REVISION NUMBER : REV 1 PAGES : 1 of 13 DATE : 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Contact Image Sensor Modules Engineering Data Sheet A Family of 600DPI CIS Modules, each with a specific LED light source PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Key Features • • • • • • • • • LED Light source, lens, and sensor are integrated into a single module Ultra-high-speed Four parallel analog video outputs, clocked as high as 5.5MHz 270 µsec/line scanning speed @ 5.0MHz clock rate for the red light source 23.62 dots/mm resolution, 216 mm scanning length Wide dynamic range Standard A4 size ≅ 14.5mm x 19.5 mm x 232 mm Low power Light weight General Description The PI627MC-A4, PI628MC-A4 and PI629MC-A4 are a family of Contact Image Sensor (CIS) modules, using MOS image sensor technology for high-speed performance and high sensitivity. They contain a complete optical imaging system that includes the light source and focusing elements. The modules’ contact image sensor is divided into four sections, each with its own video output and identical processing circuits allowing for high scanning speeds. Each module comes with its own particular LED light source, which have different maximum light power outputs. Since the light power limits the exposure, which is proportional to the product of scanning speed and light power, each module will have a different maximum scanning speed and signal output voltage. The modules can be used for scanning A4 size (216 mm) documents with 23.62 dots per millimeter resolution. Applications include document scanning, mark readers, gaming and office automation equipment. Page 2 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Functional Description Each of the 3 modules consists of 27 PI3039 image sensors cascaded together. Each sensor consists of 192 photo-sensing elements (pixels), resulting in a module 5184 pixels long. These image sensors have associated multiplex switches that are sequentially accessed with its digital shift register. In addition, each has a chip-select switch that functions to activate its preceding sensor on the cascaded sequence, after its predecessor chip has completed its scan. The start pulse initiates the shift register of the first chip in all four sections. The first chip then sequentially clocks out the integrated image charge from each pixel. These charges are passed through the sensors’ multiplexing switch and then out onto the video line, where they are converted to a voltage. When the sensor completes its scan, the chipselect switch on the following chip is switched on to continue the line scan until it completes its scan in one section. A new scan is initiated when a start pulse is again entered into the first chip of each section. The 27 sensors are cascaded together and bonded onto a PCB. The cascaded sensors are then divided into 4 subsections, each subsection having its own output. The first 3 subsections contain 7 sensors and the 4th contains 6 sensors. Each output is then connected to its own video line. The four video lines form a video line capacitance, which are buffered by video amplifiers, to act as output drivers. The charge from each output is integrated onto the video line capacitance and readout. Each pixel is then reset and ready to integrate again. Mounted in the module is a one-to-one graded indexed micro lens array that focuses the scanned documents to be imaged onto its sensing plane. Illumination is by means of an integrated LED light source. The particular Led for each module is listed in Table 1 Module PI627MC-A4 PI628MC-A4 PI629MC-A4 LED Type 660nm Red LED Bar High power Yellow-Green LED Bar Low power Yellow-Green LED Bar Table 1. Module vs LED Light Source All components are housed in a small plastic housing which has a glass cover that acts as the focal point for the object being scanned and protects the imaging array, micro lens assembly, and LED light source from dust. Figures 1 and 2 on page 4 show a block diagram and a cross section of a module. Page 3 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Figure 1. Module Block Diagram Figure 2. Module Cross Section Page 4 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Connector Pin-Out Inputs and outputs to the module are via a 12-pin connector, part number JAE IL-Z-12P-S125L3-E, located on one end of the module. Table 2 lists the connector pin-out with their symbols and descriptions. Connector Pin Number 1 2 3 4 5 6 7 8 9 10 11 12 Symbol Description VOUT1 VOUT2 GND VOUT3 VOUT4 Vdd SP(START) GND CP(CLOCK) Vn GLED VLED Analog video output 1 Analog video output 2 Ground Analog video output 3 Analog video output 4 Power supply Shift register start pulse Ground Clock pulse Negative power supply Ground for the light source Power supply for the light source Table 2. Pin-out configuration Page 5 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Absolute Maximum Rating Table 3 shows the absolute maximum ratings for the parameters common to all three modules. As each module has its own particular LED source, table 4 shows the absolute maximum ratings particular to each of the 3 LED light sources. These are the absolute maximum ratings and continuous operation is not recommended. Parameter Power