AZF-60 Series 60 Watts Universal Input Range AC/DC Power Modules Single Output Key Features y High Efficiency up to 84% y 85~265VAC Universal Input Range y Single Output Modules y PCB and Chassis Mounting Packages y I/O Isolation 3000VAC y EMI Complies With EN55022 Class B and FCC part 15, level B y EMC Complies With EN61000 y MTBF > 125,000 Hours y Meets IEC / EN / UL 60950-1 Safety Standards y Meets IEC61140 Safety Class II y Operating Temperature 71] (Reference to Derating Curve) ~ 85 265 VAC Universal Voltage 3000 VAC I/O Isolation OVP EMI EMC Protection EN55022 EN61000 AZF-60 is a 60 Watts series of AC-DC power modules. These modules have wide input range of 85~265VAC and are available in single output voltages of 5.1V, 12V, 15V, 24V, 36V and 48V with efficiency as high as 84% . Other features include continuous short circuit protection, overvoltage protection, output current limitation, EMC meets EN61000-4(-2,-3,-4,-5,-6,-11) EMI meets EN55022 level B conducted noise compliance minImize design-in time, cost and eliminate the need for external components. The AZF-60 meets IEC / EN / UL 60950-1 safety approval qualifies this product for worldwide markets. The series is a wide variety of applications in commercial and industrial electronic equipment, and MTBF is up to 125,000 hours. Environmental Specifications Parameter Operating Temperature Conditions Ambient Min. Max. Unit -10 +71 ] Storage Temperature -40 +85 ] Humidity --- 95 % Cooling Free-Air Convection Conducted EMI Conducted EMC EN55022 Class B Standard specification requirement EN61000-4-2 Air {8KV Cont. {4KV B EN61000-4-3 80~1000MHz 10V/m 80% AM1KHz modulation A EN61000-4-4 AC port {2KV DC, SL, TL {2KV not less than 1 min. B EN61000-4-5 1.2/50uS(8/20uS) AC dif. {1KV DC {0.5KV 0.15~80MHz 10Vrms (functional earth ports included) 80% AM 1kHz modulation 30% 10ms 60% 100ms 95% 5000ms B EN61000-4-6 EN61000-4-11 1 MINMAX Performance Criteria B B C C REV:5 2009/02/11 AZF-60 Series Model Selection Guide Model Number Output Voltage AZF-60S051 AZF-60S12 AZF-60S15 AZF-60S24 AZF-60S36 AZF-60S48 VDC 5.1 12 15 24 36 48 Output Current Max. mA 10000 5000 4000 2500 1666 1250 Capacitive Load Input Current Efficiency Max. uF 8000 3900 3300 1500 1000 680 115VAC, 60Hz @Max. Load @No Load mA (Typ.) mA (Typ.) 936 50 1060 50 1047 50 1035 50 1035 50 1035 50 @Max. Load % (Typ.) 79 82 83 84 84 84 Min. mA 1000 500 400 250 166 125 Input Fuse All Models Built-in Fuse 6A / 250VAC External Fuse (Recommended) 3A Slow - Blow Type Input Specifications Parameter Input Voltage Range Model Min. Typ. Max. 85 --- 265 VAC All Models 120 --- 370 VDC 47 --- 63 Hz 115VAC --- --- 30 A 230VAC --- --- 50 A Input Frequency Range Inrush Current (Cold Start at 25]) Unit Output Specifications Parameter Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise (20MHz) Iout=Min. to Max. Conditions Min. Typ. Max. All Models --- {1.0 {2.0 % Vin=Min. to Max. --- {0.2 {1.0 % --- {0.5 {1.0 % --- 2.0 3.0 %Vpp of Vo All Models 5.1VDC Output Models Unit Other Output Models --- 1.0 1.3 %Vpp of Vo Over Voltage Protection Zener diode clamp --- 120 --- % of Vo Transient Recovery Time 50% Load Step Change --- 400 1000 uS Transient Response