A Product Line of Diodes Incorporated AP3598A COMPACT DUAL-PHASE SYNCHRONOUS-RECTIFIED BUCK CONTROLLER Pin Assignments (Top View) LGATE2 The AP3598A provides over current protection, input/output under voltage protection, over voltage protection and over temperature protection. PHASE2 The dynamic output voltage could be implemented by analog method with a switching device and a resistor network. The adjustable current balance is achieved by RDS(ON) current sensing technique. PVCC 24 GND Pin 1 Mark LGATE1 The AP3598A is a dual-phase synchronous buck PWM controller with integrated drivers which are optimized for high performance graphic card and computer applications. The IC is capable of delivering up to 60A output current capability, supporting 12V MOSFET drivers with internal bootstrap diodes. PHASE1 23 22 21 20 19 BOOT1 1 18 BOOT2 HGATE1 2 17 HGATE2 16 PGOOD EN 3 PSI 4 VID 5 REFADJ 6 THERM/ GND 14 TALERT# 25 10 11 12 COMP VREF REFIN 9 VSNS 8 FS 7 Other features include adjustable soft start, adjustable operation frequency and so on. With aforementioned functions, the IC adopts UQFN4040-24 package. 15 VCC GNDSNS NEW PRODUCT Description 13 U-QFN4040-24 Features Applications Operate with Single Supply Voltage Reference Voltage Output with 1% Accuracy Simple Single Loop Voltage Mode Control Middle-High End Graphic Card 12V Bootstrapped Drivers with Internal Boot-strap Diodes Generic Desktop and Consumer Electronics Adjustable Current Balancing by RDS(ON) Current Sensing Adjustable Operation Frequency from 200kHz to7500kHz Per Phase External Compensation Dynamic Output Voltage Adjustment Adjustable Soft Start Built-in UV and OV Protection Function Built-in Over Current Protection Built-in Thermal Shutdown Function U-QFN4040-24 Package Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2) Halogen and Antimony Free. “Green” Device (Note 3) Notes: TSNS 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant. 2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free. 3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds. AP3598A Document number: DS37261 Rev. 2 - 2 1 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Typical Applications Circuit Driver Supply Voltage Supply Voltage AP3598A 15 VCC VIN PVCC VCC VPCC 21 CPVCC CVCC Frequency Selection 9 FS NEW PRODUCT RPG REN RFS RPSI PHASE1 LGATE1 16 OUT RPSI2 D Q2 G 23 RLG1 CVREF VIN EN D 17 5 VID HGATE2 8 VREF BOOT2 18 19 PHASE2 7 G S CBT2 6 RTALERT RVREF2 L2 D Q4 G 20 RVOUT RVGND S RREFADJ RTM2 LGATE2 REFIN COUT Q3 CVIN2 RHG2 RVREF1 VREF VOUT S Optional Strap1 4 PSI IN IN L1 24 PGOOD 3 IN CVIN1 S CBT1 1 BOOT1 Q1 G RHG1 2 HGATE1 D REFADJ VGND_SNS GNDSNS 10 CREFIN R2 VSNS 11 C3 C5 COMP 12 14 TALERT# OUT RTM 13 TSNS R1 22 GND VOUT_SNS R3 C4 Opamp Compensation 25 THERM/GND External Thermister Component Value Unit Component Value Unit Component Value Unit CVCC 10 μF RTALERT 100 kΩ C3 10 pF CPVCC 10 μF RTM2 TBD kΩ C4 2.2 nF CVIN1 300 μF RTM TBD kΩ C5 1.5 nF CVIN2 300 μF RHG1 0 Ω COUT 330*3 μF RPG 100 kΩ CBT1 100 nF RVOUT 0 Ω REN 100 kΩ RLG1 Note 4 Ω RVGND 0 Ω RFS 33 kΩ RHG2 0 Ω CREFIN 0.033 μF RPSI 100 kΩ CBT2 100 nF Q1 – – RPSI2 0 kΩ R1 12 kΩ Q2 – – CVREF 1 μF R2 2.2 kΩ Q3 – – RVREF1 4.75 kΩ R3 560 Ω Q4 – – RVREF2 4.22 kΩ L1 0.36 μH – – – RREFADJ 6.34 kΩ L2 0.36 μH – – – Table 1. Component Guide Note 4: RLG1 are OCP setting resisters: 5k for lower OCP threshold, IOCP = 150mV/RDS(ON) 10k for medium OCP threshold, IOCP = 250mV/RDS(ON) >20k for disabling OCP function AP3598A Document number: DS37261 Rev. 2 - 2 2 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Pin Descriptions Pin Name 1 BOOT1 High side gate driver supply of phase 1 2 HGATE1 High side gate driver output of phase 1 3 EN Enable input 4 PSI Power saving interface 5 VID Voltage ID input 6 REFADJ 7 REFIN External reference input 8 VREF Output reference voltage. This is high precision voltage reference 9 FS 10 GNDSNS 11 VSNS VOUT sense. Positive node of the remote differential voltage sense 12 COMP Compensation. Use this pin in combination with VSNS to compensate the feedback loop of the converter 13 TSNS Temperature sensing input 14 TALERT# 15 VCC 16 PGOOD Open drain power good output 17 HGATE2 High side gate driver output of phase 2 18 BOOT2 High side gate driver supply of phase 2 19 PHASE2 Switch node of phase 2 20 LGATE2 Low side gate driver output of phase 2 21 PVCC Driver supply voltage 22 GND Ground. Must be connected to GND on PCB 23 LGATE1 Low side gate driver output of phase 1 24 PHASE1 Switch node of phase 1 25 THERM/GND NEW PRODUCT Pin Number AP3598A Document number: DS37261 Rev. 2 - 2 Function Reference adjustment output Frequency selection. Connect a resistor from this pin to GND to select the switching frequency GND sense. Negative node of the remote voltage sense Thermal alert. Active low open drain output Supply voltage Thermal connection to the PCB. Must be connected to GND on PCB 3 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Functional Block Diagram VCC PVCC 15 Reference Voltage 8 NEW PRODUCT VREF 21 1 Internal Regulator POR BOOT1 2 HGATE1 6 REFADJ VID GNDSNS PWM1 + _ 5 Gate Control Logic 10 24 23 OVP UVP 7 + _ REFIN VSNS COMP PSI 11 12 PHASE1 LGATE1 