Telecom/Datacom Circuit Protection

Telecom/Datacom
Circuit Protection
CATALOG
Transforming Customer Needs into Customer Solutions
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! By working closely with a customer’s product team and
understanding the requirements of the specific application, Carling’s product experts can tailor switching
and circuit protection solutions to meet any customer’s needs—cost effectively.
Since the company was founded in 1920, there are few products that Carling Technologies hasn’t
turned “ON” and fewer industries that haven’t turned to Carling for solutions. With four ISO registered
manufacturing facilities and technical sales offices worldwide, Carling now ranks among the world’s largest,
privately owned manufacturers of hydraulic magnetic circuit breakers, thermal circuit breakers, electrical
switches, electronic switches, miniature switches, power distribution centers, digital switching systems and
electronic controls.
Globally, there are over 2,000 employees working for Carling, providing solutions to customers’ application
needs with innovation, value, and world-class service for both standard and custom products. Carling’s
breadth and depth of standard product offerings gives customers literally millions of configuration choices
to meet the demands of its Strategic Markets:
Marine
M ilitary
Renewable Energy
Telecom/Datacom
Transportation
Additional markets served by Carling products include: Audio Visual, Commercial Food Equipment,
Commercial HVAC, Floor Care, Generators, Industrial Control, Kitchen & Small Appliances, Security Systems,
Test & Measurement equipment, among others.
If the standard product does not meet the application requirements, the engineering team at Carling has
the expertise to customize solutions faster and more creatively thanks in measure to over ninety years of
experience as an innovative company that manufactures a diverse range of products. The Carling Sales,
Service and Engineering teams work closely with the customer’s engineering team to advance a custom
project from initial concept to final design and product release, respecting both quality and cost through
out the process. With extensive field knowledge and resources available, Carling Technologies can ensure
that the products created for the customer are of superior quality from the start, thus avoiding costly
secondary operations or modifications. Carling’s commitment to excellence consistently delivers “Quality
by Design,” the company mission.
Carling has an extensive network of Sales Representatives and Distributors to assist with Carling products,
or contact a Carling Technologies’ Technical Sales Representative to design innovative, cost-effective,
quality engineered solutions that exceed the tough demands of today’s applications.
ii
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Contents
Product Selector Guide Innovative, HighPerformance Circuit
Protection For
Datacom/Telecom
Equipment
Carling Technologies offers a full line of
innovative, high-performance and reliable
circuit breakers that meet all current
datacom/telecom industry performance and
design requirements insuring continued
services and maximum circuit protection.
These circuit breakers are ideally suited for
page
2
Product Specifications & Ordering Information
M-Series 4
H-Series 23
L-Series 35
A-Series 39
B-Series 58
C-Series75
CX-Series 92
F-Series 100
Time Delay Values
M-Series111
A, B, C, L, CX-Series
112
F-Series115
Custom Power Distribution Units
116
the rigors and confined spaces found in
today’s telecom/datacom power distribution
units and rack systems. In other words, Carling
circuit breakers protect against unnecessary
power outages while providing design
features that exceed today’s expectations.
Global Footprint
Carling
Technologies
World
Headquarters
Plainville, CT, USA
Maretron
Phoenix, AZ, USA
Carling
Technologies
European
Headquarters
Exeter, UK
Carling
Technologies
Carling
Technologies
Brownsville, TX, USA
Kowloon,
Hong Kong
Carling
Technologies
Carling
Technologies
Matehuala, Mexico
Zhongshan,
China
Carling
Technologies
Jupiter, FL, USA
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1
Product Selector Guide
M-SERIES
H-SERIES
L-SERIES
A-SERIES
NUMBER OF POLES
1-2
1-3
1-3
1-6 (handle);
1-3 (rocker & metal toggle)
ACTUATOR STYLE
Solid Color Angled Rocker
Two Color Visi-Rocker
Illuminated Angled Rocker
Illuminated Flat Rocker
Solid Color Paddle
Solid Color Baton
Solid Color Push-to-Reset Pushbutton
Solid Color Push-Pull Pushbutton
Handle, Rocker, Curved & Flat
Rocker, with or without guard
Sealed Metal Toggle, Handle, Rocker,
Paddle
AVAILABLE DELAYS
Instant, Short, Medium AC/DC, Hi-Inrush
Instantaneous, Ultra-short,
Short, Medium & Long, AC, DC
AC: Ultrashort, Short, Medium, Long,
Short-High Inrush, Medium-High Inrush,
Long-High Inrush
Instantaneous, Ultra-short,
Short, Medium & Long, AC,
DC, AC/DC
High Inrush - Short, Medium
& Long AC and DC
MAXIMUM
CURRENT
& VOLTAGE
RATINGS
0.02-15FLA, 32VDC, 125VAC, 1 pole
15.1-25GPA, 32VDC, 125VAC, 1-pole
0.02-15FLA, 65VDC, 250VAC, 2-pole
15.1-25GPA, 65VDC, 250VAC, 2-pole
0.02-12FLA, 250VAC, 1-pole
0.02-7.5GPA, 50VDC, 1-pole
0.02-30GPA, 65VDC, 80VDC, 1 pole
31-50GPA, 80VDC, Parallel
1-32A@65VDC, 80VDC, 250VAC
.2-30A, 120/240-240VAC
0.02 -30A@277VAC, 80VDC
MAXIMUM
INTERRUPTING
CAPACITY
1,000A @ 65VDC, 2-pole
1,000A @ 32VDC, 1-pole
1,000A @ 250VAC, 2-pole
1,000A @ 125VAC, 1-pole
600A @ 80VDC
3000A@65VDC
1000A@80VDC
1500A@250VAC
AUXILIARY
SWITCH RATING
7A @ 250VAC
0.1A @ 125VAC (gold contacts)
7A (Res.) @ 28VDC
4A (Ind.) @ 28VDC
0.25A @ 80VDC
1.0A-65VDC/0.5A-80VDC,
0.1A-125VAC (with gold contacts)
N/A
10.1A@125VAC
0.1A@125VAC (gold contacts)
0.5A@65VDC
0.1A@80VDC
AVAILABLE
CIRCUITS
Series and Switch Only
Parallel Pole
Series, Switch Only,
Relay Trip / V Coil
Series Trip
Series, Shunt, Relay, Switch
Only, Series w/ Remote
Shutdown, Relay & Shunt
Trip Dual Coil
TERMINAL
OPTIONS
.250” QC Tabs
8-32 Screw w/ Upturned Lugs
8-32, 10-32 Screw (Bus Type)
Push in Stud Terminals
.250” QC Tabs,
8-32 & 10-32 Screw
(& metric), PCB
10-32, 8-32, M5 & M4 Screw
.250” QC Tabs,
8-32 & 10-32 Screw
(& metric), PCB
Threaded inserts
Threaded Insert: #6-32 UNC-2B, or
M3X0.5-6H B ISO (2 per Pole)
Threaded inserts:
Front Panel Snap-In
UL Recognized, CSA Accepted, TUV
Certified & CCC Certified
UL 489, CUL, TUV (EN60934-2)
UL, CSA, VDE, TUV (rocker),
UL1500, UL489A
MOUNTING METHOD Snap-in Front Panel Threaded Bushing
AGENCY
APPROVALS
2
UL recognized, CSA,
VDE, TUV, UL489A Listed
31.0-50A@125/250VAC, 65VDC
5000 Amps
7500A @ 65 VDC, UL only
3000A @ 125/250VAC, UL only
5000A @ 277VAC, w/ fuse backup
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Product Selector Guide
B-SERIES
C-SERIES
F-SERIES
CX-SERIES
1-6
1-6 (handle);
1-3 (rocker & metal toggle)
1- 2, + Auxiliary Switch Pole
1-3
Handle, Rocker
Sealed Metal Toggle,
Handle, Rocker
Handle, 1 per pole
Handle
Instantaneous, Ultra-short,
Short, Medium & Long, AC,
DC, AC/DC
High Inrush - Short, Medium
& Long AC and DC
Instantaneous, Ultrashort,
Short, Medium &
Long, AC, DC, AC/DC
High Inrush - Short, Medium
& Long AC and DC
DC: Instantaneous, Ultrashort, Short,
Medium & Long
Short, Medium & Long
DC, AC
0.02 -30A@277VAC, 80VDC
UL Listed
0.02-250A@80VDC
0.1-100@125VDC
0.02-70A@120VAC
0.02-20A@240VAC
ULRecognized
0.02-30A@480WYE
/277VAC2-pole, 1Ø,
3-pole, 3Ø
0.02-50A@277VAC
0.02-100A@250VAC,80VDC
0.02-100A@120/240VAC, 65VDC
UL Recognized .2 -125A, 600VDC
UL Listed .2-15A, 250/500VDC
UL489 Listed:
50-250A@125VDC
100-250A@120/240VAC
100-250A@277VAC
100-250A@208Y/120 3Ø
UL489A Listed
250-700A@125VDC
7500A@80 VDC, UL only
3000A@125/250VAC, UL only
5000A@277VAC, w/ fuse backup
UL Listed
50000A@80VDC, single pole only
10,000A@120VAC,
5000A@125VDC,
240VAC
ULRecognized
7500A@80VDC
3000A@125/250VAC, UL only
5000A@250VAC - listed construction
5000A@480WYE/277V
AC w/fuse backup
Up to 10,000 UL Listed and
UL recognized
50000A@125VDC
10000A, 120/240, 277, 208Y/120
10.1A@125VAC
0.1A@125VAC (gold contacts)
0.5A@65VDC
0.1A@80VDC
10.1A@250VAC
0.1A@125VAC (gold contacts)
0.5A@65VDC
20A, 80VDC (GO circuit)
10.1A@250VAC
0.5A@65VDC
0.1A@80VDC
Series, Shunt, Relay, Switch
Only, Series w/ Remote
Shutdown, Relay & Shunt
Trip Dual Coil, Mid-Trip with
Alarm Switch
Series, Shunt,Relay,
Switch Only, Series
w/ Remote Shutdown,
Relay & Shunt Trip Dual
Coil,Mid-Trip with Alarm Switch
Series Trip
Series & Switch Only
with or without Metering Shunt
AVAILABLE
CIRCUITS
.250” QC Tabs,
8-32 & 10-32 Screw
(& metric), PCB
10-32 Stud, 1/4-20 Stud,
0-32 Screw w/ saddle
clamp,Clip Terminal,
1/4 & 7/16 Push-In
10-32 or M5 Screw Terminals 1/4-20 or
M6 Threaded Stud
3/8-16 Stud, 3/8-16
Screw & Box Wire Connector
TERMINAL
OPTIONS
Threaded inserts:
Front Panel Snap-In
Threaded inserts
Threaded insert: #6-32 UNC-2B, or
M3X0.5-6H B ISO (2 per pole)
Rear or Front Panel
UL, CSA, VDE, TUV (rocker),
UL1500, UL489, UL489A
UL, CSA, VDE, TUV,
UL1500, UL489, UL489A
UL489, UL1077, TUV (EN60934-2)
CUL,TUV, UL489,
UL489A
31.0-50A@125/250VAC, 65VDC
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NUMBER OF POLES
ACTUATOR STYLE
AVAILABLE DELAYS
MAXIMUM
CURRENT
& VOLTAGE
RATINGS
MAXIMUM
INTERRUPTING
CAPACITY
AUXILIARY
SWITCH RATING
MOUNTING METHOD
AGENCY
APPROVALS
3
M-Series Circuit Breaker
M-Series
Circuit Breaker
The M-Series is a low cost, miniature hydraulic/magnetic circuit breakers ideally designed
for demanding applications requiring space saving features, aesthetics and snap-in front
panel mounting.
Its newest design features a compact, space saving, vertically mounted parallel
pole configuration, which is UL489A listed up to 50 amps and is well suited for
telecommunication equipment fitting in one rack unit. Furthermore, it features two
uniquely designed terminals that provide the highest level of balanced circuit protection.
In addition, these circuit breakers feature various styling options allowing for design
flexibility. They are available in choices of rocker actuator styles and colors, including
paddle and baton style handle actuators, push-to-reset and push-pull pushbutton
actuators, Visi-Rocker two color actuators as well as non-illuminated or illuminated
rocker versions with LED or neon bulbs. The exclusive Rockerguard bezel helps prevent
inadvertent actuation and wiping contact design insures long-term reliability. The
M-Series circuit breakers are available in 1 & 2 poles or parallel poles, 0.02 to 50 amps,
up to 250VAC or 80VDC with choices of time delays, terminals, panel hardware, actuator
styles, colors, and imprinting.
