LPV-60 series 60W Single Output Switching Power Supply MODEL：LPV-60-24 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1:150 I/P: 230VAC mVp-p (Max ) RESULT V1: VERDICT 42 mVp-p (Max ) O/P:FULL LOAD Ta:25℃ 2 OUTPUT VOLTAGE V1: 5 %~ -5 % (Max) I/P: 100VAC / 264 VAC TOLERANCE 3 LINE REGULATION O/P:FULL/ MIN Ta:25℃ V1: 1 %~ -1 P % (Max) V1: 0.4 %~ -0.4 % LOAD I/P: 100 VAC ~ 264 VAC P V1: 0.03 %~ -0.03 % O/P:FULL LOAD Ta:25℃ 4 LOAD REGULATION V1: 2 %~ -2 % (Max) I/P: 230 VAC P V1: 0.2 %~ -0.2 % O/P:FULL ~MIN LOAD Ta:25℃ 5 SET UP TIME P 230VAC: 500 ms (Max) I/P: 230 VAC 230VAC/ 157 ms 115 VAC: 500 ms (Max) I/P: 115 VAC 115VAC/ 314 ms O/P:FULL LOAD Ta:25℃ 6 RISE TIME 230VAC: 20 ms (Max) I/P: 230 VAC 230VAC/ 8.7 ms 115VAC: 20 ms (Max) I/P: 115 VAC 115VAC/ 7.4 ms O/P:FULL LOAD Ta:25℃ 7 HOLD UP TIME 230VAC: 50 ms (TYP) I/P: 230 VAC 230VAC/ 91 ms 115VAC: 16 ms (TYP) I/P: 115 VAC 115VAC/ 19.5 ms <5 % O/P:FULL LOAD Ta:25℃ 8 OVER/UNDERSHOOT TEST I/P: 230 VAC < +5% TEST: O/P:FULL LOAD Ta:25℃ 9 DYNAMIC LOAD V1: 1500 mVp-p I/P: 230 VAC P P P P 263 mVp-p O/P:FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: LPV-60-24 Test Report 1 / 5 LPV-60 series 60W Single Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE TEST CONDITION 90VAC~264 VAC RESULT I/P:TESTING VERDICT 53 V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK LOW-LINE-3V= 87 V P HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 100 VAC ~ 264 VAC NO DAMAGE OSC 3 86 % (TYP) EFFICIENCY TEST: OK O/P:FULL~MIN LOAD Ta:25℃ P I/P: 230 VAC 87 % O/P:FULL LOAD Ta:25℃ 4 INPUT CURRENT P 230V/ 1 A (TYP) I/P: 230 VAC I= 0.58 A/ 230 VAC 115V/ 1.2 A (TYP) I/P: 115 VAC I= 1.03 A/ 115 VAC P O/P:FULL LOAD Ta:25℃ 5 INRUSH CURRENT 230V/ 60 A (TYP) I/P: 230 VAC I= 53 A/ 230 VAC 115V/ 30 A(TYP) I/P: 115 VAC I= 27 A/ 115 VAC L-FG: N-FG: 0.01 mA 0.01 mA COLD START 6 LEAKAGE CURRENT < 0.25 P O/P:FULL LOAD Ta:25℃ mA / 240 VAC I/P: 264 VAC O/P:Min LOAD Ta:25℃ P PROTECTION FUNCTION TEST NO 1 TEST ITEM OVER LOAD PROTECTION SPECIFICATION 110%~ 150 % TEST CONDITION I/P: 230 VAC I/P: 115 VAC O/P:TESTING Ta:25℃ 2 3 OVER VOLTAGE PROTECTION SHORT PROTECTION CH1:27.6 V~ 32.4 V RESULT VERDICT 133 %/ 230 VAC 139 %/ 115 VAC Hiccup Mode I/P: 230 VAC 30.25 V/ 230 VAC I/P: 115 VAC 30.32 V/ 115 VAC O/P:MIN LOAD Ta:25℃ Shut down Re- power ON SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Ta:25℃ Hiccup Mode P P P Model: LPV-60-24 Test Report 2 / 5 LPV-60 series 60W Single Output Switching Power Supply ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL： LPV-60-24 TEST CONDITION 1. ROOM AMBIENT BURN-IN：2 RESULT VERDICT HRS I/P: 230VAC O/P: FULL LOAD Ta=30.9 ℃ 2. HIGH AMBIENT BURN-IN：8 HRS I/P: 230VAC O/P: FULL LOAD Ta=53.2℃ NO 2 OVER LOAD BURN-IN TEST Position 1 U1 2 BD1 3 LF1 4 C5 5 Q1 6 D1 ROOM AMBIENT HIGH AMBIENT Ta=30.9 ℃ Ta=63.2 ℃ 82.2℃ 104.4℃ P/N NCP1230 GLASS D3SB60 81.1℃ LF158 72.5℃ 92.9℃ 86.8℃ 108.5℃ 2SK3562 6A/600V 95.1℃ 118.4℃ EGP20J 2A/600V 88.6℃ 112.8℃ 7 ZD1 P6KE180A 85.3℃ 105.8℃ 8 D40 1A/100V 1N4002 88.2℃ 111.2℃ 110.8℃ 4A/600V 120u/400V 105℃ KMG 102.2℃ 9 C40 47u/50V UL10Kh YXM 87.3℃ 10 T1 TF1775 86.1℃ 109.6℃ 11 D100 FMX-12SL 10A/200V 79.8℃ 102.6℃ 12 C105 330u/35V L7Kh 69.4℃ 92.3℃ 13 L100 RB010E 63.6℃ 87.0℃ NO DAMAGE