PSC-60 series

PSC-60 series
60W Single Output with Battery Charger(UPS Function)
MODEL:PSC-60A
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1: 120
I/P: 230VAC
mVp-p (Max )
RESULT
VERDICT
V1:
30
mVp-p (Max )
O/P:FULL LOAD
P
Ta:25℃
2
OUTPUT VOLTAGE
CH1: 12 V~ 15 V
ADJUST RANGE
I/P: 230 VAC
11.71
V~
15.58
V/ 230 VAC
I/P: 115 VAC
11.71
V~
15.57
V/115VAC
V1:
0.7
%~
-0.7
P
O/P:MIN LOAD
Ta:25℃
3
OUTPUT VOLTAGE
V1: 1 %~ -1 % (Max)
I/P: 115 VAC / 264 VAC
O/P:FULL/ MIN
TOLERANCE
%
LOAD
P
Ta:25℃
4
LINE REGULATION
V1: 0.5 %~
-0.5 % (Max)
I/P:
115VAC ~ 264 VAC
V1:
0
%~
0
%
O/P:FULL LOAD
P
Ta:25℃
5
LOAD REGULATION
V1: 0.5%~ -0.5
% (Max)
I/P: 230 VAC
V1:
0.32
%~
-0.32
%
O/P:FULL/MIN LOAD
P
Ta:25℃
6
SET UP TIME
230VAC:
800
ms (Max)
I/P: 230 VAC
230VAC/
277
ms
115 VAC:
1600
ms (Max)
I/P: 115 VAC
115VAC/
554
ms
O/P:FULL LOAD
P
Ta:25℃
7
RISE TIME
230VAC:
50
115VAC:
50
ms (Max)
I/P: 230 VAC
230VAC/
7
ms
ms (Max)
I/P: 115 VAC
115VAC/
6
ms
O/P:FULL LOAD
P
Ta:25℃
8
HOLD UP TIME
230VAC:
50
ms (TYP)
I/P: 230 VAC
230VAC/
68
ms
115VAC:
10
ms (TYP)
I/P: 115 VAC
115VAC/
13
ms
TEST:
< 5%
%
O/P:FULL LOAD
P
Ta:25℃
9
OVER/UNDERSHOOT
I/P: 230 VAC
< +5%
P
O/P:FULL LOAD
TEST
Ta:25℃
10
DYNAMIC LOAD
V1:
1380
mVp-p
I/P: 230 VAC
322
mVp-p
O/P:FULL /Min LOAD 90%
P
DUTY/1KHZ
Ta:25℃
11
CH2
BAT. CHARGE CURRENT
1.5A
(TYP)
I/P: 230 VAC
1.665
A
O/P:CH1:FULL LOAD
P
CH2:BAT.
Ta:25℃
Model: PSC-60A
Test Report
1 / 6
PSC-60 series
60W Single Output with Battery Charger(UPS Function)
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
INPUT VOLTAGE RANGE
TEST CONDITION
RESULT
I/P:TESTING
90VAC~264 VAC
VERDICT
47 V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 87 V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
I/P: 90VAC ~ 264 VAC
47HZ ~63 HZ
TEST: OK
P
O/P:FULL~MIN LOAD
NO DAMAGE OSC
Ta:25℃
4
EFFICIENCY
I/P: 230 VAC
84% (TYP)
85
%
P
O/P:FULL LOAD
Ta:25℃
5
INPUT CURRENT
230V/
1
A (TYP)
I/P: 230 VAC
I=
0.63
A/ 230 VAC
115V/
1.6
A (TYP)
I/P: 115 VAC
I=
1.08
A/ 115 VAC
O/P:FULL LOAD
P
Ta:25℃
6
INRUSH CURRENT
230V/
60
A (TYP)
I/P: 230 VAC
I=
45
A/ 230 VAC
115V/
30
A(TYP)
I/P: 115 VAC
I=
22.5
A/ 115 VAC
COLD START
7
LEAKAGE CURRENT
<
1
O/P:FULL LOAD
P
Ta:25℃
mA / 240 VAC
I/P: 264 VAC
L-FG:
0.035
mA
O/P:Min LOAD
N-FG:
0.01
mA
P
Ta:25℃
Model: PSC-60A
Test Report
2 / 6
PSC-60 series
60W Single Output with Battery Charger(UPS Function)
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
OVER LOAD PROTECTION
SPECIFICATION
105%~ 150 %
TEST CONDITION
RESULT
I/P: 230 VAC
I/P: 115 VAC
O/P:TESTING
VERDICT
132
%/ 230 VAC
134
%/ 115 VAC
Hiccup Mode
P
Ta:25℃
2
OVER VOLTAGE PROTECTION
CH1: 14.49 V~ 18.63 V
I/P: 230 VAC
