TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com 2.95 V to 6 V Input, 5-A Synchronous Step Down SWIFT Converter FEATURES DESCRIPTION • The TPS54519 device is a full featured 6 V, 5 A, synchronous step down current mode converter with two integrated MOSFETs. 1 • • • • • • • APPLICATIONS • • • Low-Voltage, High-Density Power Systems Point of Load Regulation for High Performance DSPs, FPGAs, ASICs and Microprocessors Broadband, Networking and Optical Communications Infrastructure Efficiency is maximized through the integrated 30mΩ MOSFETs and 350μA typical supply current. Using the enable pin, shutdown supply current is reduced to 2 μA by entering a shutdown mode. Under voltage lockout is internally set at 2.6 V, but can be increased by programming the threshold with a resistor network on the enable pin. The output voltage startup ramp is controlled by the slow start pin. An open drain power good signal indicates the output is within 93% to 107% of its nominal voltage. Frequency fold back and thermal shutdown protects the device during an overcurrent condition. For more SWIFTTM documentation, see the TI website at www.ti.com/swift. CBOOT VIN The TPS54519 provides accurate regulation for a variety of loads with an accurate ±2% Voltage Reference (VREF) over temperature. The TPS54519 is supported in the SwitcherProTM Software Tool at www.ti.com/switcherpro. SIMPLIFIED SCHEMATIC VIN The TPS54519 enables small designs by integrating the MOSFETs, implementing current mode control to reduce external component count, reducing inductor size by enabling up to 2 MHz switching frequency, and minimizing the IC footprint with a small 3mm x 3mm thermally enhanced QFN package. BOOT R4 CI 100 TPS54519 EN LO VOUT PH VIN = 5 V CO R5 90 R1 PWRGD VSENSE SS/TR RT COMP GND AGND POWERPAD C ss RT R3 R2 Efficiency - % • • Two 30 mΩ (typical) MOSFETs for high efficiency at 5-A loads 200kHz to 2MHz Switching Frequency 0.6 V ± 2% Voltage Reference Over Temperature Adjustable Slow Start / Sequencing UV and OV Power Good Output Low Operating and Shutdown Quiescent Current Safe Start-up into Pre-Biased Output Cycle by Cycle Current Limit, Thermal and Frequency Fold Back Protection –40°C to 140°C Operating Junction Temperature Range Thermally Enhanced 3mm × 3mm 16-pin QFN 80 VIN = 3 V 70 60 VOUT = 1.2 V FSW = 1MHz C1 50 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 IL - Load Current - A 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2011, Texas Instruments Incorporated TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. ORDERING INFORMATION TJ PACKAGE PART NUMBER –40°C to 140°C 3 × 3 mm QFN TPS54519RTE ABSOLUTE MAXIMUM RATINGS VALUE Input voltage MAX VIN –0.3 7 EN –0.3 7 BOOT Output voltage VSENSE –0.3 3 COMP –0.3 3 PWRGD –0.3 7 SS/TR –0.3 3 RT –0.3 6 BOOT-PH 8 –0.6 V 7 –2 PH 10 ns Transient Sink current V PH + 8 PH Source current UNIT MIN 7 μA EN 100 RT 100 COMP 100 μA PWRGD 10 mA SS/TR 100 μA 2 kV Electrostatic discharge (HBM) Electrostatic discharge (CDM) 500 V Operating Junction temperature, Tj –40 140 °C Storage temperature, Tstg –65 150 °C THERMAL INFORMATION THERMAL METRIC (1) (2) TPS54519 RTE (16 PINS) θJA Junction-to-ambient thermal resistance (standard board) 49.1 θJA Junction-to-ambient thermal resistance (custom board) (3) 37.0 ψJT Junction-to-top characterization parameter 0.7 ψJB Junction-to-board characterization parameter 21.8 θJC(top) Junction-to-case(top) thermal resistance 50.7 θJC(bot) Junction-to-case(bottom) thermal resistance 7.5 θJB Junction-to-board thermal resistance 21.8 (1) (2) (3) 2 UNITS °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. Power rating at a specific ambient temperature TA should be determined with a junction temperature of 140°C. This is the point where distortion starts to substantially increase. See power dissipation estimate in the application section of this data sheet for more information. Test boards conditions: (a) 2 inches x 2 inches, 4 layers, thickness: 0.062 inch (b) 2 oz. copper traces located on the top of the PCB (c) 2 oz. copper ground planes on the 2 internal layers and bottom layer (d) 4 thermal vias (10mil) located under the device package Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com ELECTRICAL CHARACTERISTICS TJ = –40°C to 140°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX UNIT 2.4 2.8 V 1 5 μA 455 500 μA 1.25 1.37 V SUPPLY VOLTAGE (VIN PIN) Operating input voltage 2.95 Internal under voltage lockout threshold No voltage hysteresis, rising and falling Shutdown supply current EN = 0 V, 25°C, 2.95 V ≤ VIN ≤ 6 V Quiescent Current - Iq VSENSE = 0.9 V, 25°C, RT = 400 kΩ 6 V ENABLE AND UVLO (EN PIN) Enable threshold Input current Rising 1.16 Falling 1.18 Enable threshold + 50 mV -3.6 Enable threshold – 50 mV -0.7 μA VOLTAGE REFERENCE (VSENSE PIN) Voltage Reference 2.95 V ≤ VIN ≤ 6 V, –40°C <TJ < 140°C 0.588 0.600 0.612 BOOT-PH= 5 V 30 60 BOOT-PH= 2.95 V 35 70 VIN= 5 V 30 60 VIN= 2.95 V 35 70 V MOSFET High side switch resistance Low side switch resistance mΩ mΩ ERROR AMPLIFIER Input current 50 nA Error amplifier transconductance (gm) –2 μA < I(COMP) < 2 μA, V(COMP) = 1 V 250 μmhos Error amplifier transconductance (gm) during slow start –2 μA < I(COMP) < 2 μA, V(COMP) = 1 V, Vsense = 0.4 V 85 μmhos Error amplifier source/sink V(COMP) = 1 V, 100 mV overdrive COMP to Iswitch gm ±20 μA 19.0 A/V CURRENT LIMIT Current limit threshold 6.0 Low-side reverse current limit 7.0 8.0 A –2.7 A 155 °C 7.5 °C THERMAL SHUTDOWN Thermal Shutdown 150 Hysteresis TIMING RESISTOR (RT PIN) Switching frequency range using RT mode Switching frequency 200 Rt = 84 kΩ 400 490 2000 kHz 600 kHz PH (PH PIN) Minimum On time Measured at 50% points on PH, VIN = 5 V, IOUT = 500 mA 100 ns Minimum Off time Prior to skipping off pulses, BOOT-PH = 2.95 V, IOUT = 4 A 60 ns Rise/Fall Time VIN = 5 V 1.5 V/ns Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 3 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com ELECTRICAL CHARACTERISTICS (continued) TJ = –40°C to 140°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX UNIT BOOT (BOOT PIN) Ω BOOT Charge Resistance VIN = 5 V 15 BOOT-PH UVLO VIN = 2.95 V 2.1 Charge Current V(SS) = 0.3 V 2.4 SS/TR to VSENSE matching VSSTR = 0.3 V 73 SS to reference crossover 98% nominal SS discharge voltage (overload) VSENSE = 0 V 80 μA SS discharge current (UVLO, EN, Thermal Fault) VIN = 5 V, V(SS) = 0.5 V 1.2 mA VSENSE rising (Good) 93 % Vref VSENSE rising (Fault) 110 % Vref 2 % Vref 2.75 V 115 mV SLOW START / TRACKING (SS/TR PIN) μA 0.87 V POWER GOOD (PWRGD PIN) VSENSE threshold Hysteresis VSENSE falling Output high leakage VSENSE = VREF, V(PWRGD) = 5.5 V On resistance 100 nA Ω 78 Output low I(PWRGD) = 3.5 mA 0.5 V Minimum VIN for valid output V(PWRGD) < 0.5 V at 100 μA 0.8 V 4 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com DEVICE INFORMATION PIN CONFIGURATION 2 GND 3 GND 4 EN PWRGD BOOT 14 13 Thermal Pad (17) 12 PH 11 PH 10 PH 9 AGND 5 6 7 SS/TR 8 RT VIN 15 COMP 1 16 VSENSE VIN VIN QFN16 RTE PACKAGE (TOP VIEW) PIN FUNCTIONS PIN NAME DESCRIPTION NO. AGND 5 Analog Ground should be electrically connected to GND close to the device. BOOT 13 A bootstrap capacitor is required between BOOT and PH. If the voltage on this capacitor is below the minimum required by the BOOT UVLO, the output is forced to switch off until the capacitor is refreshed. COMP 7 Error amplifier output, and input to the output switch current comparator. Connect frequency compensation components to this pin. EN 15 Enable pin, internal pull-up current source. Pull below 1.18 V to disable. Float to enable. Can be used to set the on/off threshold (adjust UVLO) with two additional resistors. 