NCV8855 Quad-Output Automotive System Power Supply IC with Integrated High-Side 2A Switch The NCV8855 is a multiple output controller / regulator IC with an integrated high−side load switch. The NCV8855 addresses automotive radio system and instrument cluster power supply requirements. In addition to the high−side load switch, the NCV8855 includes a switch−mode power supply (SMPS) buck controller, a 2.5 A SMPS buck regulator and two low dropout (LDO) linear regulator controllers. The NCV8855 in combination with the ultra−low quiescent current NCV861x IC forms an eight−output automotive radio or instrument cluster power solution. The NCV8855 has an internally set switching frequency of 170 kHz, with a SYNC pin for external frequency synchronization. The NCV8855 is intended to supply power to various loads, such as a tuner, CD logic, audio processor and CD / tape control within a car radio. The high−side switch can be used for a CD / tape mechanism or switching an electrically−powered antenna or display unit. In an instrument cluster application, the NCV8855 can be used to power graphics display, flash memory and CAN transceivers. In addition, the high−side switch can be used to limit power to a TFT display during a battery over−voltage condition. Features • • • • • • • • • • • • • • < 1 mA Shutdown Current Meets ES−XW7T−1A278−AB Test Pulse G – Loaded Conditions VIN Operating Range 9.0 to 18.0 V 1 SMPS Controller with Adjustable Current Limit 1 SMPS Regulator with Internal 300 mW NMOS Switch 2 LDO Controllers with Current Limit and Short Circuit Protection 1 High−side Load Switch with Internal 300 mW NMOS FET Adjustable Output Voltage for All Controllers / Regulators 800 mV, $1% Reference Voltage System Enable Pin Single Enable Pin for Both LDO Controllers Independent Enable for High−side Load Switch Thermal Shutdown with Thermal Warning Indicator This is a Pb−Free Device http://onsemi.com MARKING DIAGRAM 1 1 40 NCV8855 AWLYYWWG 40 PIN QFN, 6x6 MN SUFFIX CASE 488AR A WL YY WW G = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package ORDERING INFORMATION Device Package NCV8855BMNR2G QFN−40 (Pb−Free) Shipping† 2500 / Tape & Reel †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D. Applications • Automotive Radio • Instrument Cluster, Driver Information System (DIS) © Semiconductor Components Industries, LLC, 2010 May, 2010 − Rev. 1 1 Publication Order Number: NCV8855/D NCV8855 TYPICAL APPLICATION SCHEMATIC SHOWING DETAILED BLOCK DIAGRAM DRV_VPP SYS _EN 22 5 Bandgap ILIMIT V1 5V_IC VIN DRV_VPP VIN VR VIN Q1 GH1 SN1 VOUT1 Q2 GL1 OCSET LDO 11 24 23 21 QS CLK1 CLK2 QR R 9 ILIMIT RAMP2 27 EA 29 30 RAMP1 70% VREF SCP DRV_VPP 3 OSC 180° out−of−phase 5V_IC HOT_FLG 8 TWARN1 TWARN2 ISNS1+ VOUT1 ISNS1− VOUT3 Q3 LR_G1 LR_FB1 39 6 TSD1 Int. rails and references TSD2 40 ILIMIT V REF EA EA HS_OUT HS_S 26 28 SN2 VOUT2 SW_FB2 COMP2 SYNC HS_EN LDO_EN 31 33 34 ISNS2+ VBATT ISNS2− LR _G2 Q4 VOUT4 LR_FB2 SCP 70% VREF VIN ILIMIT 38 SCP VBATT VBATT 5V_IC 32 VREF 1 4 7 Main Logic / Fault Control UVLO VIN_SW V REF EA CLK1 RAMP1 CLK2 RAMP2 BST2 D1 2 SCP DRAIL SS2 ILIMIT V REF COMP1 10 S Q SS1 SW_FB1 36 25 Gate Control VBATT 5V_IC I LIMIT V1 VR BST1 35 70% VREF VIN Control Current Limit Vneg clamp 37 CLK1 Vhigh clamp Charge Pump 20 AGND PGND Figure 1. Application Schematic / Block Diagram Components D1 Part Number Value Manufacturer MBRS4201T3 200 V, 4 A, Schottky, 0.61 V Vf, SMC ON Semiconductor Q1, Q2 NTD24N06 60 V, N type MOSFET, 32 mW , DPAK ON Semiconductor Q3, Q4 NTD20P06LT4G −60V, P type MOSFET, 130 mW, DPAK ON Semiconductor http://onsemi.com 2 NCV8855 PIN FUNCTION DESCRIPTIONS Pin No. Symbol Description 5 SYS_EN Main enable pin for the IC. A logic high on this pin will enable the part. Leaving this pin floating or driving it to ground will place the IC in shutdown mode. 6 LDO_EN Enable pin for both LDO controllers. A logic high on this pin will enable both LDO controllers. If this pin is left floating, an internal pull down keeps the LDOs disabled. 7 HS_EN Enable pin for the high−side load switch. A logic high on this pin will enable the HSS. If this pin is left floating, an internal pull down keeps the HSS disabled. 8 HOT_FLG Thermal warning indicator. This pin provides an early warning signal of an impending thermal shutdown. 22 DRV_VPP Output of the internal 7.2 V linear regulator. Bypass this pin with 1 mF to ground. 35 5V_IC Output of the internal 5 V linear regulator. Bypass this pin with 0.1 mF to ground. 36 DRAIL Output of the internal 4.2 V linear regulator. Bypass this pin with 0.1 mF to ground. 4 SYNC Synchronization pin. Use this pin to synchronize the internal oscillator to an external clock. If synchronization is not used, connect this pin to AGND. 37 AGND Analog ground. Reference point for internal signals. SWITCH−MODE POWER SUPPLY 1 (SMPS1) PIN CONNECTIONS 27 OCSET Overcurrent set pin, used to set the current limit threshold. A resistor connected from this pin and the upper MOSFET Drain sets the current limit protection level. 29 SW_FB1 Output voltage feedback pin. Connect a resistor divider network to VOUT1 to set the desired output voltage. 30 COMP1 This pin is the output of the error amplifier and the non-inverting input of the PWM comparator. Use this pin in conjunction with the SW_FB1 pin to compensate the voltage-mode control feedback loop. 25 BST1 This pin is the supply rail for the upper N−Channel MOSFET. An internal bootstrap diode brings DRV_VPP to this pin. Connect a ceramic capacitor (CBST1) between this pin and the SN1 pin. A typical value for CBST1 is 0.1 mF. 24 GH1 GH1 is the output pin of the internal upper N−Channel MOSFET gate driver. Keep the trace from this pin to the gate of the upper MOSFET as short as possible to achieve the best turn−on and turn−off performance and to reduce electro−magnetic emissions. 23 SN1 This pin is the return path of the upper floating gate driver. Connect this pin to the source of the upper MOSFET. This pin is also used to sense the current flowing through the upper MOSFETs. 21 GL1 GL1 is the output pin of the synchronous rectifier gate driver. Connect this pin to the lower N−channel MOSFET. 20 PGND This pin is the return path for SMPS1 lower MOSFET driver current. Connect this pin to the source of the lower MOSFET. PINS NOT INTERNALLY CONNECTED TO SILICON EP − 12 thru 19 Exposed pad of QFN package. Connect to printed circuit board ground to improve thermal performance. These pins can be left floating or tied to ground to improve thermal performance. SWITCH−MODE POWER SUPPLY 2 (SMPS2) PIN CONNECTIONS 10 VIN_SW This pin is the supply rail for the internal upper N−Channel MOSFET. Bypass this pin with a local ceramic capacitor. Additional bulk capacitance may be required based off output requirements. Refer to application section for more information. 