Current Balance 18 Error Amplifier BOOT2 17 HGATE2 4 Gate Control Logic _ Power Saving Setting + PWM2 19 PHASE2 20 LGATE2 TALERT# TSNS 14 13 OTP SHDN 3 16 EN AP3598A Document number: DS37261 Rev. 2 - 2 PG PGOOD Oscillator 9 22 FS 4 of 28 www.diodes.com GND 25 THERM/GND November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Absolute Maximum Ratings (Note 5) NEW PRODUCT Symbol Parameter VCC, VPCC VCC, PVCC Pin Voltage VPHASE1, VPHASE2 PHASE to GND Voltage VBOOT1_PHASE1, VBOOT2_PHASE2 BOOT to PHASE Voltage VBOOT1, VBOOT2 BOOT to GND Voltage VHGATE1, VHGATE2 VLGATE1, VLGATE2 – Note 5: Rating Unit -0.3 to 15 V <200ns -5 to 32 >200ns -0.3 to 26 V -0.3 to 15 V <200ns -0.3 to 42 >200ns -0.3 to 30 <200ns -5 to VBOOT_PHASEx+5 >200ns -0.3 to VBOOT_PHASEx+0.3 <200ns -5 to VIN+5 >200ns -0.3 to VIN+0.3 V HGATE to PHASE Voltage LGATE to GND Voltage V V Other Input, Output or I/O Pin Voltage 0 to 6 V θJA Thermal Resistance 40 ºC/W PD Power Dissipation (TA = +25ºC) 2.5 W TJ Operating Junction Temperature Range -40 to +150 ºC TSTG Storage Temperature -65 to +150 ºC TLEAD Lead Temperature (Soldering, 10sec) +260 ºC – ESD(Machine Model) 200 V – ESD(Human Body Model) 2000 V Stresses greater than those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “Recommended Operating Conditions” is not implied. Exposure to “Absolute Maximum Ratings” for extended periods may affect device reliability. Recommended Operating Conditions Symbol VCC, VPCC VOUT TA Parameter Min Max Unit Supply Input Voltage 4.5 13.2 V Output Voltage 0.3 2 V Operating Ambient Temperature -40 +85 ºC AP3598A Document number: DS37261 Rev. 2 - 2 5 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Electrical Characteristics Symbol (VCC = 12V, VPCC = 12V, TA = +25ºC, unless otherwise specified.) Parameter Conditions Min Typ Max Unit SUPPLY VOLTAGE Supply Current HGATE and LGATE Open, Switching – 5 – mA ICC_Q Quiescent Supply Current No Switching – 4 – mA ISHDN Shutdown Supply Current Shutdown – 4 – mA VCCRTH Under Voltage Lockout Threshold for VCC – 3.9 4.1 4.3 V VCCHYS Hysteresis for VCC – – 0.4 – V VPCCRTH Under Voltage Lockout Threshold for PVCC – 3.9 4.1 4.3 V VPCCHYS Hysteresis for PVCC – – 0.4 – V 1.98 2.00 2.02 Reference Voltage Accuracy IREF = 100µA, TA = +25ºC IREF = 100µA, TA = 0 to +150ºC 1.97 – 2.03 NEW PRODUCT ICC POR REFERENCE VOLTAGE VREF V Reference Voltage Load Regulation IREF = 0 to 2mA -5 – 5 mV VREF Maximum Output Current – 10 – – mA Open Loop DC Gain Guaranteed by design 70 80 – dB GBW Gain-Bandwidth Product CLOAD = 5pF, Guaranteed by design – 20 – MHz SR Slew Rate Guaranteed by design 15 20 – V/µs Maximum Current (Sink and Source) VCOMP = 1.6V 1.5 2.0 – mA FS Voltage RFS = 33kΩ – 1 – V Switching Frequency Setting Range – 200 – 500 kHz fOSC Free Run Switching Frequency RFS = 33kΩ 270 300 330 kHz ∆fOSC Switching Frequency Accuracy fOSC = 200kHz to 500kHz -15 – 15 % – Maximum Duty Cycle – 35 40 – % – Minimum Duty Cycle – – 0 – % Ramp Amplitude VCC = 12V – 3.5 – V VENIH Enable High Threshold – 1.4 – – V VENIL Enable Low Threshold – – – 0.6 V ∆VREF IREF ERROR AMPLIFIER AO ICOMP FREQUENCY SETTING VFS – OSCILLATOR ∆VOSC ENABLE FUNCTION AP3598A Document number: DS37261 Rev. 2 - 2 6 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Electrical Characteristics (Cont. VCC = 12V, VPCC = 12V, TA = +25ºC, unless otherwise specified.) Symbol Parameter Conditions Min Typ Max Unit Dual Phase with FCCM 1.5 – – V Single Phase with DCM – – 0.4 V 0.8 – 1.1 V POWER SAVING INTERFACE VPSIH NEW PRODUCT VPSIL VPSIM Power Saving Interface High Threshold Power Saving Interface Low Threshold Power Saving Interface Intermediate Threshold Single Phase with FCCM POWER GOOD Delay Time for PGOOD from High to Low Internal Power Good Pull Low Resistance – – 10 – µs – – – 150 Ω IHG_SRC Upper Gate Sourcing Current VBOOTx-VPHASEx = 6V – 1.2 – A RHG_SNK Upper Gate Sinking Resistance VUGATEx-VPHASEx = 0.1V IUGATEx = 100mA – 2 – Ω ILG_SRC Lower Gate Sourcing Current VCC-VLGATEx = 6V – 1.2 – A RLG_SNK Lower Gate Sinking Resistance VLGATEx = 0.1V ILGATEx = 100mA VPCC-VBOOT, IBOOT = 20mA – 1.4 – Ω – 0.8 – V tPG_DLY RPG GATE DRIVER VBOOT Boot Diode Forward Voltage PROTECTION VUVP Output Under Voltage Protection Threshold – – – 0.5* VOUT V tUVP Delay Time for UVP Triggered – – 50 – μs VOVP Output Over Voltage Protection Threshold – 1.4* VOUT – – V tOVP Delay Time for OVP Triggered – – 50 – μs LGATE OC Setting Current – – 21.5 – μA Built-in Maximum OCP Voltage – – 0.35 – V Thermal Shutdown Threshold – +150 +160 +170 ºC Minimum Thermal Alert Threshold – +120 +130 +140 ºC Temperature Sense Threshold – – 1.00 – V IOCSET – THERMAL PROTECTION TSD TALERT# VTSNS PWM-VID DYNAMIC VOLTAGE CONTROL VIH Logic High Level – 1.5 – – V VIL Logic Low Level – – – 0.4 V VID VID Voltage in High-Z Mode – – 1.1 – V Current Balance Sense Offset – – 0 – μA CURRENT BALANCE IOFS AP3598A Document number: DS37261 Rev. 2 - 2 7 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Performance Characteristics VREF Line Regulation VREF Load Regulation 2.0000 2.020 1.9995 2.015 ILOAD=0mA ILOAD=2mA 1.9990 1.9985 VREF (V) VREF (V) 2.005 2.000 1.9980 1.995 1.9975 1.990 1.9970 1.985 1.9965 