Magnetostrictive Transmitters DESCRIPTION The Enhanced Jupiter Magnetostrictive level transmitter provides a 4–20 mA output proportional to the level being measured or FOUNDATION fieldbus™ output. Jupiter is available as an externally mounted model for use with Orion Atlas™, Gemini™, and Aurora® magnetic level indicators or as a direct insertion version for use in a wide variety of process vessels or external chambers. A dual compartment design housing allows for separation of wiring and electronics and helps facilitate simple, easy installation and set-up for top, bottom, and direct insertion mount versions. SIL 2 Jupiter supports the FDT/DTM standard and a PACTware PC software package allows for additional configuration and trending flexibility. F E AT U R E S • Precision level measurement ±0.015" (.381 mm) • Two-wire, loop-powered intrinsically safe and explosion proof level transmitter • 4–20 mA output with HART® • Optional FOUNDATION fieldbus™ output • LCD with 3-key push-button standard • High repeatability ±0.005" (0.127 mm) • Multi-variable transmitter able to measure level, interface level and level & interface level • Maximum Process temperatures Direct Insertion Model: +500° F (+260° C) External Mount: +850° F (+455° C) • -40° to +160° F (-40° to +70° C) ambient operation • Lengths to 400 inches (999 centimeters) • Third Party Safety Integrity Level (SIL) data (FMEDA analysis) for Safety Instrument Systems engineering is available. HART® version is suitable for SIL 2 loops: Safe Failure Fraction (SFF) = 90.7% A P P L I C AT I O N S • Separators • Propane Vessels • Surge Tanks • Process Vessels • Gas Chillers • Storage Vessels • Alkylation Units • Vacuum Tower Bottoms • Interface • Batch Tanks TECHNOLOGY The Enhanced Jupiter transmitter utilizes the engineering principle of magnetostriction and the effect of a magnetic field on the magnetostrictive wire as the basis for operation of the instrument. The primary components are the probe assembly containing the wire and the electronics assembly. A low energy pulse which is generated by the electronics travels the length of the magnetostrictive wire. A return signal is generated from the precise location where the magnetic field of the MLI float intersects the wire. A timer precisely measures the elapsed time between the generation of the pulse and the return of the mechanical or acoustic signal. This is detected by the acoustic sensor located below the cast aluminum electronics housing. The software is set up to interpret the time-of-flight data and to display and transmit the process variable data resulting from the measurement. SAFETY INTEGRITY LEVELS SIL is a device’s Safety Integrity Level per IEC 61511. Because combined sensors can increase the SIL, it is often stated as “1 as 1oo1 / 2 as 1oo2,” meaning: SIL 1 if the device is one-out-of-one used; SIL 2 if it is one-out-of-two devices used. A device suitable for SIL 2 as 1oo1 means a single device satisfies the SIL 2 requirement. Orion’s Enhanced Jupiter is the only magnetostrictive transmitter to achieve the SIL 2 as 1oo1 designation. 