3 SW_FB2 Output voltage feedback pin. Connect a resistor divider network to VOUT2 to set the desired output voltage. 2 COMP2 This pin is the output of the error amplifier and the non−inverting input of the PWM comparator. Use this pin in conjunction with the SW_FB2 pin to compensate the voltage−controlled feedback loop. 11 BST2 This pin is the supply rail for the internal upper N−Channel MOSFET. An internal bootstrap diode brings DRV_VPP to this pin. Connect a ceramic capacitor (CBST2) between this pin and the SN2 pin. A typical value for CBST2 is 0.1 mF. 9 SN2 Source output of the internal upper N−channel MOSFET. http://onsemi.com 3 NCV8855 PIN FUNCTION DESCRIPTIONS Pin No. Symbol Description LOW DROPOUT LINEAR REGULATOR CONTROLLER 1 (LDO1) PIN CONNECTIONS 38 LR_FB1 LDO controller output voltage feedback pin. Connect a resistor divider network to VOUT3 to set the desired output voltage. 1 LR_G1 Error amplifier output of the LDO controller. Connect to gate of P−Channel MOSFET pass element. 40 ISNS1+ Current sense positive input. Connect this pin to the supply side of the current sense resistor. This pin also serves as the supply rail for the linear regulator controller. A local bypass capacitor with a value of 0.1 mF to 1 mF is recommended. 39 ISNS1− Current sense negative input. When using a current sense resistor, connect this pin to the pass element side of the current sense resistor. If current limit is not used, connect this pin to the supply rail of the pass element. LOW DROPOUT LINEAR REGULATOR CONTROLLER 2 (LDO2) PIN CONNECTIONS 34 LR_FB2 LDO controller output voltage feedback pin. Connect a resistor divider network to VOUT3 to set the desired output voltage. 33 LR_G2 Error amplifier output of the LDO controller. Connect to gate of P−Channel MOSFET pass element. 31 ISNS2+ Current sense positive input. Connect this pin to the supply side of the current sense resistor. This pin also serves as the supply rail for the linear regulator controller. A local bypass capacitor with a value of 0.1 mF to 1 mF is recommended. 32 ISNS2− Current sense negative input. When using a current sense resistor, connect this pin to the pass element side of the current sense resistor. If current limit is not used, connect this pin to the supply rail of the pass element. HIGH−SIDE LOAD SWITCH (HSS) PIN CONNECTIONS 26 VIN 28 HS_S This pin is the supply rail for the internal high−side load switch, DRV_VPP and 5V_IC. Bypass this pin with a 1 mF ceramic capacitor. Source node output of the internal high−side N−Channel MOSFET load switch. MAXIMUM RATINGS (Voltages are with respect to AGND unless noted otherwise) Pin Name Value Unit −0.3 to 30 V Negative Transient (t < 50 ns) (SN1, SN2) −2 V Max dc voltage: 5V_IC 6 V Max dc voltage (GH1, BST1, SN1, SN2, BST2, HS_S) Max dc voltage: DRV_VPP 9 V Max dc voltage (BST1 & GH1w/respect to SN1, GL1, BST2 w/respect to SN2) −0.3 to 15 V Max dc voltage (OCSET, ISNS1+, ISNS1−, LR_G1, VIN, VIN_SW, ISNS2+, ISNS2−, LR_G2) −0.3 to 40 V Peak Transient (ES−XW7T−1A278−AB Test Pulse G – Loaded Conditions) (OCSET, ISNS1+, ISNS1−, LR_G1, VIN, VIN_SW, ISNS2+, ISNS2−, LR_G2) −0.3 to 45 V Max dc voltage (SW_FB1, COMP1, LR_FB1, LDO_EN, HOT_FLG, SW_FB2, COMP2, LR_FB2, HS_EN, SYS_EN, SYNC) −0.3 to 7 V Max dc voltage: PGND −0.3 to 0.3 V Maximum Operating Junction Temperature Range, TJ −40 to 150 °C Maximum Storage Temperature Range, TSTG −55 to +150 °C Peak Reflow Soldering Temperature: Pb−Free 60 to 150 seconds at 217°C 260 peak °C Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. http://onsemi.com 4 NCV8855 ATTRIBUTES Description Symbol Value Unit RqJA 36 °C/W RqJC 3 °C/W 1 2 150 kV kV V Thermal Characteristic RqJA generated from 1 sq in / 1 oz copper 1 sided PCB ESD Capability Human Body Model (SN1, SN2) Human Body Model (All Others) Machine Model Moisture Sensitivity Level MSL 1 RECOMMENDED OPERATING CONDITIONS Description Value VBATT range (refer to Figure 1) 9 V to 18 V Ambient Temperature range −40°C to 105°C ISNS2+ LR_G2 ISNS2− LR_FB2 5V_IC DRAIL AGND LR_FB1 ISNS1− ISNS1+ LR_G1 COMP1 1 COMP2 SW_FB1 SW_FB2 HS_S OCSET SYNC/ROSC SYS_EN VIN Top View BST1 LDO_EN HS_EN GH1 HOT_FLG SN1 SN2 DRV_VPP VIN_SW GL1 PGND BST2 Figure 2. ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit SUPPLY VOLTAGES AND SYSTEM SPECIFICATION Supply Current and Operating Voltage Range VIN_SW quiescent current No Switching, VSW_FB2 = 1V, SN2 = PGND1, TJ = 25°C VIN_SW shutdown current 175 100 500 nA VIN rising 18 18.5 19 V High VIN detect hysteresis VIN falling 0.2 0.6 1 VIN quiescent current TJ = 25°C VIN shutdown current SYS_EN = 0 V, TJ = 25°C High VIN detect voltage SYS_EN = 0 V, TJ = 25°C mA VOVP 4 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. http://onsemi.com 5 100 mA 500 nA NCV8855 ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit TJ = 25°C −40°C v TJ v 150°C 0.792 0.784 0.8 0.808 0.816 V 5V_IC UVLO threshold voltage V5V_IC rising 4.00 4.35 4.70 V 5V_IC UVLO hysteresis V5V_IC falling 100 150 300 mV Voltage range No load 4.8 5 5.2 V 10 21 50 mA SUPPLY VOLTAGES AND SYSTEM SPECIFICATION Internal Voltage Reference Internal voltage reference range VREF Internal Linear Regulator 5 V Supply Rail Current limit Load regulation 1mA v I5V_IC v 10 mA 50 mV Line regulation I5V_IC = 5 mA, 9 V v VIN v 18 V 100 mV Internal DRV_VPP Supply Rail DRV_VPP UVLO threshold voltage VDRV_VPP rising 4.00 4.35 4.70 V DRV_VPP UVLO hysteresis VDRV_VPP falling 100 150 300 mV No load 6.9 7.1 7.3 V 30 67 110 mA Voltage range VDRV_VPP Current limit Load regulation 1 mA v IDRV_VPP v 25 mA 50 mV Line regulation IDRV_VPP = 1 mA, 9 V v VIN v 18 V 200 mV Dropout voltage IDRV_VPP = 25 mA, DVDRV_VPP = 2 % 400 mV 185.3 kHz 2.0 V 5 5 10 mA 100 Oscillator Oscillator frequency fSW 154.7 170 SYNC Logic high Logic low 0.8 Pull down current VSYNC = 5 V VSYNC = 0.8 V Leakage current SYS_EN = 0 V, VSYNC = 5 V Clock synchronization range 2 V 500 nA 190 255 kHz Synchronization delay to SMPS1 From falling SYNC edge 200 400 ns Synchronization delay to SMPS2 From rising SYNC edge 200 400 ns Minimum SYNC pulse width (HIGH) SMPS1 synchronizing 50 ns Minimum SYNC pulse width (LOW) SMPS2 synchronizing 50 ns 160 °C 20 °C Thermal Monitoring (TMON_HSS, High−side junction temperature monitor) Thermal warning temperature TWARN1 140 TWARN1 hysteresis Thermal shutdown temperature 150 10 TSD1 Delta junction temperature (TSD1−TWARN1) 160 170 180 °C 10 20 30 °C 140 150 160 °C Thermal Monitoring (TMON_SW, SMPS2 internal MOSFET temperature monitor) Thermal warning temperature