1 skip speed
G31.2 skip speed
G31.3 skip speed
Select multi-channel skip feedrate if not programmed.
Macro File Parameters 1/2
Selecting "M" codes to call programs.
#
<CODE>
1 M[01] 1234
<TYPE>
0
<PROGRAM-NO.>
123456768
10 M[10]
CODE.
‘M’ code number required to call program (1–9999)
TYPE.
0 = M98, 1 = G65
PROGRAM NO. Between 1 and 99999999
11–8
Manual No. H-2000-6040
Meldas Installation
Macro File Parameters 2/2
Selecting ‘G’ codes to call programs.
#
<CODE>
1 G[01]
123
<TYPE>
1
<PROGRAM-NO.>
123456768
10 G[10]
CODE.
‘G’ code number required to call program (1–255)
TYPE.
0 = M98, 1 = G65
PROGRAM-NO. Between 1 and 99999999
Control Parameters
These do not require the unlocking of parameters to change them. Go to
‘CONTROL’ on the soft keys.
#3 MACRO SINGLE
#40 EDIT LOCK B
#47 COM-VAR RST CL
#48 COM-VAR PWR CL
Manual No. H-2000-6040
ON Control stops on every block in single
block including macro statements.
OFF Does not stop on macro statements in
single block.
ON Program numbers 8000 to 9999 cannot
be edited.
OFF Program numbers 8000 to 9999 can be
edited.
ON When the control in RESET #100 –
#149 are set to vacant.
OFF #100 – #149 are retained on RESET.
ON When power is removed from the
control, #100 – #149 are set to vacant.
OFF When power is removed from the
control, #100 – #149 are retained.
11–9
Fadal CNC 88/32MP Installation
Chapter 12
Fadal CNC 88/32MP
Installation
Renishaw provide software packages for machines fitted with following
Fadal controller types.
•
CNC88, MP32
This chapter describes how to connect the Renishaw interfaces to these
controllers in readiness for installing the software.
Contained in this Chapter
12.1 MI 12 Interface to Fadal CNC 88 Control .................................... 12-2
12.2 MI 12 Interface to Fadal CNC 88 Control (Twin Probing
System) ..................................................................................... 12-3
Manual No. H-2000-6040
12–1
Fadal CNC 88/32MP Installation
12.1 MI 12 Interface to Fadal CNC 88
Control
MI 12
Interface
Yellow
Grey
OMM 1
Optical
Module
Machine
White
Green
Brown
NOTE: The Fadal system works on
N/C not N/O
1
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
7
The diagnostic for SKIP is on pages DI, then DS.
PROBE
8
9
00
10
11
Changes with status of probe
12
CNC
13
POWER SUPPLY
BOARD 1220-3A
14
TB1
15
12 (+12V)
16
+24V
14 (–12V)
17
0V
18
GND
Rear View of Plug J12
19
MOTHER BOARD
20
1060-0
21
11 10
Plug J12
12–2
Pin 11
Pin 10
22
Pin 10
23
Pin 11
24
Probe
Status
Relay
N/C
Manual No. H-2000-6040
Fadal CNC 88/32MP Installation
12.2 MI 12 Interface to Fadal CNC 88
Control
TWIN PROBING SYSTEM
MI 12
Interface
Pins
23
24
J12
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
MI 8
Interface
Pins
B6
110 VAC
Relay
B7
POWER DISTRIBUTION 1100-1
RET
TB2
K16
F10
36
TB2
NOTE:
M64 switches on spindle
probe.
M65 switches on tool
setting probe.
Manual No. H-2000-6040
35
SSR
1 Amp
(RS No. 348-431)
Fuse
120
VAC
12–3
Okuma Machining Centres Installation
Chapter 13
Okuma Machining
Centres Installation
Renishaw provide software packages for machines fitted with following
Okuma controller type.
•
OSP5020
This chapter describes how to connect the Renishaw interfaces to this
controller in readiness for installing the software.