Deviation (Iout=100% to Iout=50%) --- {3 {6 % Temperature Coefficient --- {0.02 --- %/] Overshoot --- --- 5 % 105 --- --- % Current Limitation Short Circuit Protection REV:5 2009/02/11 automatic recovery (Note 8) Hiccup mode, indefinite (automatic recovery) MINMAX 2 AZF-60 Series General Specifications Parameter Conditions Min. Typ. Max. Unit Input to Output, 60 Seconds 3000 --- --- VAC Input to Output, Flash Tested for 1 Second 4700 --- --- VDC 500VDC 100 --- --- M[ --- 100 --- KHz 115VAC, 60Hz --- 20 --- ms MIL-HDBK-217F @ 25], Ground Benign 125 --- --- K Hours Isolation Voltage Isolation Test Voltage Isolation Resistance Switching Frequency Hold-up Time MTBF Note: 1. Specifications typical at Ta=+25], resistive load, 115VAC, 60Hz input voltage, rated output current unless otherwise noted. 2. Ripple & Noise measurement bandwidth is 0~20 MHz. 3. These power modules require a minimum output loading to maintain specified regulation. 4. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 5. Other input and output voltage may be available, please contact factory. 6. Specifications subject to change without notice. 7. To order the power module with chassis mounting style, please add a suffix C (e.g. AZF-60S12C). 8. Long term short circuit operation may cause damage to the unit. 9. Part Number for DIN-Rail bracket: AC-DIN-03 Block Diagram L +Vo Rectifier EMI Filter and Inrush Current Limiter Switching Device Rectifier OVP N Fuse -Vo Isolation Control Circuit Ref.Amp Derating Curve 100 other Output Power (%) 80 5.1Vo 60 40 25% 20 0 ~ -10 10 20 30 40 50 60 70 Ambient Temperature ] 3 MINMAX REV:5 2009/02/11 AZF-60 Series Mechanical Dimensions Pin Connections PCB mounting Pin Function 1 AC(N) - AC Neutral 2 AC(L) - AC Line 3 No Pin 4 +Vout 34.0 [1.34] 15.24 [0.60] 6 7 3 4 Bottom 89.0 [3.50] 6 -Vout 7 No Pin Side Physical Characteristics 2 67.5 [2.66] 5.0 [0.20] 55.88 [2.20] 3.8 [0.15] 1 : Case Material : Plastic resin + Fiberglass Weight : 345 Flammability : UL94V-0 3.50*2.66*1.34 inches Pin Connections Chassis mounting 4 x O3.5 50.0 [1.97] 6 2 Top view 4 67.8 [2.67] 7 5 89.0*67.5*34.0 mm Case Size 30.9 [1.22] 27.5 [1.08] 81.3 [3.20] 28.2 [1.11] Mounting M3.5 Thread 0.5 [0.02] 6.0 [0.24] 1.0 [ 0.04] 25.40 [1.00] 15.24 [0.60] 1 3 Pin Function 1 AC(N) - AC Neutral 2 AC(L) - AC Line 3 NC 4 +Vout 5 NC 6 -Vout 7 NC NC: No Connection 100.0 [3.94] 112.0 [4.41] Physical Characteristics Tolerance Pin REV:5 2009/02/11 Millimeters 38.0 [1.50] 5.0 [0.20] 10.0 [0.39] 16.8 [0.66] 92.0 [3.62] 112.0*67.8*38.0 mm Case Size : Case Material : Plastic resin + Fiberglass Weight : 357 Flammability : UL94V-0 4.41*2.67*1.50 inches Inches X.X{0.5 X.XX{0.02 X.XX{0.25 X.XXX{0.01 {0.1 {0.004 MINMAX 4 AZF-60 Series DIN-Rail Package Pin Connections Pin Function 1 AC(N) - AC Neutral 2 AC(L) - AC Line 3 NC 7 4 +Vout 6 5 NC 6 -Vout 7 NC Top view 4 2 1 67.8 [2.67] 5 50.0 [1.97] 4 x O3.5 3 100.0 [3.94] 112.0 [4.41] 92.0 [3.62] 10.0 [0.39] 5 38.0 [1.50] 11.0 [0.43] 5.0 [0.16] 3.0 [0.12] 16.8 [0.79] Physical Characteristics MINMAX 112.0*67.8*49.0 mm Case Size : Case Material : Plastic resin + Fiberglass Weight : 410 Flammability : UL94V-0 4.41*2.67*1.93 inches REV:5 2009/02/11