1.9960 1.980 4 6 8 10 12 0 14 2 4 6 8 10 ILOAD (mA) VCC (V) VCC vs. ICC fOSC vs. RRT 1000 13 fOSC (kHz) VCC (V) 12 11 10 100 9 10 8 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 10 6.3 100 RRT (k) ICC (mA) fOSC vs. VCC fOSC vs. Temperature 300 290 295 285 290 285 280 fOSC (kHz) fOSC (kHz) NEW PRODUCT 2.010 275 280 275 270 270 265 260 -60 265 9 10 11 12 13 AP3598A Document number: DS37261 Rev. 2 - 2 -40 -20 0 20 40 60 80 100 120 140 160 o VCC (V) Temperature ( C) 8 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Performance Characteristics (Cont.) VREF vs. Temperature VOUT vs. Duty Cycle 2.010 2.0 1.8 2.005 1.6 2.000 1.4 1.2 VOUT (V) VREF (V) NEW PRODUCT 1.995 1.990 1.985 1.0 0.8 0.6 1.980 0.4 1.975 0.2 1.970 0.0 -40 -20 0 20 40 60 80 100 120 140 0 o EN On Waveform (VIN=12V, VOUT=1.0V, IOUT=0A) VEN 2V/div VOUT 0.5V/div VOUT 0.5V/div VPHASE1 10V/div VPHASE1 10V/div VPHASE2 10V/div VPHASE2 10V/div Time 400µs/div 60 80 100 Time 400µs/div EN Off Waveform (VIN=12V, VOUT=1.0V, IOUT=0A) EN Off Waveform (VIN=12V, VOUT=1.0V, IOUT=60A) VEN 2V/div VEN 2V/div VOUT 0.5V/div VOUT 0.5V/div VPHASE1 10V/div VPHASE1 10V/div VPHASE2 10V/div VPHASE2 10V/div Time 400µs/div Time 400µs/div Document number: DS37261 Rev. 2 - 2 40 EN On Waveform (VIN=12V, VOUT=1.0V, IOUT=60A) VEN 2V/div AP3598A 20 Duty Cycle (%) Temperature ( C) 9 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Performance Characteristics (Cont.) NEW PRODUCT Power On Waveform (VIN=12V, VOUT=1.0V, IOUT=0A) Power On Waveform (VIN=12V, VOUT=1.0V, IOUT=60A) VCC 10V/div VCC 10V/div VOUT 0.5V/div VOUT 0.5V/div VHGATE 20V/div VHGATE 20V/div VLGATE 10V/div VLGATE 10V/div Time 4ms/div Time 4ms/div Power Off Waveform (VIN=12V, VOUT=1.0V, IOUT=0A) VCC 10V/div VOUT 0.5V/div Power Off Waveform (VIN=12V, VOUT=1.0V, IOUT=60A) VCC 10V/div VOUT 0.5V/div VHGATE 20V/div VHGATE 20V/div VLGATE 10V/div VLGATE 10V/div Time 4ms/div Time 4ms/div Dead Time 1 VHGATE 5V/div VPHASE 5V/div Dead Time 2 VHGATE VPHASE VLGATE 5V/div VLGATE VHGATE 5V/div VPHASE 5V/div VLGATE 5V/div Time 40ns/div AP3598A Document number: DS37261 Rev. 2 - 2 VHGATE VLGATE VPHASE Time 40ns/div 10 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Performance Characteristics (Cont.) NEW PRODUCT Under Voltage Protection (VIN=12V, VOUT=1.0V) VOUT 1V/div Over Voltage Protection (VIN=12V, VOUT=1.0V) VOUT 0.5V/div VPGOOD 2V/div VPGOOD 2V/div VHGATE 20V/div VHGATE 20V/div VLGATE 10V/div VLGATE 10V/div Time 400µs/div Time 400µs/div Over Current Protection (VIN=12V, VOUT=1.0V) VOUT 0.5V/div Over Temperature Protection (VIN=12V, VOUT=1.0V) VOUT 0.5V/div VPHASE 10V/div VPHASE 10V/div VPGOOD 2V/div VPGOOD 2V/div IOUT 50A/div Time 2ms/div Time 400µs/div Pre-bias Start-up (VIN=12V, VOUT=2V before Power On) VOUT 1V/div VLGATE1 10V/div VLGATE2 10V/div VCC 5V/div Time 4ms/div AP3598A Document number: DS37261 Rev. 2 - 2 11 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information 1. Overview The AP3598A is a dual-phase synchronous-rectified buck controller designed to deliver high quality output voltage for high power applications. The IC is capable of delivering up to 60A output current with embedded bootstrapped drivers that support 12V+12V driver capability. The built-in bootstrap diode simplifies the circuit design and reduces external part count and PCB space. NEW PRODUCT The output voltage is precisely regulated to the reference input that is dynamically adjustable by external voltage divider. The adjustable current balance is achieved by RDS(ON) current sensing technique. The AP3598A features comprehensive protection functions including over current protection, input/output under voltage protection, over voltage protection and over temperature protection. Other features include adjustable soft start, adjustable operation frequency, and quick response to step load transient. With aforementioned functions, the AP3598A provides customer a compact, high efficiency, well-protected and cost effective solution. It uses U-QFN4040-24 package. 2. Power On Reset A Power On Reset (POR) circuitry continuously monitors the supply voltage at VCC and PVCC pin. Once the rising POR threshold is exceeded, the AP3598A sets itself to active state and is ready to accept chip enable command. The rising POR threshold is typically 4.1V. 3. Soft Start The AP3598A initiates its soft start cycle when EN is released from ground once the POR is granted. Slew rate of voltage transition at REFIN and output voltage VSNS during soft start and V REFIN jumping is controlled by the capacitor connected to the REFIN pin. This reduces inrush current to charge/discharge the large output capacitors during soft start and VID changing, and prevents OCP, OVP, UVP false trigger. 4. Pre-Bias Function The AP3598A features pre-bias start-up capability. If the output voltage is pre-biased voltage, which makes VSNS voltage higher than reference voltage REFIN. The error amplifier keeps COMP voltage lower than the valley of the sawtooth waveform and makes PWM comparators output low until the ramping REFIN voltage catches up the output voltage. The AP3598A keeps both upper and lower MOSFETS off until the first pulse takes place. 