STMICROELECTRONICS VK05

VK05CFL
®
ELECTRONIC DRIVER FOR CFL APPLICATION
TYPE
VK05CFL
BV
520 V
ICrms
0.25A
IPeak
1.5A
EMITTER SWITCH POWER OUTPUT STAGE
INTEGRATED ANTIPARALLEL COLLECTOR
SOURCE DIODE
■ INTEGRATED DIAC FUNCTION
■ NOMINAL WORKING FREQUENCY
SETTABLE BY EXTERNAL CAPACITOR
■ IGNITION FREQUENCY SET BY LOAD
■
■
SO-8
DESCRIPTION
The VK05CFL is a monolithic device housed in a
standard SO-8 package, made by using
STMicroelectronics proprietary VIPower M3
Technology. This device is intended both for the
low side and the high side driver in half bridge CFL
applications. This means that it is possible to
realize a complete H-bridge by using two
VK05CFL devices: one connected in HSD
configuration and the other connected in LSD
configuration. In the VK05CFL used in HSD
configuration, the diac pin must be connected to
source pin. Both diac functionality and discharge
circuit for external diac capacitor are integrated.
By an external capacitor it is possible to choose
the nominal working frequency without influence
on the ignition one.
BLOCK DIAGRAM
Collector
diac
Diac
sec
-
osc
R
2Vref
+
+
-
5Vref
Source
September 2002
1/14
VK05CFL
ABSOLUTE MAXIMUM RATING
Symbol
VCS
Isec
Vsec
ICM
IOSC
VOSC
Tj
Tstg
Parameter
Collector-Source Voltage
Input Current (secondary)
Input Voltage (secondary)
Collector Peak Current
Osc Pin Current
Osc Pin Voltage
Max Operating Junction Temperature
Storage Temperature Range
Min
Typ
Max
520
-100
140
Internally limited
-1.8
1.8
100
Internally limited
-40
150
-55
150
Unit
V
mA
V
A
mA
V
°C
°C
Value
15
52 (*)
Unit
°C/W
°C/W
THERMAL DATA
Symbol
R thj-lead
R thj-amb
Parameter
Thermal Resistance Junction - lead
Thermal Resistance Junction - ambient
Max
Max
(*) When mounted on a standard single-sided FR-4 board with 100mm2 of Cu (at least 35µm thick).
CONNECTION DIAGRAM
Collector
Collector
Collector
Collector
5
4
8
1
sec
osc
diac
Source
SO-8
PIN FUNCTIONS
Pin Name
Collector
Source
diac
sec
osc
2/14
Pin Function
Collector of the NPN high voltage transistor in the cascode configuration.
Low voltage Power MOSFET source in the cascode configuration and GROUND reference.
Input of the diac block to start the system up at the beginning.
Connection with secondary winding of the voltage transformer, in order to trigger and to supply the
device.
Output via to charge external capacitor necessary to set the steady state working frequency.
VK05CFL
ELECTRICAL CHARACTERISTICS (Tcase=25°C unless otherwise specified)
FORWARD
Symbol
VCS(sat)
Parameter
Test Conditions
Collector-Source Saturation Voltage Vsec=10V; IC=300mA
Min
Typ
1.4
Max
2.8
Unit
Parameter
Collector-Source Reverse Voltage
Test Conditions
IC= -300mA
Min
Typ
-1
Max
-1.5
Unit
Parameter
Osc Output Current
Osc Turn-off Voltage
Test Conditions
Vsec=10V; VOSC=0V
Vsec=10V
Min
Typ
300
1.6
Max
Unit
µA
2
V
Parameter
Diac On Threshold
Diac Off Threshold
Test Conditions
Min
28
18
Typ
31
Max
35
Unit
Parameter
Sec Clamp High
Sec Clamp Low
Sec Turn-on Voltage
Test Conditions
Isec=20mA; VOSC=0V
Isec= -10mA
IC=10mA; VOSC=0V
Vsec=10V; VOSC=0V;
IC=300mA
Min
Typ
22
25
4.5
Max
Unit
5.5
V
V
V
V
REVERSE
Symbol
VCSr
V
OSC
Symbol
IOSC
VOSC(th)
DIAC
Symbol
Vdiac(thH)
Vdiac(thL)
V
V
SEC
Symbol
Vsec(clH)
Vsec(clL)
Vsec(on)
Isec(on)
Sec On Current
3.5
4
mA
3/14
VK05CFL
APPLICATION DESCRIPTION
Technology Overview
The VK05CFL is made by using STMicroelectronics proprietary VIPower M3-3 technology. This
technology allows the integration in the same chip both of the control part and the power stage. The power
stage is the “Emitter Switching”. It is made by putting in cascode configuration a bipolar high voltage
darlington with a low voltage MOSFET. This configuration provides a good trade-off between the bipolars
low ON drop with high breakdown voltage in OFF state, and the MOSFETS high switching speed. The
maximum theoretical working frequency is in the range of 300KHz.
