Industrial Power Supplies
TSP-WR Series, 180–600 Watt
CB
Scheme
Innovative and Powerful Features!
◆ For worldwide Operation – with ultra-
EN 60950
IEC 60950
UL 60950
UL 508
II3G
ATEX 95
wide Input Range from 100 to 550VAC
◆ For Single- and 3 Phase Networks
◆ Robust Design- qualified for
harsh Industrial Environments
◆ Industrial Operating Temperature
Range: –25°C to +70°C
◆ Power Good Signal
◆ Indefinite Short Circuit, Overvoltage
and Overtemperature Protection
◆ Wall Mounting Option
◆ Modular Design with Add-on Modules
for:
– Redundancy Operation
– DC-UPS
– Buffer for Power Back-up
◆ International Safety Approvals incl.
ATEX and Class l, Div.2 Certification
◆ 3 Year Warranty
The successful TSP series of high performance DIN-Rail Power Supplies has been
expanded with 3 additional models which features an ultrawide input range of
85-132/230-550VAC.With this input voltages the power supplies can be used in
almost all single- and 3 phase power networks worldwide.
A high, continuously available power reserve guarantees reliable start-up of loads
with high inrush currents. Excellent electrical specifications and high immunity
against electrical disturbances makes these compact modules the best choice to
power sensitive loads in industrial process control systems, machine tools or any
other demanding industrial application. The power supplies complies also with the
new EMC standard for Industrial environments, IEC/EN 61204-3.
3 Add-on Modules for extra functions offer a great flexibility in system applications.
A module for redundant operation with true power sharing is available. With the
Battery Controller module the power supplies can be extended to a perfect DC-UPS
system. The Buffer module provides power back-up up to 4 seconds without the
need of any batteries. Easy and vibration proof installation with pluggable screw
terminal block and snap-on mounting on DIN-rails.
Models
Model No.
TSP 180–124WR
TSP 360–124WR
TSP 600–124WR
Output Voltage
(Vnom)
24 VDC
(adjustable 24 - 28 VDC)
*Output Current
(Imax)
Output Power
(Pmax)
7.5 A
180 W
15.0 A
360 W
25.0 A
600 W
* Max. current at nominal output voltage and operating temperature up to 40°C max.
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Page 1 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
Input Specifications
Applicable 3-Phase Networks
– TN, TT: 500 VAC Star configuration (EN60950+UL508)
500 VAC Delta (UL508 only)
– IT: 400 VAC Delta (IEC-62103)
230 VAC Delta (IEC-60950)
500 VAC UL508 only
Input voltage ranges
85–132 / {187–264 / 323–550 autorange}
selectable by manual slide switch
Harmonic limits
EN 61000-3-2, Class A (for limited output power)
Holdup time
20 ms min. (full load 230 - 500 VAC)
Inrush current
TSP 180-124WR
TSP 360-124WR
TSP 600-124WR
Efficiency
115 VAC
t.b.a
t.b.a
t.b.a
230 VAC
< 23 A
< 46 A
< 50 A
88% typ.
Output Specifications
Output voltage adj. range
Regulation
24 – 28 VDC
– Input variation
– Load variation (10–100 %)
– Load variation (10–100 %) parallel mode
0.5 % max.
0.5 % max.
2.0%
Ripple and Noise (20MHz Bandwidth)
100 mV pk-pk typ. (150 mV pk-pk max. at Imax)
Electronic short circuit protection
current limitation at 125% of Imax.
constant current, automatic recovery
Output overvoltage protection
34 V
Overload protection
electronic overload protection
Overtemperature protection
switch off at overtemperature, automatic restart
Status indicator
Power-Good signal
dual color LED (green: DC ok, red: DC off)
– trigger threshold:
– relay output
Max. capacitive load
18 - 22V
DC OK = contact closed (rated: 30VDC / 1.0A)
unlimited
General Specifications
Operating temperature range
– 25°C...+70°C max. (–13°F...+158°F)
(for derating see graph A on page 4)
Cooling
convection cooling, no internal fan
Storage temperature
–25 °C…+85 °C (– 13°F...+185°F)
Humidity (non condensing)
95 % rel. H max.
Pollution degree
2
Temperature coefficient
0.02 %/K
Reliability, calculated MTBF
>350’000h in acc. to IEC 61709
Remote On/Off
by ext. contact.