5. Chip Oscillator Frequency Programming A resistor RFS connected to FS pin programs the oscillator frequency as: f OSC 10000 (kHz) RFS (k) Figure 1 shows the relationship between oscillation frequency and RFS. RFS(kΩ) Figure 1. Switching Frequency vs. RFS AP3598A Document number: DS37261 Rev. 2 - 2 12 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) 6. Current Balance The AP3598A extracts phase currents for current balance by parasitic on-resistance of the lower switches when turned on as shown in Figure 2. IOFS _ PHASE Sample &Hold + ICS1 Current Balance NEW PRODUCT ICS2 + _ Reference Voltage Figure 2. RDS(ON) Current Sensing Scheme The GM amplifier senses the voltage drop across the lower switch and converts it into current signal when it turns on. The sampled and held current is expressed as: ICSX I LX R DS(ON) 103 12A Where ILX is the phase x current in Ampere, RDS(ON) is the on-resistance of low side MOSFET (Ω), 12µA is a constant current to compensate the offset voltage of the current sensing circuit. The AP3598A tunes the duty cycle of each channel for current balance according to the sensed inductor current signals as shown in Figure 3. If the current of channel 1 is smaller than the current of channel 2, the AP3598A increases the duty cycle of the corresponding phase to increase its phase current accordingly, vice versa. RAMP1 COMP + _ PWM1 + _ PWM2 RAMP2 ICS2 + ICS1 _ + Figure 3. Current Balance Scheme of AP3598A 7. Power Saving Interface (PSI) This is a multilevel input to support Power Saving features. The AP3598A supports dual phase with FCCM and single phase with DCM and FCCM. Mode Descriptions DCM Discontinuous Conduction Mode decreases the switching frequency to improve the efficiency at light load FCCM Forced Continuous Conduction Mode does not change the switching frequency when the inductor current goes to negative at light load. This mode is used to disable Power Saving features Table 2. Description of Operating Modes As shown in Table 2, an input high voltage (>1.5V) will set the controller to dual phase with FCCM mode; an input of intermediate level (between 0.8V and 1.1V) will set the controller to single phase with FCCM mode; an input low voltage will set the controller to single phase with DCM mode. AP3598A Document number: DS37261 Rev. 2 - 2 13 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) 8. Short Circuit Protection (SCP) The AP3598A has over current (OCP) and output under voltage protection (UVP) functions. 8.1 OCP function NEW PRODUCT The AP3598A detects voltage drop across the lower MOSFET (PHASE voltage) of Channel 1 for over current protection when it is turned on. If PHASE voltage is lower than the user programmable voltage V OCP, the AP3598A asserts OCP and shuts down the converter. The V OCP level is as shown in Table 3. The over current IOCP can be calculated according to the on-resistance of the lower MOSFET used. I OCP VOCP R DS( ON) – >20kΩ 10kΩ 5kΩ VOCP (mV) No OCP 250 150 Table 3. OCP Level Selection A resistor ROCSET connected from LGATE1 pin sets the OCP threshold value VOCSET when Startup. An internal current source IOCSET (21.5µA typically), flowing through ROCSET determines to select the VOCP level, which can be calculated using the following equation: VOCSET I OCSET ROCSET If VOCSET is lower than 150mV, VOCP will be set to 150mV; If VOCSET is between 350mV and 150mV, VOCP will be set to 250mV; If VOCSET is higher than 350mV, VOCP will be disabled. Because the RDS(ON) of MOSFET increases with temperature, it is necessary to take this thermal effect into consideration in calculating OCP point. 8.2 UVP Function The output voltage VSNS is also monitored for under voltage protection. The UV threshold is set at 0.3V. The under voltage protection has 50µs triggered delay. When UVP is triggered, both high side and low side are shutdown immediately. OCP and UVP are latched function, the AP3598A can power off, and then power on or EN reset to restart again. 9. Over Voltage Protection (OVP) The output voltage VSNS is continuously monitored for over voltage protection. When it is larger than 1.5 times as setting, the OVP function is triggered. The over voltage protection has 50µs triggered delay. When OVP is triggered, LGATE will go high and UGATE will go low to discharge the output capacitor. 10. Power Good The PGOOD pin output is an open drain MOSFET. The output is pulled low when the AP3598A shuts down. It is recommended to use a pull-up resistor between the values of 3kΩ and 100kΩ to a voltage source that is 5V or less. The PGOOD is in a valid state once the V CC voltage is greater than 1.2V. 11. Thermal Shutdown The AP3598A implements an internal thermal shutdown to protect itself if the junction temperature exceeds T J. TSNS is the external thermistor temperature sensing input. TALERT# is an active low open drain output warning signal to indicate when either the controller has reached 80% percent of T JMAX or MOSFET has reached its threshold through the external thermistor. AP3598A Document number: DS37261 Rev. 2 - 2 14 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) AP3598A RTALERT TALERT# Open Drain Output VREF Internal Die