Circuit description
The electrical scheme of the VK05CFL used as a self-oscillating converter to drive fluorescent tubes is
shown in Fig. 1.
Figure 1: Application schematic
PTC
R2
diac
Collector
C7
sec
R4
C5
L1s
VK05CFL
osc
Source
C10
Bridge
+
Input Filter
diac
sec
C8
R5
C4
C13
C3
R1
Lp
Tube
Collector
VK05CFL
C2
L2s
osc
Source
C11
C6
This topology does not require the saturable transformer to set the working frequency. Two secondary
windings are wound on the main ballast choke Lp. These windings have two functions:1) to trigger the ON
state and 2) to provide the power supply to the device. A good trade-off for the ratio between the primary
winding Lp and the two secondary windings is 10:1; in order to minimize the power dissipated on the
resistors R4 - R5 and to guarantee sufficient voltage to supply the device.
The steady-state working frequency is set by the two capacitor C5 and C6. They are charged by a current
Icap≈300µA. When the voltage on the capacitor reaches an internal fixed value the power stage is turned
OFF. By choosing the same value for C5 and C6 the circuit will work with a duty-cycle of 50%. During the
start-up, as the resonance frequency is higher than the steady-state frequency, the secondary voltage
falls lower than the device sustain voltage before the capacitor C5-6 is charged, switching OFF the device.
For this reason the circuit can work at different frequencies during the start-up and steady-state phases.
The resistor R2 and the capacitor C8 are needed to bias the internal diac in the low side device in order
to start-up the system. In the high side device the diac pin must be connected to the midpoint. R1 is the
pull-up resistor and C7 is the snubber capacitor.
Input filtering is realized by R4-C10 and R5-C11. It is necessary to have a proper supply voltage on the
input pin.
4/14
1
VK05CFL
Functional description
When the circuit is supplied, the capacitor C8 is charged by the resistor R2 till the voltage across it
reaches the internal diac threshold value (~ 30V). The low side switch is turned ON and consequently
current will flow from the HV rail to ground through the path formed by C3//C2, C4 and Lp (in case that the
pre-heating network is not present: PTC and C13 are not connected). The voltage drop on Lp is
“transferred” to the two secondary windings (wound in opposition) in order to confirm the ON state for the
low side device and the OFF state for the high side device. As soon as the low side device switches ON,
the capacitor C8 is discharged to ground by an internal HV diode to avoid diac restart.
In this preliminary phase the tube is OFF and the circuit will oscillate at the Lp-C4 series with (C3//C2)
resonance frequency
f
st – up
=
1
----------------------------2π L c ⋅ C4
we can neglect C3//C2
As this frequency is higher than the steady-state one, the two devices will switch ON-OFF at this
frequency, as the voltage on the two secondary windings falls below the voltage needed to keep the
device on.
As soon as the tube is ignited the resonance frequency is reduced ≈(Lp-C3//C2) and the circuit will work
at the steady-state frequency fixed by the two capacitors C5 and C6.