Features:
Parallel pole configuration well suited for One Rack Unit
MIL-PRF-55629 and MIL STD 202 compliant
MIL-PRF-39019F ingress protection
Sealed toggle actuator
Compact design
4
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M-Series Circuit Breaker - General Specifications
Electrical
Mechanical
Maximum Voltage
125/250 VAC 50/60 Hz, 80 VDC (See Rating Tables.)
Current Ratings
Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00 thru 15.0 in 1 amp increments, 18.0, 20.0, 25.0, 30.0. Other ratings available - see Ordering Scheme.
Auxiliary Switch Rating SPDT; 7A 250VAC, 7A (Res) 28VDC, 4A (Ind.) 28VDC, 0.25A 80VDC (Res) (silver contacts), 0.1A 125VAC (gold contacts).
Insulation Resistance
Minimum of 100 Megohms at 500 VDC.
Dielectric Strength
UL, CSA 1500V, 50/60 Hz for one minute between all electrically isolated terminals. M-Series Circuit Breakers comply with the
8mm spacing and 3750 V 50/60Hz
dielectric requirements from
hazardous voltage to operator
accessible surfaces, per Publications IEC 380, 435, 950, EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
10,000 ON-OFF operations @ 6 per minute with rated Current and Voltage.
Trip Free
All M-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position.
Trip Indication
The actuator moves positively to the OFF position when an overload causes the circuit breaker to trip.
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
CURRENT
(AMPS)
TOLERANCE
(%)
0.10 - 20.0
20.1 - 50.0
±25
±35
Pulse Tolerance Curves
Physical
Number of Poles
Internal Circuit Configs.
Weight
Standard Colors
1 or 2
Series with or without Auxiliary Switch.
Switch Only with or without Auxiliary Switch.
Approximately 30 grams/pole (Approximately 1.07 ounces/pole)
See Ordering Scheme.a
Environmental
Designed in accordance with requirements of specification
MIL PRF-55629 & MIL-STD-202G as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per
Method 213, Cond. I. Instantaneous curves tested at 80% of rated current.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method
204C, Test Condition A.
Instantaneous curves tested at
80% of rated current.
Moisture Resistance
Method 106D, i.e., ten 24-hour
cycles @ + 25°C to +65°C, 80
98% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
Chemical Resistance
Only the outside surfaces of the
case and the handles may be
cleaned with detergents or
alcohol. Organic (hydrocarbon
based) solvents are not
recommended because they attack plastics. Caution should be taken when solvents are used
to clean and remove flux from terminals. Lubricants should not be introduced into the handle/
bushing openings
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
5
M-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: Lists UL Recognized and CSA Accepted configurations & performance capabilities as a Component Supplementary
Protector.
Table A Notes:
1 Polarity Sensitive
2 Available only with Special Catalog Number. Consult Factory.
3 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum
4 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 60 Amps maximum
Table B: Lists UL Recognized,CSA Accepted and TUV and VDE Certified configurations and performance capabilities as a
Component Supplementary Protector.
Table B Notes:
1 Polarity Sensitive
2 Available only with Special Catalog Number. Consult Factory.
3 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum
4 TUV only, not VDE
5 Requires backup protection with a thermal magnetic circuit breaker rated 32 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C32A) for ratings greater than 15amps, and a thermal magnetic circuit breaker rated 16 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C16A) for ratings 15 amps and less
6
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M-Series Circuit Breaker - General Specifications
Electrical Tables
Table C: Lists UL489A Listed and TUV Certified configurations and performance capabilities for use in Communications
Equipment.
M-SERIES TABLE C: UL489A Listed
Table C Notes:
1
Available only with Special Caralog Number
Table D: Lists UL489A Listed configurations and performance capabilities for use in Communications Equipment.
M-SERIES TABLE D: Parallel Pole Construction UL489A Listed
(COMMUNICATIONS EQUIPMENT - POLARITY SENSITIVE)
CIRCUIT
CONFIGURATION
SERIES
INTERRUPTING
CAPACITY (AMPS)
MAX. RATING
FREQUENCY
CURRENT
RATING
GENERAL
PURPOSE
AMPS
80
DC
31-50
2
600
65 1
DC
31-50
2
1000
VOLTAGE
POLES
BREAKING
WITHOUT BACKUP
FUSE
UL489A
Table D Notes:
withSpecial
Special
Catalog
Number. Consult Factory.
11. Available
Available only
only with
Caralog
Number
Agency Certifications
UL Recognized
UL Standard 1077
UL Listed
UL Standard 489A
Component Recognition Program
as Protectors, Supplementary
(Guide CCN/QVNU2, File E75596)
Communications Equipment
(Guide CCN/DITT, File E189195)
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CSA Accepted
Component Supplementary
Protector (Class 3215 30, File
047848 0 000)
CSA Standard C22.2 No. 235
VDE Certified
EN60934, VDE 0642 under File
10537
TUV Certified
EN60934, under License No.
R9671109
7
M-Series Parallel Pole Rocker - Ordering Scheme
M E 2
1
Series
2
Actuator
3
Poles
P
4
Circuit
D2
5
Frequency
& Delay
650
5
6
Current
Rating
7
Terminal
A 1 2
9
8
Illumination Actuator
Color &
Legend
10
Legend
B
11
Bezel
Color
T
12
Agency
Approval
7 TERMINAL
1 SERIES
M
A
5
Push in Stud
10-32 Screw (Bus Type)
2 ACTUATOR
Single Color Rocker Two Color Visi-Rocker Single Color Translucent Rocker
A
Angled D
Indicate ON F
Angled
Flat E
Indicate OFF G Flat
B
8 ILLUMINATION
Non-Illuminated
A
Non-Illuminated
9 ACTUATOR COLOR & LEGEND
Actuator Visi1 Legend
1
White 2Black
3Red
4Green
5Blue
6
Yellow 7
Gray 8
Orange 3 POLES
2Two
4 CIRCUIT/AUXILIARY SWITCH2
P Series Trip Current (Parallel Pole)
with Auxiliary Switch, Silver Contacts
Q Series Trip Current (Parallel Pole)
with Auxiliary Switch, Gold Contacts
R Series Trip Current (Parallel Pole)
5 FREQUENCY & TIME DELAY
D2 D4 DC Short
DC Medium
6 CURRENT RATING (AMPERES)
CODE
631
635
640
645
650
AMPERES
31.000
35.000
40.000
45.000
50.000
Black
White
White
White
White
Black
Black
Black
10 LEGEND
2
3
6
7
.110 x 0.20 Q.C
.110 x 0.20 Q.C
ON - OFF Vertical
ON - OFF Horizontal
Dual Vertical
Dual Horizontal
11 BEZEL COLOR
A
B
G
1
2
7
White without Rockerguard
Black without Rockerguard
Gray without Rockerguard
White with Rockerguard
Black with Rockerguard
Gray with Rockerguard
12 AGENCY APPROVAL
T
UL 489A Listed
Notes:
1 Reminder of Rocker same color as Visi
2 Aux Switch only available with screw terminals
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
8
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M-Series Parallel Pole - Handle / Push Button - Ordering Scheme
M M 2
1
Series
2
Actuator
3
Poles
P
4
Circuit
D2
5
Frequency
& Delay
650
5
6
Current
Rating
7
Terminal
M
Paddle
TPush-Pull
3 POLES
2Two
4 CIRCUIT/AUXILIARY SWITCH1
.110 x 0.20 Q.C
DC Short
DC Medium
6 CURRENT RATING (AMPERES)
11 BUSHING COLOR
12 AGENCY APPROVAL
B
AMPERES
31.000
35.000
40.000
45.000
50.000
T
Push in Stud
10-32 Screw (Bus Type)
Handle
1
White 2 Black
3 Red
4 Green
5 Blue
6 Yellow
7 Gray
8 Orange
Black
UL 489A Listed
Notes:
1 Aux Switch only available with screw terminals
7 TERMINAL
8 ACTUATOR COLOR & LEGEND
T
12
Agency
Approval
Handle Actuator Legend Plate
ON - OFF Vertical
B
C
ON - OFF Horizontal
Push-Pull Actuator Legend Plate
Rated Amps Horizontal
2
3
Rated Amps Line Side Down
4
Rated Amps Line Side Up
631
635
640
645
650
A
5
B
11
Brushing
Color
10 LEGEND PLATE / BUTTON MARKING
.110 x 0.20 Q.C
5 FREQUENCY & TIME DELAY
CODE
10
Legend
Plate/
Marking
Handle
A
No outer Panel Hardware
B
Knurled Nut, Bright Nickel
C
Knurled Nut, Bright Nickel w/Locking Ring
D
Knurled Nut, Black
E
Knurled Nut, Black w/Locking Ring
F
Panel Dress, Bright Nickel
G
Panel Dress, Bright Nickel w/Locking Ring
H
Panel Dress, Black
J
Panel Dress, Black w/Locking Ring
Push Button
1
No outer Panel Hardware
2
Knurled Nut, Bright Nickel
2 ACTUATOR
D2 D4 9
Front
Panel
Hardware
9 FRONT PANEL HARDWARE
1 SERIES
M
P Series Trip Current (Parallel Pole)
with Auxiliary Switch, Silver Contacts
Q Series Trip Current (Parallel Pole)
with Auxiliary Switch, Gold Contacts
R Series Trip Current (Parallel Pole)
1 B B
8
Actuator
Color
Push Button
A
White
BBlack
CRed
DGreen
EBlue
FYellow
GGray
HOrange
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
9
M-Series Parallel Pole - Form & Fit Drawings
PARALLEL POLE TERMINAL OPTIONS
PUSH-IN STUD
10-32 SCREW W/ BUS BAR
.652 [16.56]
.912 [23.16]
1.000 [25.4]
.838 [21.29]
.154 [3.91]
.393 [9.97]
1.125 [28.58]
1.000 [25.4]
.100 [2.54]
.750 [19.05]
ROCKER ACTUATOR DETAIL
INDICATE "ON" (VISI-ON)
.370 [9.40] MAX.
±.020
1.394 [35.41]
[±.508]
±.020
1.530 [38.86]
[±.508]
1.304 [33.12]
LINE
OFF
.970 [24.64]
1.375 [34.93]
1.560 [39.62]
1.125 [28.58]
ON
LOAD
.400 [10.16]
.625 [15.88]
.100 [2.54]
ROCKERGUARD CONFIGURATION
INDICATE "OFF" (VISI-OFF)
& SINGLE COLOR
±.020
±.020
±.508
±.508
.305 [7.75]
.675 [17.14]
LOAD
ON
LOAD
ON
OFF
LINE
±.020
±.508
1.050 [26.67]
OFF
LINE
5
PANEL CUT - OUT DETAIL (ROCKER)
DOUBLE POLE
PANEL
THICKNESS
DIM. A
±.005
±.13
1.139 [33.76]
DIM. A
+.005 +.13
-.000 -.00
.062 [1.57]
1.385 [35.18]
.093 [2.36]
1.420 [36.07]
.125 [3.18]
1.460 [37.08]
Notes:
1 ALL DIMENSIONS ARE IN INCHES [MILLIMETERS].
2 TOLERANCE ±.010 [.25] UNLESS OTHERWISE SPECIFIED.
3 DIMENSIONS APPLY TO BOTH ROCKER STYLES.
4 I-O, ON-OFF OR DUAL LEGENDS AVAILABLE FOR VERTICAL OR HORIZONTAL MOUNTING.
5 NOTICE THAT CIRCUIT BREAKER LINE AND LOAD TERMINAL ORIENTATION ON INDICATE “OFF” IS OPPOSITE THAT OF INDICATE “ON”.
10
NO
1
2
3
4
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M-Series Parallel Pole - Form & Fit Drawings
PADDLE ACTUATOR STYLE
PUSH-PULL ACTUATOR STYLE
1.484
1.395
1/2-32 THD.
3/8" 8-32 THD.