Temperature Sensor NEW PRODUCT RTM2 TSNS RTM External Temperature Sensing Comparator GND Figure 4. Thermal Alert and Temperature Sense 12. PWM-VID Dynamic Voltage Control PWM-VID is a single-wire dynamic voltage control circuit driven by the pulse width modulation method. This circuit reduces the device pin count and enables a wide dynamic voltage range. The PWM-VID duty cycle determines the variable output voltage at REFIN, as shown in Figure 5. VMIN is the zero percent duty cycle voltage value. VMAX is the one hundred percent duty cycle voltage value. The resolution of each voltage step (V STEP) is determined by the number of available steps (NMAX) and the selection of the dynamic voltage range (VMAX-VMIN). N is the number of steps at a specific VOUT. N/NMAX ratio is equal to the duty cycle. The dynamic voltage VID frequency (f SWVID) is determined by the unit pulse width (t U) and the available step number NMAX (tVID = tU*NMAX, fVID = 1/ tVID). tU is programmable. Figure 5. Dynamic Output VSTEP, NMAX, VMIN, and VMAX are variables that determine VOUT. NMAX is limited by the unit pulse width and the minimum VID frequency. The dynamic voltage output could be implemented by the analog method with a switching device and a resistor network. A buffer is used as the switching device to create dynamic output. Resistor network sets the minimum offset voltage. 12.1 Circuit Diagram Figure 6 shows the analog circuit diagram for the PWM-VID dynamic voltage control. The buffer requires a stable, high precision voltage reference (VREF) for the linear output. The dynamic range of the circuit is determined by the resistor selection. Resistor R REFADJ and capacitor CREFIN function as a filter for the PWM signal, and will affect the ripple voltage and the slew rate at the output (REFIN) during voltage transitions. AP3598A Document number: DS37261 Rev. 2 - 2 15 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) VREF IN RVREF1 Buffer VCC PWM REFIN OE A RREFADJ NC NEW PRODUCT GND CREFIN GND RVREF2 GND GND Figure 6. PWM-VID Analog Circuit Diagram Spec Description Output Voltage Equation NMAX: Total available voltage step number – N: The step number of the specific VOUT, N/NMAX ratio equals duty cycle – VREF VMAX: The output voltage of REFIN at one hundred percent duty cycle VREF VMIN: The output voltage of REFIN at zero percent duty cycle R VREF2 R VREF2 ( RVREF1 || R REFADJ ) RVREF 2 || R REFADJ R VREF1 ( RVREF 2 || R REFADJ ) VMAX - VMIN N MAX VSTEP: The resolution of the voltage step VMIN N VSTEP VOUT: The output voltage at REFIN 1 tU N MAX fSWVID: The dynamic voltage VID frequency Table 4. REFIN Dynamic Range There will be some ripple voltage at REFIN due to the nature of the PWM and filter. The error amplifier at REFIN will be able to tolerate a reasonable amount of Ripple Voltage. 12.2 Integrating the Buffer Figure 7 shows a dynamic voltage control circuit with the integrated buffer. This defines the implementation of the VID and REFADJ functions. Controller VREF RVREF1 REFIN RREFADJ RSTANDBY External Control Q5 D RVREF2 REFADJ VSTANDBY Block GND CREFIN GND PWM S GND R15 GND VCC Buffer A GND G IN OE O NC IN VID GND Figure 7. Integrated Buffer Circuit AP3598A Document number: DS37261 Rev. 2 - 2 16 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) NEW PRODUCT 12.3 Timing Diagram Figure 8 contains the details of the timing diagram. After VCC powers up, the controller generates the V REF. REFIN settles at VBOOT before the GPU drives the VID pin. After the GPU powers up, V BOOT control will be pulled low by software. At the same time the VID is driven by a PWM signal, moving REFIN into the normal operating mode. When the GPU is going to standby, software will tri-state VID and VBOOT control, and an external control will enable RSTANDBY. Figure 8. Time Diagram 12.4 Standby Mode Standby mode keeps the GPU in a low voltage state (in the range of 0.3V) for the quick recovery. As the GPU steps into the standby mode, the resistor RSTANDBY and the switch Q6 (parallel to the RVREF2 and RBOOT) set the standby voltage. The accuracy of the reference voltage in the standby mode could be reduced from the normal operating mode. Refer to Figure 9 for the illustration of the standby voltage. Figure 9. Illustration for Standby Mode and Adjustable VBOOT Setting 12.5 Voltage Waveform and Propagation Delay Figure 10. The Behavior of the Buffer AP3598A Document number: DS37261 Rev. 2 - 2 17 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) 12.6 Electrical Characteristics NEW PRODUCT Parameters Sym Min Typ Max Unit Notes Buffer Supply Voltage – – VREF – V – Unit Pulse Width tU – 27 – ns Configurable Buffer Output Rise Time tR – 5 – ns – Buffer Output Fall Time tF – 5 – ns – Rising and Falling Edge Delay Δt – – 0.5 ns Δt=|tR-tF| Propagation Delay tPD – 10 – ns tPD=tPHL=tPLH ΔtPD – – 0.5 ns ΔtPD=tPHL-tPLH Upper Resister RVREF1 – 4.75 – kΩ – Lower Resister RVREF2 – 4.22 – kΩ – Filter Resister RREFADJ – 6.34 – kΩ – RBOOT – – – kΩ Project Specific RSTANDBY – 1.07 – kΩ – CREFIN – 0.033 – μF – Propagation Delay Error Boot Mode Resister Standby Mode Resister Filter Capacitor 13. PWM Compensation The output LC filter