TWARN2 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. http://onsemi.com 6 NCV8855 ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit 20 °C SUPPLY VOLTAGES AND SYSTEM SPECIFICATION Thermal Monitoring (TMON_SW, SMPS2 internal MOSFET temperature monitor) TWARN2 hysteresis Thermal shutdown temperature 10 TSD2 Delta junction temperature (TSD2−TWARN2) 160 170 180 °C 10 20 30 °C 0.4 V 500 nA HOT_FLG Voltage low threshold TJ > TWARN[x], 1 kW pullup to 5 V Leakage current 1 kW pull−up to 5 V, TJ = 25°C Sink capability VHOT_FLG = 0.8 V 100 4.6 mA 2.0 V System Enable Logic high Logic low 0.8 Pull down resistance TJ = 25°C 500 V kW High−Side Enable HS_EN logic high 2.0 HS_EN logic low 0.8 Pull down current Leakage current VHS_EN = 5 V VHS_EN = 0.8 V IHS_EN 2 SYS_EN = 0 V, VHS_EN = 5 V V V 5 5 10 mA 100 500 nA 2.0 V LDO Enable Logic high Logic low 0.8 Pull down current Leakage current VLDO_EN = 5 V VLDO_EN = 0.8 V ILDO_EN 2 SYS_EN = 0 V, VLDO_EN = 5 V V 5 5 10 mA 100 500 nA SWITCH−MODE POWER SUPPLY CONTROLLER (SMPS1, VOUT1) SPECIFICATIONS Over Current Protection OCSET current sink ROCSET = 10 kW connected to 13.2 V OCSET leakage current SYS_EN = 0 V, VOCSET = 13.2 V, TJ = 25°C OCSET comparator differential range (Note 1) OCSET comparator common−mode range (Note 1) Current limit response time From rising edge of SN1 100 Short circuit threshold voltage SCTH1 Short circuit protection startup delay 45 55 65 mA 100 500 nA 50 750 mV 4.0 19 V 275 ns 200 VSW_FB1 % of VREF 75 80 85 % From SYS_EN rising edge, % of tSS1, SW_FB1 = 0.5 V, (Note 2) 100 125 150 % 3 5 7 ms Internal Soft−Start Soft−start time tSS1 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. http://onsemi.com 7 NCV8855 ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit SWITCH−MODE POWER SUPPLY CONTROLLER (SMPS1, VOUT1) SPECIFICATIONS Error Amplifier Dc gain (Note 1) 70 85 dB Gain−bandwidth product (Note 1) 8 10 MHz SW_FB1 input bias current SW_FB1 = 0.8 V 100 nA Input offset voltage (Note 1) 800 mV Slew rate CCOMP1 = 50 pF, $1 mA dc load Slew rate within ramp voltage levels (Note 1) COMP1 source current VCOMP1 = 2.2 V 1.5 8 mA VCOMP1 = 3.2 V 1.6 8 mA VCOMP1 = 2.2 V 1.1 8 mA VCOMP1 = 1.1 V 0.7 8 mA 1.05 V COMP1 sink current Minimum COMP1 voltage ICOMP1 = 500 mA Maximum COMP1 voltage ICOMP1 = 2 mA 6 8 V/ms 3.3 V Ramp maximum voltage 2.8 3.0 3.2 V Ramp minimum voltage 1.1 1.2 1.3 V 1.6 1.8 2.0 V Ramp voltage amplitude VRAMP1 Duty Cycle Limitations Minimum off time tMINOFF1 GH1 falling to GL1 rising 80 140 200 ns Minimum pulse width tMINON1 GH1 rising to GH1 falling 120 250 300 ns Gate Driver GH1 source current VGH1 – VSN1 = 4 V, TJ = 25°C 1.5 A GH1 sink current VGH1 – VSN1 = 2 V, TJ = 25°C 1.5 A GL1 source current VGL1 – PGND = 4 V, TJ = 25°C 1.5 A GL1 sink current VGL1 – PGND = 1 V, TJ = 25°C 1.5 A SN1 falling to GL1 rising, non−overlap time tNOLT GL1 falling to GH1 rising, non−overlap time SN1 falling non−overlap threshold voltage 1.0 GL1 falling non−overlap threshold voltage 30 70 ns 30 70 ns 1.8 3.0 V 2 SN1 falling override timer V 50 100 150 ns Internal current limit 2.5 3.05 4.2 A Current limit blanking time 100 200 ns SWITCH−MODE POWER SUPPLY REGULATOR (SMPS2, VOUT2) SPECIFICATIONS Over Current Protection Short circuit threshold voltage Short circuit protection startup delay SCTH2 VSW_FB2 % of VREF 75 85 95 % From SYS_EN rising edge, % of tSS2, SW_FB2 = 0.5 V 100 125 150 % 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. http://onsemi.com 8 NCV8855 ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit SYNC floating 3 5 7 ms Dc gain (Note 1) 70 85 dB Gain−bandwidth product (Note 1) 8 10 MHz SW_FB2 input bias current SW_FB2 = 0.8 V SWITCH−MODE POWER SUPPLY REGULATOR (SMPS2, VOUT2) SPECIFICATIONS Internal Soft−start Soft−start time tSS2 Error Amplifier 100 Input offset voltage 500 800 CCOMP2 = 50 pF, ±1 mA dc load Slew rate within ramp voltage levels (Note 1) COMP2 source current VCOMP2 = 2.2 V 1.5 8 mA VCOMP2 = 3.2 V 1.6 8 mA VCOMP2 = 2.2 V 1.1 8 mA VCOMP2 = 1.1 V 0.7 8 mA 1.05 V Minimum COMP2 voltage ICOMP2 = 500 mA Maximum COMP2 voltage ICOMP2 = 2 mA 8 mV Slew rate COMP2 sink current 6 nA V/ms 3.3 V Ramp maximum voltage 2.8 3.0 3.2 V Ramp minimum voltage 1.1 1.2 1.3 V 1.6 1.8 2.0 V Ramp voltage amplitude VRAMP2 Duty Cycle Limitations Minimum off time tMINOFF2 SN2 falling to SN2 rising 80 140 200 ns Minimum pulse width tMINON2 SN2 rising to SN2 falling, 120 250 300 ns 360 mW Switching MOSFET N−channel MOSFET RDS(on) TJ = 25°C, Guaranteed at Probe 300 Turn−on time SN2 → 0 V to 13.2 V, IOUT = 1 A (inductive load), TJ = 25°C 30 ns Turn−off time SN2 → 13.2 V to 0 V, IOUT = 1 A (inductive load), TJ = 25°C 30 ns LOW DROPOUT LINEAR REGULATOR CONTROLLER (LDO1, VOUT3) SPECIFICATIONS Output Voltage Regulation Output voltage accuracy VLR_FB1 tied to VOUT3 directly, NTD20P06L pass device Output voltage line regulation IOUT3 = 10 mA, 4.5 V v VISNS1+ v 5.5 V, NTD20P06L pass device −0.25 Output voltage load regulation 1 mA v IOUT3 v 500 mA, VISNS1+ = 5 V, NTD20P06L pass device −0.5 Output load capacitance range COUT3 Output load capacitance ESR range Power supply ripple rejection −2 2 % 0.01 0.25 % 0.2 0.5 % (Note 1) 10 100 mF (Note 1) 0.01 5 W PSRR1 NTD20P06L pass device (Note 1) VSNS1 VISNS1+ – VISNS1− 60 dB Current Limit Current limit threshold voltage 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. http://onsemi.com 9 90 110 130 mV NCV8855 ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit LOW DROPOUT LINEAR REGULATOR CONTROLLER (LDO1, VOUT3) SPECIFICATIONS Current Limit ISNS1+ leakage current IISNS1+ SYS_EN = 0, TJ = 25°C, VISNS1+ = 13.2 V 100 500 nA ISNS1− leakage current IISNS1− SYS_EN = 0, TJ = 25°C, VISNS1− = 13.2 V 100 500 nA Short circuit threshold voltage VLR_FB1 % of VREF 60 70 80 % Short circuit blanking time From rising edge of LDO_EN 10 12 14 ms 100 500 nA 10 11.7 13.5 V 2 % Error Amplifier Feedback bias current LR_FB1 = 0.5 V Maximum |VGS| 2 mA, internally clamped LOW DROPOUT LINEAR REGULATOR CONTROLLER (LDO2, VOUT4) SPECIFICATIONS Output Voltage Regulation Output voltage accuracy VLR_FB2 tied to VOUT4 directly, NTD20P06L pass device Output voltage line regulation IOUT4 = 10 mA, 9 V v VISNS2+ v 18 V, NTD20P06L pass device −0.25 0.01 0.25 % Output voltage load regulation 1 mA v IOUT4 v 500 mA, NTD20P06L pass device −0.5 0.2 0.5 % Output load capacitance range COUT4 Output load capacitance ESR range Power supply ripple rejection −2 (Note 1) 10 100 mF (Note 1) 0.01 5 W PSRR2 NTD20P06L pass device (Note 1) Current limit threshold voltage VSNS2 VISNS2+ – VISNS2− ISNS2+ leakage current IISNS2+ ISNS2− leakage current IISNS2− 60 dB Current Limit 90 110 130 mV SYS_EN = 0, TJ = 25°C, VISNS2+ = 13.2 V 100 500 nA SYS_EN = 0, TJ = 25°C, VISNS2− = 13.2 V 100 500 nA Short circuit threshold voltage VLR_FB2 % of VREF 60 70 80 % Short circuit blanking time From rising edge of LDO_EN 10 12 14 ms 100 500 nA 10 11.7 13.5 V IHSSLIM 2.00 2.80 3.64 A tSCP 1.300 1.506 1.800 ms 4.0 4.5 5.0 V 3.3 3.95 4.6 V 2.600 3.012 3.600 ms 16.0 16.6 V Error Amplifier Feedback bias current LR_FB2 = 0.5 V Maximum |VGS| 2 mA, internally clamped High−side Load Switch (HSS) Current Limit Peak current limit Short circuit timeout Short circuit threshold voltage Current overload threshold voltage VSCP(HS_S) VDS VIN – VHS_S Current overload timeout Voltage Clamp Source output positive clamping voltage VCLAMP+ 1 mA v IHS_S v 2 A VCLAMP+ v VIN v VOVP 15.4 Source output negative clamping voltage VCLAMP− ILOADSW = 50 mA −1.6 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. http://onsemi.com 10 V NCV8855 ELECTRICAL CHARACTERISTICS (VIN_SW = VIN = VISNS1+ = VISNS1− = VISNS2+ = VISNS2− = 13.2 V, SYS_EN = LDO_EN = HS_EN = 5 V, VOUT3 = 3.3 V, VOUT4 = 8.5 V, IOUT[1:4] = 0 A) Min/Max values are valid for the temperature range −40°C v TJ v 150°C unless noted otherwise. Min/Max values are guaranteed by test, design or statistical correlation. Parameter Symbol Conditions Min Typ Max Unit High−side Load Switch (HSS) MOSFET HSS RDS(on) VGS(HSS) = 8 V 233 442 mW HSS dropout voltage IHS_S = 1 A 233 442 mV Turn On/Off Turn on time (resistive load) RHS_S = 6.6 W, 90% VIN 40 80 120 ms Turn off time RHS_S = 6.6 W, 10% VIN 50 125 200 ms 1. Guaranteed by design, not fully tested in production. 2. Indirectly guaranteed by test coverage of other parameters. 1.506 msec VHS_S ILOAD 3.012 msec VDS w 3.75 V VDS=3.75V 4.5V 2.8A HS_EN HS Current Overload (Latched shutdown of HS only) Figure 3. http://onsemi.com 11 NCV8855 TYPICAL PERFORMANCE CHARACTERISTICS 0.808 169.4 169.2 169.0 0.804 168.8 VREF (V) fSW (kHz) 168.6 168.4 168.2 0.802 0.800 168.0 167.8 0.798 167.6 −25 0 25 50 75 100 125 0.796 −50 150 0 25 50 75 100 125 TJ, JUNCTION TEMPERATURE (°C) Figure 4. Switching Frequency vs. Junction Temperature Figure 5. Reference Voltage vs. Junction Temperature 3.2 65 3.1 60 3.0 150 55 2.9 2.8 2.7 50 45 40 2.6 35 2.5 2.4 −50 −25 TJ, JUNCTION TEMPERATURE (°C) tNOL (ns) HSS CURRENT LIMIT (A) 167.4 −50 −25 0 25 50 75 100 125 30 −50 150 −25 TJ, JUNCTION TEMPERATURE (°C) 0 25 50 75 100 125 150 TJ, JUNCTION TEMPERATURE (°C) Figure 6. HSS Current Limit vs. Junction Temperature Figure 7. SMPS1 Non−Overlap Time vs. Junction Temperature 7.18 80.8 80.6 80.4 80.2 7.14 SCTH (%) VDRV_VPP (V) 7.16 7.12 7.10 SMPS2 80.0 79.8 79.6 SMPS1 79.4 79.2 79.0 7.08 78.8 7.06 −50 −25 0 25 50 75 100 125 150 78.6 −50 TJ, JUNCTION TEMPERATURE (°C) −25 0 25 50 75 100 125 TJ, JUNCTION TEMPERATURE (°C) Figure 9. Short Circuit Threshold vs. Junction Temperature Figure 8. Drive Voltage vs. Junction Temperature http://onsemi.com 12 150 NCV8855 TYPICAL PERFORMANCE CHARACTERISTICS 220 1.820 1.815 215 SMPS2 210 1.805 tMINON (ns) VRAMP (V) 1.810 SMPS1 1.800 205 200 1.795 195 1.790 190 −25 0 25 50 75 100 125 185 −50 150 25 50 75 100 125 Figure 10. Ramp Amplitude vs. Junction Temperature Figure 11. Minimum On Time vs. Junction Temperature 56.6 0.12 56.4 150 56.2 0.10 0.08 56.0 0.06 55.8 55.6 0.04 55.4 0.02 55.2 −25 0 25 50 75 100 125 55.0 −50 150 −25 TJ, JUNCTION TEMPERATURE (°C) 0 25 50 75 100 125 150 TJ, JUNCTION TEMPERATURE (°C) Figure 12. OCSET Leakage Current vs. Junction Temperature Figure 13. OCSET Current Sink vs. Junction Temperature 2.5 109.5 109.0 2.0 108.5 VSNS (mV) IHS_EN, (mA) 0 TJ, JUNCTION TEMPERATURE (°C) 0.14 0.00 −50 −25 TJ, JUNCTION TEMPERATURE (°C) IOCSET, (mA) IOCSET_L, (mA) 1.785 −50 1.5 108.0 1.0 LDO1 107.5 0.5 0.0 −50 107.0 −25 0 25 50 75 100 125 150 106.5 −50 TJ, JUNCTION TEMPERATURE (°C) LDO2 −25 0 25 50 75 100 125 TJ, JUNCTION TEMPERATURE (°C) Figure 15. LDO Current Limit vs. Junction Temperature Figure 14. HS EN Leakage Current vs. Junction Temperature http://onsemi.com 13 150 NCV8855 TYPICAL PERFORMANCE CHARACTERISTICS 0.18 0.16 ILDO_EN (mA) 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 −50 −25 0 25 50 75 100 125 TJ, JUNCTION TEMPERATURE (°C) Figure 16. LDO EN Leakage Current vs. Junction Temperature http://onsemi.com 14 150 NCV8855 THEORY OF OPERATION Device Description Linear Regulator Enable (LDO_EN) The NCV8855 is a multiple output controller / regulator IC with an integrated high−side load switch. The NCV8855 will address automotive radio system and instrument cluster power supply requirements. In addition to the high−side load switch, the NCV8855 comprise a switch−mode power supply (SMPS) buck controller, a 2 A SMPS buck regulator, and two low dropout linear regulator controllers (LDO). The NCV8855 in combination with the ultra−low Iq NCV861x IC forms an eight output automotive radio or instrument cluster power solution. The low−dropout linear regulators (LDOs) have a dedicated enable pin. This pin controls the startup and shutdown of the LDOs. The SYS_EN pin must be logic high for this pin to function. It is possible to drive this pin high coincidentally with SYS_EN, but the LDO outputs will not startup until DRV_VPP and 5V_IC have increased above its UVLO thresholds. High−Side Switch Enable (HS_EN) The high−side switch enable controls only the high−side switch. Similar to LDO_EN, the SYS_EN pin must be logic high for this pin to function. The voltage level on all enable pins have been designed to work with 3.3 V or 5 V logic. DRV_VPP 5V_IC 22 35 6 LDO_EN SYS_EN 5 MAIN BST1 25 GH1 24 SN1 23 9 SN2 SMPS2 VOUT2 OCSET 27 SW_FB1 29 COMP1 30 VIN 26 HS_S 28 3 SW_FB2 2 COMP2 LDO2 VOUT4 4 SYNC/ ROSC LDO1 VOUT3 ISNS1+ 40 ISNS1− 39 LR_G1 1 LR_FB1 38 There are many input voltage rails for the NCV8855. The main power supply input for the IC is VIN. The DRV_VPP, 5V_IC and the high−side switch drain are all driven from VIN. The DRV_VPP voltage rail is the power rail for SMPS1 & SMPS2’s gate driver circuits. The 5V_IC voltage rail is the main supply for the IC. The VIN_SW rail is the supply rail for SMPS2’s internal upper MOSFET. VIN_SW is directly tied to the drain of the N−channel MOSFET. 