12°
ON
OFF
FLAT
12°
FLAT
±.030
+.010
-.000
+.25
-.000
+.25
-.000
.500 DIA [Ø12.70]
+.010
-.000
±.002 ±.05
+.010
-.000
±.005 [±.13]
+.25
-.000
.125 DIA [Ø3.18]
WITH LOCKING RING
WITHOUT LOCKING RING
.625 [15.87] DIA
.494
[12.55]
+.25
-.00
.544[13.82]
.534
[13.56]
SNAP-IN BUSHING
.156
[3.56]
.078
[1.98]
.435 [11.05] DIA
PANEL DRESS NUT
0N
1.025 [26.04]
O
F
F
O
N
BUTTON MARKING ORIENTATION
0FF
LEGEND
CODE:
.098
[2.49]
HEX NUT
.632 DIA [Ø16.05]
.340 [8.64]
±.76
PANEL HARDWARE
PUSH-PULL,
PUSH TO RESET
±.002 [±.050]
.222 [5.64]
LEGEND PLATES
.025 [.64]
±.030
.375 [9.53]
DIA
.162 [4.11]
.355 [9.02]
.400 [10.16]
MOUNTING DETAILS
MOUNTING DETAILS
+.010
-.000
±.76
±.76
.280 [7.11] ON
.500 [12.70]
.500 DIA [Ø12.70]
±.030
±.030
.500 [12.70] OFF (SHOWN)
.470 [11.94]
±.76
ACTUATOR COLOR
VISIBLE IN OFF
POSITION ONLY
B
LINE
C
LINE
PANEL HARDWARE
.625 [15.88]
.680 DIA [Ø17.27]
.125 [3.18]
.180 [4.57]
20
20
20
3
4
LINE
MARKING
CODE:
2
NOTES:
.110QC AUXILIARY SWITCH1.
TERMINALS
ALL DIMENSIONS
PANEL DRESS NUT
HEX NUT
.680 DIA [Ø17.27]
.125 [3.18]
.105 [2.67]
.031 [.79]
.683 DIA [Ø17.27]
KNURLED NUT
.342 [8.69]
ARE IN
2. TOLERANCE ±.010 [.25] U
3. DIMENSIONS APPLY TO
4. I-O, ON-OFF OR DUAL LE
VERTICAL OR HORIZONT
5. NOTICE THAT CIRCUIT B
ORIENTATION ON INDICA
INDICATE "ON".
LOCKING RING
Notes:
1 ALL DIMENSIONS ARE IN INCHES [MILLIMETERS].
2 TOLERANCE ±.010 [.25] UNLESS OTHERWISE SPECIFIED.
3 DIMENSIONS APPLY TO BOTH ROCKER STYLES.
4 I-O, ON-OFF OR DUAL LEGENDS AVAILABLE FOR VERTICAL OR HORIZONTAL MOUNTING.
5 NOTICE THAT CIRCUIT BREAKER LINE AND LOAD TERMINAL ORIENTATION ON INDICATE “OFF” IS OPPOSITE THAT OF INDICATE “ON”.
www.carlingtech.com
TITLE
DR BY
11
M
ME
5/10/12
M-Series Handle/Pushbutton UL489A/UL Recognized – Ordering Scheme
M M 1
1
Series
2
Actuator
B 14
4
Circuit
3
Poles
620
5
Frequency
& Delay
1
6
Current
Rating
7
Terminal
1 B B
8
Actuator
Color
7 TERMINAL4
1 SERIES
M
1
2
3
2 ACTUATOR1
Handle
M
Paddle
NBaton
Push Button
TPush-Pull
U
Push To Reset
Push Button w/ Snap-In Mounting
VPush-Pull
W
Push To Reset
Gloss Handle
Push-Button
1A
2B
3C
4D
5E
6F
8H
9 FRONT PANEL HARDWARE6
1
Handle No outer Panel Hardware
A
Knurled Nut
Bright nickel
B
Bright nickel with locking ring
C
Black
D
Black with locking ring
E
Panel Dress Nut
Bright nickel F
Bright nickel with locking ring
G
Black H
Black with locking ring
J
One
4 CIRCUIT
without Auxiliary Switch
B
Series Trip (Current)
with Auxiliary Switch, Silver Contacts Terminal Type:
M
Switch Only, (Current) Aux Switch
.110 QC x .020 QC
2
S Series Trip (Current)
.060 Dia, Round Solder Turret
T2,3 Series Trip (Current)
.058 Dia, Round Q.C.
U3,12 Series Trip, Maintained Contacts
.080 Dia x .020 Flat Q.C.
with Auxiliary Switch, Gold Contacts 42,3 Series Trip (Current)
.058 Dia, Round Q.C.
53,12 Series Trip, Maintained Contacts
.080 Dia x .020 Flat Q.C.
9
Series Trip (Current)
.110 QC x .020 QC
5 FREQUENCY & DELAY
12
14
DC Short
DC Medium
72 74 020
025
030
035
040
045
050
055
060
065
070
075
080
085
090
090
210
215
220
AMPERES
0.020
0.025
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.065
0.070
0.075
0.080
0.085
0.090
0.095
0.100
0.150
0.200
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
410
512
415
517
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
0.950
1.000
1.250
1.500
1.750
710
611
711
612
712
613
614
615
616
617
618
620
622
624
625
630
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
Push-In Stud
Printed Circuit Board
Actuator Color
White
Black
Red
Green
Blue
Yellow
Orange
Push-Button
1
2
Handle Actuator Legend Plate (Actuator Styles M & N)
No Legend Plate
A
B
ON - OFF Vertical
C
ON - OFF Horizontal
D
I - O Vertical
E
I - O Horizontal
Push-Pull Actuator Button Cap (Actuator Styles T & V)
No Marking
18
2
Rated Amps Horizontal
3
Rated Amps Line Side Down
4
Rated Amps Line Side Up
Push-to-Reset Actuator Button (Actuator Styles U& W)
8
No Marking
1 DC, Short,Hi-Inrush
DC,Medium, Hi-Inrush
420 2.000
522 2.250
425 2.500
527 2.750
430 3.000
435 3.500
440 4.000
445 4.500
450 5.000
455 5.500
460 6.000
465 6.500
470 7.000
475 7.500
480 8.000
485 8.500
490 9.000
495 9.500
610 10.000
J
12
Agency
Approval
10 LEGEND PLATE / BUTTON MARKING
6 CURRENT RATING (AMPERES)
CODE
11
Bushing
Color
A10
P11
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
8 ACTUATOR COLOR & LEGEND5
3 POLES
B
10
9
Front Panel Legend
Hardware Plate
11 BUSHING COLOR7
B
Black
12 AGENCY APPROVAL9
J
M
N
T
UL489A Listed, TUV Certified
UL Recognized, CSA Accepted
UL Recognized, TUV Certified
UL489A Listed
Notes:
1 One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited to single pole breakers only.
2 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip and Switch Only circuits.
Not available with Back Connected Screw or Push-in Stud terminals.
3 Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated) and
60983-3 (tin plated).
4 Screw terminals or Push-in Stud recommended above 20 amps.
5 Actuator color is only visible in the OFF position on Push-Pull actuators.
6 All units have one hex nut installed on bushing for use behind the panel.
7 Other colors available. Consult factory.
8 Not available with UL489A Listed breakers.
9 TUV certified to 25 amps. UL Recognized, CSA Accepted and UL Listed to 30 amps.
10 Terminal code A available with circuit codes A & B only.
11 Printed circuit board available with UL recognized approval only.
12 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
12
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M-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
13
M-Series Handle – PC Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
14
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M-Series Handle - Form & Fit Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
15
M-Series Pushbutton – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
16
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M-Series Pushbutton – Form & Fit Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ± 0.20 [.51] unless otherwise specified.
3 Available with Push-Pull or Push-to-Reset Actuators
www.carlingtech.com
17
M-Series Push-Pull – PC Terminal Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
18
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M-Series Rocker UL489A/UL Recognized – Ordering Scheme
M A 1
1
Series
2
Actuator
B 14
4
Circuit
3
Poles
5
Frequency
& Delay
620
6
Current Rating
1
A 1 6
9
8
Illumination Actuator
Color
7
Terminal
7 TERMINAL9
1 SERIES
M
1
2
3
2 ACTUATOR1
Non-Illuminated
single color
A
Angled
B
Flat
Two Color
Visi-Rocker
D
Indicate ON
E
Indicate OFF
llluminated
single color
F
Angled
G
Flat
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
8 ILLUMINATION
Non-illuminated Neon4 without resistor, 120VAC/250VAC LED7, 8 without resistor with resistor, 4-8 VDC with resistor, 9-16 VDC 2
10
Legend
A11
P12
A
Neon B
Red D
E
F
J
11
Bezel Color
12
Agency
Approval
Push-In Stud
Printed Circuit Board
Green Glow8
C
Green G
H
J
Amber
K
L
M
9 ACTUATOR & LEGEND COLOR
3 POLES
1
One
4 CIRCUIT2
without Auxiliary Switch
B
Series Trip (Current)
with Auxiliary Switch, Silver Contacts Terminal Type:
M
Switch Only, (Current) Aux Switch
.110 QC x .020 QC
S
Series Trip (Current)
.060 Dia, Round Solder Turret
3
T Series Trip (Current)
.058 Dia, Round Q.C.
U3,13 Series Trip, Maintained Contacts
.080 Dia x .020 Flat Q.C.
with Auxiliary Switch, Gold Contacts 43 Series Trip (Current)
.058 Dia, Round Q.C.
53,13 Series Trip, Maintained Contacts
.080 Dia x .020 Flat Q.C.
9
Series Trip (Current)
.110 QC x .020 QC
5 FREQUENCY & DELAY
10 12
DC Instantaneous
DC Short
14
72 74 DC Medium
DC, Short,Hi-Inrush
DC,Medium, Hi-Inrush
6 CURRENT RATING (AMPERES) 8
CODE
020
025
030
035
040
045
050
055
060
065
070
075
080
085
090
090
210
215
220
AMPERES
0.020
0.025
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.065
0.070
0.075
0.080
0.085
0.090
0.095
0.100
0.150
0.200
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
410
512
415
517
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
0.950
1.000
1.250
1.500
1.750
420 2.000
522 2.250
425 2.500
527 2.750
430 3.000
435 3.500
440 4.000
445 4.500
450 5.000
455 5.500
460 6.000
465 6.500
470 7.000
475 7.500
480 8.000
485 8.500
490 9.000
495 9.500
610 10.000
710
611
711
612
712
613
614
615
616
617
618
620
622
624
625
630
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
Notes:
1 One actuator is located in the center of each multi-pole breaker.
2 One Auxiliary Switch is supplied per breaker. Auxiliary Switch option limited to Series Trip & Switch Only circuits, and is not available in single pole illuminated breakers, or with Back Connected Screw or Push-in Stud terminals.
3 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-1
(tin plated).
4 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K, 1/4 WATT, external resistors must be supplied by customer.
5 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator with electrical characteristics as follows: 100 millicandela at 20mA; Maximum power dissipation = 75mW at 25°C; Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reverse current = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values.
6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel.
7 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent or
match color of LED or neon lamp.
8 Other colors available. Consult factory.
9 TUV Certified to 25 amps. UL Recognized, CSA Accepted and UL489A Listed to 30 amps.
Screw Terminals recommended above 20 amps.
10 UL489A Listed must have ON-OFF or Dual legends. TUV Certified approvals must have
I - O or Dual legends.
11 Terminal code A available with circuit codes A & B only.
12 Printed circuit board available with UL recognized approval only.
13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.
Solid Color Actuator Legend
1
White Black
2
Black White
3
Red White
4
Green White
5
Blue White
6
Yellow Black
7
Gray Black
8
Orange Black
Visi-Rocker6 Visi & Legend (remainder of rocker same color as bezel)
1
White
2
Black
3
Red
4
Green
5
Blue
6 Yellow
7
Gray
8
Orange
Illuminated7 Actuator Legend
A
Clear White
B
Red Transparent White
C
Green Transparent White
D
Amber Transparent White
E
Smoke Gray Transparent White
F
White Translucent Black
10 LEGEND10
1
2
3
4
5
6
7
No Legend (Single Color or Illuminated Rocker Options Only)
ON - OFF Vertical
ON - OFF Horizontal
I - O Vertical
I - O Horizontal
Dual Vertical
Dual Horizontal
11 BEZEL COLOR / STYLE8
Color
White
Black
Gray
without Rockerguard
with Rockerguard
A1
B2
G7
12 AGENCY APPROVAL9
J
M
N
T
UL489A Listed & TUV Certified
UL Recognized & CSA Accepted
TUV Certified, UL Recognized & CSA Accepted
UL489A Listed
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
19
M-Series Rocker – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Schematic shown represents current trip circuit.
20
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M-Series Rocker – Form & Fit Drawings
Notes:
1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate OFF is opposite of indicate ON.
2 I-O, ON-OFF or dual legends available for vertical or horizontal mounting. For pole orientation with horizontal legend, rotate front view clockwise 90°.