of a step down converter introduces a double pole, which contributes with -40dB/decade gain slope and 180 degrees phase shift in the control loop. A compensation network among COMP, VSNS, and V OUT should be added. The compensation network is shown in Figure 14. The output LC filters consist of the output inductors and output capacitors. For two-phase convertor, when assuming that VIN1 = VIN2 = VIN, L1 = L2 = L, the transfer function of the LC filter is given by: Gain LC 1 s RESR COUT s (1 / 2) L COUT s RESR COUT 1 2 The poles and zero of the transfer functions are: f LC 1 2 (1/ 2) L COUT f ESR 1 2 RESR COUT The fLC is the double-pole frequency of the two-phase LC filters, and fESR is the frequency of the zero introduced by the ESR of the output capacitors. AP3598A Document number: DS37261 Rev. 2 - 2 18 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) L1=L VPHASE1 VOUT L2=L VPHASE2 COUT NEW PRODUCT RESR Figure 11. The Output LC Filter Figure 12. Frequency Response of the LC Filters The PWM modulator is shown in Figure 13. The input is the output of the error amplifier and the output is the PHASE node. The transfer function of the PWM modulator is given by: GainPWM VIN VOSC VIN Driver OSC PWM Comparator - ΔVOSC PHASE + Output of Error Amplifier Driver Figure 13. The PWM Modulator The compensation network is shown in Figure 14. It provides a close loop transfer function with the highest zero crossover frequency and sufficient phase margin. The transfer function of error amplifier is given by: AP3598A Document number: DS37261 Rev. 2 - 2 19 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) GainAMP VCOMP VOUT 1 1 1 1 (s ) {s } //(R 2 ) R2 C 2 ( R1 R3) C 3 sC 2 R1 R3 sC1 1 C1 C 2 1 R1 R3 C1 R1 //( R3 ) s( s ) (s ) sC 3 R 2 C1 C 2 R3 C 3 NEW PRODUCT The pole and zero frequencies of the transfer function are: f Z1 1 2 R2 C 2 fZ 2 1 2 ( R1 R3) C 3 f P1 1 fP2 2 R2 ( C1 C 2 ) C1 C 2 1 2 R3 C 3 C1 R3 C3 R2 C2 VOUT R1 FB + VCOMP VREF Figure 14. Compensation Network The closed loop gain of the converter can be written as: GainLC GainPWM Gain AMP Figure 15 shows the asymptotic plot of the closed loop converter gain, and the following guidelines will help to design the compensation network. Using the below guidelines will give a compensation similar to the curve plotted. A stable closed loop has a -20dB/decade slope and a phase margin greater than 45 degree. 1. Choose a value for R1, usually between 1kΩ and 5kΩ. 2. Select the desired zero crossover frequency. f O (1 / 5 ~ 1 / 10 ) f SW Use the following equation to calculate R2: R2 VOSC f O R1 VIN f LC AP3598A Document number: DS37261 Rev. 2 - 2 20 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) 3. Place the first zero fZ1 before the output LC filter double pole frequency fLC. f Z 1 0.75 f LC NEW PRODUCT Calculate the C2 by the equation: C2 1 2 R 2 f LC 0.75 4. Set the pole at the ESR zero frequency fESR: f P1 f ESR Calculate the C1 by the following equation: C1 C2 2 R 2 C 2 f ESR 1 5. Set the second pole fP2 at the half of the switching frequency and also set the second zero f Z2 at the output LC filter double pole fLC. The compensation gain should not exceed the error amplifier open loop gain. Check the compensation gain at fP2 with the capabilities of the error amplifier. f P 2 0.5 f SW f Z 2 f LC Combine the two equations will get the following component calculations: R3 R1 f SW 1 2 f LC C3 1 R3 f SW Figure 15. Converter Gain and Frequency AP3598A Document number: DS37261 Rev. 2 - 2 21 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) 14. Output Inductor Selection The duty cycle (D) of a buck converter is the function of the input voltage and output voltage. Once an output voltage is fixed, it can be written as: D VOUT / VIN NEW PRODUCT For two-phase converter, the inductor value (L) determines the sum of the two inductor ripple current, ΔI P-P, and affects the load transient response. Higher inductor value reduces the output capacitors’ ripple current and induces lower output ripple voltage. The ripple current can be approximated by: I P P VIN 2VOUT VOUT f SW L VIN Where fSW is the switching frequency of the regulator. Although the inductor value and frequency are increased and the ripple current and voltage are reduced, a tradeoff exists between the inductor’s ripple current and the regulator load transient response time. A smaller inductor will give the regulator a faster load transient response at the expense of higher ripple current. Increasing the switching frequency (f SW ) also reduces the ripple current and voltage, but it will increase the switching loss of the MOSFETs and the power dissipation of the converter. The maximum ripple current occurs at the maximum input voltage. A good starting point is to choose the ripple current to be approximately 30% of the maximum output current. Once the inductance value has been chosen, select an inductor that is capable of carrying the required peak current without going into saturation. In some types of inductors, especially core that is made of ferrite, the ripple current will increase abruptly when it saturates. This results in a larger output ripple voltage. 