Contained in this Chapter
13.1 MI 12 Interface to Okuma Control................................................ 13-2
13.2 Okuma SVP IID Board DIP Switch Settings ................................ 13-3
Manual No. H-2000-6040
13–1
Okuma Machining Centres Installation
13.1 MI 12 Interface to Okuma Control
SPECIFIC DATA FOR OKUMA MC40H, CONTROL OSP 5020L
Dip Switch Settings
MI 12
Interface
SW3 - Option 1
1
2
3
Yellow
4
Grey
A
B
C
OMM 1
Optical
Module
Machine
D
White
Green
Brown
Brown
Green
Optional
OMM 2
Optical
Module
Machine
Yellow
Grey
White
OKUMA
CONTROL
Signal 1
2
Signal 1
3
Start 1
4
0V
5
10V
6
0V
7
Signal 2
8
Signal 2
9
Start 2
10
OKUMA
CONNECTOR CNTP
CN-SV-1
SVP IID BOARD
1
11
SEN2
Pin 7
>— - 3
12
SEN2N
Pin 8
>— - 4
13
0V
Pin 11
>— - 1
14
+24V
Pin 50
>— - 2
15
CN-SV-2
Probe
Status
Relay N/O
TB1
13–2
+24V
16
+24V
0V
17
0V
18
GND
Manual No. H-2000-6040
Okuma Machining Centres Installation
13.2 Okuma SVP IID Board DIP Switch
Settings
SVP IID
SW2
All set to open
SLCT
1
SW10
2
3
4
5
1
SENS MODE
6
JUMP
2
OPEN
SPC-1
SW1
All set to open
1
2
3
4
5
6
Dip switch settings are all preset
Manual No. H-2000-6040
13–3
Glossary of Terms
Glossary of Terms –
Abbreviations and
Definitions
Definitions of many of the terms used are provided here to assist your
understanding of Renishaw probe systems software. Definitions of terms
associated with probing which may not have been used in this publication
are also included here.
ATAN calculation
This describes a User Transparent macro written by Renishaw to handle
the ATAN function in mathematical calculations.
User Transparent
Macros which are used by the software but which do not get called directly
by the user, i.e. they are for internal use by the software only.
BRDO
Ball Radius Directional Offsets. This is a term that is used to describe the
stored software compensations for the stylus ball radius. They are
determined during calibration of the probe.
Bore/Boss Measure
This is a Renishaw measuring cycle type definition.
Bore – is an internal-width feature measurement on a circle. Feature types
consist of holes or bores.
Boss – this is an external-width feature measurement on a circle. Feature
types consist of shafts, bosses, and spigots.
Manual No. H-2000-6040
GLY–1
Glossary of Terms
Calibration
This is the method of establishing the probe trigger point compensations.
They include the probe and machine effects which the software must use
to correct the results.
C.W.
Clockwise
C.C.W.
Counter-clockwise.
Datum, Datuming
This is the method used to establish a part feature reference point which is
subsequently used for other measurement or machining operations. A
datum defines any co-ordinate value as a reference position.
DPRNT
This is a Fanuc control command. It outputs ASCII data to the RS-232 port
of the controller. It is used to output a part inspection report that is based
on probe results.
DTI
Dial Test Indicator. This instrument is traditionally used for aligning vices
and fixtures with respect to the machine axis.
Gauging Move
This describes the movement of the probe onto the surface with data
capture active, i.e. it is a measurement move.
IMM
Inductive Module Machine. Together with the IMP, it forms part of the
inductive transmission system that is used to transmit signals back to the
machine tool controller. The IMM is part of the inductive coupling and is
mounted on the machine. See also IMP.
GLY–2
Manual No. H-2000-6040
Glossary of Terms
IMP
Inductive Module Probe. Together with the IMM, it forms part of the
inductive transmission system that is used to transmit signals back to the
machine tool controller. The IMP is part of the inductive coupling and is
mounted on the probe. See also IMM.
INHIBIT
This is a Renishaw interface input signal. It is used to either stop or inhibit
the transmission of the probe signal to the machine controller.