3 All dimensions are in inches [millimeters].
4 Tolerance ± 0.20 [.51] unless otherwise specified.
www.carlingtech.com
21
M-Series Rocker – Supplementary Diagrams
22
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H-Series Circuit Breaker
H-Series
Circuit Breaker
The H-Series hydraulic/magnetic circuit breaker provides dependable
circuit protection in a low cost, compact package. By meeting the IEC
spacing requirements, the H-Series is the ideal choice for international
market applications. It also features a “trip-free” mechanism, which will
open the contacts when a fault condition occurs, even if the handle is held
in the ON position. Although a low cost option, the H-Series was designed
for maximum performance and reliable equipment protection meeting
Carling’s stringent quality standards.
Key Features & Benefits:
Choice of actuator styles
UL1077, CCC, CSA, C22.2 and EN60934 approvals
Compact size
Temperature stable operation -40oc to 80oc
Choice of terminals, including PCB
Single or multi-pole configurations

www.carlingtech.com
23
H-Series – General Specifications
Electrical Tables
Table A: Lists UL Recognized, CSA Accepted and TUV Certified configurations and performance capabilities as a
Component Supplementary Protector.
H SERIES - COMPONENT SUPPLEMENTARY PROTECTOR
CIRCUIT
VOLTAGE
CONFIGURATION
CURRENT
SHORT CIRCUIT CAPACITY (AMPS)
MAX
RATING
FREQ.
PHASE
65
DC
--
65
DC
--
80
DC
--
SERIES
80
1
DC
--
250
50/60
1
250
50/60
1
250
50/60
3
FULL LOAD
1 - 32
MINIMUM
POLES
UL
WITHOUT BACKUP
FUSE
CSA
WITHOUT BACKUP
FUSE
TUV
WITHOUT BACKUP
FUSE
1
3000
3000
1500(PC1)
1
---
500
---
---
TC1, OL1, U3
1
1000
800
1000(PC1)
TC1, OL1, U1
TC1, OL1, U1
1 - 32
1 - 25
26 - 32
1 - 32
1 - 32
1 - 32
APPLICATION CODES
UL
CSA
TC1, OL1, U1
TC1, OL1, U1
1
1000
1000
1000(PC1)
TC1, OL1, U3
TC1, OL1, U3
1
1500
1500
1000(PC1)
TC1, OL1, U1
TC1, OL1, U1
2
1500
1500
1000(PC1)
TC1, OL1, U3
TC1, OL1, U3
3
1500
1500
1000(PC1)
TC1, OL0, U3
TC1, OL0, U3
1 - Polarity Sensitive
Electrical
Maximum Voltage
Current Rating
Auxiliary Switch Rating
Typical Protector Resistance
250VAC 50/60Hz 80 VDC
Standard current coils: 1.00, 2.50,
5.00, 7.50, 10.0, 15.0, 20.0, 25.0,
30.0, 32.0
SPDT: 10.1A-250VAC,
1.0A-65VDC/0.5A-80VDC,
0.1A-125VAC (with gold contacts)
Mechanical
Endurance
Physical
Number of Poles
Weight
Internal Circuit Config.
10,000 ON-OFF operations @ 6 per
minute; with rated current & voltage
1-3
Approx. 48 grams/pole (1.7 oz)
Series and Switch Only (with or
without auxiliary switch)
Agency Approvals
DCR and Impedance values are based on
measurements by the voltmeter ammeter method. Rated
current is applied for one hour and at a voltage not less
than 20 volts. Ambient temperature: 25 ℃; Tolerance:
Below 10 amps +/- 25%; Above 10 amps +/-35%
Impedance Chart
Current rating in
amperes
Series
DC-Ohms
50/60Hz-Ohms
1
0.85
0.87
2.5
0.13
0.15
5
0.035
0.036
7.5
0.018
0.019
10
0.01
0.011
15
0.006
0.0061
20
0.005
0.0051
25
0.003
0.0035
30
0.0025
0.0026
UL Recognized under the Component Recognition Program as
Protectors, Supplementary (Guide QVNU2 File E75596)
UL standard 1077
CCC certified, Certificate No. 2010010307447291
CSA Accepted Circuit Breaker, CSA standard C22.2 No. 235
TUV certified to EN60934, Certificate No. R50204086
*Manufacturer reserves the right to change product specification without prior notice.
24
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H-Series – Dimensional Specifications: in. [mm] – Handle Actuator
LINE
LOAD
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25
H-Series – Dimensional Specifications: in. [mm] – Curved Rocker Actuator
#6-32[M3] THREAD *0.138[3.50]
DEEP
#6-32[M3] THREAD *0.138[3.50]
2 PLCS PER POLE
DEEP
2 PLCS PER POLE
1-POLE
(HJ1)
1.382 [35.10]
1.382 [35.11]
1.130
[28.70]
1.130
[28.70]
1.414
[35.90]
1.414
[35.90]
0.357 [9.08]
0.650 [16.51]
MAX
0.650 [16.51]
MAX
LINE
0.118 [3.00]
1.726
[43.83]
1.726
[43.83]
1.382 [35.10]
0.126 [3.20]
0.126 [3.20]
0.346 [8.80]
0.118
0.346 [3.00]
[8.80]
0.357 [9.08]
1.732 [44.00]
1.654
[42.00]
1.654
[42.00]
LOAD
SCREW TYPE TEMINALS IN
SERIES TRIP CIRCUIT
CONFIGURATION SHOWN.
FOR OTHERS
CONFIGURATIONS, SEE
CIRCUIT AND TERMINAL
DIAGRAMS.
2.354
1.732 [59.78]
[44.00]
TAB(Q.C.)TYPE
2.354 [59.78]
2.354 [59.78]
TAB(Q.C.)TYPE
SCREW TYPE
2.354 [59.78]
SCREW TYPE
0.161 [4.08]
1.382 [35.11]
0.161 [4.08]
0.413 [10.50]
0.413 [10.50]
1.260
[32.01]
1.260
[32.01]
2-POLE
(HJ2)
0.630 [16.00]
LINE
1.130
[28.70]
1.130
[28.70]
OPTIONAL
"ROCKER GUARD"
OPTIONAL
"ROCKER GUARD"
0.630
[16.00]
1.280
[32.51] MAX
LOAD
1.280 [32.51] MAX
1.197 [30.40]
1.197 [30.40]
LINE
C
1.693
[43.01]
1.693
[43.01]
0.778 [19.75]
LOAD
0.778 [19.75]
2-Ø0.156 [Ø3.96]
2-Ø0.156 [Ø3.96]
0.118 [2.99]
0.118 [2.99]
1.382
[35.10]
1.382
[35.10]
LINE
ON
NC
1.929 [49.00]
MAX
1.929 [49.00]
MAX
0.630
[16.00] TYP
0.630
[16.00] TYP
ON
NC
C
3-POLE
(HJ3)
1.146
[29.12]
1.146
[29.12]
0.640 [16.27]
LOAD
0.640 [16.27]
POLE POLE POLE
1
2
3
MULTI-POLE IDENTIFICATION SCHEME
AS VIEWED FROM TERMINAL END OF
BREAKER.
PANEL CUTOUT DETAIL
TOLERANCE +.005[+.12]
UNLESS OTHERWISE SPECIFIED
NOTES:
1. ALL DIMENSIONS ARE IN INCHES [mm]
2. TOLERANCE +.020 [.51] UNLESS OTHERWISE
SPECIFIED.
26
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H-Series – Dimensional Specifications: in. [mm] – Flat Rocker Actuator
PUSH-TO-RESET ACTUATOR
#6-32[M3] THREAD *0.138[3.50]
DEEP
2 PLCS PER POLE
1-POLE
(H31)
0.126 [3.20]
0.126 [3.20]
0.126 [3.20]
1.382 [35.10]
1.382 [35.10]
1.382 [35.10]
1.382 [35.10]
0.650 [16.51]
MAX
0.650 [16.51]
MAX
0.650
[16.51]
MAX
0.650 [16.51]
MAX
0.126 [3.20]
0.118 [3.00]
1.726
1.130
[43.83]
[28.70]
1.726
1.130
[43.83]
[28.70]
1.726
1.130
[43.83]
[28.70]
1.726
1.130
0.359 [9.12]
[43.83]
[28.70]
0.357 [9.06]
0.359 [9.12]
0.357
0.359 [9.06]
[9.12]
0.357 [9.06]
0.359 [9.12]
0.357 [9.06]
0.118 [3.00]
0.118 [3.00]
1.732 [44.00]
0.126 [3.20]
0.126 [3.20]
0.126 [3.20]
0.126 [3.20]
1.382 [35.10]
1.382 [35.10]
1.382 [35.10]
1.382 [35.10]
0.650 [16.51]
MAX
0.650 [16.51]
MAX
1.382 [35.11]
0.650 [16.51]
MAX
1.382 [35.11]
0.650 [16.51]
1.382 [35.11]MAX
1.382 [35.11]
2-POLE
(H72)
1.726
1.130
[43.83]
[28.70]
1.726
1.130
[43.83]
[28.70]
1.726
1.130
[43.83]
[28.70]
1.726
1.130
[9.12]
[43.83]0.359 [28.70]
0.118 [3.00]
0.118 [3.00]
1.654
[42.00]
1.654
[42.00]
1.654
[42.00]
1.654
[42.00]
1.414
[35.90]
1.414
[35.90]
1.414
[35.90]
1.414
[35.90]
2.353
1.732[59.76]
[44.00]
TAB(Q.C.)TYPE
1.732[59.76]
[44.00]
2.353
2.353
[59.76]
TAB(Q.C.)TYPE
2.353
1.732[59.76]
[44.00]
SCREW
TYPE
TAB(Q.C.)TYPE
2.353 [59.76]
2.353 [59.76]
SCREW TYPE
2.353 [59.76]
TAB(Q.C.)TYPE
SCREW TYPE
2.353 [59.76]
SCREW TYPE
0.118 [3.00]
2-POLE
(H71)
LINE
0.118 [3.00]
LOAD
SCREW TYPE TEMINALS IN
SERIES TRIP CIRCUIT
CONFIGURATION SHOWN.
FOR OTHERS
CONFIGURATIONS, SEE
CIRCUIT AND TERMINAL
DIAGRAMS.
LINE
0.118 [3.00]
LOAD
0.359 [9.12]
0.161 [4.08]0.359 [9.12]
0.161 [4.08]0.359 [9.12]
0.161 [4.08]
LINE
0.161 [4.08]
1.260
[32.01]
1.260
[32.01]
1.260
[32.01]
1.260
0.630 [16.00]
[32.01]
1.280 [32.51] MAX
0.630 [16.00]
1.130
[28.70]
1.130
[28.70]
1.130
[28.70]
1.130
[28.70]
1.280
[32.51] MAX
0.630
[16.00]
1.280 [32.51] MAX
0.630 [16.00]
1.280 [32.51] MAX
3-POLE
(H73)
1.929 [49.00]
MAX
1.929 [49.00]
MAX
1.929
[49.00]
MAX
1.929 [49.00]
MAX
0.630
[16.00] TYP
0.630
[16.00]
TYP
0.630
[16.00] TYP
0.630
[16.00] TYP
LOAD
1.197 [30.40]
1.197 [30.40]
1.197 [30.40]
1.197
1.693[30.40]
[43.01]
1.693
[43.01]
1.693
[43.01]
1.693
[43.01]
0.778 [19.75]
0.778 [19.75]
0.778 [19.75]
2-Ø0.156 [Ø3.96]
0.778 [19.75]
2-Ø0.156 [Ø3.96]
2-Ø0.156 [Ø3.96]
2-Ø0.156 [Ø3.96]
1.382
[35.10]
1.382
[35.10]
1.382
[35.10]
1.382
[35.10]
LINE
LOAD
0.118 [2.99]
0.118 [2.99]
0.118 [2.99]
0.118 [2.99]
1.146
[29.12]
1.146
[29.12]
1.146
[29.12]
1.146
[29.12]
0.640 [16.27]
0.640 [16.27]
0.640 [16.27]
0.640 [16.27]
MULTI-POLE IDENTIFICATION SCHEME
AS VIEWED FROM TERMINAL END OF
BREAKER.