11 BST2 10 VIN_SW SMPS1 VOUT1 GL1 21 IC Power (VIN, VIN_SW, DRV_VPP, 5V_IC) 8 HOT_FLG HIGH−SIDE SWITCH 37 31 32 33 34 ISNS2+ ISNS2− LR_G2 SMPS2 High−Side Internal upper Switch LR_FB2 VIN_SW MOSFET VIN 7 HS_EN DRV_VPP 5V_IC internal internal 20 DRV_VPP regulator regulator 5V_IC AGND PGND Figure 17. SMPS1 & 2 Gate Drivers The NCV8855 has an internally set switching frequency of 170 kHz and provides an SYNC pin for external frequency synchronization. The NCV8855 is designed to operate within the range of 9 V to 18 V. The switch−mode power supplies are voltage−mode controlled and the LDO controllers drive P−channel MOSFETs as pass devices. Main IC ISNS1+ ISNS2+ LDO1 LDO2 ISNS1− ISNS2− Figure 18. System Enable (SYS_EN) Two additional inputs rails are ISNS1+ and ISNS2+. These inputs not only serve as the positive reference for the current sense circuit, but also serve as the supply rail for the LDO error amplifier. The system enable (SYS_EN) pin is used to start device operation or place it in low quiescent shutdown. Driving this pin high will allow the two main internal voltage rails (DRV_VPP and 5V_IC) to power up. These voltage rails require external bypassing and have independent UVLO trip points. Both rails must be operational in order for the IC to function. After exceeding its UVLO threshold, the IC will power up the switch−mode power supplies with a soft−start. Conversely, a logic−low on the pin will power down the DRV_VPP and 5V_IC rails and place the IC in an ultra−low current shutdown state. Startup and Shutdown Behavior The startup sequence primary depends on the system configuration. However, in every case, enable SYS_EN first. The SYNC pin must not be held at logic high before SYS_EN is enabled. Below shows typical startup and http://onsemi.com 15 NCV8855 shutdown behavior when VOUT3 is derived from VOUT1 (as shown in Figure 1). re−start the high−side switch in the case of a TMON_HSS TSD event. If thermal monitor 2 (TMON_SW) exceeds it TSD point, the entire chip (regardless of the state of TMON_HSS) will latch off, and a SYS_EN toggle will be required to restart. Startup and Shutdown Behavior 18.5 V 17.9 V VIN SYS_EN 8V_IC 5V_IC Overcurrent Protection (SMPS1) >2.2 V Overcurrent protection for SMPS1 is implemented via VDS(on) sensing of the upper MOSFET. At the beginning of each switching cycle, after a short blanking time, the voltage is sampled across the upper MOSFET and compared to the threshold set by ROCSET. <0.8 V 4.35 V 4.2 V 4.35 V 4.2 V VOUT1 VOUT2 LDO_EN >2.2 V <0.8 V OCSET VOUT3 27 VOUT4 Natural Startup Natural Decay ROCSET External upper MOSFET Controlled Soft−Star Figure 19. ILIMIT 23 In addition to the enable pins, the IC features an automatic shutdown during a high battery condition. When VIN exceeds 18.5 V (typ) the IC will shutdown all outputs. When VIN falls below 17.9 V (typ), the IC will go through a typical start up and resume normal operation. 50 A SN1 Figure 20. If this comparator is tripped, then the pulse is immediately halted. This operation repeats every cycle until the overcurrent condition is removed. The over−current limit can be calculated with the following equation: Out−of−Phase Synchronization By default, the turn−on of SMPS2 is delayed by half the switching cycle, which corresponds to 180° phase delay. Advantages of out−of−phase synchronization are many. Interleaving the current pulses at the input reduces the input RMS current. This reduction minimizes the input filter requirement, allowing the use of smaller components, hence a more cost effective solution. In addition, since peak current is reduced, emitted EMI is also reduced. I LIMIT + R OCSET I OCSET R DS(on) (eq. 1) where, IOCSET is 50 mA (typ.). To calculate the ROCSET value, the maximum RDS(on) (at temperature) and the minimum value of IOCSET must be used. In addition to this, the following relationship should be met: Synchronizing (SYNC) Synchronizing the NCV8855 to an external frequency is achieved by providing a 10 to 90% duty cycle clock to the SNYC pin. The rising edge of the clock signal will immediately reset the internal RAMP of SMPS2 and begin a new pulse for SMPS2. Conversely, the falling edge of the clock signal will immediately reset the internal RAMP of SMPS1 and begin a new pulse for SMPS1. The first rising edge of the external clock signal may cause a momentary phase diversion between SMPS1 and SMPS2, but will lock into desired phase on the subsequent falling edge. During start up, the SYNC pin must not be held at a logic high. I LIMIT w IOUT1 ǒMAXǓ ) I pk−pk 2 (eq. 2) where IOUT1(MAX) is the maximum dc current allowed, and Ipk−pk/2 is the peak ripple current above the dc value. This will insure that undesirable trigger of the over−current protection is avoided. To protect in the case of a short circuit event, a comparator monitoring the feedback voltage is incorporated. If the output voltage goes below 70% of nominal after start−up, the part is latched off, requiring SYS_EN to be toggled to restart the part. The over current protection circuitry is active upon startup (short circuit protection is not). During soft−start, under normal conditions, the current limit circuit should not trip. However, with large output capacitance, the current limit circuit may determine the output voltage rise time instead of the soft−start circuit. To ensure that the output voltage is Thermal Warning (HOT_FLG) and Thermal Shutdown There are two thermal sensors in the NCV8855 devices. If any of these two exceeds the warning threshold, the HOT_FLG will assert low. In addition, if thermal monitor 1 (TMON_HSS) exceeds the warning threshold, the high−side switch current limit will fold back to 1.4 A (typ). If TMON_HSS exceeds its TSD point, the high−side switch will latch off while the other device functions will continue to operate. A HS_EN or SYS_EN toggle will be required to http://onsemi.com 16 NCV8855 controlled by the soft−start circuit make dtlimit v TSS1, where TSS1 is the soft−start time and dtlimit is equal to: COUT1 * VOUT1 To thermally protect the pass device during a short circuit event, a comparator monitoring the feedback voltage is incorporated. If the output voltage goes below 70% of nominal (typ), the LDO will latch off. This is an independent operation, meaning, a short circuit on one LDO does not affect the operation of the other, nor does it affect the SMPS or high−side switch. An LDO_EN toggle is required to re−start an LDO if it latched off due to a short circuit event. In addition, the current limit should be chosen such that the output voltage will rise to greater than 70% of the final VOUT within 2.74 ms in order to keep the short−circuit circuit from falsely tripping. (eq. 3) I LIMIT Overcurrent Protection (SMPS2) The current limit for SMPS2 is internally set at 3.05 A (typ). The operation is similar to SMPS1 in that it immediately ends the pulse upon overcurrent detection. This repeats every cycle until the overcurrent condition is removed. Similar to SMPS1, the over current protection circuitry is active upon startup. As with SMPS1, short circuit protection is implemented with a comparator monitoring the feedback. If the output voltage goes