3, 4 Power Ground. This pin should be electrically connected directly to the power pad under the IC. GND PH 10, 11, 12 The source of the internal high side power MOSFET, and drain of the internal low side (synchronous) rectifier MOSFET. Thermal Pad 17 GND pin should be connected to the exposed power pad for proper operation. This thermal pad should be connected to any internal PCB ground plane using multiple vias for good thermal performance. PWRGD 14 An open drain output, asserts low if output voltage is low due to thermal shutdown, overcurrent, over/under-voltage or EN shut down. RT 8 Resistor Timing. SS/TR 9 Slow-start. An external capacitor connected to this pin sets the output voltage rise time. This pin can also be used for tracking. VIN VSENSE 1, 2, 16 6 Input supply voltage, 2.95 V to 6 V. Inverting node of the transconductance (gm) error amplifier. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 5 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com FUNCTIONAL BLOCK DIAGRAM EN PWRGD VIN ihys i1 Shutdown 93% Thermal Shutdown Enable Comparator Logic UVLO Shutdown Shutdown Logic 107% Enable Threshold Boot Charge Voltage Reference Boot UVLO Minimum COMP Clamp ERROR AMPLIFIER Current Sense PWM Comparator VSENSE BOOT SS/TR Logic and PWM Latch Shutdown Logic S Slope Compensation COMP PH Frequency Shift Maximum Clamp Overload Recovery Oscillator AGND GND RT THERMALPAD TYPICAL CHARACTERISTICS CURVES SHUTDOWN SUPPLY CURRENT vs TEMPERATURE VIN SUPPLY CURRENT vs TEMPERATURE 3 490 VI = 5 V 470 ICC - Supply Current - mA Iq - Shutdown Supply Current - mA 480 2.5 2 VI = 3.3 V 1.5 VI = 5 V 1 460 450 440 VI = 3.3 V 430 420 0.5 410 0 -40 -10 20 50 80 110 140 400 -40 Figure 1. 6 -10 20 50 80 110 140 TJ - Junction Temperature - °C TJ - Junction Temperature - °C Figure 2. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES (continued) EN PIN VOLTAGE vs TEMPERATURE EN PIN CURRENT vs TEMPERATURE 0 1.28 1.27 -0.5 1.26 -1 EN - Pin Current - mA EN - Threshold - V 1.25 1.24 EN Rising, VI = 3.3 V EN Rising, VI = 5 V EN Falling, VI = 3.3 V EN Falling, VI = 5 V 1.23 1.22 1.21 1.20 -1.5 EN Pin Current @ VI = 3.3 V, VEN = Threshold + 50 mV EN Pin Current @ VI = 5 V, VEN = Threshold + 50 mV EN Pin Current @ VI = 3.3 V, VEN = Threshold - 50 mV EN Pin Current @ VI = 5 V, VEN = Threshold - 50 mV -2 -2.5 -3 1.19 1.18 -3.5 1.17 1.16 -40 -10 20 50 80 110 -4 -40 140 -10 20 Figure 3. Figure 4. 0.605 Vref - Voltage Reference - V 0.604 0.603 0.602 0.601 0.600 0.599 0.598 VI = 3.3 V, CMP = 1 V VI = 5 V, CMP = 1 V VI = 3.3 V, CMP = 0.7 V VI = 5 V, CMP = 0.7 V VI = 3.3 V, CMP = 1.3 V VI = 5 V, CMP = 1.3 V 0.597 0.596 0.595 20 50 80 110 110 140 Rdson vs TEMPERATURE 140 RDSON - Static Drain-Source On-State Resistance - W VOLTAGE REFERENCE vs TEMPERATURE -10 80 TJ - Junction Temperature - °C 0.606 0.594 -40 50 TJ - Junction Temperature - °C 50 45 40 35 30 25 High Side Rdson @ VI = 3.3 V High Side Rdson @ VI = 5 V 20 Low Side Rdson @ VI = 3.3 V Low Side Rdson @ VI = 5 V 15 -40 -10 20 TJ - Junction Temperature - °C 50 80 110 140 TJ - Junction Temperature - °C Figure 5. Figure 6. SWITCHING FREQUENCY vs TEMPERATURE SWITCHING FREQUENCY vs RT RESISTANCE 500 2000 1700 495 fs - Switching Frequency - kHz fs - Switching Frequency - kHz RT = 84 kW, VI = 5 V 490 485 480 1400 1100 800 500 475 -40 200 -10 20 50 80 110 140 0 TJ - Junction Temperature - °C 50 100 150 200 250 RT- Resistance - kW Figure 7. Figure 8. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 7 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES (continued) SWITCHING FREQUENCY vs VSENSE SS CHARGE CURRENT vs TEMPERATURE -2 100 -2.1 75 ISS - SS Charge Current - mA Normal Switching Frequency - % VSENSE FALLING VSENSE RISING 50 25 -2.2 VI = 5 V; VSS = 0.3 V -2.3 -2.4 VI = 3.3 V; VSS = 0.3 V -2.5 -2.6 -2.7 0 0 0.1 0.2 0.3 0.4 0.5 -2.8 -40 0.6 20 50 80 110 TJ - Junction Temperature - °C Figure 9. Figure 10. TRANSCONDUCTANCE vs TEMPERATURE TRANSCONDUCTANCE (SLOW START) vs TEMPERATURE 310 140 105 100 VI = 3.3 V 290 VI = 3.3 V VI = 5 V VI = 5 V 95 EA - Transconductance - mA/V EA - Transconductance - mA/V -10 VSENSE - V 270 250 230 210 90 85 80 75 70 65 190 60 170 -40 -10 20 50 80 110 55 -40 140 50 80 Figure 11. Figure 12. 110 140 PWRGD Rdson vs TEMPERATURE 8 130 120 110 7.5 Rdson - Power Good - W HSFET lim - High Side Fet Current Limit Current - A 20 TJ - Junction Temperature - °C HIGH-SIDE FET CURRENT LIMIT vs TEMPERATURE 8 -10 TJ - Junction Temperature - °C VI = 5 V 7 VI = 3.3 V 6.5 100 VI = 5 V 90 80 70 60 50 40 30 6 -40 -10 20 50 80 110 140 20 -40 -10 20 50 80 TJ - Junction Temperature - °C TJ - Junction Temperature - °C Figure 13. Figure 14. Submit Documentation Feedback 110 140 Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES (continued) PWRGD THRESHOLD vs TEMPERATURE 112 110 PWRGD Threshold - % Vref 108 106 Vsense (Good) Falling Vsense (Fault) Rising 104 102 100 98 Vsense (Good) Falling 96 Vsense (Fault) Rising 94 92 90 88 -40 -10 20 50 80 110 140 TJ - Junction Temperature - °C Figure 15. OVERVIEW The TPS54519 is a 6-V, 5-A, synchronous step-down (buck) converter with two integrated n-channel MOSFETs. To improve performance during line and load transients the device implements a constant frequency, peak current mode control which reduces output capacitance and simplifies external frequency compensation design. The wide switching frequency of 200 kHz to 2000 kHz allows for efficiency and size optimization when selecting the output filter components. The switching frequency is adjusted using a resistor to ground on the RT pin. The TPS54519 has a typical default start up voltage of 2.6 V. The EN pin has an internal pull-up current source that can be used to adjust the input voltage under voltage lockout (UVLO) with two external resistors. In addition, the pull up current provides a default condition when the EN pin is floating for the device to operate. The total operating current for the TPS54519 is 455 μA when not switching and under no load. When the device is disabled, the supply current is less than 5 μA. The integrated 30 mΩ MOSFETs allow for high efficiency power supply designs with continuous output currents up to 5 amperes. The TPS54519 reduces the external component count by integrating the boot recharge diode. The bias voltage for the integrated high side MOSFET is supplied by a capacitor on the BOOT to PH pin. The boot capacitor voltage is monitored by an UVLO circuit and turns off the high side MOSFET when the voltage falls below a preset threshold. This BOOT circuit allows the TPS54519 to operate approaching 100%. The output voltage can be stepped down to as low as the 0.6 V reference. The TPS54519 has a power good comparator (PWRGD) with 2% hysteresis. The TPS54519 minimizes excessive output overvoltage transients by taking advantage of the overvoltage power good comparator. When the regulated output voltage is greater than 107% of the nominal voltage, the overvoltage comparator is activated, and the high side MOSFET is turned off and masked from turning on until the output voltage is lower than 105%. The SS/TR pin is used to minimize inrush currents or provide power supply sequencing during power up. A small value capacitor should be coupled to the pin for slow start. The SS/TR pin is discharged before the output power up to ensure a repeatable restart after an over-temperature fault, UVLO fault or disabled condition. The use of a frequency foldback circuit reduces the switching frequency during startup and over current fault conditions to help limit the inductor current. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 9 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com DETAILED DESCRIPTION FIXED FREQUENCY PWM CONTROL The TPS54519 uses an adjustable fixed frequency, peak current mode control. The output voltage is compared through external resistors on the VSENSE pin to an internal voltage reference by an error amplifier which drives the COMP pin. An internal oscillator initiates the turn on of the high side power switch. The error amplifier output is compared to the high side power switch current. When the power switch current reaches the COMP voltage level the high side power switch is turned off and the low side power switch is turned on. The COMP pin voltage increases and decreases as the output current increases and decreases. The device implements a current limit by clamping the COMP pin voltage to a maximum level and also implements a minimum clamp for improved transient response performance. SLOPE COMPENSATION AND OUTPUT CURRENT The TPS54519 adds a compensating ramp to the switch current signal. This slope compensation prevents sub-harmonic oscillations as duty cycle increases. The available peak inductor current remains constant over the full duty cycle range. BOOTSTRAP VOLTAGE (BOOT) AND LOW DROPOUT OPERATION The TPS54519 has an integrated boot regulator and requires a small ceramic capacitor between the BOOT and PH pin to provide the gate drive voltage for the high side MOSFET. The value of the ceramic capacitor should be 0.1 μF. A ceramic capacitor with an X7R or X5R grade dielectric with a voltage rating of 10 V or higher is recommended because of the stable characteristics over temperature and voltage. To improve drop out, the TPS54519 is designed to operate at 100% duty cycle as long as the BOOT to PH pin voltage is greater than 2.1 V, typically. The high side MOSFET is turned off using an UVLO circuit, allowing for the low side MOSFET to conduct when the voltage from BOOT to PH drops below 2.1 V. Since the supply current sourced from the BOOT pin is very low, the high side MOSFET can remain on for more switching cycles than are required to refresh the capacitor, thus the effective duty cycle of the switching regulator is very high. ERROR AMPLIFIER The TPS54519 has a transconductance amplifier. The error amplifier compares the VSENSE voltage to the lower of the SS/TR pin voltage or the internal 0.6 V voltage reference. The transconductance of the error amplifier is 250 μA/V during normal operation. When the voltage of VSENSE pin is below 0.6 V and the device is regulating using the SS/TR voltage, the gm is 85 μA/V. The frequency compensation components are placed between the COMP pin and ground. VOLTAGE REFERENCE The voltage reference system produces a precise ±2% voltage reference over temperature by scaling the output of a temperature stable bandgap circuit. The bandgap and scaling circuits produce 0.6 V at the non-inverting input of the error amplifier. ADJUSTING THE OUTPUT VOLTAGE The output voltage is set with a resistor divider from the output node to the VSENSE pin. It is recommended to use divider resistors with 1% tolerance or better. Start with a 100 kΩ for the R1 resistor and use the Equation 1 to calculate R2. To improve efficiency at very light loads consider using larger value resistors. If the values are too high the regulator is more susceptible to noise and voltage errors from the VSENSE input current are noticeable. æ ö 0.6 V R2 = R1 ´ ç ÷ è VO - 0.6 V ø (1) 10 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TPS54519 VO R1 VSENSE R2 0.6 V + Figure 16. Voltage Divider Circuit ENABLE AND ADJUSTING UNDER-VOLTAGE LOCKOUT The TPS54519 is disabled when the VIN pin voltage falls below 2.6 V. If an application requires a higher under-voltage lockout (UVLO), use the EN pin as shown in Figure 17 to adjust the input voltage UVLO by using two external resistors. It is recommended to use the enable resistors to set the UVLO falling threshold (VSTOP) above 2.7 V. The rising threshold (VSTART) should be set to provide enough hysteresis to allow for any input supply variations. The EN pin has an internal pull-up current source that provides the default condition of the TPS54519 operating when the EN pin floats. Once the EN pin voltage exceeds 1.25 V, an additional 2.9 μA of hysteresis is added. When the EN pin is pulled below 1.18 V, the 2.9 μA is removed. This additional current facilitates input voltage hysteresis. TPS54519 i hys VIN 2.9 mA i1 R1 0.7 mA EN R2 + - Figure 17. Adjustable Under Voltage Lock Out æV ö VSTART ç ENFALLING ÷ - VSTOP V è ENRISING ø R1 = æ ö V IP ç 1 - ENFALLING ÷ + Ih VENRISING ø è R2 = VSTOP (2) R1´ VENFALLING - VENFALLING + R1(IP + Ih ) (3) spacer where: Ih = 2.9 µA IP = 0.7 µA VENRISING = 1.25 V VENFALLING = 1.18 V Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 11 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com SLOW START / TRACKING PIN The TPS54519 regulates to the lower of the SS/TR pin and the internal reference voltage. A capacitor on the SS/TR pin to ground implements a slow start time. The TPS54519 has an internal pull-up current source of 2.4μA which charges the external slow start capacitor. Equation 4 calculates the required slow start capacitor value where Tss is the desired slow start time in ms, Iss is the internal slow start charging current of 2.4 μA, and Vref is the internal voltage reference of 0.6 V. Tss(mS) ´ Iss(mA) Css(nF) = Vref(V) (4) If during normal operation, the VIN goes below the UVLO, EN pin pulled below 1.18 V, or a thermal shutdown event occurs, the TPS54519 stops switching and the SS/TR is discharged to 0 volts before reinitiating a powering up sequence. SEQUENCING Many of the common power supply sequencing methods can be implemented using the SS/TR, EN and PWRGD pins. The sequential method can be implemented using an open drain or collector output of a power on reset pin of another device. Figure 18 shows the sequential method. The power good is coupled to the EN pin on the TPS54519 which enables the second power supply once the primary supply reaches regulation. Ratio-metric start up can be accomplished by connecting the SS/TR pins together. The regulator outputs ramp up and reach regulation at the same time. When calculating the slow start time the pull up current source must be doubled in Equation 4. The