It is possible to calculate the steady-state frequency by these formulae:
5
T on = R ⋅ C ⋅ ln --2
(R = internal impedance)
1
--- T = T on + t storage + t ( dv ) ⁄ ( dt)
2
1
f = --T
Considering the VK05CFL board: R=12KΩ; C5=C6=1.2nF; tstorage≈400nsec; C7=680pF⇒t(dv)/(dt)≈800nsec;
the working frequency will be: f≈35KHz.
In figure 2 and figure 3, the start-up phase without preheating is reported, while in figure 4 the main
waveforms in steady-state are shown.
Figure 2: Start-up phase
Idevice
midpoint
5/14
VK05CFL
Figure 3: Start-up phase
diac
midpoint
From figure 4 it can be observed that the value of secondary voltage decreases when the lamp current
increases. This happens because increasing the value of the current flowing through the tube, increase
the drop on it, consequently decreasing the voltage on the ballast inductor Lp and thereby decreasing also
the secondary voltage.
By inserting the filters (R4-C10; R5-C11) between the two secondary windings and the devices, it is
possible to guarantee a higher voltage on the input pin of the devices for longer time compared to the
secondary signal. In this way it is possible to extend the use of the VK05CFL to all the power range eg.5W
– 23W.
Figure 4: Steady state waveforms
VL2s
Vmidpoint
Vsec
Ilamp
6/14
VK05CFL
Secondary Filter Design
The design of RC network applied on the sec pin of both devices has to be done taking into account the
following considerations:
1) The sec filtered voltage must reach the device ON threshold at the end of the negative dV/dt and before
the end of the freewheeling diode conduction in order to avoid hard switching or switching ON delay.
2) The filtered voltage must be high enough (greater than 5V) at the end of T on in order to guarantee the
device supply voltage.
A good choice for time constant (τ=RC) is in the range:1.5 µs ÷ 3.3 µs.
The resistor value has chosen in relation to the power dissipated on it during the start-up phase, the worst
condition is verified when the preheating is used.
Tube pre-heating
By using the VK05CFL, the tube pre-heating can be done with the classical solution with PTC (see
application schematic in figure 1) or with a more reliable low voltage network (see figure 5b). The preheating low voltage network allows to obtain an optimum pre-heating avoiding the overstress on the PTC
thus improving the ballast reliability and the lamp life-time.
Figure 5a: Pre-heating phase with PTC
Figure 5b: Pre-heating low voltage network
sec
VK05CFL
High side
39K
Ilamp
1M
+
10µ
osc
1.2n Iosc
sec
VK05CFL
Low side
39K
1M
+
10µ
osc
Iosc
1.2n
APPLICATION BOARD
Please note that this demo can be used for Europe (230Vrms) market as well as for USA (110Vrms)
market.
In order to use the demoboard for Europe market the following modification must be done: electrolytic
capacitors C1 and C12 must be replaced with only one electrolytic capacitor Cx = 3,3µF/400V connected
with the positive pin on the D1 catode and the negative pin on the D3 anode. Also different power range
CFL can be driven by using this demoboard; on the left side of the component list reported below you find
component values able to drive CFL in the power range 5W to 15W, the component values written in
brackets in the table on the right are referred to the power range 15W to 23W.