PANEL CUTOUT DETAIL
TOLERANCE +.005[+.12]
UNLESS OTHERWISE SPECIFIED
NOTES:
1. ALL DIMENSIONS ARE IN INCHES [mm]
2. TOLERANCE +.020 [.51] UNLESS OTHERWISE
SPECIFIED.
www.carlingtech.com
27
H-Series – Dimensional Specifications: in. [mm] – PC Terminals
PRINTED CIRCUIT BOARD MOUNTING
TERMINAL CODE R
PRINTED CIRCUIT BOARD MOUNTING
TERMINAL CODE L
PRINTED CIRCUIT BOARD MOUNTING
TERMINAL CODE S & T
NOTES:
1. ALL DIMENSIONS ARE IN INCHES [mm]
2. TOLERANCE +.020 [.51] UNLESS OTHERWISE SPECIFIED.
28
www.carlingtech.com
H-Series – Dimensional Specifications: in. [mm] – PC Terminals
P.C. FOOT PRINT
FOR TERMINAL CODE R
P.C. FOOT PRINT
FOR TERMINAL CODE L
P.C. FOOT PRINT
FOR TERMINAL CODE S & T
NOTES:
1. ALL DIMENSIONS ARE IN INCHES [mm]
2. TOLERANCE +.020 [.51] UNLESS OTHERWISE SPECIFIED.
www.carlingtech.com
29
H-Series – Dimensional Specifications: in. [mm] – Circuit & Terminal
HANDLE POSITION VS. AUX SWITCH MODE
STANDARD C/B
CIRCUIT
BREAKER
MODE
HANDLE POSITION
OFF
AUX. SWITCH MODE
30°
OFF
NC
NO
C
NC
NO
C
NC
NO
C
ON
30°
ON
30°
ELECTRICAL TRIP
OFF
O
0.381
[9.69]
0.047
[1.20]
TERMINAL DIMENSIONAL DETAIL & RATING
0.264
[6.70]
Ø0.067
[Ø1.71]
TAB (Q.C.)
0.264
[6.70]
0.264
[6.70]
0.250
[6.35]
0.559
[14.19]
0.354
[9.00]
0.354
[9.00]
UPTURN LUG
0.287
[7.29]
BUS
0.197
[5.00]
0.197
[5.00]
P.C. TERMINAL
P.C. TERMINAL
THREAD SIZE
#6-32 & M3 MOUNTING
HARDWARE
#8-32 & M4 THREAD
TERMINAL SCREW
LINE
1.693 [43.00]
LOAD
MAIN
AUX. SWITCH*
SEE TABLE B
DEPTH
BEHIND PANEL
TAB (Q.C.)
SCREW TYPE
1.996 [50.70]
1.996 [50.70]
.110 TAB (Q.C.)
2.467 [62.67]
SOLDER TYPE
2.252 [57.19]
* AVAILABLE ON SERIES TRIP AND SWITCH
ONLY CIRCUITS.
WHEN CALLED FOR ON MULTI-POLE
UNITS, ONLY ONE AUX. SWITCH IS
NORMALLY SUPPLIED, AS SHOWN IN
MULTI-POLE IDENTIFICATION SCHEME.
1.854 [47.10]
LINE
1.413 [35.90]
30
TORQUE
7-9 IN-LBS
[0.8-1.0 NM]
12-15 IN-LBS
[1.4-1.7 NM]
TABLE B
TERMINAL DESCRIPTION
1.732 [44.00]
REF
P.C. TERMINAL
STRAIGHT (LONG)
TABLE A
TIGHTENING TORQUE
SPECIFICATIONS
1.012 [25.70]
1.508 [38.30]
0.315
[8.00]
STRAIGHT (SHORT)
1.197 [30.40]
LOAD
0.047
[1.20]
0.197
[5.00]
0.315
[8.00]
0.047
[1.20]
90 FACING LEFT
90 FACING RIGHT
BARRIER FOR
UL-RECOGNIZED MULTI-POLE
BREAKERS
0.806
[20.48]
1.413 [35.90]
0.031 [0.80]
1. ALL DIMENSIONS ARE IN INCHES [mm]
2. TOLERANCE ±.020 [.51]
UNLESS OTHERWISE SPECIFIED.
0.120 [3.05]
www.carlingtech.com
H-Series – Dimensional Specifications: in. [mm] – Circuit & Terminal
B,C
B,C
G
www.carlingtech.com
31
H-Series Handle Actuator – Ordering Scheme
H A 3
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
24
5
Aux/Alarm
Switch
6
Frequency
& Delay
450
7
Current Rating
2 ACTUATOR1
B
Handle, one per pole
3 POLE2
1
2
One
5 AUXILIARY/ALARM SWITCH
0
13
23
3
C4
G4
Switch Only (no coil)
Series Trip (current)
w/o Aux Switch
0.110 Q.C. term
0.110 Solder Lug
33
43
6 FREQUENCY & DELAY
30
31
32
34
36
424
444
464
524
544
564
03
104
11
12
14
16
204
21
22
24
26
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
50/60Hz Long
1
2
3
A
B
Handle, one per unit
Two
4 CIRCUIT
A
B
AMPERES
410 1.000
440
512 1.250
445
415 1.500
450
517 1.750
455
420 2.000
460
522 2.250
465
425 2.500
470
527 2.750
475
430 3.000
480
435 3.500
485
VOLTAGE RATING
CODE
A06
A12
A18
A24
A32
A48
RATING
6DC
12DC
18DC
24DC
32DC
48DC
TRIP VOLTS
5DC
10DC
15DC
20DC
25DC
40DC
490
495
610
710
611
711
612
712
613
614
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
Series Trip (voltage)
Relay Trip (voltage)
0.110 Q.C. term w/ gold contacts
0.110 PC term
10 MOUNTING/BARRIERS
MOUNTING STYLE
Threaded Insert
1
6-32 x 0.195 inches
A
6-32 x 0.195 inches
2
ISO M3 x 5mm
B
ISO M3 x 5mm
3
6-32 x 0.195 inches
C
6-32 x 0.195 inches
4
ISO M3 x 5mm
D
ISO M3 x 5mm
DC, 50/60Hz, Instantaneous
DC, 50/60Hz,Ultra Short
DC, 50/60Hz, Short
DC, 50/60Hz, Medium
DC, 50/60Hz, Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
A65
J06
J12
J18
J24
J48
65DC
6AC
12AC
18AC
24AC
48AC
615
616
617
618
620
622
624
625
630
632
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
55DC
5AC
10AC
15AC
20AC
40AC
J65
K20
L40
B10
B20
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
32.000
65AC
120AC
240AC
110DC
120DC
55AC
65AC
130AC
59DC
65DC
Push ON 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (bus type)
Screw M4 w/upturned lugs
Screw M4 (bus type)
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
White
A
Black
C
Red
F
Green
H
Blue
K
Yellow
M
Gray
P
Orange
R
Three
D C
10
Mounting
Bezel/Barrier
L
R
S
T
11
Rating
Printed Circuitboard Terminals
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
BARRIERS
BEZEL
no
yes
no
yes
no
yes
no
yes
domed
domed
domed
domed
flat
flat
flat
flat
80DC 6 12
Agency
Approval
90 Facing Left
90 Facing Right
Straight
Straight, Long
ON-OFF
B
D
G
J
L
N
Q
S
11 MAX. APPLICATION RATING
A
65DC
D
250AC
M
4
80VDC/250VAC7
12 AGENCY APPROVAL
A
Without approvals
C
UL Recognized, CSA Accepted, CCC Certified
E
UL Recognized, CSA Accepted, TUV Certified
5
UL Recognized, CSA Accepted, TUV Certified, CCC Certified
7 CURRENT RATING (AMPERES) 5
CODE
9
Actuator
Color &
Legend
8 TERMINAL
1 SERIES
H
A
1 B 1
8
Terminal
Notes:
1 Actuator Option A: handle tie pin, spacer & retainers provided unassembled on
multipole units.
Actuator Option B: Handle location as viewed from front of panel: 2 pole: left pole; 3
pole: center pole
2 Standard multipole units have all poles identical, except when specifying auxiliary switch
3 Auxiliary switch available on Series Trip and Switch Only circuits to 32A. On multipole units, only one aux. switch is normally supplied, mounted in extreme right pole.
4 Separate Pole Type Voltage Coils not rated for continuous duty. Available only with delay code 10 & 20. Only Available w/ Agency code C.
5 For other current ratings, consult factory.
6 26-32A Polarity sensitive, only available as 1 pole unit.
7 Voltage code 4 available to 25A max.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
32
www.carlingtech.com
H-Series Curved Rocker Actuator – Ordering Scheme
H J 3
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
10
5
Aux/Alarm
Switch
6
Frequency
& Delay
1 SERIES (VISI ROCKER)
H
K
Vertical - Indicate OFF
3 POLE2
1
2
One
5 AUXILIARY/ALARM SWITCH
0
13
23
3
C4
G4
Switch Only (no coil)
Series Trip (current)
1
2
3
A
B
Vertical - Indicate ON
Two
4 CIRCUIT
A
B
Series Trip (voltage)
Relay Trip (voltage)
33
43
6 FREQUENCY & DELAY
30
31
32
34
36
424
444
464
524
544
564
DC, 50/60Hz, Instantaneous
DC, 50/60Hz,Ultra Short
DC, 50/60Hz, Short
DC, 50/60Hz, Medium
DC, 50/60Hz, Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
611
711
612
712
613
614
615
616
617
618
619
620
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
18.000
19.000
20.000
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
50/60Hz Long
0.110 Q.C. term w/ gold contacts
0.110 PC term
7 CURRENT RATING (AMPERES) 5
CODE
AMPERES
410 1.000
450 5.000
512 1.250
455 5.500
415 1.500
460 6.000
517 1.750
465 6.500
420 2.000
470 7.000
522 2.250
475 7.500
425 2.500
480 8.000
527 2.750
485 8.500
430 3.000
490 9.000
435 3.500
495 9.500
440 4.000
610 10.000
445 4.500
710 10.500
VOLTAGE RATING
CODE
A06
A12
A18
A24
A32
A48
RATING
6DC
12DC
18DC
24DC
32DC
48DC
TRIP VOLTS
5DC
10DC
15DC
20DC
25DC
40DC
9
Actuator
Color &
Legend
A65
J06
J12
J18
J24
J48
65DC
6AC
12AC
18AC
24AC
48AC
55DC
5AC
10AC
15AC
20AC
40AC
621
622
623
624
625
626
627
628
629
630
632
J65
K20
L40
B10
B20
21.000
22.000
23.000
24.000
25.000
26.000
27.000
28.000
29.000
30.000
32.000
65AC
120AC
240AC
110DC
120DC
Push ON 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (bus type)
Screw M4 w/upturned lugs
Screw M4 (bus type)
10
Mounting
Bezel/Barrier
L
R
S
T
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
White
A
Red
F
Green
H
Blue
K
Yellow
M
Gray
P
Orange
R
Three
w/o Aux Switch
0.110 Q.C. term
0.110 Solder Lug
033
10
11
12
14
16
20
21
22
24
26
1 B 1
8
Terminal
8 TERMINAL
2 ACTUATOR1
J
450
7
Current Rating
55AC
65AC
130AC
59DC
65DC
10 MOUNTING/BARRIERS6
MOUNTING STYLE
Threaded Insert
1
6-32 x 0.195 inches
A
6-32 x 0.195 inches
2
ISO M3 x 5mm
B
ISO M3 x 5mm
3
6-32 x 0.195 inches
C
6-32 x 0.195 inches
4
ISO M3 x 5mm
D
ISO M3 x 5mm
5
6-32 x 0.195 inches
E
6-32 x 0.195 inches
6
ISO M3 x 5mm
F
ISO M3 x 5mm
7
6-32 x 0.195 inches
G
6-32 x 0.195 inches
8
ISO M3 x 5mm
H
ISO M3 x 5mm
9
6-32 x 0.195 inches
J
6-32 x 0.195 inches
P
ISO M3 x 5mm
K
ISO M3 x 5mm
Q
6-32 x 0.195 inches
L
6-32 x 0.195 inches
U
ISO M3 x 5mm
M
ISO M3 x 5mm
ON-OFF
B
G
J
L
N
Q
S
BARRIERS
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
11 MAX. APPLICATION RATING
A
65DC
D
250AC
M
80DC 7 D C
11
Rating
12
Agency
Approval
Printed Circuitboard Terminals
90 Facing Left
90 Facing Right
Straight
Straight, Long
Dual
2
3
4
5
6
7
8
HALF
ROCKER
GUARD
no
no
no
no
yes
yes
yes
yes
no
no
no
no
yes
yes
yes
yes
no
no
no
no
yes
yes
yes
yes
4
BRACKET
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
White
White
White
White
White
White
White
White
Gray
Gray
Gray
Gray
Gray
Gray
Gray
Gray
FIG.B
FIG. C
80VDC/250VAC8
12 AGENCY APPROVAL
A
Without approvals
C
UL Recognized, CSA Accepted
E
UL Recognized, CSA Accepted, TUV Certified
5
UL Recognized, CSA Accepted, TUV Certified, CCC Certified
Notes:
1 Half guard construction have OFF protection for actuator
2 Standard multipole units have all poles identical, except when specifying auxiliary switch
3 Auxiliary switch available on Series Trip and Switch Only circuits to 32A. On multipole units, only one aux. switch is normally supplied, mounted in extreme right pole.