1 & 2 Jupiter SIL 2 Model 26X 1 as 1oo1 2 as 1oo1 B B 83.7% 90.7% 9.60E-04 5.45E-04 Instrument Type SFF PFDavg Refer to Magnetrol Bulletin 41-299 for more detailed information. SIL Brochure Models 20X/22X/24X FITS Annual FITS Annual Fail Dangerous Undetected 218 1.91E-03 123 1.08E-03 Fail Dangerous Detected 698 6.11E-03 793 6.95E-03 Safe 421 3.69E-03 413 3.62E-03 INTERFACE MEASUREMENT AND EMULSION L AY E R S The Enhanced Jupiter relies on a float that is specifically designed for the specific gravities of the two interfacing liquids. The float is weighted so that, in ideal conditions, the magnets will position themselves precisely at the location of the interface—even if a thick layer of foam is present above the upper liquid. The presence of an emulsion layer, or “rag” layer, occurs when the two liquids have not completely separated from each other. This layer consists of a mixture of the two liquids, which can range in thickness from a few millimeters to several feet. The float will maintain its position within the emulsion layer without regard for how thick it is. This is an example of where magnetostrictive technology will provide superior performance over alternative devices. With the Enhanced Jupiter, sophisticated interface level measurement is simple. New features allow two levels (total and interface) to be detected simultaneously and displayed on the transmitter’s LCD. Via the keypad, HART or FOUNDATION Fieldbus, the user can select which level the output will track. You also have the option of utilizing a HART interface module to convert the second process variable to a separate 4-20 mA signal. PA C T WA R E PC SOFTWARE PROGRAM PACTware PC software and the new Field Device Tool (FDT) standard take magnetostrictive level measurement to a new degree of setup efficiency and user-friendliness. The powerful Enhanced Jupiter magnetostrictive transmitter with its linear program has always been easy to use. PACTware builds on that ease of use by adding a graphical software interface. Simply connect your PC through a serial interface to the HART loop and all functionality can be accessed quickly, conveniently, and safely. Refer to PACTware bulletins 59-101 and 59-601 for more information. 3 A P P L I C AT I O N S The Enhanced Jupiter transmitter is designed for mounting directly to new or existing Orion Atlas, Aurora, Gemini, and many competitor’s magnetic level indicators or can be inserted directly into the process vessel. E X T E R N A L L Y T O A T L A S M O U N T E D D I R E C T I N S E R T I O N C H A M B E R MAD E IN USA For applications with process temperatures up to +850° F (+455° C) 316/316L stainless steel, Hastelloy C 276, and Monel probes available For applications with process temperatures up to +500° F (+260° C) E X T E R N A L L Y I N T E R F A C E M O U N T E D L E V E L Jupiter displays overall level and interface level when equipped with two floats Two-float option is also available with direct insertion model 4 AGENCY A P P R O VA L S AGENCY MODEL PROTECTION METHOD AREA CLASSIFICATION FM & CSA 2X1-XXXXXXX-XXX 2X2-XXXXXXX-XXX 2X3-XXXXXXX-XXX 2X4-XXXXXXX-XXX Intrinsically Safe Class I, Div. 1: Groups A, B, C, & D Class II, Div. 1: Groups E, F, & G Class