DC on: -S contact open
DC off: -S connectetd via 1Kohm to -Vout
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 2 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
General Specifications
Isolation
according to IEC/EN 60950, UL 60950, UL 508C
Safety standards
–
–
–
–
–
IEC/EN 60950, UL 60950, CSA-C22.2 No. 60950-1-03
UL 508, CSA-C22.2
EN 60204
EN 50178
IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U),
ANSI/UL60079-15
(Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U)
EN 61558-2-4
EN 60950 sect. 2.5 and NEC Class 2
Information technology equipment
Industrial control equipment
Electrical equipment of machines
Electronic equipment for power installation
Control equipment for hazardous location
– Safety transformers for SMPS
– Limitet power source (model TSP 090-124N)
Safety approvals / certifications
CB-Report as per IEC 60950, EN 60950-1:2003
CSA/UL 60950, CSA-C22.2 No.14-95, UL 508C
CSA File no.: 219759
EN 60204, EN 61558-2-4
ATEX 94/9/EC, ANSI/UL 60079-15, FM 3611.
Safety class
Degree of electrical protection I (IEC 536)
Case protection
IP 20 (IEC 529)
Electromagnetic compatibility (EMC), Emissions
– Conducted RI suppression on input
– Radiated RI suppression
EN 61000-6-3, EN 61204-3
EN 55011 class B, EN 55022 class B,
EN 55011 class B, EN 55022 class B,
Electromagnetic compatibility (EMC), Immunity
– Electrostatic discharge (ESD)
– Radiated RF field immunity
– Electrical fast transient / burst immunity
– Surge immunity
– Immunity to conducted RF disturbances
– Power frequency field immunity
– Voltage dips
EN 61000-6-2, EN 61204-3
IEC / EN 61000-4-2
4 kV / 8 kV
IEC / EN 61000-4-3
10 V / m
IEC / EN 61000-4-4
2 kV
IEC / EN 61000-4-5
1 kV / 2 kV
IEC / EN 61000-4-6
10 V
IEC / EN 61000-4-8
30 A / m
IEC / EN 61000-4-11
Environment
3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min
3 axis, 15 g half sine, 11 ms
– Vibration acc. IEC 60068-2-6;
– Shock acc. IEC 60068-2-27
Enclosure material
aluminium (chassis) / zinc plated steel (cover)
Mounting
for DIN-rails as per EN 50022-35x15/7.5
(snap-on with self-locking spring)
with wall mounting bracket - see page 10
– DIN-rail mounting
– Wall mounting (option)
Connection
detachable screw terminals (plugs included)
2 terminals per output
Output Power Derating
A)
B)
Output Power Derating
vs Ambient Temperature
100
100
90
TSP 600
80
70
Output Power [% Pmax]
Output Power [% Pmax]
90
TSP 180
TSP 360
60
50
40
80
50
40
30
20
10
10
60
70
TSP 180
TSP 360
60
20
40
50
Temperature [˚C]
TSP 600
70
30
0
-25
Output Power Derating
vs Input Voltage
0
85
100
115
132 187
284 323
Input Voltage [VAC]
550
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 3 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
TSP–REM360 Redundancy Module
With this module and two power supplies of the TSP series (180 and 360W models) a highly reliable, true redundant power system can be configured without any
additional components. This module enforces the equivalent sharing of the output
current by each power supply. The system is fully redundant and provides the output
power even if one power supply has completely failed e.g. by short circuit on the
output. In the event of either, one power supply failing or being disconnected, the
second unit will automatically supply the full current to the load. The redundancy of
the system is monitored and if lost, indicated by an alarm output. The inputs are hot
swappable and can be loaded up to 15A each.
Models
Order code
(includes terminal plugs)
Input
2 x 24 VDC
2 x Control input
TSP–REM360
Max Power
per Input
Output Voltage
adjust
Output Power
max.