4 Separate Pole Type Voltage Coils not rated for continuous duty. Available only with delay code 10 & 20. Only Available w/ Agency code C.
5 For other current ratings, consult factory.
6 On Visi-Rocker,Visi portion of rocker cannot be the same color as the bezel. Remainder of rocker same color as bezel.
7 26-32A Polarity sensitive, only available as 1 pole unit.
8 Voltage code 4 available to 25A max.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
33
H-Series Flat Rocker Actuator – Ordering Scheme
H 3 3
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
10
5
Aux/Alarm
Switch
6
Frequency
& Delay
450
7
Current Rating
2 ACTUATOR1
7 Push–to–Reset, Single Color Vertical
8 Push–to–Reset, Single Color Horizontal
Single Color Vertical
Single Color Horizontal
3 POLE2
1
2
One
C4
G4
Switch Only (no coil)
Series Trip (current)
5 AUXILIARY/ALARM SWITCH
0
13
23
3
Two
4 CIRCUIT
A
B
Three
Series Trip (voltage)
Relay Trip (voltage)
33
43
0.110 Q.C. term w/ gold contacts
0.110 PC term
6 FREQUENCY & DELAY
30
31
32
34
36
424
444
464
524
544
564
DC, 50/60Hz, Instantaneous
DC, 50/60Hz,Ultra Short
DC, 50/60Hz, Short
DC, 50/60Hz, Medium
DC, 50/60Hz, Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
50/60Hz Long
7 CURRENT RATING (AMPERES) 5
CODE
AMPERES
410 1.000
450 5.000
512 1.250
455 5.500
415 1.500
460 6.000
517 1.750
465 6.500
420 2.000
470 7.000
522 2.250
475 7.500
425 2.500
480 8.000
527 2.750
485 8.500
430 3.000
490 9.000
435 3.500
495 9.500
440 4.000
610 10.000
445 4.500
710 10.500
VOLTAGE RATING
CODE
A06
A12
A18
A24
A32
A48
RATING
6DC
12DC
18DC
24DC
32DC
48DC
TRIP VOLTS
5DC
10DC
15DC
20DC
25DC
40DC
A65
J06
J12
J18
J24
J48
611
711
612
712
613
614
615
616
617
618
619
620
65DC
6AC
12AC
18AC
24AC
48AC
621
622
623
624
625
626
627
628
629
630
632
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
18.000
19.000
20.000
55DC
5AC
10AC
15AC
20AC
40AC
J65
K20
L40
B10
B20
X01
21.000
22.000
23.000
24.000
25.000
26.000
27.000
28.000
29.000
30.000
32.000
65AC
120AC
240AC
110DC
120DC
65AC
1
2
3
A
B
Push ON 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (bus type)
Screw M4 w/upturned lugs
Screw M4 (bus type)
10
Mounting
Bezel/Barrier
L
R
S
T
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
White
A
Black
C
Red
F
Green
H
Blue
K
Yellow
M
Gray
P
Orange
R
w/o Aux Switch
0.110 Q.C. term
0.110 Solder Lug
033
10
11
12
14
16
20
21
22
24
26
9
Actuator
Color &
Legend
8 TERMINAL
1 SERIES
H
3
4
1 B 1
8
Terminal
55AC
65AC
130AC
59DC
65DC
10 MOUNTING/BARRIERS6
MOUNTING STYLE
Threaded Insert
1
6-32 x 0.195 inches
A
6-32 x 0.195 inches
2
ISO M3 x 5mm
B
ISO M3 x 5mm
3
6-32 x 0.195 inches
C
6-32 x 0.195 inches
4
ISO M3 x 5mm
D
ISO M3 x 5mm
5
6-32 x 0.195 inches
E
6-32 x 0.195 inches
6
ISO M3 x 5mm
F
ISO M3 x 5mm
7
6-32 x 0.195 inches
G
6-32 x 0.195 inches
8
ISO M3 x 5mm
H
ISO M3 x 5mm
9
6-32 x 0.195 inches
J
6-32 x 0.195 inches
P
ISO M3 x 5mm
K
ISO M3 x 5mm
Q
6-32 x 0.195 inches
L
6-32 x 0.195 inches
U
ISO M3 x 5mm
M
ISO M3 x 5mm
ON-OFF
B
D
G
J
L
N
Q
S
BARRIERS
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
11 MAX. APPLICATION RATING
A
65DC
D
250AC
M
80DC 7 D C
11
Rating
12
Agency
Approval
Printed Circuitboard Terminals
90 Facing Left
90 Facing Right
Straight
Straight, Long
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
PUSH-TORESET
no
no
no
no
yes
yes
yes
yes
no
no
no
no
yes
yes
yes
yes
no
no
no
no
yes
yes
yes
yes
4
BRACKET
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
White
White
White
White
White
White
White
White
Gray
Gray
Gray
Gray
Gray
Gray
Gray
Gray
FIG.B
FIG. C
80VDC/250VAC8
12 AGENCY APPROVAL
A
Without approvals
C
UL Recognized, CSA Accepted, CCC Certified
E
UL Recognized, CSA Accepted, TUV Certified
5
UL Recognized, CSA Accepted, TUV Certified, CCC Certified
special
catalog #
Notes:
1 Push-To-Reset actuator shave OFF portion of rocker shrounded
2 Standard multipole units have all poles identical, except when specifying auxiliary switch
3 Auxiliary switch available on Series Trip and Switch Only circuits to 32A. On multipole units, only one aux. switch is normally supplied, mounted in extreme right pole.
4 Separate Pole Type Voltage Coils not rated for continuous duty. Available only with delay code 10 & 20. Only Available w/ Agency code C.
5 For other current ratings, consult factory.
6 On Visi-Rocker,Visi portion of rocker cannot be the same color as the bezel. Remainder of rocker same color as bezel.
7 26-32A Polarity sensitive, only available as 1 pole unit.
8 Voltage code 4 available to 25A max.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
34
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L-Series Circuit Breaker
L-Series
Circuit Breaker
The new L-Series Circuit Breaker is a compact, high performance breaker
ideally suited for the rigors and confined spaces found in today’s
telecom/datacom power distribution units and rack systems.
The L-Series provides best in class performance in an innovative low
profile, space saving package. The slick design complements the overall
spatial objectives now required by telecommunications and datacommunications systems designers in their quest to reduce the overall
size of equipment, while increasing transmission capacity. Further, a
patent pending flush rocker actuator design and optional push-to-reset
guard offers additional protection against accidental switching.
Features:
Ultra low profile design saves valuable space
Optional handle guard actuator
UL 489 LISTED Branch Circuit breaker
Designed for worldwide datacenter
compatibility with up to 240VAC ratings
Applications:
Telecom/Datacom Industry
Power Distribution Units
Data Servers
Data Storage
www.carlingtech.com
35
L-Series Circuit Breaker - General Specifications
Environmental
Electrical
Voltage and Current Ratings
Voltage (VAC)
Current (A)
0.1 - 30
240
120/240
0.1 - 30
120/240
0.1 - 30
* 3rd pole to be neutral break
Number of Poles
1
2
3*
Environmental
Operating Temp
Vibration
Time Delay
Delay Curve
Number
21
22
24
26
42
44
46
Voltage
Description
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
Ultrashort
Short
Medium
Long
Hi-inrush Short
Hi-inrush Medium
Hi-inrush Long
Dielectric Strength
Impedance
UL, CSA-1960V 50/60 Hz for one
minute between all electrically
isolated terminals. Comply with the
8mm spacing and 3750V 50/60
Hz dielectric requirements from
hazardous voltage to operator
accessible surfaces and between
main circuits of adjacent poles
and from main circuit to auxiliary
circuits per Publications EN 60950
and VDE 0805.
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Insulation Resistance Minimum of 100
Megohms@500VDC
Overload
50 operations @ 600% of rated
Interrupt Capacity
current 5000 AMPs
Shock
Thermal Shock
Moisture Resistance
Salt Spray
Physical
Number of Poles
Termination
1-3 poles
Screw Terminals with the following
thread sizes: 10-32, 8-32, M5, M4
Termination Barrier
Standard for 2 & 3 poles constructions.
Mounting
Threaded Insert: #6-32 UNC-2B, or
M3X0.5-6H B ISO (2 per Pole)
Actuator
Rocker, with or without guard.
Internal Circuit Config. Series Trip
Materials
Housing - Glass Filled Polyester
Rocker – Nylon 6/6
Weight
~107 Grams (~3.76 Ounces) per pole.
Standard Color
Housing - Black, Rocker - Black
Mechanical
Endurance
Trip Free
Regulatory Compliance
Agency Approvals
UL 489, CUL, TUV (EN60934-2)
MIL-PRF-55629 and MIL-STD-202G
-40ºC to +85 ºC
Withstands 0.06” excursion from 10-55
Hz and 10Gs 55-500 Hz at rated current
per MIL-PRF-55629 and MIL-STD202G, Method 204D, Test Condition A.
Instantaneous and ultra-short curves
tested at 90% of rated current.
Withstands 100 Gs, 6 ms saw tooth
while carrying rated current per MILPRF-55629 and MIL-STD-202G, Method
213B, Test Condition “I”. Instantaneous
and ultra short curves tested at 90% of
rated current.
MIL-PRF-55629 and MIL-STD-202G,
Method 107G, Condition A (5-cycles at
-55ºC to +25ºC to +85ºC to +25ºC).
MIL-PRF-55629 and MIL-STD-202G,
Method 106G, i.e., Ten 24-hour cycles at
+25ºC to +65ºC, 80-98% RH.
Method 101, Condition A (90-95% RH @
5% NaCl Solution, 96hrs)
Trip Indication
10,000 “On-Off” Operations @
6 per minute; 6000 cycles with
rated Current and Voltage; 4000
cycles without electrical load.
Trips on overload even when
actuator is forcibly held in the
“On” position.
The operating actuator moves
positively to the “Off” position
when an overload causes the
breaker to trip.
*Manufacturer reserves the right to change product specification without prior notice.
36
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L-Series Circuit Breaker - Dimensional Specifications in.[mm]
1 POLE
2 POLE
3 POLE
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37
L-Series Circuit Breaker - Ordering Scheme
L 1 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
24
5
Circuit
6
Frequency
& Delay
620
7
Current Rating
2
4
E
H
2 ACTUATOR
Single Color Low Profile Rocker, Vertical Legend
Single Color Low Profile Rocker, Horizontal Legend
Single Color Push to Reset Low Profile Rocker, Vertical Legend
Single Color Push to Reset Low Profile Rocker, Horizontal Legend
One
Two
Three
4/5 CIRCUIT
B0
Series Trip (current)
1
2
A
B
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
50/60Hz Long
AMPERES
410
512
415
517
420
522
425
527
430
435
440
445
450
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
4.500
5.000
11
Rating
12
Agency
Approval
Screw Terminal, 8-32 (Bus Type)
Screw Terminal, 10-32 (Bus Type)
Screw Terminal, M4 (Bus Type)
Screw Terminal, M5 (Bus Type)
Dual
Legend Color
1Black
2White
3White
4White
5White
6Black
7Black
8Black
455
460
465
470
475
480
485
490
495
610
710
611
711
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
6-32 X .195 Threaded Inserts
ISO M3 X 5 mm Threaded Inserts
6-32 X .195 Threaded Inserts with Terminal Barrier
ISO M3 X 5 mm Threaded Inserts with Terminal Barrier
11 MAX. APPLICATION RATING
C 120/240 VAC (2 or 3 Pole only)
D 240 VAC
7 CURRENT RATING (AMPERES)
CODE
10
Mounting
10 MOUNTING INSERTS
6 FREQUENCY & DELAY
21
22
24
26
9
Actuator
Color &
Legend
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
ON-OFF
White
AB
Black
CD
Red
FG
Green
HJ
Blue
KL
Yellow
MN
Gray
PQ
Orange
RS
3 POLES
1
2
3
8
Terminal
D G
8 TERMINAL
1 SERIES
L
1
2
3
4
4 2 1
612
712
613
614
615
616
617
618
620
622
624
625
630
12.000
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
12 AGENCY APPROVAL
A
Without approvals
G
UL 489 Listed
3
UL 489 Listed, TUV Certified
Notes:
1 3 Pole units available only when one of three poles is neutral
2 Terminal barriers are required on multi poles breaker
*Not all constructions are available with all approvals. Consult Customer Service
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
38
www.carlingtech.com
A-Series Circuit Breaker
A-Series
Circuit Breaker
Well known for their proven reliability, the A-Series hydraulic/magnetic circuit breakers are
compact, temperature stable and designed for precision operation in OEM markets requiring
general purpose as well as full load amp applications. The A-Series circuit breakers are offered with
ratings from 0.02 to 50 amps, up to 277VAC or 80VDC and are available with several choices of pole
configurations, time delays, terminals, with a wide range of standard colors, imprinting and actuator
styles.
