FCX – AX SERIES ABSOLUTE PRESSURE TRANSMITTER FHA, FKA...3 DATA SHEET The FCX – AX absolute pressure transmitter accurately measures absolute pressure and transmits a proportional 4 to 20mA signal. The transmitter utilizes a unique micromachined capacitance silicon sensor with state-of-the-art microprocessor tech-nology to provide exceptional performance and functionality. FEATURES 1. High accuracy 0.2% accuracy for all calibrated spans is a standard feature for all AP models covering 1.6kPa{0.016bar} range to 3000kPa{30bar} high pressure range. 0.1% accuracy is available as option. Fuji's micro-capacitance silicon sensor assures this accuracy for all suppressed calibration ranges without additional adjustment. 2. Minimum environmental influence The "Advanced Floating Cell" design which protects the pressure sensor against changes in temperature, and overpressure substantially reduces total measurement error in actual field applications. 3. Replaceable Communication Module Fuji micro-electronics manufacturing technology offers replaceable communication module that makes FCX – AX transmitter very unique in design. In case of change in communication protocol, all that needs to be done is just to replace the module and the transmitter gets upgraded to the new version. 4. Fuji/HART bilingual communication module The communication module is "bilingual" to speak both Fuji proprietary protocol and HART. Any HART compatible devices can communicate with FCX – AX series transmitters. 5. Application flexibility Various options that render the FCX – AX suitable for almost any process applications include: — Analog indicator at either the electronics side or terminal side — Full range of hazardous area approvals — Built-in RFI filter and lightning arrester — 4 12 -digits LCD meter — Stainless steel electronics housing — Wide selection of materials 6. Burnout current flexibility (Under Scale: 3.2 to 3.8mA, Over Scale: 20.8 to 21.6mA) Burnout signal level is adjustable using Model FXW hand Held Communicator (HHC) to comply with NAMUR NE43. (Available for amplifier unit from version 24 and FXW(HHC) version 5.3.) 7. Dry calibration without reference pressure Thanks to the best combination of unique construction of mechanical parts (Sensor unit) and high performance electronics circuit (Electronics unit), reliability of dry calibration without reference pressure is at equal level as wet calibration. SPECIFICATIONS Functional specifications Type: Model FHA: Model FKA: Service: Span, range, and 4 to 20mA 4 to 20mA with digital signal Liquid, gas, or vapour overrange limit: Span limit [kPa abs] {bar abs} Type Max. Min. F A 01 F A 02 F A 03 F A 04 FHA FKA 1.6 {0.016} 13 {0.13} 50 {0.5} 300 {3} 1.6 {0.016} 1.6 {0.016} 5 {0.05} 30 {0.3} Overrange limit [MPa] {bar} Range limit [kPa abs] {bar abs} FHA/FKA 16 {0.16} 130 {1.3} 500 {5} 3000 {30} 0 to +16 {0 to +0.16} 0 to +130 {0 to +1.3} 0 to +500 {0 to +5} 0 to +3000 {0 to +30} 0.5 {5} 0.5 {5} 1.5 {15} 9 {90} Remark: To minimize environmental influence, span should be greater than 1/40 of the max. span in most applications. — The maximum span of each sensor can be converted to different units using factors as below. 1MPa abs=103kPa abs=10bar abs=10.19716kgf/cm2 abs =145.0377psi abs 1kPa abs=10mbar abs=101.9716mmH2O abs= 4.01463inH2O abs=7.50062mmHg abs Output signal: Model FHA: 4 to 20mA DC 2-wire Model FKA: 4 to 20mA DC with digital signal superimposed on the 4 to 20mA signal. Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. EDSX5-71 Date Mar. 15, 1999 FHA, FKA...3 Load limitations: see figure below “Output Overscale”: Approx. 21.6mA (Adjustable within the range 20.8mA to 21.6mA from HHC) “Output Underscale”: Approx. 