7/14
VK05CFL
COMPONENT LIST
Reference
T1
L0
D0,D1,D2,D3
5W to 15W lamp
Value
Lp=3,1mH, N1/N2=N1/N3=10
820µH
1N4007
22µF/200V electrolytic
C1, C12
(for Europe to replace C1, C12 with
C2, C3
C4
C5, C6
C7
C8
C10, C11
R0
R1, R2
R4, R5
U1, U2
Cx=3,3µF/400V)
100nF/250V
2,4nF/400V
1.2nF/63V
470pF/400V
22nF/100V
1.5nF/100V
10Ω 1/2W
1MΩ 1/4W
2.2KΩ 1/4W
VK05CFL
Reference
T1
L0
D0,D1,D2,D3
C1, C12
C2, C3
C4
C5, C6
C7
C8
C10, C11
R0
R1, R2
R4, R5
U1, U2
>15W to 23W lamp
Value
Lp=2,1mH, N1/N2=N1/N3=10
820µH
1N4007
22µF/200V electrolytic
(for Europe Cx=6.8µF/400V)
100nF/250V
2,4nF/400V
1nF/63V
470pF/400V
22nF/100V
1.5nF/100V
10Ω 1/2W
1MΩ 1/4W
1KΩ 1/2W
VK05CFL
Waveforms below was obtained by using the application demoboard mounted for european market:
Device ∆T (Tamb=25 °C) for different power lamps
8/14
Device power dissipation Vs. power lamp
Figure 6: Board electrical scheme
L0
8
1
D0
D1
C12
C3
8
6
3
R0
2
5
2
3
4
R4
C7
R1
C5
C10
3
220V ~
7
VK05CFL U1
R2
6
1
C4
8
R5
110V ~
7
6
5
VK05CFL U2
1
1
D2
D3
C1
C2
T1
2
3
4
2
C11
C8
C6
VK05CFL
9/14
VK05CFL
Figure 7: Printed Circuit Board legend (Component side)
Figure 8: Printed Circuit Board top foil
10/14
VK05CFL
Collector current Vs. collector-source saturation
voltage at Tamb=25ºC
Collector current Vs. collector-source saturation
voltage at Tamb=125ºC
Vsec = 15V
Vsec = 10V
Vsec = 15V
Vsec = 10V
Vsec = 6V
Vsec = 6V
Freewheeling diode If=f(Vf) characteristic at
Tamb=25ºC
Freewheeling diode If=f(Vf) characteristic at
Tamb=125ºC
T = 25°C
Bipolar storage time Vs. collector current
T = 125°C
Test circuit
11/14
VK05CFL
SO-8 MECHANICAL DATA
DIM.
mm.
MIN.
TYP
A
a1
inch
MAX.
TYP.
1.75
0.1
MAX.
0.068
0.25
a2
0.003
0.009
1.65
0.064
a3
0.65
0.85
0.025
0.033
b
0.35
0.48
0.013
0.018
b1
0.19
0.25
0.007
0.010
C
0.25
0.5
0.010
0.019
c1
45 (typ.)
D
4.8
5
0.188
0.196
E
5.8
6.2
0.228
0.244
e
1.27
e3
3.81
0.050
0.150
F
3.8
4
0.14
L
0.4
1.27
0.015
M
0.6
S
L1
12/14
MIN.
0.157
0.050
0.023
8 (max.)
0.8
1.2
0.031
0.047
VK05CFL
SO-8 TUBE SHIPMENT (no suffix)
B
Base Q.ty
Bulk Q.ty
Tube length (± 0.5)
A
B
C (± 0.1)
C
A
100
2000
532
3.2
6
0.6
All dimensions are in mm.
TAPE AND REEL SHIPMENT (suffix “13TR”)
REEL DIMENSIONS
Base Q.ty
Bulk Q.ty
A (max)
B (min)
C (± 0.2)
F
G (+ 2 / -0)
N (min)
T (max)
2500
2500
330
1.5
13
20.2
12.4
60
18.4
All dimensions are in mm.
TAPE DIMENSIONS
According to Electronic Industries Association
(EIA) Standard 481 rev. A, Feb. 1986
Tape width
Tape Hole Spacing
Component Spacing
Hole Diameter
Hole Diameter
Hole Position
Compartment Depth
Hole Spacing
W
P0 (± 0.1)
P
D (± 0.1/-0)
D1 (min)
F (± 0.05)
K (max)
P1 (± 0.1)
All dimensions are in mm.
12
4
8
1.5
1.5
5.5
4.5
2
End
Start
Top
No components
Components
No components
cover
tape
500mm min
Empty components pockets
saled with cover tape.
500mm min
User direction of feed
13/14
VK05CFL
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may results from its use. No license is
granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are
subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products
are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.
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14/14