17.73 V/ 230 VAC
I/P: 115 VAC
O/P:MIN LOAD
17.35 V/ 115 VAC
Hiccup Model
P
Ta:25℃
3
BATTERY CUT OFF
10.5V + 0.5V
I/P: 230 VAC
10.49 V/230VAC
O/P:FULL LOAD
P
Ta:25℃
4
SHORT PROTECTION
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Hiccup Mode
P
Ta:25℃
CONTROL FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
AC OK
TTL open collector output,
ON : AC OK ;
I/P: 230 VAC
OK
OFF : AC Fail ;
VERDICT
O/P:FULL LOAD
P
Ta:25℃
Ice : max. 30mA@ 50VDC
2
BATTERY LOW
TTL open collector output,
ON : Battery Low ;
I/P: 230 VAC
OFF : Battery OK ;
Ta:25℃
10.62V
O/P:FULL LOAD
P
Ice : max. 30mA@ 50VDC
Battery low voltage < 11V
Model: PSC-60A
Test Report
3 / 6
PSC-60 series
60W Single Output with Battery Charger(UPS Function)
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL: PSC-60A
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN: 31.5 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 23.4 ℃
2. HIGH AMBIENT BURN-IN:
1.5 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 54.5 ℃
2
OVER LOAD BURN-IN TEST
ROOM AMBIENT HIGH AMBIENT
NO
Position
P/N
1
LF1
LF853
2
BD1
4A/800V 梳型 SILICON
56.1℃
82.2℃
3
D1
EGP20J 2A/600V
76.4℃
102.5℃
4
C5
100u/400V 105℃ KMG
54.9℃
81.7℃
Ta= 23.4
58.3℃
℃ Ta= 54.5
℃
83.0℃
5
T1
TF1891
80.0℃
106.1℃
6
Q1
2SK4110 6A/600V
82.7℃
113.0℃
7
C36
100u/35V L7Kh 8*11.5 YXF
64.0℃
89.5℃
8
U1
NCP1200D
66.4℃
92.4℃
105.5℃
9
D100
20CTQ150 20A/150V
80.2℃
10
C105
560u/35V UL7Kh 10*25 KY
66.0℃
93.4℃
11
C107
220u/35V UL7Kh 8*15 KY
51.3℃
77.9℃
12
C108
470u/25V UL7Kh KY
73.9℃
98.7℃
13
L100
1.2Φ 1.1uH
67.6℃
93.9℃
NO DAMAGE
I/P: 230 VAC
1 HOUR ( MIN )
O/P: 114 ﹪LOAD
P
TEST:OK
P
Ta:25.8 ℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
I/P: 230 VAC
TEST:OK
O/P: 100 ﹪LOAD
TURN ON TEST
P
Ta= -25 ℃
4
5
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
IN CHAMBER ON
O/P:FULL LOAD
HIGH VOLTAGE
CONTROL 50 ℃
Ta= 50
TURN ON TEST
NO DAMAGE
HUMIDITY= 95 %R.H
I/P: 230 VAC
HIGH HUMIDITY
TEMPERATURE
+ 0.03 %(0~50℃)
VIBRATION TEST
P
℃
+ 0.005
%(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
TEST:OK
1 Carton & 1 Set
(1) Waveform: Sine Wave
TEST:OK
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: PSC-60A
Test Report
4 / 6
60W Single Output with Battery Charger(UPS Function)
PSC-60 series
SAFETY TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3 KVAC/min
I/P-O/P: 3.6 KVAC/min
I/P-O/P:
0.886
mA
I/P-FG: 1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:
O/P-FG: 0.6 KVAC/min
0.586
mA
O/P-FG: 0.5 KVAC/min
O/P-FG:
0.11
mA
Ta:25℃
2
ISOLATION RESISTANCE
APPROVAL
P
NO DAMAGE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
30
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500