below 70% of nominal after start−up, the part is latched off, requiring SYS_EN to be toggled to restart the part. Overcurrent Protection (High−Side Load Switch) There are two primary protection features of the internal high−side 2.8 A (typ.) current limit. The first protection involves a short circuit condition during startup, and the second involves an overload condition after startup. During startup, if the output does not exceed 4.5 V (typ.) in 1.5 ms (typ.), the device is considered to be in a “hard” short circuit condition, and is latched off. In addition, if the device does not exceed VIN − 3.75 V (typ.) in 3 ms (typ), the device is considered to be in a “soft” short circuit condition, and is latched off. Furthermore, if VHS_S goes below VIN − 3.75 V (typ), during normal operation, for more than 3 ms (typ), the device is considered to be in a “soft” short circuit condition, and is latched off. Once the high−side switch has been latched off, a HS_EN toggle will be required to reset it. Overcurrent Protection (LDO1 and LDO2) There are two overcurrent protection circuits incorporated; one provides a current limit feature, the other provides a short circuit protection feature. Under normal operation, the current is sensed through a sense resistor connected to ISNS[x]+ and ISNS[x]− and limited by the equation: I LIMIT(LDO) + V SNS[x] (eq. 4) R SNS[x] where, RSNS[x] is the sense resistor for LDO1 and LDO2, and VSNS[x] is the current limit threshold. To calculate RSNS[x], the minimum VSNS[x] value and the maximum operating current should be used. Supply The source output of the high−side switch is clamped during a high battery condition. This protects any load connected to the source from seeing a double battery or load dump condition. If the input rises above 16 V (typ), the internal gate of the high−side switch will be pulled low to keep the source from rising. The high−side switch will operate in this linear mode until the input voltage exceeds 18.5 V (typ) at which point the entire IC will shutdown. ISNS [x ]+ ILIMIT ISNS [x] − output Overvoltage Clamp (High−Side Load Switch) VREF LR _ G[x] EA LR _ FB [x] SCP 70% VREF Figure 21. APPLICATION INFORMATION Setting the Output Voltage LDO1 and LDO2 Pass Device Selection To set the output voltage of any of the controllers or regulators, use the following equation: The LDO controllers have been optimized to give the best performance with the NTD20P06L p−channel MOSFET. While other p−channel MOSFET can be used, specifications in the electrical table are guaranteed only with the NTD20P06L, and using a different MOSFET may require external compensation to stabilize the output. The NTD20P06L can be used as the pass device for both controllers, and is rated with a −60 V max VDS. This device comes in two different packages allowing great flexibility ǒ V OUT[x] + V REF 1 ) Ǔ R1 R2 (eq. 5) where, R1 is the resistor that is connected from VOUT[x] to the feedback pin of its respective channel and R2 is connected from that feedback pin to ground. To reduce the effect of input offset current error, it is customary to calculate R1 with R2 equal to 1 kW. http://onsemi.com 17 NCV8855 For the DRV_VPP supply, a local bypass capacitor is not only required for stability, but also to reduce noise and supply peak currents during operation. Use a 1 to 4.7 mF, low ESR capacitor. Multilayer ceramic chip (MLCC) capacitors provide the best combination of low ESR and small size. This capacitor must be referenced to PGND. The bootstrap circuit comprises a charge storage capacitor (CBST1) and the internal bootstrap diode. Typical CBST1 values range from 100 nF to 1 mF. The average forward current can be estimated by the following equation: when designing the thermal solution. The IPAK package can be attached to the radio’s metal enclosure or it can be attached to an independent heatsink. If output current demands are low, then a DPAK package can be used for a surface mount solution. LDO Output Capacitor Selection The LDO controllers have been optimize and compensated to work with a variety of output capacitors. Aluminum electrolytic capacitors with an ESR up to 5 W to ceramic capacitors with an ESR down to 10 mW can be used. Depending on load requirements, the output capacitor can range from 10 mF to as much as 100 mF. There are many capacitor vendors which supply automotive rated parts that fall within these ranges. For example, the Nichicon UD or PM type capacitors are suited well for the LDO controllers and automotive radio application. Values outside of these ranges can be used, but may require external compensation. I BST1 + Q GATE FSW (eq. 6) where, QGATE is the total gate charge. The average forward current through the internal diode should not exceed its rated maximum of 12 mA. This puts a limitation on the MOSFETs used at a particular switching frequency. The power dissipation for the internal MOSFET drivers can be calculated using the following equation: SMPS1 MOSFET Selection SMPS1 has integrated MOSFET drivers optimized for driving N−channel MOSFETs in a synchronous buck configuration. The lower MOSFET driver is designed to drive a ground−referenced low RDS(on) n−channel MOSFET. The supply rail for the lower driver is internally connected to DRV_VPP and the PGND pin is it’s ground reference. The upper MOSFET driver is a floating gate driver designed to drive low RDS(on) n−channel MOSFETs. A bootstrap circuit referenced to SN1 as shown in figure 1 develops the supply rail for the upper MOSFET driver. The driver circuitry includes non−overlap protection. The non−overlap protection prevents both Q1 (upper MOSFET) and Q2 (lower MOSFET) from being on at the same time, and minimizes the associated off times. This helps reduce power losses in the switching elements. The non−overlap protection circuit accomplishes this by controlling the delay from Q1’s turn−off to Q2’s turn−on, and from Q2’s turn−off to Q1’s turn on by monitoring the voltage at the SN1 and GL1 pins. When the internal PWM signal goes low, GH1 will go low, turning Q1 off. However, before Q2 can turn on, the non−overlap protection circuit waits for the voltage at the SN1 pin to fall below 1.8 V. Once SN1 falls below the 1.8 V threshold, GL1 will go high, turning Q2 on. However, if SN1 does not fall below 1 V in 100 ns, the safety timer circuit will override the normal control scheme and drive GL1 high. This will help insure that if Q1 fails to turn off it will not produce an over−voltage at the output. Similarly, to prevent cross conduction during Q2’s turn−off and Q1’s turn−on, the non−overlap circuit monitors the voltage at the gate of Q2 through the GL1 pin. When