Supply Symbol Vdd Idd Vn In Vih Vil Input clock pulse (high level) Input clock pulse (low level) Max Rating 7 100 -15 20 Vdd - 0.5V -0.5 Units V mA V mA V V Table 3. Absolute Maximum Ratings Common to all 3 Modules Parameter VLED ILED PI627MC-A4 / 660nm Red LED 5.5 0.7 Max Rating PI628MC-A4 / High Power Yellow-Green LED 5.5 1.0 PI629MC-A4 / Low Power Yellow-Green LED 5.5 1.0 Table 4. LED Absolute Maximum Ratings Environmental Specifications Table 5 lists the environmental conditions for the modules. Parameter Operating temperature Operating humidity Storage temperature Storage humidity Max Rating 0 to 50 10 to 90 -20 to+75 10 to 90 Units 0 C % 0 C % Table 5. Operating and Storage Environment Page 6 of 13, Revised 8/31/05 Units V A PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Electro-Optical Characteristics at 25°C Table 6 lists the electro-optical characteristics common to all three modules. Tables 7, 8 and 9 show the characteristics particular to each of the 3 LED light sources. Parameter Total Number of Pixels in each module Number of pixels in Sections 1, 2 & 3 Number of pixels in Section 4 Pixel-to-pixel spacing Value 5184 1344 1152 42.3 Units Elements Elements Elements µm Table 6. Electro-Optical Characteristics Common to all 3 Modules Module: PI627MC-A4 Light source: 660nm RED LED Parameter Line scanning rate (1) Clock frequency(2) Bright output voltage(3)(7) Bright output nonuniformity(4) Adjacent photo-response nonuniformity(5) Dark nonuniformity(6) Dark output voltage(7) Modulation transfer function(8) Symbol Tint Value 270 Units µsec Fclk Video Output Up Upn 5.0 1.0 < +/-30 <25 MHz Volt % % Ud Dark Level (DL) MTF < 100 < 450 > 40 mV mV % Note @ 5.0MHz clock frequency Table 7. PI627MC-A4 / 660nm Red LED Electro-Optical Characteristics Module: PI628MC-A4 Light source: High Power Yellow-Green LED Parameter Line scanning rate (1) Clock frequency(2) Bright output voltage(3)(7) Bright output nonuniformity(4) Adjacent photo-response nonuniformity(5) Dark nonuniformity(6) Dark output voltage(7) Modulation transfer function(8) Symbol Tint Value 270 Units µsec Fclk Video Output Up Upn 5.0 0.5 < +/-30 <25 MHz Volt % % Ud Dark Level (DL) MTF < 100 < 450 > 40 mV mV % Note @ 5.0MHz clock frequency Table 8. PI628MC-A4 / High Power Yellow-Green LED Electro-Optical Characteristics Page 7 of 13, Revised 9-8-05 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Module: PI629MC-A4 Light source: Low Power Yellow-Green LED Parameter Line scanning rate(1) Clock frequency(2) Bright output voltage(3)(7) Bright output nonuniformity(4) Adjacent photo-response nonuniformity(5) Dark nonuniformity(6) Dark output voltage(7) Modulation transfer function(8) Symbol Tint Value 450 Units µsec Fclk Video Output Up Upn 3.0 0.5 < +/-30 <25 MHz Volt % % Ud Dark Level (DL) MTF < 100 < 350 > 40 mV mV % Notes @ 3.0MHz clock frequency Table 9. PI629MC-A4 / Low Power Yellow-Green LED Electro-Optical Characteristics Notes: 1. Tint is the line-scanning rate or integration time and is determined by the interval between two start pulses, SP. The integration time listed for each module is the minimum integration time required to give 0.5 volts output at each modules maximum clock frequency. 2. Fclk is the main clock frequency, also equals the pixel rate. 3. Video output level is dependent on the Integration time and LED light power. 4. Up = [Vp(max) - Vpavg] / Vpavg x 100% or [Vpavg - Vp(min)] / Vpavg} x 100%, whichever is greater. Where Vp(max) = maximum pixel level, Vp(min) = minimum pixel level, and Vpavg = average of all pixels. 5. Adjacent Photo-Response Non-Uniformity (Upn). Upn = Max ((Vpn – Vpn+1) / Min (Vpn, Vpn+1)) x 100%, where Vpn is the pixel output voltage of pixel n in the light. 6. Ud = Vdmax - Vdmin, where Vdmin is the minimum output voltage with LED off and Vdmax is maximum output voltage with LED on. 7. See paragraph under Reset Level and Video Sampling Time on page 10 for explanation. 8. See the paragraph under Depth of Focus on page 11. A graph of the typical MTF vs Depth of Focus is shown. Page 8 of 13, Revised 9-08-05 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Recommended Operating Conditions at 25 °C Table 10 lists the recommended operating conditions common to all three modules. Table 11 lists the recommended operating conditions particular to each of the three LED light sources. Parameter Power Supply Input voltage (high level) Input voltage (low level) Clock frequency (1) Clock pulse high duty cycle Clock pulse high duration Integration time(1) Operating temperature Symbol Vdd (positive) Vn (negative) Idd (positive) In (negative) Vih Vil Fclk Duty Pwck Tint Top Min 4.5 -10 60 19 Vdd - 1.0 0 0.518 25 46 82 Typical 5.0 -5 66 20 Vdd -0.5 50 Max 5.5 -4.0 75 21 Vdd 0.6 5.5 75 150 25 50 Units V V mA mA V V MHz % ns µs o C Table 10. Recommended Operating Conditions at 25 °C, common to all 3 modules LED Light Source 660nm Red LED Parameter VLED ILED Min Typical 5.0 480 Max 5.5 550 Units Volts mA High Power Yellow-Green LED VLED ILED 5.0 TBD 5.5 TBD Volts mA Low Power Yellow-Green LED VLED ILED 5.0 TBD 5.5 TBD Volts mA Table 11. Recommended Operating Conditions at 25 °C, for each LED Note 1. The maximum clock speed is limited by the modules light source