ratio metric method is illustrated in Figure 20. TPS54519 TPS54519 PWRGD1 EN1 EN2 EN1 SS/TR1 SS/TR2 PWRGD1 EN2 PWRGD2 Vo u t 1 Vo u t 2 Figure 18. Sequential Start-Up Sequence 12 Figure 19. Sequential Startup using EN and PWRGD Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TPS54519 EN1 EN1/2 SS/TR1 PWRGD1 SS1 Vo u t 1 Vo u t 2 TPS54519 EN2 SS/TR2 PWRGD2 Figure 20. Schematic for Ratio-metric Startup Sequence Figure 21. Ratio-metric Startup with Vout1 Leading Vout2 Ratio-metric and simultaneous power supply sequencing can be implemented by connecting the resistor network of R1 and R2 shown in Figure 22 to the output of the power supply that needs to be tracked or another voltage reference source. Using Equation 5 and Equation 6, the tracking resistors can be calculated to initiate the Vout2 slightly before, after or at the same time as Vout1. Equation 7 is the voltage difference between Vout1 and Vout2. The ΔV variable is zero volts for simultaneous sequencing. To minimize the effect of the inherent SS/TR to VSENSE offset (Vssoffset) in the slow start circuit and the offset created by the pullup current source (Iss) and tracking resistors, the Vssoffset and Iss are included as variables in the equations. To design a ratio-metric start up in which the Vout2 voltage is slightly greater than the Vout1 voltage when Vout2 reaches regulation, use a negative number in Equation 5 through Equation 7 for ΔV. Equation 7 will result in a positive number for applications which the Vout2 is slightly lower than Vout1 when Vout2 regulation is achieved. Since the SS/TR pin must be pulled below 40mV before starting after an EN, UVLO or thermal shutdown fault, careful selection of the tracking resistors is needed to ensure the device will restart after a fault. Make sure the calculated R1 value from Equation 5 is greater than the value calculated in Equation 8 to ensure the device can recover from a fault. As the SS/TR voltage becomes more than 85% of the nominal reference voltage the Vssoffset becomes larger as the slow start circuits gradually handoff the regulation reference to the internal voltage reference. The SS/TR pin voltage needs to be greater than 0.87 V for a complete handoff to the internal voltage reference as shown in Figure 21. vertical spacer R1 = Vout2 + D V Vssoffset ´ Vref Iss (5) Vref ´ R1 Vout2 + DV - Vref (6) spacer R2 = spacer DV = Vout1 - Vout2 (7) spacer R1 > 2930 ´ Vout1- 145 ´ DV (8) spacer Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 13 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TPS54519 EN1 VOUT1 EN1 SS/TR1 PWRGD1 SS2 Vout1 TPS54519 EN2 Vout2 VOUT 2 R1 SS/TR2 R2 PWRGD2 Figure 22. Schematic for Ratio-metric Start-Up Sequence Figure 23. Ratio-metric Start-Up using Coupled SS/TR Pins CONSTANT SWITCHING FREQUENCY and TIMING RESISTOR (RT Pin) The switching frequency of the TPS54519 is adjustable over a wide range from 200 kHz to 2000 kHz by placing a maximum of 218 kΩ and minimum of 16.9 kΩ, respectively, on the RT pin. An internal amplifier holds this pin at a fixed voltage when using an external resistor to ground to set the switching frequency. The RT is typically 0.5 V. To determine the timing resistance for a given switching frequency, use the curve in Figure 8 and Figure 9, or Equation 9. spacer RT (kW) = 84145 ´ FSW (kHz)-1.121 (9) spacer Fsw(kHz) = 24517 ´ RT(kW)-0.89 (10) To reduce the solution size one would typically set the switching frequency as high as possible, but tradeoffs of the efficiency, maximum input voltage and minimum controllable on time should be considered. The minimum controllable on time is typically 60 ns at full current load and 100 ns at no load, and limits the maximum operating input voltage or output voltage. OVERCURRENT PROTECTION The TPS54519 implements a cycle by cycle current limit. During each switching cycle the high side switch current is compared to the voltage on the COMP pin. When the instantaneous switch current intersects the COMP voltage, the high side switch is turned off. During overcurrent conditions that pull the output voltage low, the error amplifier responds by driving the COMP pin high, increasing the switch current. The error amplifier output is clamped internally. This clamp functions as a switch current limit. FREQUENCY SHIFT To operate at high switching frequencies and provide protection during overcurrent conditions, the TPS54519 implements a frequency shift. If frequency shift was not implemented, during an overcurrent condition the low side MOSFET may not be turned off long enough to reduce the current in the inductor, causing a current runaway. With frequency shift, during an overcurrent condition the switching frequency is reduced from 100%, then 50%, then 25% as the voltage decreases from 0.6 to 0 volts on VSENSE pin to allow the low side MOSFET to be off long enough to decrease the current in the inductor. During start-up, the switching frequency increases as the voltage on VSENSE increases from 0 to 0.6 volts. See Figure 7 for details. 14 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com REVERSE OVERCURRENT PROTECTION The TPS54519 implements low side current protection by detecting the voltage across the low side MOSFET. When the converter sinks current through its low side FET, the control circuit turns off the low side MOSFET if the reverse current is more than 2.7 A. By implementing this additional protection scheme, the converter is able to protect itself from excessive current during power cycling and start-up into pre-biased outputs. POWER GOOD (PWRGD PIN) The PWRGD pin output is an open drain MOSFET. The output is pulled low when the VSENSE voltage enters the fault condition by falling below 91% or rising above 107% of the nominal internal reference voltage. There is a 2% hysteresis on the threshold voltage, so when the VSENSE voltage rises to the good condition above 93% or falls below 105% of the internal voltage reference the PWRGD output MOSFET is turned off. It is recommended to use a pull-up resistor between the values of 1kΩ and 100kΩ to a voltage source that is 6 V or less. The PWRGD is in a valid state once the VIN input voltage is greater than 0.8 V, typically. OVERVOLTAGE TRANSIENT PROTECTION The TPS54519 incorporates an overvoltage transient protection (OVTP) circuit to minimize voltage overshoot when recovering from output fault conditions or strong unload transients. The OVTP feature minimizes the output overshoot by implementing a circuit to compare the VSENSE pin voltage to the OVTP threshold which is 109% of the internal voltage reference. If the VSENSE pin voltage is greater than the OVTP threshold, the high side MOSFET is disabled preventing current from flowing to the output and minimizing output overshoot. When the VSENSE voltage drops lower than the OVTP threshold the high side MOSFET is allowed to turn on the next clock cycle. THERMAL SHUTDOWN The device implements an internal thermal shutdown to protect itself if the junction temperature exceeds 155°C. The thermal shutdown forces the device to stop switching when the junction temperature exceeds the thermal trip threshold. Once the die temperature decreases below 155°C, the device reinitiates the power up sequence by discharging the SS/TR pin to 0 volts. The thermal shutdown hysteresis is 7.5°C. SMALL SIGNAL MODEL FOR LOOP RESPONSE Figure 24 shows an equivalent model for the TPS54519 control loop which can be modeled in a circuit simulation program to check frequency response and dynamic load response. The error amplifier is a transconductance amplifier with a gm of 250 μA/V. The error amplifier can be modeled using an ideal voltage controlled current source. The resistor Ro and capacitor Co model the open loop gain and frequency response of the amplifier. The 1-mV AC voltage source between the nodes a and b effectively breaks the control loop for the frequency response measurements. Plotting a/c shows the small signal response of the frequency compensation. Plotting a/b shows the small signal response of the overall loop. The dynamic loop response can be checked by replacing the RL with a current source with the appropriate load step amplitude and step rate in a time domain analysis. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 15 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com PH VO Power Stage 19 A/V a b R1 c R3 C2 RESR RL COMP 0.6 V CO RO VSENSE gm 250 µA/V C1 COUT R2 Figure 24. Small Signal Model for Loop Response SIMPLE SMALL SIGNAL MODEL FOR PEAK CURRENT MODE CONTROL Figure 24 is a simple small signal model that can be used to understand how to design the frequency compensation. The TPS54519 power stage can be approximated to a voltage controlled current source (duty cycle modulator) supplying current to the output capacitor and load resistor. The control to output transfer function is shown in Equation 11 and consists of a dc gain, one dominant pole and one ESR zero. The quotient of the change in switch current and the change in COMP pin voltage (node c in Figure 24) is the power stage transconductance. The gm for the TPS54519 is 19 A/V. The low frequency gain of the power stage frequency response is the product of the transconductance and the load resistance as shown in Equation 12. As the load current increases and decreases, the low frequency gain decreases and increases, respectively. This variation with load may seem problematic at first glance, but the dominant pole moves with load current [see Equation 13]. The combined effect is highlighted by the dashed line in the right half of Figure 25. As the load current decreases, the gain increases and the pole frequency lowers, keeping the 0-dB crossover frequency the same for the varying load conditions which makes it easier to design the frequency compensation. VO Adc VC RESR fp RL gmps COUT fz Figure 25. Simple Small Signal Model and Frequency Response for Peak Current Mode Control æ ç 1+ vo è 2p = Adc ´ vc æ ç 1+ è 2p ö s ÷ × ¦z ø ö s ÷ × ¦p ø (11) Adc = gmps ´ RL 16 (12) Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com ¦p = ¦z = 1 C OUT ´ R L ´ 2 p COUT (13) 1 ´ RESR ´ 2p (14) SMALL SIGNAL MODEL FOR FREQUENCY COMPENSATION The TPS54519 uses a transconductance amplifier for the error amplifier and readily supports two of the commonly used frequency compensation circuits. The compensation circuits are shown in Figure 26. The Type 2 circuits are most likely implemented in high bandwidth power supply designs using low ESR output capacitors. In Type 2A, one additional high frequency pole is added to attenuate high frequency noise. VO R1 VSENSE COMP gmea R2 Vref RO CO 5pF Type 2A R3 C2 Type 2B R3 C1 C1 Figure 26. Types of Frequency Compensation The design guidelines for TPS54519 loop compensation are as follows: 1. The modulator pole, fpmod, and the esr zero, fz1 must be calculated using Equation 15 and Equation 16. Derating the output capacitor (COUT) may be needed if the output voltage is a high percentage of the capacitor rating. Use the capacitor manufacturer information to derate the capacitor value. Use Equation 17 and Equation 18 to estimate a starting point for the crossover frequency, fc. Equation 17 is the geometric mean of the modulator pole and the esr zero and Equation 18 is the mean of modulator pole and the switching frequency. Use the lower value of Equation 17 or Equation 18 as the maximum crossover frequency. Iout m ax 2 p ´ Vout ´ Cout (15) 1 ¦ z m od = 2 p ´ Resr ´ Cout (16) ¦C = ¦p mod ´ ¦ z mod (17) ¦C = ¦p mod ´ ¦ p m od = ¦ sw 2 (18) 2. R3 can be determined by 2p × ¦ c ´ Vo ´ COUT R3 = gmea ´ Vref ´ gmps (19) Where is the gmea amplifier gain (250 μA/V), gmps is the power stage gain (19 A/V). ¦p = 1 C OUT ´ R L ´ 2 p . C1 can be determined by 3. Place a compensation zero at the dominant pole R ´ COUT C1 = L R3 4. C2 is optional. It can be used to cancel the zero from Co’s ESR. Resr ´ COUT C2 = R3 (20) (21) Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 17 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com APPLICATION INFORMATION DESIGN GUIDE – STEP-BY-STEP DESIGN PROCEDURE This example details the design of a high frequency switching regulator design using ceramic output capacitors. This design is available as the PWR037-002 evaluation module (EVM). A few parameters must be known in order to start the design process. These parameters are typically determined on the system level. For this example, we start with the following known parameters: Output Voltage 1.8 V Transient Response 1.25 to 3.75 A load step ΔVout = 4% Maximum Output Current 5A Input Voltage 3V-6V Output Voltage Ripple < 30 mV p-p Start Input Voltage (rising VIN) 2.9 V Stop Input Voltage (falling VIN) 2.66 V Switching Frequency (Fsw) 1000 kHz SELECTING THE SWITCHING FREQUENCY The first step is to decide on a switching frequency for the regulator. Typically, you want to choose the highest switching frequency possible since this produces the smallest solution size. The high switching frequency allows for lower valued inductors and smaller output capacitors compared to a power supply that switches at a lower frequency. However, the highest switching frequency causes extra switching losses, which hurt the converter’s performance. The converter is capable of running from 200 kHz to 2 MHz. Unless a small solution size is an ultimate goal, a moderate switching frequency of 1MHz is selected to achieve both a small solution size and a high efficiency operation. Using Equation 9, R4 is calculated to be 35.4 kΩ. A standard 1% 35.7 kΩ value was chosen in the design. L1 1.2 uH U1 TPS54519 VIN= 3-6V 16 VIN 1 VIN VIN C1 C2 R1 10uF 0.1uF 14.3k 2 VIN 15 EN 6 VSNS VSNS C3 R2 220pF 11.5k C4 C5 1000pF PH 11 PH 12 BOOT 13 GND 3 1 VOUT= 1.8V, 5A 2 C7 R5 C6 35.7k C9 47uF 47uF R6 C10 20k 220pF VIN VSNS 100k R7 10.0k PWRPD R4 VOUT C8 0.1uF GND 4 AGND 5 9 SS/TR 23.7k 1 10 PWRGD 14 7 COMP 8 RT/CLK R3 PH 17 1 Optional 0.01uF Figure 27. High Frequency, 1.8 V Output Power Supply Design with Adjusted UVLO OUTPUT INDUCTOR SELECTION The inductor selected works for the entire TPS54519 input voltage range. To calculate the value of the output inductor, use Equation 22. KIND is a coefficient that represents the amount of inductor ripple current relative to the maximum output current. The inductor ripple current is filtered by the output capacitor. Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor since the output capacitor must have a ripple current rating equal to or greater than the inductor ripple current. In general, the inductor ripple value is at the discretion of the designer; however, KIND is normally from 0.1 to 0.3 for the majority of applications. For this design example, use KIND = 0.3 and the minimum inductor value is calculated to be 0.84 μH. For this design, a larger standard value was chosen: 1.2 μH. For the output filter inductor, it is important that the RMS current and saturation current ratings not be exceeded. The RMS and peak inductor current can be found from Equation 24 and Equation 25. 18 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com For this design, the RMS inductor current is 5.009 A and the peak inductor current is 5.525 A. The chosen inductor is a Coilcraft XAL5030-122ME. It has a saturation current rating of 11.8 A (20% inductance loss) and an RMS current rating of 8.7 A ( 20 ºC temperature rise). The series resistance is 6,78 mΩ typical. The current flowing through the inductor is the inductor ripple current plus the output current. During power up, faults or transient load conditions, the inductor current can increase above the calculated peak inductor current level calculated above. In transient conditions, the inductor current can increase up to the switch current limit of the device. For this reason, the most conservative approach is to specify an inductor with a saturation current rating equal to or greater than the switch current limit rather than the peak inductor current. Vinmax - Vout Vout ´ L1 = Io ´ Kind Vinmax ´ ¦ sw (22) Iripple = ILrms = Vinmax - Vout Vout ´ L1 Vinmax ´ ¦ sw Io 2 + æ Vo ´ (Vinmax - Vo) ö 1 ´ ç ÷ 12 è Vinmax ´ L1 ´ ¦ sw ø (23) 2 (24) Iripple ILpeak = Iout + 2 (25) OUTPUT CAPACITOR There are three primary considerations for selecting the value of the output capacitor. The output capacitor determines the modulator pole, the output voltage ripple, and how the regulator responds to a large change in load current. The output capacitance needs to be selected based on the more stringent of these three criteria. The desired response to a large change in the load current is the first criteria. The output capacitor needs to supply the load with current when the regulator can not. This situation would occur if there are desired hold-up times for the regulator where the output capacitor must hold the output voltage above a certain level for a specified amount of time after the input power is removed. The regulator is temporarily not able to supply sufficient output current if there is a large, fast increase in the current needs of the load such as transitioning from no load to a full load. The regulator usually needs two or more clock cycles for the control loop to see the change in load current and output voltage and adjust the duty cycle to react to the change. The output capacitor must be sized to supply the extra current to the load until the control loop responds to the load change. The output capacitance must be large enough to supply the difference in current for 2 clock cycles while only allowing a tolerable amount of droop in the output voltage. Equation 26 shows the minimum output capacitance necessary to accomplish this. For this example, the transient load response is specified as a 4% change in Vout for a load step from 1.25 A (25% load) to 3.75 A (75%). For this example, ΔIout = 3.75 - 1.25 = 2.5 A and ΔVout= 0.04 × 1.8 = 0.072 V. Using these numbers gives a minimum capacitance of 69.4 μF. This value does not take the ESR of the output capacitor into account in the output voltage change. For ceramic capacitors, the ESR is usually small enough to ignore in this calculation. Equation 27 calculates the minimum output capacitance needed to meet the output voltage ripple specification. Where fsw is the switching frequency, Vripple is the maximum allowable output voltage ripple, and Iripple is the inductor ripple current. In this case, the maximum output voltage ripple is 30 mV. Under this requirement, Equation 27 yields 4.38uF. 2 ´ DIout Co > ¦ sw ´ DVout (26) Co > 1 ´ 8 ´ ¦ sw 1 Voripple Iripple Where ΔIout is the change in output current, Fsw is the regulators switching frequency and ΔVout is the allowable change in the output voltage. (27) Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 19 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com Equation 28 calculates the maximum ESR an output capacitor can have to meet the output voltage ripple specification. Equation 28 indicates the ESR should be less than 28.6 mΩ. In this case, the ESR of the ceramic capacitor is much less than 28.6 mΩ. Additional capacitance de-ratings for aging, temperature and DC bias should be factored in which increases this minimum value. For this example, two 47 μF 10 V X5R ceramic capacitors with 3 mΩ of ESR are used. Capacitors generally have limits to the amount of ripple current they can handle without failing or producing excess heat. An output capacitor that can support the inductor ripple current must be specified. Some capacitor data sheets specify the RMS (Root Mean Square) value of the maximum ripple current. Equation 29 can be used to calculate the RMS ripple current the output capacitor needs to support. For this application, Equation 29 yields 303 mA. Voripple Resr < Iripple (28) Icorm s = Vout ´ (Vinm ax - Vout) 12 ´ Vinm ax ´ L1 ´ ¦ sw (29) INPUT CAPACITOR The TPS54519 requires a high quality ceramic, type X5R or X7R, input decoupling capacitor of at least 4.7 μF of effective capacitance and in some applications a bulk capacitance. The effective capacitance includes any DC bias effects. The voltage rating of the input capacitor must be greater than the maximum input voltage. The capacitor must also have a ripple current rating greater than the maximum input current ripple of the TPS54519. The input ripple current can be calculated using Equation 30. The value of a ceramic capacitor varies significantly over temperature and the amount of DC bias applied to the capacitor. The capacitance variations due to temperature can be minimized by selecting a dielectric material that is stable over temperature. X5R and X7R ceramic dielectrics are usually selected for power regulator capacitors because they have a high capacitance to volume ratio and are fairly stable over temperature. The output capacitor must also be selected with the DC bias taken into account. The capacitance value of a capacitor decreases as the DC bias across a capacitor increases. For this example design, a ceramic capacitor with at least a 10 V voltage rating is required to support the maximum input voltage. For this example, one 10 μF and one 0.1 μF 10 V capacitors in parallel have been selected. The input capacitance value determines the input ripple voltage of the regulator. The input voltage ripple can be calculated using Equation 31. Using the design example values, Ioutmax=4 A, Cin=10 μF, Fsw=1 MHz, yields an input voltage ripple of 124 mV and a rms input ripple current of 2.45 A. Icirms = Iout ´ Vout ´ Vinmin (Vinmin - Vout ) Vinmin Ioutmax ´ 0.25 DVin = Cin ´ ¦ sw (30) (31) SLOW START CAPACITOR The slow start capacitor determines the