2 x 360 W
24 VDC
(24 - 27 VDC)
360 W
Function Diagram
+
DC IN 1
_
TSP
Connector Positions
J1.2
J1.1
+
J2.1
J2.2
_
Front view
Output
Load
Bottom view
+
Remote Link 2
Output
Remote Link 1
Volt adjust
J1.4
J1.3
J4.1
Remote
Link 2
Top view
- - + +
J3.1
J3.2
Remote
Link 1
DC IN 2
_
TSP
J2.3
J2.4
REM Controller
J4.2
DC IN 1 DC IN 2
J5.1
Redundancy
ok
J5.2
Alarm
J5.3
J5.4
Remote On/Off
Alarm
Remote On/Off
- + - +
Specifications
Operating temperature
– 25°C...+70°C max. (–13°F...+158°F)
derating above 40°C (104°F): 1.5%/K
Electromagnetic compatibility
in correspondence to connected units (no internal
switching device)
Redundancy OK signal (Alarm)
trigger threshold at 18...22VDC,
contact closed if one or both inputs failed
Remote link cable (0.5m)
2 cables included with TSP-REM360 module
Remote On/Off
by ext. contact: contact open = On, contact closed = Off
Dimensions
see page 7
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 4 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
TSP–BFM24 Buffer Module
The TSP-BFM24 Buffer Module will hold the output voltage of a 24VDC power supply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer
period no deterioration of the 24VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based
backup system. The buffer module consists of a large bank of capacitors. When the
power supply is switched on, the buffer capacitors will be charged. This will take
approximately 30 second and an opto-coupler signal is indicating the „READY“
condition. When a power fail occurs, the capacitor bank is discharged, maintaining
the output of the buffer module at its nominal voltage. This condition is indicated by
an „POWER FAIL“ signal. The hold up time is typically 200ms at 25A and 4 seconds
typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage.
The operation modes of the module are indicated by a LED on the front panel also.
The big advantage of this buffer solution is, that it is fully maintenance free and its
storage capability does not deteriorate over the live time of the product.
Models
Order code
(includes terminal plugs)
Operating Voltage
Range
TSP-BFM24
24...28VDC
Buffer Time
Output Power
max.
200ms typ. @ 25A max.
4.0 s max. @1.2A
Function Diagram
600 W
Connector Positions
J2.2
Inhibit
Discharge
J2.1
Charge
TSP
J1.1
J1.2
J1.3
J1.4
Volt adjust
Load
J2.4
Active
J2.3
Voltage
Detection
Voltage
Detection
J2.6
J2.5
Ready
Specifications
Operating temperature
– 25°C...+70°C max. (–13°F...+158°F)
derating above 40°C (104°F): 1.5%/K
Electromagnetic compatibility
in correspondence to connected units (no internal
switching device)
Buffer voltage
adjustable, >1V below input voltage, min. 22VDC
Charging
0.6A max. / 30s max.
Status signals
Buffer Active , Buffer Ready (optocoupler output)
and dual colour LED for status indication
Inhibit
optocoupler input: 35V max. <5mA
Dimensions
see page 7
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 5 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
TSP–BCM24 Battery Controller Module
This module provides a professional battery management system to charge and
monitor an external lead-acid battery. Together with a power supply of the TSP
series a perfect DC-UPS system can be configured. The connected battery will be
charged and held in charged mode by the power supply. In case of a mains power
failure the battery will supply the output power until the battery is discharged. As a
consequence, the output voltage of the system is equivalent to the battery voltage.
To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. By this, the battery
life time can be extended.
The battery is protected against deep discharge. Mains power and the battery
status are monitored regularly and failures indicated by corresponding LED’s and
alarm outputs. The module provides also an external On/Off input to switch-off
both, power supply and battery.
Models
Order code
(includes terminal plugs)
Inputs
Input Power
max
Output Voltage
nom.
*Output Power
max.
360 W
24 VDC
360 W
24 VDC Power Supply
and 24 VDC Battery
TSP-BCM24
*reduce max. output current by battery charging current
Function Diagram
Connector Positions
Front view
+
DC IN_
TSP
Remote
Link
J1.2
J2.3
J2.4
+
J1.1
J2.1
J2.2
_
J1.4
+
J1.3
_
J3.1
J3.2
Output
Load
Fuse
Volt adjust
Bottom view
Top view
- - + +
Output
24V Battery
Battery Controller
J5.1
J5.2 J5.3
J5.4 J5.5
J5.6
DC-OK BAT.-OK DC-OK
input
output
J5.7 J5.8
Remote
On/Off
J5.9
T
J5.10
Temp.