Actuator styles include handle for 1-6 poles and rocker for 1-3 pole construction. When front panel
operation and aesthetics demand a clean, contemporary design, a two-color or solid color VisiRocker actuator, indicating either the ON mode or the TRIPPED/OFF mode, is ideally suitable. The
new Rockerguard bezel and push-to-reset bezel, which help prevent inadvertent actuation, is also
available.
Agency Certifications:
UL Recognized – UL Standard 508, 1077, 1500
UL Listed – UL Standard 489A
CSA Accepted
TUV Certified
VDE Certified
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39
A-Series Circuit Breaker - General Specifications
Electrical
Mechanical
Maximum Voltage
277VAC 50/60 Hz, 80VDC
Current Ratings
Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0, 50.0. Other ratings
available - consult ordering scheme.
Standard Voltage Coils DC-6V, 12V; AC-120V, Other ratings available, consult ordering scheme.
Auxiliary Switch Rating SPDT; 10.1 A - 250VAC,
1.0 A-65VDC/0.5 A - 80 VDC,
0.1A - 125VAC (with gold contacts).
Insulation Resistance
Minimum: 100 Megohms at 500 VDC
Dielectric Strength
UL, CSA - 1500V 60 Hz for one minute between all electrically isolated terminals. A-Series rocker circuit breakers comply with the 8mm spacing & 3750V dielectric requirements from hazardous voltage to operator accessible surfaces per EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
Trip Free
Trip Indication
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage.
All A-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position.
The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. When mid-trip handle is specified, the handle moves to the mid position on electrical trip of the circuit breaker. When mid-trip handle with alarm switch is specified, the handle moves to the mid position & the alarm switch actuates when the circuit breaker is electrically tripped.
Physical
Number of Poles
1 - 6 Poles (handle) and 1-3 poles (rocker) at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps.
Internal Circuit Config. Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only with or without auxiliary switch.
Weight
Approximately 65 grams/pole. (Approximately 2.32 ounces/pole)
Standard Colors
Housing - Black; Actuator- See Ordering Scheme.
Environmental
Pulse Tolerance Curves
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D; ten 24-hour cycles @
+ 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
40
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A-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: Lists UL Recognized & CSA Accepted configurations and performance capabilities as a Component Supplementary Protector.
Handle
Notes:
1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector.
2 Same as note 1, except that backup fuse is limited to 80 A maximum.
3 2 pole protector required (with one pole per power line) for: 125/250 VAC, 1 pole protector required for : 125 VAC, 1Ø Power System.
4 Meets the requirements of CSA 22.2 No. 100-04 - Motors and Generators.
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41
A-Series Circuit Breaker - General Specifications
Electrical Tables
Table B: Lists UL Recognized, CSA Accepted, VDE & TUV Certified configurations & performance capabilities as a Component
Supplementary Protector.
1
3
2
3
2
3
2
Notes:
1 General Purpose Ratings for UL/CSA Only.
2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector.
3 Same as note 2, except that backup fuse is limited to 80 A maximum.
4 Meets the requirements of CSA 22.2 No. 100-04 - Motors and Generators.
42
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A-Series Circuit Breaker - General Specifications
Electrical Tables
Table C: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for Marine
Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices,
Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors.
A-SERIES TABLE C: UL1500 (Marine Ignition Protected)
VOLTAGE
CIRCUIT
CONFIGURATION
SERIES
CURRENT
RATING
SHORT CIRCUIT
CAPACITY (AMPS)
APPLICATION CODES
MAX. RATING
FREQUENCY
PHASE
FULL LOAD AMPS
WITHOUT BACKUP
FUSE
UL
CSA
14 1
DC
---
0.02 - 50
5000
TC1,OL1,U1
TC1,OL1,U1
1
32
65
DC
---
0.02 - 50
5000
TC1,OL1,U2
TC1,OL1,U2
DC
---
0.02 - 50
3000
TC1,OL1,U1
TC1,OL1,U1
125
50 / 60
1
0.02 - 50
3000
TC1,OL1,U2
TC1,OL1,U2
125 / 250
50 / 60
12
0.02 - 50
3000
TC1,OL1,U2
TC1,OL1,U2
250
50 / 60
1
0.02 - 30
1500
TC1,OL1,U1
TC1,OL1,U1
Notes:
1 Available with
special catalog number only (consult factory).
Notes:
2 2 pole protector required (with one per power line) for 125 / 250 VAC. 1 pole protector required for 125 VAC 1 phase power system
1 Available with Special Catalog Number Only (consult factory)
2 2 pole protector required (with one per power line) for 125 / 250 VAC. 1 pole protector required for 125 VAC 1 phase power system
Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(Guide DITT, File E189195), under UL489A.
Notes:
1 Parallel Pole Construction
Agency Certifications
UL Recognized
UL Standard 1077
Component Recognition Program as Protectors Supplementary
(Guide CCN/QVNU2, File E75596)
UL Standard 508
Switches, Industrial Control
(Guide CCN/NRNT2, File E148683)
UL Standard 1500
Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection
UL Listed
UL Standard 489A
CSA Accepted
Component Supplementary
Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235
TUV Certified
EN60934, under License No. R72040875
VDE Certified
EN60934, VDE 0642 under File
No. 10537
Communications Equipment
(Guide CCN/DITT, File E189195)
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43
A-Series Handle UL489A – Ordering Scheme
A A 1
1
Series
2
Actuator
3
Poles
B 0
4
Circuit
5
Aux/Alarm
Switch
14
6
Frequency
& Delay
2 ACTUATOR1
Handle, one per pole
Mid-Trip Handle, one per pole
Mid-Trip Handle, one per pole & Alarm Switch
3 POLES2
1
2
3
4
One
Two
Three
Four
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH2
0
1
2
3
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
6 FREQUENCY & DELAY
11 12 14 16 DC Ultra Short
DC Short
DC Medium
DC Long
7
8
9
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
523 DC, Short,Hi-Inrush
543 DC, Medium, Hi-Inrush
563 DC, Long, Hi-Inrush
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
8 TERMINAL5
1 6
2
37
4
57
6
7
8
10
Mounting/
Barriers
M T
11
Max. Appl.
Rating
12
Agency
Approval
1
A
2
B
5
6
7
8
MOUNTING STYLEBARRIERS
Threaded Insert, 2 per pole
6-32 x 0.195 inches
no
6-32 x 0.195 inches
yes
ISO M3 x 5mm no
ISO M3 x 5mm (multipole only)
yes
Front panel Snap-In, 0.75” wide bezel
without Handleguardno
without Handleguard (multipole only)
yes
Front panel Snap-In, 0.96” wide bezel
without Handleguard, 1-pole 0.96” wide;
no
multipole units have .105” bezel overhang on all sides
without Handleguard, 1-pole 0.96” wide; yes
(multipole only) .105” bezel overhang on all sides
11 MAXIMUM APPLICATION RATING
M
7 CURRENT RATING (AMPERES)
CODE
9
Actuator
Color
10 MOUNTING/BARRIERS
4 CIRCUIT
B
1 B 1
8
Terminal
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
Dual
Legend Color
White
B1 Black
Black
D2 White
Red
G3White
Green
J4White
Blue
L5White
Yellow
N6Black
Gray
Q7Black
Orange
S8Black
Black (short handle)10 U9White
1 SERIES
A
A
S
T
450
7
Current Rating
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
9
B
F
G
H
M7 P8
Q9
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
635335.000
640340.000
645345.000
650350.000
Screw 10-32 (Bus Type) and 30° bend
Screw M5 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
M6 Threaded Stud
Printed Circuit Board Terminals
Push-In Stud
80 DC
12 AGENCY APPROVAL
T
K
J
UL489A LISTED
UL489A LISTED, VDE CERTIFIED
UL489A LISTED, TUV CERTIFIED
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided un-assembled with multi-pole units.
S: Handle moves to mid-position only upon electrical trip of the breaker.
T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker.
2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole.
3 VDE Certified to 30 amps. UL489A Listed to 50 amps.
4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers.
5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9 G, H, M and Q.
6 Terminal Code 1 (Push-On) available up to 25 amps with VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps.
7 Terminal Codes 3, 5 and H (Bus Type) with VDE, are supplied with Lock Washers, and
Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used.
8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to
30 amps with VDE Certification and 50 amps with UL489A Listing.
9 Terminal Code Q not available with VDE certification.
10 Single pole only.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
44
www.carlingtech.com
A-Series Rocker UL489A – Ordering Scheme
A F 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
1 SERIES
A
450
7
Current Rating
1 3 1
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
8 TERMINAL5
2 ACTUATOR1
Two Color Visi-Rocker
Indicate ON, vertical legend
C
D
Indicate ON, horizontal legend
F
Indicate OFF, vertical legend
G
Indicate OFF, horizontal legend
Single color
J
Vertical legend
K
Horizontal legend
Push-To-Reset, Visi-Rocker
Indicate OFF,
N
vertical legend
O
Indicate OFF,
horizontal legend
Push-To-Reset , Single color
R
Vertical legend
U
Horizontal legend
16
2
37
4
57
6
7
8
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
9
B
F
G
H
M7 P8
Q9
M T
11
Max. Appl.
Rating
12
Agency
Approval
Screw 10-32 (Bus Type) and 30° bend
Screw M5 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
M6 Threaded Stud
Printed Circuit Board Terminals
Push-In Stud
9 ACTUATOR COLOR & LEGEND
Actuator or
Visi-Color10
White
Black
Red
Green
Blue
Yellow
Gray
Orange
10 MOUNTING/BARRIERS11
3 POLES2
1
2
One
3
Two
Three
4 CIRCUIT
B
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH3
0
1
2
3
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
6 FREQUENCY & DELAY
11 12 14 16 DC Ultra Short
DC Short
DC Medium
DC Long
7
8
9
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
52 54 56
DC, Short,Hi-Inrush
DC, Medium, Hi-Inrush
DC, Long, Hi-Inrush
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
1
A
2
B
3
C
4
D
8
H
9
J
STANDARD ROCKER BEZEL BARRIERS
Threaded Insert, 2 per pole
6-32 x 0.195 inches
no
6-32 X 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm no
ISO M3 x 5mm (multi-pole units only)
yes
ROCKERGUARD & PUSH-TO-RESET BEZEL
Threaded Insert, 2 per pole
6-32 x 0.195 inches
no
6-32 x 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm no
ISO M3 x 5mm (multi-pole units only)
yes
FRONT PANEL SNAP-IN BRACKET, 0.744” [18.90mm] wide bezel
without Rockerguard (single pole units only)
no
with Rockerguard (single pole units only)
no
FRONT PANEL SNAP-IN BRACKET, 0.96” [24.48mm] wide bezel
without Rockerguard (single pole units only)
no
with Rockerguard (single pole units only)
no
11 MAXIMUM APPLICATION RATING
M
7 CURRENT RATING (AMPERES)
CODE
Marking:
Marking Color
ON-OFFDual10 Single Color
Visi-Rocker
B1Black White
D2White n/a
G3White Red
J4White Green
L5White Blue
N6Black Yellow
Q7Black Gray
S8Black Orange
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
635435.000
640440.000
645445.000
650450.000
80 DC
12 AGENCY APPROVAL
T
K
J
UL489A LISTED
UL489A LISTED, VDE CERTIFIED
UL489A LISTED, TUV CERTIFIED
Notes:
1 Push-To-Reset actuators have OFF portion of rocker shrouded.
2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or
mixed poles, and have one rocker per breaker.
3 Auxiliary Switch breakers with Series Trip circuits: ≤ 30A, are supplied with standard half shells. 30-50A are supplied with extended boat (B-Style) half shells.
4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers.
5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q.
6 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps.