YXG I/P: 230 VAC O/P: 130 ﹪LOAD 1 HOUR ( MIN ) P TEST：OK P Ta:30.3℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/P: 264 VAC O/P: 100 ﹪LOAD Ta= -35 4 I/P: 272 VAC HIGH TEMPERATURE IN CHAMBER ON CONTROL ℃ O/P:FULL LOAD Ta= 60 ℃ NO DAMAGE + 0.03 %(0~50℃) I/P: 230 VAC TEMPERATURE VIBRATION TEST HUMIDITY= P 95 %R.H + 0.006 %(0~50℃) P O/P:FULL LOAD COEFFICIENT 6 TEST：OK AFTER 12 HOURS TURN ON TEST 5 P ℃ HIGH HUMIDITY HIGH VOLTAGE TEST：OK 1 Carton & 1 Set TEST：OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle P (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: LPV-60-24 Test Report 3 / 5 LPV-60 series 60W Single Output Switching Power Supply SAFETY TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 3 KVAC/min I/P-O/P: 3.6 KVAC/min I/P-O/P: VERDICT 2.576 mA P NO DAMAGE 2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 30 GΩ Ta:25℃/70%RH P NO DAMAGE 3 APPROVAL TUV: Certificate NO ： N/A UL: File NO ： E.M.C TEST NO 1 2 3 4 5 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 230/240/220 VAC/50HZ O/P:100/75/50/25％ LOAD PASS CLASS A CLASS C Ta:25℃ EN55022 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Ta:25℃ Test by certified Lab CONDUCTION RADIATION E.S.D E.F.T EN55022 CLASS B 6 SURGE I/P: 230 VAC (50HZ) PASS Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A LIGHT INDUSTRY AIR:8KV / Contact:4KV O/P:FULL LOAD Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD Ta:25℃ L-N :1KV 7 P O/P:FULL LOAD Ta:25℃ INPUT: 1KV VERDICT P P P CRITERIA A P CRITERIA A P Test by certified Lab ＆ Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO 1 TEST ITEM SPECIFICATION CAPACITOR LPV-60-24:SUPPOSE C105 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 137172 HRS LIFE CYCLE I/P: 230VAC 2 3 TEST CONDITION O/P:FULL LOAD Ta= 50 ℃ RESULT VERDICT P LIFE TIME= 46522 HRS MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT DMTBF/Accelerated Life Test TOTAL FAILURE RATE: 732K HRS Demonstration Mean Time Between Failure(Expected Life) : 20,000 hours @ Tcase 80℃; 50,000 hours @ Tcase 65℃ P P Model: LPV-60-24 Test Report 4 / 5 LPV-60 series 60W Single Output Switching Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q1 Rated I/P:High-Line +3V = 267 V (1) 532 V VERDICT ( D to S) or (C to E) Peak Voltage STP10NK60ZFP :600 V/10A O/P: (1)Full Load Turn on (2) 554 V P (2) Output Short Ta:25℃ 2 Diode Peak Voltage D100Rated I/P:High-Line +3V = 267 V (1) 158 V FMX-12SL 10A/200V O/P: (1)Full Load Turn on (2) 124 V (1) 496 V P (2)Output Short Ta:25℃ 3 Clamp Diode Peak Voltage D1 Rated EGP20J：2A/600V I/P:High-Line +3V = 267 V O/P: (1) Dynamic Load 90%Duty/1KHz P Ta:25℃ 4 Input Capacitor Voltage C5 Rated 120u/400V 105℃ I/P:High-Line +3V = 267 V (1) O/P: (1)Full Load Turn on /Off 370 V (2) Min load Turn on /Off (2) 38.5 V (3) 369.7 V (3)Full Load /Min load Change Ta:25℃ 5 Control IC Voltage Test P U1 I/P:High-Line +3V = 267 V (1) NCP1230/ 18V O/P: (1)Full Load Turn on /Off 11.758 V (2) Min load Turn on /Off (2) 9.176 V (3) 11.760 V P (3)Full Load /Min load Change Ta:25℃ DATE 2008/4/9 2008/8/7 2008/9/4 SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PRODUCT SAMPLE W0806B58 PRODUCT SAMPLE W0807D09 2003/12/12 Model: LPV-60-24 A50-F023 Test Report 5 / 5