III, IP66 TYPE 4X, T4 @80ºC Entity ATEX 2XX-XXXXXXX-XXX Explosion Proof 2XX-XXXXXXX-XXX Non-Incendive 2XA-XXXXXXX-XXX 2XB-XXXXXXX-XXX 2XC-XXXXXXX-XXX 2XD-XXXXXXX-XXX Flame Proof 2XE-XXXXXXX-XXX 2XF-XXXXXXX-XXX 2XG-XXXXXXX-XXX 2XH-XXXXXXX-XXX Intrinsically Safe Class I, Div. 1 Groups B, C, & D Class II, Div. 1 Groups E, F, & G Class III, IP66 Type 4X T5 @80ºC Class I, Div. 2 Groups A, B, C, & D Class II, Div. 2 Groups E, F, & G Class III, IP66 Type 4X T5 II 1/2 G EExd IIC T6 @70ºC II 1 G EEx ia IIC T4 @70ºC FISCO M20 conduit connections not CSA approved explosion proof FM approval Class II, Div. 2 Groups F & G only Materials marked as category I equipment and used in hazardous areas requiring this category, shall be installed in such a way that, even in the event of rare incidents, the aluminum enclosure cannot be an ignition source due to impact or friction. S P E C I F I C AT I O N S PERFORMANCE Accuracy Repeatability Linearity Maximum level rate of change Response time Warm-up Upper dead zone Lower dead zone Ambient temperature range Process temperature Transmitter: LCD: External Mount: Direct Insertion: Humidity Electromagnetic compliance Environmental protection compliance Drop protection compliance Surge Protection Compliance Maximum Pressure (Direct Insertion) ±0.015" ±0.005% of full span or 0.005" (0.127 mm) (whichever is greater) 0.020% of full span or 0.031" (0.794 mm) (whichever is greater) 6 inches per second (models with HART) 0.1 second <5 second None <2" (5 cm), SIL 2: <5" (13 cm) -40° to +175° F (-40° to +80° C) -10° to +160° F (-20° to +70° C) -40° to +248° F (-40° to +120° C) -320° to +850° F (-195° to +455° C) (with factory insulated MLI) -40° to +200° F (-40° to +95° C) -40° to +500° F (-40° to +260° C) (high temperature probe) 0 to 99% non-condensing EN 61326 EN 60654-1 EN 50178 EN 61326 (1000 V) 1700 psig @ +100° F (117 bar @ +38° C) (limited to the pressure rating of the selected flange or float) 5 S P E C I F I C AT I O N S FUNCTIONAL Measured variables Continuous liquid level Input power (at terminals) 12-28 VDC Signal output 4–20 mA 4–20 mA with HART 5.0 NAMUR NE 43 compliant with 3.8 to 21.5 mA useable range Loop resistance 620 maximum ohms @ 24 VDC—refer to chart below Power consumption 0.7 watt, refer to chart below Damping 0 to 25 seconds Error signal 3.6 or 22 mA, field selectable User interface 3-button keypad, HART communicator, AMS software, PACTware or FOUNDATION Fieldbus 2-line × 8-character LCD in inches or cm, mA, and % of level Display Resolution Analog: Digital: 0.01 mA 0.01 units Span 6 to 400 inches (999 cm) SIL 2 Safe Failure Fraction (SFF) 90.7% (consult factory for SIL safety manual) See Bulletin 46-649 for Foundation Fieldbus output 1200 20.5 mA 1000 Ω 800 620 600 400 200 24 VDC 0 11 0 10 20 30 40 VDC Power Consumption S P E C I F I C AT I O N S PHYSICAL 6 Enclosure type Dual compartment Enclosure material Sand cast aluminum grade 356 HT or 316 stainless steel Enclosure finish Baked on polymer powder coat Enclosure rating NEMA 4X7/9, IP 66 Sensor material 316 stainless steel Sensor length 6 to 400 inches (15 to 999 centimeters) S P E C I F I C AT I O N S PHYSICAL Typical