the internal PWM signal goes high, GL1 will go low turning Q2 off. However, before Q1 can turn on, the non−overlap protection circuit waits for the voltage at GL1 to drop below 2 V. Once this has occurred, GH1 will go high, turning Q1 on. Pd SMPS1_drv + Pd GH1_drv ) Pd GL1_drv (eq. 7) Pd GH1_drv + Q GH1 V GH1 (eq. 8) Pd GL1_drv + C GL1 ǒV GL1Ǔ FSW 2 FSW (eq. 9) where, QGH1 is the total gate charge of the upper MOSFET, CGL1 is the total input capacitance of the lower MOSFET, VGH1 = VGL1 = 7.2 V (typ.) which is the DRV_VPP output voltage. One method to improve the IC power dissipation is to diode−or the 8 V SMPS output to the DRV_VPP pin. This will override the internal regulator and the IC will run from the SMPS output. Doing this will incrementally increase the gate drivers power dissipation, but will reduce the loss associated with the DRV_VPP running from battery. For example, if the DRV_VPP is operating at 12 mA from a 14.4 V battery to power SMPS1’s gate driver circuit, the power dissipation from this will be 90 mW. In addition, with a 20 nC GH1 change and a 1.8 nF GL1 capacitance, the gate driver loss will be 80 mW. This is a total of 170 mW of power dissipation due to running the gate drivers at 340 kHz. However, if there was a diode−or to the DRV_VPP from the 8 V output of one of the SMPSs, then the DRV_VPP LDO losses are eliminated, and the total power dissipation from running the SMPS1 gate drivers reduce to 95 mW. The improvement gets better when accounting for SMPS2’s gate driver loss. This savings can prove to be beneficial in fast FSW and high current applications. There are two recommended n−channel MOSFET for SMPS1, the NTD24N06, which has a 60 V max VDS, and the NTD5407N, which has a 40 V max VDS. Determining which MOSFET to use is predicated by the load dump requirements. The same device can be used for the upper and lower MOSFET. The benefit of this is reduced cost due to economies of scale. http://onsemi.com 18 NCV8855 SMPS2 Diode Selection SMPS Output Capacitor Selection The diode in SMPS2 provides the inductor current path when the power switch turns off. This is known as the non−synchronous diode or commutation diode. The peak reverse voltage is equal to the maximum operating input voltage. The peak conducting current is determined by the internal current limit. The average current can be calculated from: The output capacitor is a basic component for the fast response of the power supply. In fact, during load transient, for first few microseconds they supply the current to the load. The controller recognizes the load transient and proceeds to increase the duty cycle to its maximum. Neglecting the effect of the ESL, the output voltage has a first drop due to the ESR of the bulk capacitor(s). ǒ I D(avg) + IOUT2 1 * Ǔ VIN_SW VOUT2 DVOUT ǒESRǓ + DIOUT (eq. 10) Inductor Selection 2 Both mechanical and electrical considerations influence the selection of an output inductor. From a mechanical perspective, smaller inductor values generally correspond to smaller physical size. Since the inductor is often one of the largest components in SMPS system, a minimum inductor value is particularly important in space−constrained applications. From an electrical perspective, smaller inductor values correspond to faster transient response. The maximum current slew rate through the output inductor for a buck regulator is given by: dt + VL L L VOUT ǒ1 * VBATT Ǔ ǒVIN ǒminǓ L Ǔ D MAX * VOUT where, DMAX is the maximum duty cycle value, which is 90%. Although the ESR effect is not in phase with the discharging of the output voltage, DVOUT(ESR) can be added to DVOUT(discharge) to give a rough indication of the maximum DVOUT during a transient condition. Simulation can also help determine the maximum DVOUT; however, it will ultimately have to be verified with the actual load since the ESL effect is dependent on layout and the actual load’s di/dt. (eq. 11) SMPS Input Capacitor Selection The primary consideration for selecting the input capacitor is input RMS current. However, since there are two SMPS running out−of−phase with each other, calculating the input RMS current can be complicated. The graphs below shows how the input RMS current is affected by differing phase angles between SMPS1 and SMPS2. The plot below was generated with VOUT1 at 5 V with a load of 2 A and an output inductor value of 10 mH, and VOUT2 at 8 V with a load of 4 A and an output inductor value of 10 mH. 3.00 2.80 2.60 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 2.40 2.20 Irms VOUT COUT 2 (eq. 14) Where IL is the inductor current, L is the output inductance, and VL is the voltage drop across the inductor. This equation indicates that larger inductor values limit the regulator’s ability to slew current through the output inductor in response to output load transients. Consequently, output capacitors must supply (or store) sufficient charge to maintain regulation while the inductor current “catches up” to the load. This results in larger values of output capacitance to maintain tight output voltage regulation. In contrast, smaller values of inductance increase the regulator’s maximum achievable slew rate and decrease the necessary capacitance, at the expense of higher ripple current. In continuous conduction mode, the peak−to−peak ripple current is calculated using the following equation: I PP + FSW (DIOUT) DVOUT ǒdischargeǓ + dI L (eq. 13) A lower ESR produces a lower DV during load transient. In addition, a lower ESR produces a lower output voltage ripple. The voltage drop due to the output capacitor discharge can be approximated using the following equation: However, the worse case diode average current occurs during a short circuit condition. For a diode to survive an indefinite short circuit condition, the current rating of the diode should be equal to the maximum current limit which is 3.6 A. Thus the MBRS4201T3 is the diode of choice. Inductor Slew Rate + ESR (eq. 12) 2.00 1.80 From this equation it is clear that the ripple current increases as L decreases, emphasizing the trade−off between dynamic response and ripple current. For most applications, the inductor value falls in the range between 2.2 mH and 22 mH. There are many magnetic component vendors providing standard product lines suitable for SMPS1 and SMPS2’s requirements. TDK offers the RLF12545−PF series inductors, which are recommended for the automotive radio application. 