15. Output Capacitor Selection Output voltage ripple and the transient voltage deviation are factors that have to be taken into consideration when selecting output capacitors. Higher capacitor value and lower ESR reduce the output ripple and the load transient drop. Therefore, selecting high performance low ESR capacitors is recommended for switching regulator applications. In addition to high frequency noise related to MOSFET turn-on and turn-off, the output voltage ripple includes the capacitance voltage drop ΔV COUT and ESR voltage drop ΔVESR caused by the AC peak-to-peak sum of the inductor’s current. The ripple voltage of output capacitors can be represented by: VCOUT I P P 8 COUT f SW VESR I P P RESR These two components constitute a large portion of the total output voltage ripple. In some applications, multiple capacitors have to be paralleled to achieve the desired ESR value. If the output of the converter has to support another load with high pulsating current, more capacitors are needed in order to reduce the equivalent ESR and suppress the voltage ripple to a tolerable level. A small decoupling capacitor in parallel for bypassing the noise is also recommended, and the voltage rating of the output capacitors must be considered too. To support a load transient that is faster than the switching frequency, more capacitors are needed for reducing the voltage excursion during load step change. For getting same load transient response, the output capacitance of two-phase converter only needs to be around half of output capacitance of single-phase converter. Another aspect of the capacitor selection is that the total AC current going through the capacitors has to be less than the rated RMS current specified on the capacitors in order to prevent the capacitor from overheating. AP3598A Document number: DS37261 Rev. 2 - 2 22 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) 16. Input Capacitor Selection NEW PRODUCT Use small ceramic capacitors for high frequency decoupling and bulk capacitors to supply the surge current needed each time high-side MOSFET turns on. Place the small ceramic capacitors physically close to the MOSFETs and between the drain of high-side MOSFET and the source of lowside MOSFET. The important parameters for the bulk input capacitor are the voltage rating and the RMS current rating. For reliable operation, select the bulk capacitor with voltage and current ratings above the maximum input voltage and largest RMS current required by the circuit. The capacitor voltage rating should be at least 1.25 times greater than the maximum input voltage and a voltage rating of 1.5 times is a conservative guideline. For twophase converter, the RMS current of the bulk input capacitor is roughly calculated as the following equation: I RMS I OUT 2 D (1 2 D) 2 For a through hole design, several electrolytic capacitors may be needed. For surface mount design, solid tantalum capacitors can be used, but caution must be exercised with regard to the capacitor surge current rating. 17. MOSFET Selection The AP3598A requires two N-Channel power MOSFETs on each phase. These should be selected based upon R DS(ON), gate supply requirements and thermal management requirements. In high current applications, the MOSFET power dissipation, package selection, and heatsink are the dominant design factors. The power dissipation includes two loss components: conduction loss and switching loss. The conduction losses are the largest component of power dissipation for both the high-side and the low-side MOSFETs. These losses are distributed between the two MOSFETs according to duty factor (see the equations below). Only the high-side MOSFET has switching losses since the low-side MOSFETs body diode or an external Schottky rectifier across the lower MOSFET clamps the switching node before the synchronous rectifier turns on. These equations assume linear voltage current transitions and do not adequately model power loss due to the reverse-recovery of the low-side MOSFET body diode. The gate-charge losses are dissipated by AP3598A and don’t heat the MOSFETs. However, large gatecharge increases the switching interval t SW, which increases the high-side MOSFET switching losses. Ensure that all MOSFETs are within their maximum junction temperature at high ambient temperature by calculating the temperature rise according to package thermal resistance specifications. A separate heatsink may be necessary depending upon MOSFET power, package type, ambient temperature and air flow. For the high-side and low-side MOSFETs, the losses are approximately given by the following equations: PHIGH-SIDE=IOUT2×(1+TC) ×RDS(ON)×D+ 0.5×IOUT×VIN×tSW×fSW PLOW-SIDE=IOUT2×(1+TC)×(RDS(ON))×(1-D) Where IOUT is the load current, TC is the temperature dependency of RDS(ON), fSW is the switching frequency, tSW is the switching interval, D is the duty cycle. Note that both MOSFETs have conduction losses while the high-side MOSFET includes an additional transition loss. The switching interval, t SW, is the function of the reverse transfer capacitance CRSS. The (1+TC) term is a factor in the temperature dependency of the RDS(ON) and can be extracted from the “RDS(ON) vs. Temperature” curve of the power MOSFET. 