Dimensions Inches (mm) 8.00 (203) 11.5 (292) 11 (279) 12.5 (318) 8 (203) 11.5 (292) Flanged or NPT Connection Direct Insertion MAD E IN USA MAD E IN USA MAD E IN USA Top Mount Top Mount Offset Top Mount Offset High Temperature Bend 11.5 (292) 11 (279) 12.5 (318) 8 (203) MAD E IN USA Bottom Mount Offset MAD E IN USA Bottom Mount Offset High Temperature Bend MAD E IN USA Gemini – Bottom Mount Offset and Secondary Transmitter 7 MODEL NUMBER ENHANCED JUPITER MAGNETOSTRICTIVE TRANSMITTER TRANSMITTER TYPE 2 Enhanced Jupiter Magnetostrictive OUTPUT 4 5 6 7 8 LCD display, 4–20 mA & HART, SIL 1 LCD display & FOUNDATION Fieldbus™ LCD display, 4–20 mA & HART, SIL 2 Interface transmitter, 4–20 mA & HART, with LCD display, 2 floats Interface transmitter, FOUNDATION Fieldbus, with LCD display, 2 floats HOUSING MATERIAL, MOUNTING AND CONDUIT ENTRY 1 2 3 4 A B C D E F G H Cast Aluminum, Integral Mount with 3⁄4" NPT Conduit Entry Cast Aluminum, Integral Mount with M20 Conduit Entry 316 SS, Integral Mount with 3⁄4" NPT Conduit Entry 316 SS, Integral Mount with M20 Conduit Entry Cast aluminum, Integral Mount with 3⁄4" NPT conduit entry Cast aluminum, Integral Mount with M20 conduit entry 316 SS, Integral Mount with 3⁄4" NPT conduit entry 316 SS, Integral Mount with M20 conduit entry Cast aluminum, Integral Mount with 3⁄4" NPT conduit entry Cast aluminum, Integral Mount with M20 conduit entry 316 SS, Integral Mount with 3⁄4" NPT conduit entry 316 SS, Integral Mount with M20 conduit entry FM/CSA, EP, NI & IS FM, EP, NI & IS FM/CSA, EP, NI & IS FM, EP, NI & IS ATEX, EEx d ATEX, EEx d ATEX, EEx d ATEX, EEx d ATEX, EEx ia ATEX, EEx ia ATEX, EEx ia ATEX, EEx ia CONFIGURATION (see drawings on page 7) D E F G H J Direct Insertion, Construction codes 1 through 7 Top Mount, Construction code 1 Top Mount Offset, Construction code 1 Top Mount Offset, high-temperature bend, Construction code 7 Bottom Mount Offset, Construction code 1 Bottom Mount Offset, high-temperature bend, Construction code 7 MATERIALS OF CONSTRUCTION 1 7 2 3 5 6 316/316L SS (standard), +250° F (+120° C) Maximum (Direct Insertion +200° F (+95°)) 316/316L SS (high temperature) +500° F (+260° C) Maximum Hastelloy C, +200° F (+95° C) Maximum Monel, +200° F (+95° C) Maximum Electropolished 316/316L SS, +200° F (+95° C) Maximum Sanitary 316/316L SS, +200° F (+95° C) Maximum MOUNTING CONNECTION See page 9 FLOAT See page 10 PROBE UNITS E M Inches Centimeters PROBE LENGTH See page 10 The bottom 3 inches of SIL 2 direct insertion probes are inactive. The inactive area is used to detect float failure. Consult factory for process temperatures of 500°–850° F (260°–455° C) Direct insertion model only. 2 8 Consult factory for process temperatures above +200° F (+95° C) MODEL NUMBER ENHANCED JUPITER MAGNETOSTRICTIVE TRANSMITTER MOUNTING CONNECTION 00 11 22 23 24 25 27 28 2M 2N 33 34 35 37 38 3K 3M 3N 3P 41 43 44 45 47 48 4K 4M 4N 4P 53 54 55 56 57 58 5K 5L 5M 5N 5P 63 64 65 66 67 None, defines external mount 3 ⁄4" NPT thread 1" BSP thread 1" 150# RF ANSI Flange 1" 300# RF ANSI Flange 1" 600# RF ANSI Flange 1" 900/1500# RF ANSI Flange 1" 2500# RF ANSI Flange 1" 900/1500# RTJ ANSI Flange 1" 