3.8mA (Adjustable within the range 3.2mA to 3.8mA from HHC) [Ω] Load resistance 2000 1533Ω 1500 1000 600Ω 3.2 Operating area 500 24V 250 10 16.1 10.5V Power voltage Over scale Burnout 50 [V] Hazardous locations: (Approval pending) BASEEFA Factory Mutual CSA RIIS SAA Flameproof Ex ds IIC T5, T6 Class I II III Div. 1 Groups B thru. G Class I II III Div. 1 Groups C thru. G Ex ds IIB+H2 T4 Ex d II C T5, T6 IP 66/67 Intrinsic safety EEx ia IIC T4, T5 Class I II III Div. 1 Groups A thru. F Class I II III Div. 1 Groups A thru. G — Ex ia II C T5, T6 IP 66/67 Type N Nonincendive Ex N II T5 Class I II III Div. 2 Groups A thru. G Class I II III Div. 2 Groups A thru. G — Ex n II C T5, T6 IP 66/67 Zero/span adjustment: Model FHA: Zero is adjustable from the external adjustment screw. The adjustment screw can also function to adjust span when MODE SWITCH (located on the electronics unit) is in the span mode. INHIBIT mode to disable the adjustment screw is also available. Model FKA: Zero and span are adjustable from the HHC. Zero is also adjustable externally from the adjustment screw. Damping: Adjustable electrical damping Model FHA: The time constant is adjustable to 0, 0.3, 1.2, 4.8, or 19.2 seconds. Model FKA: The time constant is adjustable between 0 to 38.4 seconds. (9 steps) Zero elevation/suppression: Zero can be elevated within the specified range limit of each sensor model. Normal/reverse action: Model FHA: Selectable by moving a jumper pin located on the electronics unit. Model FKA: Configurable from HHC. Indication: Analog indicator or 4 12 -digit LCD meter, as specified. Burnout direction: If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. Model FHA: Unless otherwise specified in the order, the transmitter will be shipped in “Output Hold” mode. (Output signal just before failure happens is maintained.) Model FKA: Selectable from HHC “Output Hold”: Output signal is hold as the value just before failure happens. 2 20 20.8 45V Note: For communication with HHC (Model: FXW), min. of 250Ω is required. Authorities 3.8 4 0 Normal operating range Under scale Probable under range Burnout 21.6 Probable over range Loop-check output: Model FHA: Transmitter can output constant signal of 4mA, 12mA, or 20mA if MODE SWITCH is set to the loop check mode. Model FKA: Transmitter can be configured to provide constant signal 3.8mA through 21.6mA by HHC. Temperature limit: Ambient: –40 to +85°C (–20 to +80°C for LCD indicator) (–40 to +60°C for arrester option) For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified by each standard. Process: – 40 to +85°C for silicone fill sensor Storage: – 40 to +90°C Humidity limit: O to 100% RH Communication: (Model FKA only) With HHC (Model FXW, consult Data Sheet No. EDS8-47), following information can be remotely displayed or reconfigured. Items Tag No. Model No. Serial No. Engineering unit Range limit Measuring range Damping Output mode Burnout direction Adjustment Output adjust Data Self diagnoses Printer External switch lock Transmitter display(*) Display Set v v v v v v v v v v — v v — v v v v — v — v v v v v v — — — v v Note: (*) HHC's version must be more than 5.0 (or FXW 1– 2), to use this function. Performance specifications Accuracy rating: (including linearity, hysteresis, and repeatability). (Standard) For spans greater than 1/10 of URL: ± 0.2% of span For spans below 1/10 of URL (Model FKA only): 0.1 x URL ± (0.1 + 0.1 )% of span Span (Option) (Not available for Max span 16kPa abs, 130kPa abs) For spans greater than 1/10 of URL: ± 0.1% of span For spans below 1/10 of URL (Model FKA only): 0.1 x URL ± (0.05 + 0.05 )% of span Span Linearity: 0.1% of calibrated span Stability: ± 0.2% of upper range limit (URL) for 24 months Temperature effect: Effect per 28°C change between the limits of – 40°C and +85°C Zero shift: ± (0.125+0.1 URL )% Span URL Total effect: ± (0.15+0.1 )% Span Double the effects for material code (7th digit in code symbols) "H", "M", and "T". Overrange effect: Zero shift; 0.2% of URL for any overrange to maximum limit Supply voltage effect: Less than 0.05% of calibrated span per 10V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30V/m when electronics covers on. (Classification: 2-abc: 0.2% span per SAMA PMC 33.1) Step response: Time constant. 0.2 s Dead time: approximately 0.3 s (without electrical damping) Mounting position effect: Zero shift, less than 0.1kPa{1mbar} for a 10° tilt in any plane. No effect on span. This error can be corrected by adjusting zero. Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ at 500V DC. Turn-on time: 4 sec Internal resistance for external field indicator: 12Ω or less Physical specifications Electrical connections: G1/2, 1/2-14NPT, Pg13.5, or M20 x 1.5 conduit, as specified. Process connections: 1/4-18 NPT or Rc1/4, as specified. Process-wetted parts material: Material code (7th digit Process cover in "Code symbols") V H M T Diaphragm Wetted sensor body 316 316 316L stainless steel stainless steel stainless steel Hastelloy-C 316 Hastelloy-C lining stainless steel Monel lining 316 Monel stainless steel Tantalum 316 Tantalum lining stainless steel Vent/drain 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel Notes: Sensor O-rings: Viton Availability of above material design depends on ranges. Refer to "Code symbols". Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy (standard), finished with polyester coating, or 316 stainless steel (SCS14 per JIS G5121), as specified. Bolts and nut: Cr-Mo alloy (standard) or 304 stainless steel Fill fluid: Silicone oil Mounting bracket: Carbon steel with epoxy coating or 304 stainless steel, as specified Environmental protection: IEC IP67 and NEMA 4X Mounting: On 60.5mm (JIS 50A) pipe using mounting bracket, direct wall mounting, or direct process mounting. Mass{weight}: Transmitter approximately 3.4kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 4.5kg for stainless steel housing option Optional features Indicator: A plug-in analog indicator (1.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. 1 An optional 4 2 digits LCD meter is also available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity: 4KV (1.2 × 50µs) Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. NACE specification: Metallic materials for all pressure boundary parts comply with NACE MR-01-75. 304 stainless steel bolts and nuts, ASTM B7M or L7M bolts and 2HM nuts (Class II) are available. Customer tag: A stainless steel tag for customer tag data is wired to the transmitter. Coating of cell: Cell's surface is finished with epoxy/ polyurethane double coating. Specify if environment is extremely corrosive. ACCESSORIES Oval flanges: (Model FFP, refer to Data Sheet No. EDS6-10) Converts process connection to 1/2-14 NPT or to Rc1/2; in carbon steel or in 316 stainless steel. Hand held communicator: (Model FXW, refer to Data Sheet No.EDS 8-47) Communication module: (Standard for model FKA) By adding communication module, remote setting function becomes available for FHA. Remark: When the communication module is connected, the operation mode of external zero/span adjustment screw is limited to zero adjustment only. 3 FHA, FKA...3 CODE SYMBOLS 1 2 3 4 5 6 7 8 0 9 10 11 12 13 14 15 Description 3 Type 4 to 20mA, Output type 4 to 20mA with digital signal, Output type FHA FKA Connections S T V W X Process connection Oval flange screw Conduit connection Rc1/4 1/4-18NPT 1/4-18NPT 1/4-18NPT 1/4-18NPT 7/16-20UNF 7/16-20UNF M10 M10 7/16-20UNF G 1/2 1/2-14NPT Pg 13.5 M20 × 1.5 Pg 13.5 Span limit Span limit FHA/FKA [kPa abs]{bar abs}(*) Process cover Diaphragm Wetted cell body 1V 1H 1M 1.6/1.6…16/16 {0.016/0.016…0.16/0.16 316 stainless steel 316 stainless steel 316 stainless steel 316L stainless steel Hast. C Monel 316 stainless steel Hast. C lining Monel lining 2V 2H 2M 2T 13/1.6…130/130 {0.13/0.016…1.3/1.3} 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316L stainless steel Hast. C Monel Tantalum 316 stainless steel Hast. C lining Monel lining Tantalum lining 3V 3H 3M 3T 50/5…500/500 {0.5/0.05…5/5} 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316L stainlesssteel Hast. C Monel Tantalum 316 stainless steel Hast. C lining Monel lining Tantalum lining 4V 4H 4M 4T 300/30…3000/3000 {3/0.3…30/30} 316stainless steel 316stainless steel 316 stainless steel 316 stainless steel 316L stainless steel Hast. C Monel Tantalum 316 stainless steel Hast. C lining Monel lining Tantalum lining Note: * 100: 1 turn down is possible for model FKA, but should be used at a span greater than 1/40 of the maximum span for better performance. The product conforms to the requirements of the Electromagnetic compatibility Directive 89/336/EEC as detailed within the technical construction file number TN510412. The applicable standards used to demonstrate compliance are :EMI (Emission) EN50081-1 : 1992 Test item Frequency range Basic standard Applicable Electromagnetic Radiation Disturbance 30-1000MHz EN55022 Class B EMS (Immunity) EN50082-1 : 1992 No. Test item Test specification Basic standard Performance criteria 1 Electrostatic discharge 8kV (Air) IEC 801-2:1984 B 2 Radio-frequency 27-500MHz electromagnetic 3V/m IEC 801-3:1984 field. (Unmodulated) A 3 Fast transients common mode 0.5kV, 5/50 (Tr/Th) ns 5kHz Rep. IEC 801-4:1988 B "LVD - The transmitter is not covered by the requirements of the LVD standard." 