MDI
Manual Data Input. This is a commonly used term on Fanuc controllers
(and controllers that emulate the Fanuc). It means that operation of the
machine is determined by data that is entered through the keyboard.
MMS Menu Cycles
Mazatrol Monitoring System. This is a standard Mazak probe option unit
that is normally fitted as original equipment.
MI5 Interface
This is the Renishaw probe interface that is used to condition and control
the probe signal to the machine tool.
M19 Spindle Orientation
This is the machine manufacturer’s M-code function that instructs the
machine spindle to rotate and orientate to a fixed position.
Nominal Surface Position
This is the expected surface position, or theoretical position. When used in
relation to tolerances, it refers to the mid-position of the upper and lower
limit of the surface.
O-M-I
Optical Module Interface. This is a combined optical receiver and
machine interface unit that forms part of the Renishaw optical probe
transmission system. The unit is mounted either on the guarding or some
other suitable position where it is within the transmission envelope and
range of the probe.
Manual No. H-2000-6040
GLY–3
Glossary of Terms
OMM
Optical Module Machine. This is part of the Renishaw optical probe
transmission system. The unit is mounted either on the guarding or some
other suitable position where it is within the transmission envelope and
range of the probe.
OMP
Optical Module Probe. This is part of the Renishaw optical probe
transmission system. The unit is mounted on the probe unit.
Optimisation Macro
This is part of the Renishaw software package. It is used to establish the
optimum fast feed rates for probing and the optimum back-off distance.
PCD
Pitch Circle Diameter. This is a commonly used British term to mean a
set of features placed in a circular pattern.
Probe Trigger Flag
This is a variable or diagnostic register which is set to a value when the
probe is triggered.
Protected Positioning
This is a means of moving the probe from place to place while the probe
trigger signal is monitored. In the event of an unexpected triggering signal,
the machine axis is halted to prevent damage to the probe stylus.
PTR
Paper Tape Reader. This is the machine’s interface which is used to load
the stored part programs. It is now largely superseded by the use of floppy
disk drives, external PCs, and the RS-232 serial interface.
RMM
Receiver Module Machine. This is part of the Renishaw radio probe
transmission system. The unit is mounted either on the guarding or some
other suitable position where it is within the transmission envelope and
range of the probe.
GLY–4
Manual No. H-2000-6040
Glossary of Terms
RMP
Radio Module Probe. This is part of the Renishaw radio probe
transmission system. The unit is mounted on the probe.
SPC
Statistical Process Control. Some Renishaw software packages contain
a macro which uses a simple form of SPC to control tool offset update
corrections in closed loop machining.
Stylus
This is the probe tip assembly that is used to trigger the probe on the tool
during measurement.
SSR
Solid State Relay. The SSR Converter Terminal Block is a Renishaw
hardware unit which is used to convert the signal from a signal
conditioning module into an SRR output signal.
Tolerance Limits
These are the extreme upper and lower metal condition values from the
nominal surface position.
Vector Cycle, Vector Measure / Calibration
This is a probe move, which move one or more machine axes
simultaneously to approach the surface from the normal direction.
Vector Stylus Ball Radius Calibration
This is an extra set of probe stylus ball radius calibration values which
must be determined when using vector cycles. They are the probe
software compensation values required for probing in different directions.
Web Pocket Measure
This describes a Renishaw measuring cycle type definition.
Pocket – is an internal-width feature measurement. Feature types consist
of slots, pockets, and internal recesses.
Web – is an external-width feature measurement. Feature types consist of
blocks, plate widths, and upstanding keys.
Manual No. H-2000-6040
GLY–5
Glossary of Terms
Work Zero Point
This is a similar concept to Datum. It defines where the work co-ordinate
system is set to zero. A datum can define any co-ordinate value as a
reference position.
Workpiece Datum
This can be any workpiece feature or co-ordinate, which is chosen as a
reference position.
GLY–6
Manual No. H-2000-6040