2500# RTJ ANSI Flange 11⁄2" 150# RF ANSI Flange 11⁄2" 300# RF ANSI Flange 11⁄2" 600# RF ANSI Flange 11⁄2" 900/1500# RF ANSI Flange 1 1 ⁄2" 2500# RF ANSI Flange 11⁄2" 600# RTJ ANSI Flange 11⁄2" 900/1500# RTJ ANSI Flange 11⁄2" 2500# RTJ ANSI Flange 1 1", 1 ⁄2" 3A Triclamp (Material Code 6 only) 2" NPT thread 2" 150# RF ANSI Flange 2" 300# RF ANSI Flange 2" 600# RF ANSI Flange 2" 900/1500# RF ANSI Flange 2" 2500# RF ANSI Flange 2" 600# RTJ ANSI Flange 2" 900/1500# RTJ ANSI Flange 2" 2500# RTJ ANSI Flange 2" 3A Triclamp (Material Code 6 only) 3'' 150# RF ANSI Flange 3" 300# RF ANSI Flange 3'' 600# RF ANSI Flange 3" 900# RF ANSI Flange 3" 1500# RF ANSI Flange 3" 2500# RF ANSI Flange 3" 600# RTJ ANSI Flange 3" 900# RTJ ANSI Flange 3" 1500# RTJ ANSI Flange 3" 2500# RTJ ANSI Flange 3" 3A Triclamp (Material Code 6 only) 4" 150# RF ANSI Flange 4" 300# RF ANSI Flange 4" 600# RF ANSI Flange 4" 900# RF ANSI Flange 4" 1500# RF ANSI Flange 68 6K 6L 6M 6N 6P BA BB BC BF BG BH BJ CA CB CC CF CG CH CJ DA DB DD DE DF DG DH DJ EA EB ED EE EF EG EH EJ FA FB FD FE FF FG FH FJ 4'' 2500# 4" 600# 4" 900# 4" 1500# 4" 2500# 4" 3A DN25 PN16 DN25 PN25/40 DN25 PN64/100 DN25 PN160 DN25 PN250 DN25 PN320 DN25 PN400 DN40 PN16 DN40 PN25/40 DN40 PN64/100 DN40 PN160 DN40 PN250 DN40 PN320 DN40 PN400 DN50 PN16 DN50 PN25/40 DN50 PN64 DN50 PN100 DN50 PN160 DN50 PN250 DN50 PN320 DN50 PN400 DN80 PN16 DN80 PN25/40 DN80 PN64 DN80 PN100 DN80 PN160 DN80 PN250 DN80 PN320 DN80 PN400 DN100 PN16 DN100 PN25/40 DN100 PN64 DN100 PN100 DN100 PN160 DN100 PN250 DN100 PN320 DN100 PN400 RF ANSI Flange RTJ ANSI Flange RTJ ANSI Flange RTJ ANSI Flange RTJ ANSI Flange Triclamp (Material Code 6 only) DIN 2527 Form B Flange DIN 2527 Form B Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form B Flange DIN 2527 Form B Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form B Flange DIN 2527 Form B Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form B Flange DIN 2527 Form B Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form B Flange DIN 2527 Form B Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange DIN 2527 Form E Flange 2 9 MODEL NUMBER ENHANCED JUPITER MAGNETOSTRICTIVE TRANSMITTER FLOAT The floats listed below are suitable for most applications. Consult factory for custom floats. For models with 2 floats, choose top float below, then consult factory for second float selection. For externally mounted models use float code “00”. DIRECT INSERTION TOTAL LEVEL FLOAT SELECTION Minimum Liquid Specific Gravity 0.84 0.70 0.64 316/316L SS diameter × length Titanium diameter × length Hastelloy C diameter × length 316/316L SS Sanitary diameter × length AA 2" × 2.75" float (50 × 70 mm) AB 2.30" × 3.00" float (58.5 × 76 mm) AC 2.55" × 3.00" float (65 × 76 mm) BA 2.00" × 2.75" float (50 × 70 mm) BA 2.00" × 2.75" float (50 × 70 mm) BB 2.30" × 3.00" float (58.5 × 76 mm) BB 2.30" × 3.00" float (58.5 × 76 mm) CA 1.85" × 3.00" float (47 × 76 mm) CB 2.30" × 3.00" float (58.5 × 76 mm) DA 2.00" × 2.75" float (50 × 70 mm) DB 2.30" × 3.00" float (58.5 × 76 mm) Custom float ordered separately Custom float ordered separately Custom float ordered separately Custom float ordered separately