Soldering Instructions

1.IR for SMD
Soldering Instructions
Table 1 IR condition
Profile Feature
Preheat & Soak Temperature min
(Tsmin) Temperature max (Tsmax) Time
(Tsmin to Tsmax)(ts)
Average ramp-up rate (Tsmax to Tp)
Liquidous temperature (TL) Time at
liquidous (tL)
Peak package body temperature (Tp)*
Pb-Free Assembly
150 ℃ ~200 ℃ 60-120 seconds
3 ℃/second max.
217 ℃ 60-150 seconds
See classification temp in Table 4.2
Time (tp)** within 5℃ of the
30** seconds
specified classi cation temperature
(Tc)
Average ramp-down rate (Tp to Tsmax)
6 ℃/second max.
Time 25℃ to peak temperature
8 minutes max.
* Tolerance for peak profile temperature (Tp) is defined as a supplier minimum
and a user maximum. ** Tolerance for time at peak profile temperature (tp) is
defined as a supplier minimum and a user maximum.
Note 1: All temperatures refer to the center of the package, measured on
the package body surface that is facing up during assembly reflow (e.g.,
live-bug). If parts are reflowed in other than the normal live-bug
assembly reflow orientation (i.e., dead-bug), Tp shall be within
±2℃ of the live-bug Tp and still meet the Tc requirements, otherwise,
the profile shall be adjusted to achieve the latter. To accurately measure
actual peak package body temperatures refer to JEP140 for recommended
thermocouple use.
Note 2: Reflow profiles in this document are for classification/
preconditioning and are not meant to specify board assembly profiles.
Actual board assembly profiles should be developed based on specific
process needs and board designs and should not exceed the parameters in
Table 2. For example, if Tc is 260℃ and time tp is 30 seconds, this means
the following for the supplier and the user. For a supplier: The peak
temperature must be at least 260℃. The time above 255℃ must be at least
1/3
30 seconds. For user: The peak temperature must not exceed 260℃. The
time above 255℃ must not exceed 30 seconds.
Note 3: All components in the test load shall meet the classification
profile requirements.
Note 4: SMD packages classified to a given moisture sensitivity level by
using Procedures or Criteria defined within any previous version of
J-STD-020, JESD22-A112 (rescinded), IPC-SM-786 (rescinded) do not need
to be reclassified to the current revision unless a change in classification
level or a higher peak classification temperature is desired.
Table 2. Pb-Free Process -Classification Temperatures (Tc)
Package Thickness
<1.6 mm
1.6 mm -2.5 mm
>2.5 mm
Volume mm3
<350
260 ℃
260 ℃
250 ℃
Volume mm3
350 -2000
260 ℃
250 ℃
245 ℃
Reflow Theoretical Profile
2. wave peak flow solder
Temp. 260±5℃
time 10±1sec
3. iron solder
Temp. 350±5℃
time 3±0.5sec
2/3
Volume mm3
>2000
260 ℃
245 ℃
245 ℃
The
Temperature
Curve
Infrared
Of
Reflow
图 1:
Lead
free
Infrared
Reflow
TMPERATURE ℃
250~260℃
217℃
60s ~150s
ABOVE SOLDER
MELTING POINT
150℃
PREHEAT ZONE
30
60
90 120
ACTIVATES SOLDER FLUX
150 180
210
240
270 300 330
360
TIME IN SECONDS
图 2:
TMPERATURE ℃
Pb—Sn
Infrared
Reflow
235~240℃
60s ~ 150s
183℃
ABOVE SOL DER
100℃
MELTING POINT
PREHEAT ZONE
30
60
ACTIVATES S OLDER F LUX
90
120 150 180
210
240
TIME IN SECONDS
CUSTOMER:
APPROVDED:
APPROVED:
CHECKED:
CHECKED:
DRAWN:
3/3
270
300
330
360