power, due to the low light power associated with LED’s. The minimum clock speed is determined by the longest tolerable integration time. Because of the leakage current build up, the integration time is recommended to be no greater than 10 ms. Page 9 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Reset Level and Video Sampling Time Figure 3. Reset Level and Sample Time Figure 3 shows the video signal waveform and details a single pixel. The signal output waveform is shown referenced to the input clock waveform. Also shown is the terminology used to define the dark and bright output levels and the recommended pixels sampling times. The dark level is defined by using the module imaging on a black target or with the light source turned off. The dark level is then measured from ground or 0 volts. The reset level is a reference level of the reset switch, which is not necessarily at ground. The reason for this is that after the reset operation, the video signal is passed through an amplifier, which may have some offsets. The difference between the dark level and reset level is called the pedestal, PED. Hence, the reset level will sit below the dark level. The video pixels, demonstrated in this graph, are ideal waveforms from a CIS module using a phototransistor imaging structure. The video output at high speeds, such as 5.0 MHz, does not instantly rise to its final value, although, if it is given enough time it would eventually approach its steady state value (in order of milliseconds). However, at high speeds it is impractical to wait until a final stable value is reached. The suggested sampling point is therefore a few nanoseconds prior to the signal falling edge. Page 10 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Depth of Focus Figure 4 shows the typical MTF versus Distance, which can be used to define the working depth of focus. Two curves indicate the spread among the modules. Note that the MTF is greater than 40% out to a distance greater than 0.3 mm from the glass surface. Since this module is a 600DPI module, a pixel density of 600 pixels per inch, the MTF was measured with a 300 DPI or a 150 line-pair per inch optical bar pattern. The test was conducted with pixel rate set to 5.0MHz. The effective algorithm used in the measurements is as described by the following equation: MTF={[Vp(n)+Vp(n+1)]/2-[Vp(n+2)+Vp(n+3)]/2}/{[Vp(n)+Vp(n+1)]/2+[Vp(n+2)+Vp(n+3)]/2} Where n is 1, 2, .....5184th, Vp(n) is the signal amplitude of the nth pixel. TYPICAL MTF VS DEPTH OF FOCUS MTF IN % 60 50 40 30 20 10 0 0 0.2 0.4 0.6 DEPTH FROM THE WINDOW SURFACE(mm) Figure 4. Typical MTF versus Distance Page 11 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Timing Characteristics at 25°C The Timing Characteristics at 25°C for the I/O clocks are shown in Figure 5 and their definitions detailed in Table 12. Only one video output is shown because all four video sections have identical electrical characteristics. Since there is 7 die in sections 1, 2 and 3 and 6 die in section 4, the output waveform for section 4 (Vout 4) is shorter by 192 pixels. Figure 5. Module Timing Diagram Item Clock cycle time Clock pulse width Clock duty cycle Prohibit crossing time of the Start Pulse(1) Data setup time Data hold time Signal delay time Signal settling time Symbol to tw tprh Min 0.182 46 25 50 tds tdh tdl tsh 50 50 50 100 Typical Max 1.93 1448 75 Units µs ns % ns ns ns ns ns Table 12. Timing Definitions Note 1. "Prohibit crossing of the start pulse", tprh, is to indicate that the start pulse should not be active high between two consecutive low going clock pulses. All falling clock edges under an active high start pulse loads the internal shift register, therefore the start pulse must be active over only one falling clock edge. A high start pulse crossing over any rising clock edges are ignored by the shift register. One simple way to ensure that the start pulse will not be actively high for any two consecutive falling clock edges is to generate the start pulse on a rising clock edge and terminate it on the following rising clock edge. Page 12 of 13, Revised 2-23-04 PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Engineering Data Sheet _______________________________________________________________________ Mechanical Structure of the Module Figure 6 is an overview of the module housing showing the connector location, the module’s approximate overall dimensions and its general layout. It is not intended for use as a design reference. A detailed drawing for the any of the PI627MC-A4 / PI628MC-A4 / PI629MC-A4 Module Housings is available upon request. Figure 6. Module Mechanical Overview 2004 Peripheral Imaging Corporation. Printed in USA. All rights reserved. Specifications are subject to change without notice. Contents may not be reproduced in whole or in part without the express prior written permission of Peripheral Imaging Corporation. Information furnished herein is believed to be accurate and reliable. However, no responsibility is assumed by Peripheral Imaging Corporation for its use nor for any infringement of patents or other rights granted by implication or otherwise under any patent or patent rights of Peripheral Imaging Corporation Page 13 of 13, Revised 2-23-04