minimum amount of time it takes for the output voltage to reach its nominal programmed value during power up. This is useful if a load requires a controlled voltage slew rate. This is also used if the output capacitance is very large and would require large amounts of current to quickly charge the capacitor to the output voltage level. The large currents necessary to charge the capacitor may make the TPS54519 reach the current limit or excessive current draw from the input power supply may cause the input voltage rail to sag. Limiting the output voltage slew rate solves both of these problems. The slow start capacitor value can be calculated using Equation 4. For the example circuit, the slow start time is not too critical since the output capacitor value is 2 x 47μF which does not require much current to charge to 1.8 V. The example circuit has the slow start time set to an arbitrary value of 2.5 ms which requires a 10 nF capacitor. In TPS54519, Iss is 2.4 μA and Vref is 0.6 V. 20 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com BOOTSTRAP CAPACITOR SELECTION A 0.1 μF ceramic capacitor must be connected between the BOOT to PH pin for proper operation. It is recommended to use a ceramic capacitor with X5R or better grade dielectric. The capacitor should have 10 V or higher voltage rating. UNDER VOLTAGE LOCK OUT SET POINT The Under Voltage Lock Out (UVLO) can be adjusted using an external voltage divider on the EN pin of the TPS54519. The UVLO has two thresholds, one for power up when the input voltage is rising and one for power down or brown outs when the input voltage is falling. For the example design, the supply should turn on and start switching once the input voltage increases above 2.794 V (VSTART). After the regulator starts switching, it should continue to do so until the input voltage falls below 2.595 V (VSTOP). The programmable UVLO and enable voltages are set using a resistor divider between Vin and ground to the EN pin. Equation 2 and Equation 3 can be used to calculate the resistance values necessary. From Equation 2 and Equation 3, a 14.3 kΩ between Vin and EN and a 11.5 kΩ between EN and ground are required to produce the 2.794 and 2.595 volt start and stop voltages. OUTPUT VOLTAGE AND FEEDBACK RESISTORS SELECTION For the example design, 100 kΩ was selected for R6. Using Equation 32, R7 is calculated as 80 kΩ. The nearest standard 1% resistor is 80.5 kΩ. Vref R7 = R6 Vo - Vref (32) Due to the internal design of the TPS54519, there is a minimum output voltage limit for any given input voltage. The output voltage can never be lower than the internal voltage reference of 0.6 V. Above 0.6 V, the output voltage may be limited by the minimum controllable on time. The minimum output voltage in this case is given by Equation 33 Voutmin = Ontimemin ´ Fsmax ´ Vinmax - Ioutmin ´ (2 ´ RDS ) ( ( ( )))- (Ioutmin ´ (RL + RDS )) Where: Voutmin = minimum achievable output voltage Ontimemin = minimum contollable on-time (60 ns typical. 110 nsec no load) Fsmax = maximum switching frequency including tolerance Vinmax = maximum input voltage Ioutmin = minimum load current RDS = minimum high side MOSFET on resistance (30 - 44 mΩ) RL = series resistance of output inductor (33) There is also a maximum achievable output voltage which is limited by the minimum off time. The maximum output voltage is given by Equation 34 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 21 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com Voutmax = 1 - (Offtimemax ´ Fsmax ) ´ Vinmin - Ioutmax ´ (2 ´ RDS ) - Ioutmax ´ (RL + RDS ) )( ( )) ( Where: Voutmax = maximum achievable output voltage Offtimeman = maximum off time (60 nsec typical) Fsmax = maximum switching frequency including tolerance Vinmin = minimum input voltage Ioutmax = maximum load current RDS = maximum high side MOSFET on resistance (60 - 70 mΩ) RL = series resistance of output inductor (34) COMPENSATION There are several possible methods to design closed loop compensation for dc/dc converters. For the ideal current mode control, the design equations can be easily simplified. The power stage gain is constant at low frequencies, and rolls off at -20 dB/decade above the modulator pole frequency. The power stage phase is 0 degrees at low frequencies and starts to fall one decade above the modulator pole frequency reaching a minimum of -90 degrees one decade above the modulator pole frequency. The modulator pole is a simple pole shown in Equation 35 ¦ p m od = Iout m ax 2 p ´ Vout ´ Cout (35) For the TPS54519 most circuits will have relatively high amounts of slope compensation. As more slope compensation is applied, the power stage characteristics will deviate from the ideal approximations. The phase loss of the power stage will now approach -180 degrees, making compensation more difficult. The power stage transfer function can be solved but it is a tedious hand calculation that does not lend itself to simple approximations. It is best to use Pspice or TINA-TI to accurately model the power stage gain and phase so that a reliable compensation circuit can be designed. That is the technique used in this design procedure. Using the pspice model of (insert link here). Apply the values calculated previously to the output filter components of L1, C8 and C9. Set Rload to the appropriate value. For this design, L1 = 1.2 µH. C8 and C9 use the derated capacitance value of 43 µF, and the ESR is set to 3 mohm. The Rload resistor is 1.8 / 5 = 21.6 mΩ. Now the power stage characteristic can be plotted as shown in Figure 28 G 60 a i n 180d P h a s e 120d 40 20 60d -9.79 db @ 70 kHz 0 0d -20 -60d -40 -120d Gain - dB -60 100Hz Phase - Degrees 1.0KHz 10KHz Frequency 100KHz -180d 1.0MHz Figure 28. Power Stage Gain and Phase Characteristics For this design, the intended crossover frequency is 70 kHz. From the power stage gain and phase plots, the gain at 70 kHz is -9.79 dB and the phase is -131.87 degrees. For 60 degrees of phase margin, additional phase boost from a feed forward capacitor in parallel with the upper resistor of the voltage set point divider will be required. R3 sets the gain of the compensated error amplifier to be equal and opposite the power stage gain at crossover. The required value of R3 can be calculated from Equation 36. 22 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com R3 = 10 -GPWRSTG 20 × gmEA Vout VREF (36) To maximize phase gain, the compensator zero is placed one decade below the crossover frequency of 70 kHz. The required value for C5 is given by Equation 37. 1 C5 = F 2 × p × R3 × CO 10 (37) To maximize phase gain the high frequency pole is not implemented and C4 is not populated. The pole can be useful to offset the ESR of aluminum electrolytic output capacitors. If desired the value for C4 can be calculated from Equation 38. 1 C4 = 2 × p × R3 × FP (38) For maximum phase boost, the pole frequency FP will typically be one decade above the intended crossover frequency FCO. The feed forward capacitor C10, is used to increase the phase boost at crossover above what is normally available from Type II compensation. It places an additional zero/pole pair located at Equation 39 and Equation 40. 