18. Layout Consideration In any high switching frequency converter, a correct layout is important to ensure proper operation of the regulator. With power devices switching at higher frequency, the resulting current transient will cause voltage spike across the interconnecting impedance and parasitic circuit elements. As an example, consider the turn-off transition of the PWM MOSFET. Before turn-off condition, the MOSFET is carrying the full load current. During turn-off, current stops flowing in the MOSFET and is freewheeling by the low side MOSFET and parasitic diode. Any parasitic inductance of the circuit generates a large voltage spike during the switching interval. In general, using short and wide printed circuit traces should minimize interconnecting impedances and the magnitude of voltage spike. AP3598A Document number: DS37261 Rev. 2 - 2 23 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Application Information (Cont.) NEW PRODUCT Besides, signal and power grounds are to be kept separating and finally combined using ground plane construction or single point grounding. The best tie-point between the signal ground and the power ground is at the negative side of the output capacitor on each channel, where there is less noise. Noisy traces beneath the IC are not recommended. Figure 16 illustrates the layout, with bold lines indicating high current paths; these traces must be short and wide. Components along the bold lines should be placed close together. Below is a checklist for your layout: 1. Keep the switching nodes (HGATEx, LGATEx, BOOTx, and PHASEx) away from sensitive small signal nodes since these nodes are fast moving signals. Therefore, keep traces to these nodes as short as possible and there should be no other weak signal traces in parallel with theses traces on any layer. 2. The signals going through theses traces have both high dv/dt and high dI/dt with high peak charging and discharging current. The traces from the gate drivers to the MOSFETs (HGATEx and LGATEx) should be short and wide. 3. Place the source of the high-side MOSFET and the drain of the low-side MOSFET as close as possible. Minimizing the impedance with wide layout plane between the two pads reduces the voltage bounce of the node. In addition, the large layout plane between the drain of the MOSFETs (VIN and PHASEx nodes) can get better heat sinking. 4. For experiment result of accurate current sensing, the current sensing components are suggested to place close to the inductor part. To avoid the noise interference, the current sensing trace should be away from the noisy switching nodes. 5. Decoupling capacitors, the resistor-divider, and the boot capacitor should be close to their pins. (For example, place the decoupling ceramic capacitor as close as possible to the drain of the high-side MOSFET). The input bulk capacitors should be close to the drain of the high-side MOSFET, and the output bulk capacitors should be close to the loads. 6. The input capacitor’s ground should be close to the grounds of the output capacitors and the low-side MOSFET. 7. Locate the resistor-divider close to the VREF and REFIN pins to minimize the high impedance trace. In addition, VSNS pin traces can’t be close to the switching signal traces (HGATEx, LGATEx, BOOTx, and PHASEx). AP3598A Figure 16. The Layout of AP3598A AP3598A Document number: DS37261 Rev. 2 - 2 24 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Ordering Information AP3598A XX XX – XX Package Packing RoHS/Green FN : U-QFN4040-24 TR : Tape & Reel G1 : Green NEW PRODUCT Product Name Package Temperature Range U-QFN4040-24 -40 to +85C Part Number AP3598AFNTR-G1 Marking ID B3F Packing 5000/Tape & Reel Marking Information (Top View) First Line: Logo and Marking ID Second and Third Lines: Date Code Y: Year WW: Work Week of Molding M: Assembly House Code th th XX: 7 and 8 Digits of Batch No. AP3598A Document number: DS37261 Rev. 2 - 2 25 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Package Outline Dimensions (All dimensions in mm(inch).) (1) Package Type: U-QFN4040-24 (Type B) 0.500(0.020) NEW PRODUCT 3.950(0. 156) 4.050(0.159) 0.630(0.025) TYP TYP N24 PIN # 1 IDENTIFICATION N19 N1 Pin 1 Mark 3.950(0. 156) 4.050(0. 159) 2.650(0.104) 2.750(0.108) N13 0.350(0.014) 0.450(0.018) N7 0.190(0. 007) 0.290(0. 011) 2.650(0.104) 2.750(0.108) 0.000(0.000) 0.050(0.002) 0.550(0.022) 0.650(0.026) AP3598A Document number: DS37261 Rev. 2 - 2 0.150(0.006) TYP 26 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A Suggested Pad Layout (1) Package Type: U-QFN4040-24 (Type B) X NEW PRODUCT E Y2 E Y1 Y Y3 X2 X1 Dimensions X=Y1 (mm)/(inch) Y (mm)/(inch) X1 (mm)/(inch) Y2 (mm)/(inch) Value 2.840/0.112 4.300/0.169 0.340/0.013 0.600/0.024 Dimensions X2=Y3 (mm)/(inch) E (mm)/(inch) – – Value 2.800/0.110 0.500/0.020 – – AP3598A Document number: DS37261 Rev. 2 - 2 27 of 28 www.diodes.com November 2014 © Diodes Incorporated A Product Line of Diodes Incorporated AP3598A IMPORTANT NOTICE NEW PRODUCT DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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