Custom float ordered separately 0.52 DIRECT INSERTION INTERFACE LEVEL FLOAT SELECTION Minimum Liquid Specific Gravities A/B .89/1.00 1.00/1.12 316 SS (diameter × length) Titanium (diameter × length) Hastelloy C (diameter × length) 316L SS (diameter × length) MA 2.00" × 2.75" float (50 × 70 mm) MB 2.00" × 2.75" float (50 × 70 mm) NA 2.00" × 2.75" float (50 × 70 mm) NB 2.30" × 3.00" float (58.5 × 76 mm) PA 1.85" × 3.00" float (47 × 76 mm) PB 1.85" × 3.00" float (47 × 76 mm) QA 2.00" × 2.75" float (50 × 70 mm) QB 2.00" × 2.75" float (50 × 70 mm) OTHER FLOAT SELECTION PROBE LENGTH No float when used with MLI Custom float—consult factory 00 Specify measuring range in: Inches when tenth digit is Code “E”, lengths from 6 to 400 inches Inch Code Example: 24 inches = Code 024 Pressure / Temperature 400 316/316L SS 350 Hastelloy C 276 PSIG 300 Float is weighted to sink through 250 specific gravity A and float on specific gravity B 200 The bottom 3 inches of SIL 2 direct 150 insertion probes are inactive. The inactive area is used to detect float failure. 50 0 0 100 200 300 Temperature °F 10 Centimeter Code Example: 60 cm = Code 060 Titanium CP2 100 2 Specify measuring range in: Centimeters when tenth digit is Code “M”, lengths from 15 to 999 cm 400 500 DIRECT INSERTION ENHANCED JUPITER TRANSMITTER A P P L I C AT I O N D ATA S H E E T Customer / Orion Representative Quote Reference # Contact Phone # E-mail Address 13" (33 cm) Jupiter Model Number 2 – – Media Specific Gravity: TOTAL & INTERFACE LEVEL (IF REQUIRED) Maximum Operating Pressure Maximum Operating Temperature Primary Float For Total or Interface Level (specified in model code) Low Level Set-Point: (4 mA or 0% span) FROM THE TIP OF THE SENSOR TUBE High Level Set-Point: (20 mA or 100% span) ACTIVE SPAN FROM THE TIP OF THE SENSOR TUBE Turbulent or agitated liquid surface Yes No Flowing or vortexing conditions Yes No Vibration present Yes No ORDER LENGTH** (see note below) Secondary Interface Float For Dual-Level Models (consult factory) IMPORTANT INFORMATION REGARDING SIL 2 COMPLIANT MODELS IF SIL 2 CONSTRUCTION IS REQUIRED, A 3" (7.6 cm) INACTIVE SECTION MUST BE ADDED AT THE END OF THE PROBE IN ORDER FOR THE FLOAT TO TRAVEL OUT OF THE ACTIVE SPAN IN THE EVENT OF A FAILURE. 2.75" (7.0 cm) DEAD BAND THE 3" (7.6 cm) INACTIVE DIMENSION IS CONTINGENT ON THE USE OF A STANDARD FLOAT. IF A CUSTOM FLOAT DESIGN IS REQUIRED THIS EXTENSION MAY INCREASE. 3" (7.6 cm) INACTIVE ZONE (FOR SIL 2 MODELS ONLY) IMPORTANT INFORMATION REGARDING FLOAT DESIGN STANDARD FLOATS INCLUDE A 1.5x SAFETY FACTOR INCORPORATED IN THE PRESSURE RATING. ** IF SIL 2 COMPLIANCE IS NOT REQUESTED, DISREGARD THE 3" (7.6 cm) INACTIVE ZONE WHEN SPECIFIYING THE ORDER LENGTH. 11 6646 Complex Drive, Baton Rouge, LA 70809 Telephone: 225.906.2343 Toll Free: 866.55.Orion (866.556.7466) Fax: 225.906.2344 E-mail: [email protected] Copyright © 2007, Orion Instruments, LLP. All rights reserved. Printed in the U.S.A. Specifications subject to change without notice Orion & Orion logotype and Jupiter are registered trademarks of Magnetrol International Bulletin: ORI-148.4 Effective: November 2007 Supersedes: November 2006