1 FZ = 2 × p × C10 × R6 (39) 1 FP = 2 × p × C10 × R6 P R7 (40) This zero and pole pair is not independent. Once the zero location is chosen, the pole is fixed as well. For optimum performance, the zero and pole should be located symmetrically about the intended crossover frequency. The required value for C10 can calculated from Equation 41. 1 C10 = VREF 2 × p × R6 × FCO × VOUT (41) For this design the calculated values for the compensation components are R3 = 23.8 kΩ ,C5 = 959 pF and C10 = 197 pF. Using standard values, the compensation components are R3 = 23.7 kΩ ,C5 = 1000 pF and C10 = 220 pF. APPLICATION CURVES EFFICIENCY vs LOAD CURRENT 100 100 90 90 80 80 70 70 Efficiency (%) Efficiency (%) EFFICIENCY vs LOAD CURRENT 60 50 40 30 50 40 30 20 20 VIN = 3.3 V VIN = 5 V 10 0 60 0 0.5 1 1.5 2 2.5 3 3.5 Output Current (A) 4 4.5 VIN = 3.3 V VIN = 5 V 10 5 0 0.001 G001 Figure 29. 0.01 0.1 Output Current (A) 1 G002 Figure 30. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 23 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com TRANSIENT RESPONSE, 2 A STEP VOUT = 50 mV/div (ac coupled) POWER UP VOUT, VIN VIN = 5 V/div EN = 2 V/div IOUT = 2 A/div PWRGD = 5 V/div Slew rate = 0.5 A/µs VOUT = 1 V/div Time = 200 µs/div Time = 2 ms/div Figure 31. Figure 32. POWER DOWN VOUT, VIN VIN = 5 V/div POWER UP VOUT, EN VIN = 5 V/div EN = 2 V/div EN = 2 V/div PWRGD = 5 V/div PWRGD = 5 V/div VOUT = 1 V/div VOUT = 1 V/div Time = 2 ms/div Time = 2 ms/div Figure 33. Figure 34. POWER DOWN VOUT, EN OUTPUT RIPPLE, 5 A VOUT = 20 mV/div (ac coupled) VIN = 5 V/div EN = 2 V/div PH = 2 V/div PWRGD = 5 V/div VOUT = 1 V/div 24 Time = 100 µs/div Time = 500 ns/div Figure 35. Figure 36. Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com CLOSED LOOP RESPONSE, VIN (3.3 V), 4 A 60 50 40 30 20 Gain (dB) VIN = 100 mV/div (ac coupled) PH = 2 V/div Gain Phase 10 0 −10 −20 −30 −40 −50 −60 100 1000 10000 Frequency (Hz) 100000 180 150 120 90 60 30 0 −30 −60 −90 −120 Phase (°) INPUT RIPPLE, 5 A −150 −180 1000000 G005 Time = 500 ns/div Figure 37. Figure 38. LOAD REGULATION vs LOAD CURRENT REGULATION vs INPUT VOLTAGE 0.4 1 Output Voltage Deviation (%) Output Voltage Deviation (%) VIN = 3.3 V VIN = 5 V 0.8 0.6 0.4 0.2 0 −0.2 −0.4 −0.6 −0.8 −1 0.3 0.2 0.1 0 −0.1 −0.2 −0.3 IOUT = 2.5 A 0 0.5 1 1.5 2 2.5 3 3.5 Output Current (A) 4 4.5 −0.4 5 3 3.5 G003 Figure 39. 4 4.5 5 Input Voltage (V) 5.5 6 G004 Figure 40. Maximum Temperature = 58 °C 48 °C 23 °C IOUT = 5 A Figure 41. Thermal Image POWER DISSIPATION ESTIMATE The following formulas show how to estimate the IC power dissipation under continuous conduction mode (CCM) operation. The power dissipation of the IC (Ptot) includes conduction loss (Pcon), dead time loss (Pd), switching loss (Psw), gate drive loss (Pgd) and supply current loss (Pq). Pcon = Io2 × Rdson_temp Pd = ƒsw × Iout × 0.7 × 40 × 10-9 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 25 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com Psw = 0.5 × Vin × Io × ƒsw × 7 × 10-9 Pgd = 2 × Vin × 6 × 10-9 × ƒsw Pq = 455 × 10-6 × Vin Where: IOUT is the output current (A). Rdson is the on-resistance of the high-side MOSFET (Ω). VOUT is the output voltage (V). VIN is the input voltage (V). ƒsw is the switching frequency (Hz). So Ptot = Pcon + Pd + Psw + Pgd + Pq For given TA, TJ = TA + Rth × Ptot For given TJMAX = 140°C TAmax = TJ max – Rth × Ptot Where: Ptot is the total device power dissipation (W). TA is the ambient temperature (°C). TJ is the junction temperature (°C). Rth is the thermal resistance of the package (°C/W). TJMAX is maximum junction temperature (°C). TAMAX is maximum ambient temperature (°C). There are additional power losses in the regulator circuit due to the inductor AC and DC losses and trace resistance that impact the overall efficiency of the regulator. LAYOUT Layout is a critical portion of good power supply design. There are several signal paths that conduct fast changing currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise or degrade the power supplies performance. Care should be taken to minimize the loop area formed by the bypass capacitor connections and the VIN pins. See Figure 42 for a PCB layout example. The GND pins and AGND pin should be tied directly to the power pad under the IC. The power pad should be connected to any internal PCB ground planes using multiple vias directly under the IC. Additional vias can be used to connect the top side ground area to the internal planes near the input and output capacitors. For operation at full rated load, the top side ground area along with any additional internal ground planes must provide adequate heat dissipating area. Locate the input bypass capacitor as close to the IC as possible. The PH pin should be routed to the output inductor. Since the PH connection is the switching node, the output inductor should be located very close to the PH pins, and the area of the PCB conductor minimized to prevent excessive capacitive coupling. The boot capacitor must also be located close to the device. The sensitive analog ground connections for the feedback voltage divider, compensation components, slow start capacitor and frequency set resistor should be connected to a separate analog ground trace as shown. The RT pin is particularly sensitive to noise so the RT resistor should be located as close as possible to the IC and routed with minimal lengths of trace. The additional external components can be placed approximately as shown. It may be possible to obtain acceptable performance with alternate PCB layouts, however this layout has been shown to produce good results and is meant as a guideline. 26 Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 TPS54519 SLVSAT3 – SEPTEMBER 2011 www.ti.com VIA to Ground Plane UVLO SET RESISTORS VIN INPUT BYPASS CAPACITOR BOOT PWRGD EN VIN VIN BOOT CAPACITOR VIN OUTPUT INDUCTOR PH VIN PH EXPOSED POWERPAD AREA GND PH GND VOUT OUTPUT FILTER CAPACITOR PH SLOW START CAPACITOR RT COMP VSENSE AGND SS/TR FEEDBACK RESISTORS ANALOG GROUND TRACE FREQUENCY SET RESISTOR TOPSIDE GROUND AREA COMPENSATION NETWORK VIA to Ground Plane Figure 42. PCB Layout Example Submit Documentation Feedback Copyright © 2011, Texas Instruments Incorporated Product Folder Link(s): TPS54519 27 PACKAGE OPTION ADDENDUM www.ti.com 1-Oct-2011 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) TPS54519RTER ACTIVE WQFN RTE 16 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPS54519RTET ACTIVE WQFN RTE 16 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR Samples (Requires Login) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. 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Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 30-Sep-2011 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant TPS54519RTER WQFN RTE 16 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2 TPS54519RTET WQFN RTE 16 250 180.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 30-Sep-2011 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS54519RTER WQFN RTE 16 3000 346.0 346.0 29.0 TPS54519RTET WQFN RTE 16 250 210.0 185.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. 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