RCP-1600 series na ry 1600W Front End Power Supply ■ Applications Telecommunication solution Network and datacenter equipment Mobile broadband facility Front-end power system Digital broadcasting system mi ■ Features Universal AC input / Full range Withstand 300VAC surge input for 5 seconds Built-in active PFC function High efficiency up to 93% High power density 23.5W/inch3 Cooling by thermostatically controlled fan 1U low profile 41mm Protections: Short circuit / Overload / Over voltage / Over temperature Output voltage and current can be trimmed by applying external signal eli Active current sharing up to 24000W Built-in remote ON-OFF control and remote sense function Internal OR-ing FET, support hot-swap I2C, PMBus protocol Built-in 5V/0.3A, 12V/0.8A auxiliary power DC OK signal, OTP alarm signal Optional conformal coating 3 years warranty ■ Description 3 Pr The RCP-1600 series is a 1600W AC/DC front end power supply with the high power density up to 23.5W/in . With the 1U low profile (41mm), RCP-1600 well fits the application, such as servers, information technology equipment, and various industrial applications that exploit distributed power architecture. Equipped with hot-swap function and PMBus communication protocol, RCP-1600 can be assembled in 1U 19 '' rack and controlled/monitored by external device such as monitoring unit (RCP-CMU-1) or PC. The entire series operates from 90~264VAC and comprises three models with the voltages, 12V/24V/48V, respectively. Moreover, the voltage and current can be further accommodated for different applications. ■ Model Encoding RCP - 1600 - 12 Output voltage Output wattage Series name File Name:RCP-1600-SPEC 2015-01-30 RCP-1600 SPECIFICATION MODEL OUTPUT RCP-1600-12 RCP-1600-24 RCP-1600-48 DC VOLTAGE 12V 24V 48V RATED CURRENT 125A 67A 33.5A CURRENT RANGE 0 ~ 125A 0 ~ 67A 0 ~ 33.5A RATED POWER 1500W 1608W 1608W RIPPLE & NOISE (max.) Note.2 150mVp-p 200mVp-p 300mVp-p VOLTAGE ADJ. RANGE 23.5 ~ 30V ±1.0% 47.5 ~ 58.8V ±1.0% 11.5 ~ 15V VOLTAGE TOLERANCE Note.3 ±1.0% ±0.5% LOAD REGULATION ±0.5% SETUP, RISE TIME 1500ms, 60ms/230VAC at full load 16ms / 230VAC @ 75% load Note.4 90 ~ 264VAC VOLTAGE RANGE 10ms / 230VAC at full load 47 ~ 63Hz POWER FACTOR (Typ.) 0.97/230VAC at full load 90.5% 13.3A/115VAC 87% AC CURRENT (Typ.) Note.4 12.5A/115VAC 7.9A/230VAC INRUSH CURRENT (Typ.) COLD START 35A/230VAC INPUT LEAKAGE CURRENT <2mA / 240VAC ±0.5% ±0.5% 127 ~ 400VDC FREQUENCY RANGE EFFICIENCY (Typ.) ±0.5% ±0.5% na LINE REGULATION HOLD UP TIME (Typ.) series ry 1600W Front End Power Supply 93% 8.4A/230VAC 105 ~ 115% rated output power PROTECTION OVER VOLTAGE OVER TEMPERATURE FUNCTION Protection type : Constant current limiting, unit will shut down when O/P voltage is down very low or shut down after 5 sec. Re-power on to recover mi OVERLOAD 15.75 ~ 18.75V 31.5 ~ 37.5V 63 ~ 75V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down AUXILIARY POWER REMOTE ON/OFF CONTROL 5V @ 0.3A, 12V @ 0.8A REMOTE SENSE DC OK SIGNAL Compensate voltage drop on the load wiring up to 0.5V. Please refer to Function Manual By electrical signal or dry contact Power ON:open Power OFF:short. Please refer to Function Manual The isolated TTL signal out. Please refer to Function Manual OUTPUT VOLTAGE TRIMMING Adjustment of output voltage is allowable between 40 ~ 115% by 1 ~ 5VDC external control signal OUTPUT CURRENT TRIMMING Adjustment of output current is allowable between 20 ~ 100% by 1 ~ 5VDC external control signal WORKING TEMP. SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 6) EMC EMISSION EMC IMMUNITY MTBF OTHERS DIMENSION PACKING 20 ~ 90% RH non-condensing -40 ~ +85℃, 10 ~ 95% RH ±0.03%/℃ (0 ~ 50℃) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVDC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), heavy industry level, criteria A K hrs min. MIL-HDBK-217F (25℃) 320*85*41mm (L*W*H) 1.8Kg 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the derating curve for more details. 5. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. 