VDC
I/P-FG:
30
GΩ
O/P-FG:
30
GΩ
Ta:25℃/70%RH
3
VERDICT
P
NO DAMAGE
TUV: Certificate NO :
N/A
UL: File NO :
E.M.C TEST
NO
1
TEST ITEM
HARMONIC
SPECIFICATION
TEST CONDITION
RESULT
EN61000-3-2,-3
I/P: 220/230 /240VAC/50HZ
PASS
CLASS A
O/P:100/75/50/25%LOAD
VERDICT
P
Ta:25℃
2
CONDUCTION
EN55022
I/P:230 VAC (50HZ)/115V(60HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Test by certified Lab
P
Ta:25℃
3
RADIATION
EN55022
I/P:230 VAC(50HZ) /115V(60HZ)
PASS
CLASS B
O/P:FULL LOAD
Test by certified Lab
P
Ta:25℃
4
5
6
E.S.D
E.F.T
SURGE
EN61000-4-2
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
AIR:8KV / Contact:4KV
O/P:FULL LOAD
EN61000-4-4
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
INPUT: 1KV
O/P:FULL LOAD
IEC61000-4-5
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
L-N :1KV
O/P:FULL LOAD
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
L,N-PE:2KV
7
Test by certified Lab & Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
1
TEST ITEM
SPECIFICATION
CAPACITOR
PSC-60A: SUPPOSE C105
LIFE CYCLE
I/P: 230VAC
O/P:FULL LOAD Ta= 25 ℃
LIFE TIME= 96887 HRS
I/P: 230VAC
O/P:FULL LOAD Ta= 50 ℃
LIFE TIME= 22119 HRS
2
MTBF
3
DMTBF/Accelerated Life Test
TEST CONDITION
RESULT
VERDICT
IS THE MOST CRITICAL COMPONENT
P
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE: 589.7 KHRS
Demonstration Mean Time Between Failure : Above 20,000 hours @ TA 35℃
P
P
Model: PSC-60A
Test Report
5 / 6
60W Single Output with Battery Charger(UPS Function)
PSC-60 series
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q 1 Rated
I/P:High-Line +3V = 267 V
(1)
550
V
O/P:(1)Full Load Turn on
(2)
552
V
I/P:High-Line +3V = 267 V
(1)
138
V
O/P:(1)Full Load Turn on
(2)
120
V
(1)
488
V
( D to S) or (C to E) Peak Voltage
2SK4110 6A/600V
VERDICT
P
(2) Output Short
Ta:25℃
2
Diode Peak Voltage
D100Rated
20CTQ150 20A/150V
P
(2)Output Short
Ta:25℃
3
Clamp Diode Peak Voltage
I/P:High-Line +3V = 267 V
D1 Rated
EGP20J
2A/600V
O/P:(1) Dynamic Load 90%DUTY/
P
1KHz
Ta:25℃
4
Input Capacitor Voltage
C 5 Rated
100u/400V 105℃ KMG
I/P:High-Line +3V = 267 V
(1)
373
V
O/P:(1)Full Load Turn on /Off
(2)
381
V
(3)
381
V
(2) Min load Turn on /Off
(3)Full Load /Min load Change
Ta:25℃
5
Control IC Voltage Test
U1Rated
NCP1200
16V
P
I/P:High-Line +3V = 267 V
(1)
14.119
V
O/P:(1)Full Load Turn on /Off
(2)
12.868
V
(3)
12.866
V
(2) Min load Turn on /Off
P
(3)Full Load /Min load Change
Ta:25℃
DATE
2008/11/3
2009/2/20
2009/3/11
SAMPLE
TEST RESULT
TESTER
APPROVAL
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PRODUCT SAMPLE
W0811C37
PRODUCT SAMPLE
W0901D38
2003/12/12
Model: PSC-60A
A50-F023
Test Report
6 / 6