4 1 2 3 4 5 6 7 8 FHA 0 3 F KA 0 3 9 10 11 12 13 14 15 Description A B D J E F H K L P Q S Indicator and arrester Indicator Arrester None Analog, 0 to 100% linear scale Analog, custom scale None None None Analog, double scale None Analog, 0 to 100% linear scale None (JIS and SI unit) Yes Yes Analog, custom scale Analog, double scale Digital, 0 to 100% Yes Yes (JIS and SI unit) None Digital, custom scale Digital, 0 to 100% Digital, custom scale None (Model FKA only) Yes Yes (Model FKA only) A Approvals for hazardous locations (Approval pending) None (for ordinary locations) B C D JIS, Flameproof (Conduit seal) JIS, Flameproof (Cable gland seal) FM, Flameproof (or explosionproof) E M N H J CSA, Flameproof (or explosionproof) (Available for 4th digit code “T“) BASEEFA, Flameproof (Conduit seal) BASEEFA, Flameproof (Cable gland seal) (Conduit connection G 1/2 only) FM, Intrinsic safety and nonincendive CSA, Intrinsic safety and nonincendive K P R T Q CENELEC, Intrinsic safety CENELEC, Intrinsic safety and BASEEFA, Type N SAA Flameproof (Conduit seal)(Available for 4th digit code “S,T,W) SAA Intrinsic safety(Available for 4th digit code “S,T,W) SAA Type– N(non-sparking)(Available for 4th digit code “S,T,W) (Available for 4th digit code “S“) (Available for 4th digit code “S“) (Available for 4th digit code “T“) Side vent/ drain and mounting bracket Side vent/drain Mounting bracket None None None Yes, carbon steel None Yes, stainless steel Yes None Yes Yes, carbon steel Yes Yes, stainless steel A B C D E F Stainless steel parts Stainless steel tag plate Y Stainless steel elec. housing Coating of cell B C None Yes None None None Yes None None None E M Yes None Yes None None Yes N Yes None Yes None Yes Yes Yes Yes Yes P Q Special applications and fill fluid Treatment Fill fluid None (standard) Silicone oil Y G Degreasing NACE specification N Silicone oil Silicone oil (7th digit code "T" and 15th digit code "A", "B" are not available) Sensor O-ring Viton A Bolt/nut A B C D E * (1) Cr-Mo alloy hexagon socket head cap screw/carbon steel nut Cr-Mo alloy hexagon bolt/nut NACE bolt/nut (ASTM A193 B7M/A194 2HM) NACE bolt/nut (ASTM A320 L7M/A194 2HM) 304 stainless steel/304 stainless steel (*1) In case of tropical use, select stainless bolts and nuts. 5 FHA, FKA...3 OUTLINE DIAGRAM (Unit:mm) Vent/drain plug (When the vent/drain plug attatched on the upper side of the detector) Zero/span ADJ. screw In case of 4th digit code “S,V,W,X“ Mtg. Pipe JIS 50A (2") “A“ Press. conn. Up 70 50 126.5 110 43.5 ø80 104 Fastener (In case of 10th digit code “B,C,M,N“) 88 Down “B“ Conduit conn. 38 30 With field ind. (option) 224 4 Holes 9 dia. Vent/drain plug Cable gland (option) see note (27) ø80 71 Detail “A“ (press conn.) Detail “C“ DETAIL “B“ (Conduit conn.) ø18.5 ø13 ø 15 H 2.5 Oval flange screw see table1 1 17 8 E 41.3 252 “C“ Conduit conn. F 51 Earth terminal (both side ) see table1 U - Bolt M8 58 Side vent (option) 2-M8 × 12 ø7 D See table 1 see table 1 27 70 CONNECTION DIAGRAM + – 50 4th digit code 120 CK+ CK– + – G 1/2 Conduit conn. D E F Press. conn. H S G1/2 T 1/2 16 5 –14NPT 1/4–18NPT V Pg13.5 1/4–18NPT W M20 × 1.5 16 5 X Pg13.5 17 8 8 8 4.5 4.5 Rc1/4 1/4–18NPT 1/4–18NPT Oval flange screw 7/16-20UNF Screw depth13 7/16-20UNF Screw depth13 M10 Screw depth13 7M10 Screw depth13 7/16-20UNF Screw depth13 Earth terminal M4 No. 8-32UNC M4 M4 M4 Table 1 S T H A V 0 F K W X Note1) : Cable gland is supplied in case of flamproof packing type. ø11 cable is suitable. Head office 11-2 Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032 Japan Phone: 81-3-5435-7111 http://www.fujielectric.co.jp/eng/sg/KEISOKU/welcome.htm V H 3 M T Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187, 6189 Information in this catalog is subject to change without notice. Printed in Japan