6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. Pr NOTE -30 ~ +70℃ (Refer to "Derating Curve") eli WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION File Name:RCP-1600-SPEC 2015-01-30 RCP-1600 1600W Front End Power Supply series ry Block Diagram PFC fosc : 110KHz PWM fosc : 100KHz +S ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIERS & PFC POWER SWITCHING ORING FET RECTIFIERS & FILTER +V -V -S O.V.P. DETECTION CIRCUIT PWM CONTROL PV na PFC CONTROL ORING FET CONTROL TRANSCEIVERS DETECTION CIRCUIT MCU MCU DATA ISOLATION DA/DB T-Alarm DC-OK SDA/SCL O.T.P. FAN AUX POWER ON/OFF Static Characteristics mi Derating Curve 12V/0.8A AUX POWER 5V/0.3A RECTIFIERS & FILTER 100 100 90 80 80 230VAC Input only 60 LOAD (%) LOAD (%) 60 50 40 20 50 40 30 -30 -25 -10 0 15 30 50 60 70 (HORIZONTAL) 90 100 AMBIENT TEMPERATURE (℃) 115 180 264 eli INPUT VOLTAGE (VAC) 60Hz Function Description of CN1 33 1 3 5 7 9 11 14 17 20 23 26 29 12 15 18 21 24 27 30 13 16 19 22 25 28 31 32 34 Pr 2 4 6 8 10 Input / Output Connector Pin No. Assignment(CN1) : Postronic PCIM34W13M400A1 Pin No. 1,2,3,4,6 5,7,8,9,10 11 12 13 Assignment +V -V +12V-AUX GND-AUX +5VAUX Pin No. 14 15 16 17 18 Assignment SCL SDA T-ALARM ON/OFF DC-OK Pin No. 19 20 21 22 23 Assignment AC-OK A3 A2 A1 A0 Pin No. 24 25 26 27 28 Assignment DB DA PC PV +V Signal Pin No. 29 30 31 32 33 Assignment -V Signal +S -S Pin No. 34 Assignment AC/L Mating Housing Postronic PCIM34W13F400A1 FG AC/N File Name:RCP-1600-SPEC 2015-01-30 RCP-1600 Pin No. Function 1,2,3,4,6 -V Description Negative output voltage. 5,7,8,9,10 +V Positive output voltage 11 +12V-AUX 12 GND-AUX 13 +5V-AUX series ry 1600W Front End Power Supply Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin 12). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 12). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. 14 SCL Serial Clock used in the PMBus interface. (Note.2) 15 SDA Serial Data used in the PMBus interface. (Note.2) 16 T-ALARM 17 ON/OFF 18 DC-OK High (4.5 ~ 5.5V) : When the Vout ≦80%±5%. Low (0 ~ 0.5V) : When Vout ≧80%±5%. The maximum sourcing current is 10mA and only for output. (Note.2) 19 AC-OK Low (0 ~ 0.5V) : When the input voltage is ≧87Vrms. High (4.5 ~ 5.5V) : When the input voltage is ≦75Vrms . The maximum sourcing current is 10mA and only for output. (Note.2) na High (4.5 ~ 5.5V) : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm. Low (0 ~ 0.5V) : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. The maximum sourcing current is 10mA and only for output(Note.2) The unit can turn the output ON/OFF by electrical signal or dry contact between ON/OFF and +5V-AUX. (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V. 20,21,22,23 A3,A2,A1,A0 PMBus interface address lines. (Note.1) 24,25 DB,DA 26 PC Connection for output current trimming. The current can be trimmed within its defined range. 27 PV Connection for output voltage trimming. The voltage can be trimmed within its defined range. (Note.1) 28 +V Signal 29 -V Signal Differential digital signal for parallel control. (Note.1) mi +V Signal -V Signal 30 +S Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. 31 -S Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. 32 FG AC Ground connection. 33 AC/L AC Line connection. 34 AC/N AC Neutral connection. Note1: Non-isolated signal, referenced to the output terminals (-V). Note2: Isolated signal, referenced to GND-AUX. Function Manual eli 1. Remote ON/OFF Control The RCP-1600 can be turned ON/OFF together or separately by using the "Remote ON/OFF" function. RCP-1600 ON/OFF Between ON/OFF and +5V-AUX 17 SW +5V-AUX 13 RCP-1600 Output SW Short ON SW Open OFF 2. Voltage Drop Compersation 2.1 Remote Sense The remote sense compensates voltage drop on the load wiring up to 0.5V. +V +S 30 Pr RCP-1600 -S -V +V LOAD 31 -V Sense lines should be twisted in pairs 2.2 Local Sense Notice : The +S,-S have to be connected to the +V,-V, respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used. +V RCP-1600 +S 30 -V -S 31 File Name:RCP-1600-SPEC 2015-01-30 RCP-1600 1600W Front End Power Supply series 100 30 +V RCP-1600 -S PV -V signal LOAD 31 27 0~5V 29 75 60 40 20 na -V OUTPUT CURRENT (%) +S ry 3. Output Voltage Trimming (1)Output voltage can be trimmed between 40~125% of it's the nominal output voltage by the following method. 