1.60 1.40 1.20 1.00 0.00 60.00 120.00 180.00 240.00 300.00 360.00 Phase (VOUT1 vs VOUT2) Figure 22. Irms vs Phase http://onsemi.com 19 NCV8855 3.00 2.60 2.20 Irms 8 V delayed by 144deg or 2/5T 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 2.40 2.00 1.80 1.60 1.40 5V 1.20 1.00 0.00% No input current Overlap Input current 2.80 20.00% 40.00% 60.00% 80.00% 100.00% Clock Duty cycle Figure 23. Irms vs Phase 40% Duty cycle clock Here it is shown that the “sweet spot” phase angle (where the input RMS current is the lowest) happens at the same location (in terms of phase relationship) regardless of input voltage. Thus, once the output voltages are known, a sweet spot can be determined. After determining the sweet spot, the input capacitors can be chosen accordingly to handle the RMS current. The purpose of interleaving the two SMPS is to eliminate any overlapping of there input currents. This will reduce the overall input RMS current. Since the outputs are running at different voltages, they will have different duty cycles, and thus running with 180° phase difference does not necessarily guarantee an optimal input RMS current reduction. The figures below describe, graphically, this point. T 2T Figure 25. To achieve this optimization, the SYNC function on the NCV8855 will have to be used with a 40% duty cycle clock. However, when looking at the worst−case input RMS (which occurs at high battery) a 40% duty cycle clock will yield the same input RMS current as a 50% duty cycle clock. Thus, the only true benefit of this optimization occurs when a narrow input voltage range is assured. Therefore, a 50% duty cycle clock is always recommended. SMPS Compensation The NCV8855 utilizes voltage mode control. The control loop regulates VOUT by sampling VOUT and controlling the duty cycle. Inherent with all voltage−mode control loops is a compensation network. V IN Input current Overlap L OUT DCR V RAMP V OUT ESR 8V delayed by 180deg or 1/2T PWM COMPARATOR C OUT C1 5V R1 C2 R2 C3 R3 FB COMP EA V REF Figure 26. 50% Duty cycle clock T 2T The compensation network consists in the internal error amplifier and the impedance networks ZIN (R1, R3 and C3) and ZFB (R2, C1 and C2). The compensation network has to provide a closed loop transfer function with the highest 0 dB crossing frequency to have fast response and the highest gain in dc conditions to minimize the load regulation. A stable Figure 24. Since the 8 V rail has a wider pulse, with a 50% internal clock duty cycle, there will be some amount of input current overlapping which will produce a less than ideal RMS current. The following figure shows an optimized duty cycle where there is no overlapping. http://onsemi.com 20 NCV8855 gain = 0 dB or a gain of 1. In the plot above, the UGB is the point where the red line crosses the W axis. Goal 2 is to have the closed loop gain cross 0 dB with a −20 dB/decade slope also known as a −1 slope. Goal 3 is to achieve over 45° of phase margin when the gain crosses 0 dB. These are just goals. Sometimes the crossover frequency is reduced below 1/10 FSW in order to meet goal 3. Conversely, some designs will push the crossover frequency as high as it can (as long as it is below 1/2 FSW) with a reduce phase margin of 30° in order to get a faster transient response. The only two absolutes are that the crossover frequency cannot exceed 1/2 FSW and the phase margin has to be greater than 0° at crossover. However, a SMPS operating towards these absolutes will experience sever ringing before it dampens out. To achieve the above goals, the following guidelines should be adopted. − Place wZ1 at half the resonance of wLC − Place wZ2 at or around wLC − Place wP1 at wESR − Place wP2 at half the switching frequency Performing these calculations will take some amount of iterations and bench testing to verify results. However, ON Semiconductor has developed a tool to speed up the design process tremendously with great ease and accuracy. This tool can be downloaded by following the below link. http://www.onsemi.com/pub/Collateral/COMPCALC.ZIP control loop has a gain crossing with −20 dB/decade slope and a phase margin greater than 45°. dB w Z1 + 1 R2 @ C2 w Z2 + 1 ǒR 1 ) R 3Ǔ @ C 3 w P1 + ǒ 1 C 1@C 2 Ǔ C 1)C 2 w P2 + 1 R3 @ C3 w w LC + 1 Error Amplifier Compensation Network Modulator Gain Closed Loop Gain ǸLOUT @ C OUT w ESR + 1 ESR @ C OUT Figure 27. To reiterate, there are 3 primary goals to compensating. Goal 1 is to have a high a unity gain bandwidth (UGB) that is greater than 1/10 the switching frequency, but less than 1/2 the switching frequency. UGB is also known as the crossover frequency. This is the point where the closed loop http://onsemi.com 21 NCV8855 VIN−A 8 EN HOT_FLG Output Filter & FB Network 19 VOUT3 FB VOUT2 VOUT1 6V SDARS 18 3.3Vs 17 5Vs 12 VPP HOT_FLG_S HV_DET BO_DET IGNIN IGNOUT VPP RST DLY RST 15 DLY 14 5V NCV8855 8V SMPS1 Power Stage 8V output, 4A ILIMIT DVD ROM Drive 25 24 23 21 HOT_FLG OCSET BST2 VIN_SW BST1 30 8 LDO_EN SN2 SN1 GL1 SW_FB2 SW_FB1 SYNC COMP1 3.3V HOT_FLG VBATT SYS_EN HS_EN LDO_EN HOT_FLG Misc. 5 V Logic Misc. 3.3 V Logic 11 10 GH1 COMP2 29 6 SMPS2 Power Stage 5V output, 2A ILIMIT 27 HS_EN SMPS2 VOUT2 VBATT 7 LDO_EN MAIN SMPS1 VOUT1 HS_EN 5 SYS_EN Main m C 3.3Vs NCV8612 SYS_EN Body CAN 10 11 Power Amplifier BO_DET RESET / DELAY HOT_FLG_S Ignition Filter Ignition 7 HV_DET MONITORING LOGIC From external CAN transceiver 6 INGITOIN BUFFER HV_DET BO_DET 8V 16 VBATT _MON 5 20 Output Filter 3 VIN−H VOUT3 Output Filter 4 VIN−B LDO3 VOUT3 2 VIN_S3 LDO2 VOUT2 1 LDO1 VOUT1 ASO_RAIL Oring Diodes & Filter VBATT 8V AUTO SWITCHOVER AUTOMOTIVE RADIO SYSTEM BLOCK DIAGRAM EXAMPLE NCV8855 WITH NCV8612 9 3 2 4 5V Headunit CAN USB Connector SYNC VBATT 1 38 26 ISNS2+ ISNS1− ISNS2− LR_G1 LR_FB1 VIN LR_G2 LR_FB2 HIGH−SIDE SWITCH HS_S 31 32 33 34 28 LDO2 Power Stage 3.3V output, 1A ILIMIT 39 ISNS1+ LDO2 VOUT4 8.5V 40 LDO1 VOUT3 AM/FM Tuner LDO1 Power Stage 8.5V output, 0.4A ILIMIT VBATT 3.3V Main DSP Active Antenna Fan Figure 28. NOTE: Not all pins are shown above. http://onsemi.com 22 NCV8855 PACKAGE DIMENSIONS QFN40, 6x6, 0.5P CASE 488AR−01 ISSUE A ÉÉÉ ÉÉÉ ÉÉÉ A B D PIN ONE LOCATION 2X NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSIONS: MILLIMETERS. 3. DIMENSION b APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.25 AND 0.30mm FROM TERMINAL 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. E DIM A A1 A3 b D D2 E E2 e L K 0.15 C 2X TOP VIEW 0.15 C (A3) 0.10 C A 40X 0.08 C SIDE VIEW A1 C D2 L 40X 11 SEATING PLANE 6.30 40X 4.20 21 10 SOLDERING FOOTPRINT* K 20 40X EXPOSED PAD 0.65 1 E2 40X b 0.10 C A B 0.05 C MILLIMETERS MIN MAX 0.80 1.00 0.00 0.05 0.20 REF 0.18 0.30 6.00 BSC 4.00 4.20 6.00 BSC 4.00 4.20 0.50 BSC 0.30 0.50 0.20 −−− 4.20 6.30 30 1 40 31 e 36X BOTTOM VIEW 40X 0.30 36X 0.50 PITCH DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. 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