Sensor (TS)
AC OK
Bat. OK
DC OK
Remote On/Off
DC IN Battery
Temp. Sensor
(TS)
Remote Link
- + - +
Specifications
Operating temperature
– 25°C...+70°C max. (–13°F...+158°F)
derating above 40°C (104°F): 1.5%/K
Electromagnetic compatibility
in correspondence to connected units (no internal
switching device)
Battery protection
over voltage, deep discharge, short circuit- and
revers connection (built-in fuse)
Status signals
DC-OK input, DC-OK output, BAT OK
all relay contact closed at status OK
Rating per relay contact
30 VDC / 1.0 A max.
Remote link cable (0.5m)
1 cable included with TSP-BCM24 module
Remote On/Off
by ext. contact: contact open = On, contact closed = Off
Dimensions
see page 7
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 6 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
Outline Dimensions
35.0
110.0
(1.38)
(4.33)
38.5 (1.52)
TSP-REM360
TSP-BCM24
DC OK
DC ON
80.0
(3.15)
110.0 (4.33)
O/P ADJ.
PE N
L
(0.20)
25.0
5.0
5.0
(0.98)
(0.20)
P/S
P S
Remote
Weight: 0.5kg (1.0lb)
54.0
110.0
(2.13)
DC OK
DC ON
(4.33)
38.5 (1.52)
TSP 180-124 WR
TSP-BFM24
80.0
(3.15)
110.0 (4.33)
O/P ADJ.
PE N(L2) L
5.0
Remote
14.5
(0.57)
S P
(0.20)
25.0
(0.98)
P/S
Weight: 0.7kg (1.4lb)
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Tolerances: ±0.5 mm (±0.02)
Page 7 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
Outline Dimensions
TSP 360-124WR
125.0
(3.15)
(4.92)
45.0
(1.77)
80.0
DC OK
DC ON
86.5
(3.41)
125.0 (4.92)
O/P ADJ.
PE N(L2) L
46.0
5.0
(0.20)
(1.81)
25.0
(0.98)
17.0
(0.67)
25.0
(0.98)
Remote
P S
P/S
Weight: 1.1kg (2.4lb)
Dimensions in [mm], ( ) = Inch
Tolerances: ±0.5 mm (±0.02)
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Page 8 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
Outline Dimensions
TSP 600-124WR
P/S
Remote
P S
25.0
25.0
(0.98)
(0.98)
21.0
148.0
(5.83)
125.0
(7.48)
(4.92)
DC ON
DC OK
86.5
(3.41)
125.0 (4.92)
45.0
(1.77)
190.0
(0.83)
O/P ADJ.
PE N(L2) L
Weight: 3.0 kg (6.0lb)
Dimensions in [mm], ( ) = Inch
Tolerances: ±0.5 mm (±0.02)
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Page 9 of 10
Industrial Power Supplies
TSP-WR Series
180–600 Watt
TSP–WMK Wall Mounting Bracket
Ordercode of kit
For models
Content of kit
TSP-WMK01
TSP-WMK02
TSP 180
TSP 360, TSP 600
1 bracket type A incl. M4-screw (DIN 74-Af4)
2 brackets type B incl. M4-screws (DIN 74-Af4)
Type A:
85.0 (3.35)
TSP REM360
TSP BCM24
42.5 (1.67)
55.0 (2.16)
ø 4.3 (0.17)
ø 4.3 (0.17)
31.0 (5.06)
ø 4.3 (0.17)
34.5 (1.36)
2.0 (0.08)
34.5 (1.36)
4 x positioning holes
7.0 (0.28)
TSP 180-124WR
TSP BFM
15.0
15.0
(0.59)
55.0 (2.16)
(0.59)
Material: 2 mm Mild Steel
Tolerance: ±0.1mm (± 0.004)
Type B:
46.0 (1.81)
TSP 360-124WR
33.0 (1.30)
96.0 (3.78)
62.5 (2.46)
50.0 (1.97)
ø 4.3 (0.17)
2x ø4.3 (0.17)
TSP 600-124WR
2.0 (0.08)
30.0 (1.18)
2.0 (0.08)
25 (0.98)
4 x positioning holes
Material: 2 mm Mild Steel
Tolerance: ±0.1mm (± 0.004)
62.5 (2.46)
15.0
(0.59)
7.0 (0.28)
198.0 (7.80)
Dimensions: [mm] ( ) = Inch
Specifications can be changed without notice
Rev. 09/05
Jenatschstrasse 1 · CH-8002 Zurich · Switzerland
Tel. +41 43311 4511 · Fax +41 43311 4545 · [email protected] · www.tracopower.com
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