20 40 60 80 100 V 125 OUTPUT VOLTAGE (%) Vout PV / VOLTAGE Non-Linear MODEL RCP-1600 40 30 0 0.4 <0.4V 1V 4.7V 100% 40% 125% mi OUTPUT VOLTAGE(%) 125 100 1 2 3 4 4.7 V 5 EXTERNAL VOLTAGE (DC) 30 LOAD eli RCP-1600 +S +V -V -S PC -V Signal 31 26 0~5V 29 (2)+S & +V, -S & -V also need to be connected on CN501. OUTPUT CURRENT (%) 4.Output Current Trimming (1)Output current can be trimmed between 20~100% of the rated current by the following method. Iout 100 Non-Linear 20 1 5 EXTERNAL VOLTAGE (VDC) V 5. Front Panel Indicators & Corresponding Signal at Function Pins Description Output voltage is normal Abnormal status (OTP, OLP, Fan Fail.) Pr LED Green Red File Name:RCP-1600-SPEC 2015-01-30 RCP-1600 6.PMBus communication interface 6.1 Interface specification RCP-1600 support PMBus Rev.1.1 with maximum 100KHz bus speed. 6.2 Device Address (A0~A3) MSB LSB 1 0 0 A3 A2 A1 A0 series ry 1600W Front End Power Supply The device address can be defined by using DIP switch and shows below. The DIP switch down position is logic "1" and up position is logic "0". 1234 DIP switch position Module No. 1 2 3 4 0 ON ON ON ON 1 OFF ON ON ON 2 ON OFF ON ON 3 OFF OFF ON ON 4 ON ON OFF ON 5 OFF ON OFF ON 6 ON OFF OFF ON 7 OFF OFF OFF 8 ON OFF ON 11 OFF 12 ON 13 OFF 14 ON 15 OFF mi 9 10 ON na ON ON ON OFF ON ON OFF OFF ON OFF OFF ON OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF 6.3 Command Summary (ref. to PMBus Rev.1.1) Command Name Transaction Type eli Command Code # of data Bytes Description OPERATION R/W Byte 1 Remote ON/OFF control 02h ON_OFF_CONFIG Read Byte 1 ON/OFF function configuration 19h CAPABILITY Read Byte 1 Capabilities of a PMBus device 20h VOUT_MODE R Byte 1 Define data format for output voltage (format: Linear, N= -9) 21h VOUT_COMMAND R Word 2 Output voltage setting value (format: Linear, N= -9) 22h VOUT_TRIM R/W Word 2 Output voltage trimming value (format: Linear, N= -9) 46h IOUT_OC_FAULT_LIMIT R/W Word 2 Output overcurrent setting value Pr 01h 47h IOUT_OC_FAULT_RESPONSE R Byte 1 Define protection and response when an output overcurrent fault occurred 79h STATUS_WORD R Word 2 Summary status reporting 7Ah STATUS_VOUT R Byte 1 Output voltage status reporting 7Bh STATUS_IOUT R Byte 1 Output current status reporting 7Ch STATUS_INPUT R Byte 1 AC inpit voltage statusreporting 7Dh STATUS_TEMPERATURE R Byte 1 Temperature status reporting File Name:RCP-1600-SPEC 2015-01-30 RCP-1600 Command Code Command Name # of data Bytes 80h STATUS_MFR_SPECIFIC R Byte 81h STATUS_FANS_1_2 R Byte 88h READ_VIN R Word 8Bh READ_VOUT R Word 8Ch READ_IOUT R Word 8Dh READ_TEMPERATURE_1 90h READ_FAN_SPEED_1 91h READ_FAN_SPEED_2 98h PMBUS_REVISION 99h MFR_ID 9Ah MFR_MODEL 9Bh MFR_REVISION 9Ch MFR_LOCATION Block R/W 3 Manufacturer's factory location 9Dh MFR_DATE Block R/W 6 Manufacture date. (format: YYMMDD) 9Eh MFR_SERIAL Block R/W 12 Product serial number Description 1 Manufacture specific status reporting 1 Fan1 and 2 status reporting 2 AC input voltage reading value (format: Linear, N=-1) 2 Output voltage reading value (format: Linear, N= -9) 2 Output current reading value (format: Linear, N= -3) na Transaction Type series ry 1600W Front End Power Supply 2 Temperature 1 reading value (format: Linear, N= -3) R Word 2 Fan speed 1 reading value (format: Linear, N= 4) R Word 2 Fan speed 2 reading value (format: Linear, N= 4) R Byte 1 The compliant revision of the PMBus (default: 11h for Rev. 1.1) Block Read 12 Manufacturer's name Block Read 12 Manufacturer's model name Block Read 6 Firmware revision mi R Word eli Mechanical Specification 300 41 Case No. Unit:mm 9max. Air flow direction Status CN1 Pr 85 11max. File Name:RCP-1600-SPEC 2015-01-30