7 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers, and
Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only TUV or VDE Certified when the washers are used.
8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing.
9 Terminal Code Q not available with VDE certification.
10 Color shown is Visi and Legend with remainder of rocker black. Dual = ON-OFF/I-O legend.
11 Legend on Push-to-reset bezel/shroud is white with single color actuator codes R & U.
Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes
N & O. Rockerguard available with actuator codes C through K
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
45
A-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only.
46
www.carlingtech.com
A-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Alarm Switch available with .110 x .020 QC & solder lug terminals only.
www.carlingtech.com
47
A-Series Handle – Form & Fit Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ± 0.20 [.51] unless otherwise specified.
3 For agency code P = .150 [3.81].
48
www.carlingtech.com
A-Series Handle – Front Panel Snap-In Mounting Style 5
Notes:
1 All dimensions are in inches [millimeters].
2 Recommended panel thickness: .040 [1.02] to .100 [2.54].
3 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
49
A-Series Handle – Front Panel Snap-In Mounting Style 7
Notes:
1 All dimensions are in inches [millimeters].
2 Recommended panel thickness: .040 [1.02] to .100 [2.54].
3 Tolerance ±.020 [.51] unless otherwise specified.
50
www.carlingtech.com
A-Series Flat Rocker UL Recognized – Ordering Scheme
A 1 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
24
5
Aux/Alarm
Switch
630
6
Frequency
& Delay
7
Current Rating
8 TERMINAL11
1 SERIES
A
112
2
313
4
513
6
7
8
9
B
C
2 ACTUATOR1
Two Color Visi-Rocker
Indicate OFF, vertical legend
1
2
Indicate OFF, horizontal legend
Single color
3
Vertical legend
4
Horizontal legend
Push-To-Reset, Visi-Rocker
Indicate OFF, vertical legend
5
6
Indicate OFF, horizontal legend
Push-To-Reset , Single color
7
Vertical legend
8
Horizontal legend
2
One
3
Two
F 4
G4
H4,5
K4,5
Relay Trip (Current)
Relay Trip (Voltage)
Dual Coil with Shunt Trip Voltage Coil
Dual Coil with Relay Trip Voltage Coil
5 AUXILIARY/ALARM
SWITCH6,7
5
6
7
8
9
S.P.S.T., 0.093 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
30
31
32
34
36
429
449 469 529 549 56
DC, 50/60Hz Instantaneous
DC, 50/60Hz Ultra Short
DC, 50/60Hz Short
DC, 50/60Hz Medium
DC, 50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC, Short,Hi-Inrush
DC, Medium, Hi-Inrush
DC, Long, Hi-Inrush
0
1
2
3
4
Switch Only (No Coil)
Series Trip (Current)
Series Trip (Voltage)
Shunt Trip (Current)
Shunt Trip (Voltage)
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
6 FREQUENCY & DELAY
03 106 11 12 14 16 206 21
22 24 26 DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
50/60Hz Long
7 CURRENT RATING (AMPERES)
CODE
AMPERES
0200.020
0250.025
0300.030
0350.035
0400.040
0450.045
0500.050
0550.055
0600.060
0650.065
0700.070
0750.075
0800.080
0850.085
0900.090
0950.095
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
6351035.000
6401040.000
6451045.000
6501050.000
A06 6 DC
A12 12 DC
A18 18 DC
A24 24 DC
A32 32 DC
A48 48 DC
A65 65 DC
J06 6 AC
J12
J18
J24
J48
J65 65 AC
K20 120 AC
L40 240 AC
OR VOLTAGE COIL (NORMAL RATED VOLTAGE)8
12 AC
18 AC
24 AC
48 AC
Actuator or
Visi-Color17
White
Black
Red
Green
Blue
Yellow
Gray
Orange
Three
4 CIRCUIT
A 3
B
C
D4
E4
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
Screw 10-32 (Bus Type) and 30° bend
Screw M5 w/upturned lugs
Screw M4 w/upturned lugs
9
Actuator
Color
E13
F
G
H13
L14
M13
P15
Q
R
S16
T
10
Mounting/
Barriers
E
11
Agency
Approval
Screw M4 (Bus Type)
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
0.250 Q.C./ Solder Lug
M6 Threaded Stud
Printed Circuit Board Terminals
Push-In Stud
Screw M4 w/upturned lugs and 30° bend
Push-On 0.110 Tab (Q.C.)
Screw M4 (Bus Type)
and 30° bend
9 ACTUATOR COLOR & LEGEND
3 POLES2
1
2 3 1
8
Terminal
Marking:
Marking Color
I-OON-OFF Dual17 Single Color
Visi-Rocker
AB 1Black
White
CD 2White
n/a
FG 3White
Red
HJ 4White
Green
KL 5White
Blue
MN 6Black
Yellow
PQ 7Black
Gray
RS 8Black
Orange
10 MOUNTING/BARRIERS18
1
A
2
B
5
E
6
F
3
C
4
D
STANDARD ROCKER BEZEL,Threaded Insert, 2 per poleBARRIERS
FLAT ROCKER ACTUATOR
6-32 x 0.195 inches
no
6-32 X 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm no
ISO M3 x 5mm (multi-pole units only)
yes
RECESSED OFF SIDE ROCKER ACTUATOR19
6-32 x 0.195 inches
no
6-32 x 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm no
ISO M3 x 5mm (multi-pole units only)
yes
PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole
6-32 x 0.195 inches
no
6-32 x 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm no
ISO M3 x 5mm (multi-pole units only)
yes
11 AGENCY APPROVAL
C
E
I
UL Recognized & CSA Accepted
TUV Certified, UL Recognized & CSA Accepted
UL Rec. STD 1077, UL Rec. 1500 (ignition protected), & CSA Accepted
Notes:
1 Push-To-Reset actuators have OFF portion of rocker shrouded.
2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker.
3 Switch Only circuits, rated up to 50 amps & 3 poles. Only available when tied to a protected pole. For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650.
4 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum.
5 Consult factory for Dual Coil options, as special catalog number is required. With Shunt
construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA
minimum power to trip and are rated for intermittent duty only.
6 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A, are supplied with
standard half shells. 30-50A are supplied with extended boat (B-Style) half shells.
7 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole.
8 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 & 20.
9 Available with Circuit Codes B & D only. UL Recognized, CSA Accepted & TUV Certified to
50 amps.
10 UL Recognition, CSA Acceptance & TUV Certification available in one and two pole breakers.
11 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q.
12 Terminal Code 1: Available up to 30 amps, but not recommended over 20 amps.
13 Terminal Codes 3, 5 E & H (Bus Type) with TUV, are supplied with Lock Washers; Terminal Code M (M6 Threaded Stud) with TUV is supplied with Lock and Flat Washers. These breakers are only TUV Certified when the washers are used.
14 TUV Cert. available up to 12 amps. UL Rec. & CSA Accepted available up to 30 amps.
15 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 50 amps with UL Recognition, CSA Accepted & TUV Certification, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with UL
Recognition and CSA Accepted with Circuit Codes A, B and C.
16 Terminal Code S used on voltage coil circuit constructions only.
17 Color shown is visi and legend with remainder of rocker black, Dual = ON-OFF/I-O legend.
18 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8. Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes 5 & 6.
19 Recessed “off-side” available with actuator codes 1, 2, 3 & 4. Legends on rocker are available in ink stamping only.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
51
A-Series Flat Rocker UL 489A – Ordering Scheme
A 1 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
1 SERIES
A
630
7
Current Rating
2 3 1
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
8 TERMINAL5
2 ACTUATOR1
Two Color Visi-Rocker
Indicate ON, vertical legend
C
D
Indicate ON, horizontal legend
F
Indicate OFF, vertical legend
G
Indicate OFF, horizontal legend
Single color
J
Vertical legend
K
Horizontal legend
Push-To-Reset, Visi-Rocker
Indicate OFF,
N
vertical legend
O
Indicate OFF,
horizontal legend
Push-To-Reset , Single color
R
Vertical legend
U
Horizontal legend
1 7
2
38
4
58
6
7
8
9
B
F
G
H 8
M8 P9
Q10
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
M T
11
Max. Appl.
Rating
12
Agency
Approval
Screw 10-32 (Bus Type) and 30° bend
Screw M5 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
M6 Threaded Stud
Printed Circuit Board Terminals
Push-In Stud
9 ACTUATOR COLOR & LEGEND
Actuator or
Visi-Color11
White
Black
Red
Green
Blue
Yellow
Gray
Orange
10 MOUNTING/BARRIERS12
3 POLES2
1
2
One
3
Two
Three
4 CIRCUIT
B
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH3
0
1
2
3
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
6 FREQUENCY & DELAY
11 12 14 16 DC Ultra Short
DC Short
DC Medium
DC Long
7
8
9
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
52 54 56
DC, Short,Hi-Inrush
DC, Medium, Hi-Inrush
DC, Long, Hi-Inrush
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
1
A
2
B
5
E
6
F
3
C
4
D
STANDARD ROCKER BEZEL,Threaded Insert, 2 per pole
FLAT ROCKER ACTUATOR
6-32 x 0.195 inches
6-32 X 0.195 inches (multi-pole units only)
ISO M3 x 5mm ISO M3 x 5mm (multi-pole units only)
RECESSED OFF SIDE ROCKER ACTUATOR 13
6-32 x 0.195 inches
6-32 x 0.195 inches (multi-pole units only)
ISO M3 x 5mm ISO M3 x 5mm (multi-pole units only)
PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole
6-32 x 0.195 inches
6-32 x 0.195 inches (multi-pole units only)
ISO M3 x 5mm ISO M3 x 5mm (multi-pole units only)
BARRIERS
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
11 MAXIMUM APPLICATION RATING
M
80 DC
12 AGENCY APPROVAL
7 CURRENT RATING (AMPERES)
CODE
Marking:
Marking Color
ON-OFFDual11 Single Color
Visi-Rocker
B1Black White
D2White n/a
G3White Red
J4White Green
L5White Blue
N6Black Yellow
Q7Black Gray
S8Black Orange
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
635435.000
640440.000
645445.000
650450.000
T
J
UL489A LISTED
UL489A LISTED, TUV CERTIFIED
Notes:
1 Push-To-Reset actuators have OFF portion of rocker shrouded.
2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or
mixed poles, and have one rocker per breaker.
3 Auxiliary Switch breakers with Series Trip circuits: ≤ 30A, are supplied with standard half shells. 30-50A are supplied with extended boat (B-Style) half shells.
4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers.
5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q.
6 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps.
7 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only TUV or VDE Certified when the washers are used.
8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing.
9 Terminal Code Q not available with VDE certification.
10 Color shown is Visi and Legend with remainder of rocker black. Dual = ON-OFF/I-O legend.
11 Legend on Push-to-reset bezel/shroud is white with single color actuator codes R & U.
Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator
codes N & O. Rockerguard available with actuator codes C through K
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
52
www.carlingtech.com
A-Series Rocker – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Schematic shown represents current trip circuit.
4 Circuits shown for >30 amps / VDE.
www.carlingtech.com
53
A-Series Rocker – Form & Fit Drawings
Notes:
1 Dimensions apply to all variations shown. Notice that circuit breaker line & load
terminal orientation on indicate OFF is opposite of indicate ON.
2 For pole orientation with horizontal legend, rotate front view clockwise 90°.
3 All dimensions are in inches [millimeters].
4 Tolerance ± 0.20 [.51] unless otherwise specified.
54
www.carlingtech.com
A-Series Rocker Snap-In Bracket – Form & Fit Drawings
Notes:
1 Dimensions apply to all variations shown. Notice that circuit breaker line
& load terminal
2 For pole orientation with horizontal legend, rotate front view clockwise 90°.
Orientation on indicate “OFF” is opposite of indicate “ON”
3 Recommended panel thickness: .04 0 [1.02] to .100 [2.54]
4 All dimensions are in Inches [millimeters].
5 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
55
A-Series Flat Rocker – Form & Fit Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 For pole orientation with horizontal legend, rotate front view clockwise 90°.
3 Tolerance ± 0.20 [.51] unless otherwise specified.
56
www.carlingtech.com
A-Series PC Terminal Diagrams
Notes:
1 Drawing illustrates A-Series with VDE certification.
2 All dimensions are in inches [millimeters].
3 Tolerance ± 0.20 [.51] unless otherwise specified
www.carlingtech.com
57
B-Series Circuit Breaker
B-Series
Circuit Breaker
The B-Series hydraulic/magnetic circuit breakers are compact and temperature stable
designed for precision operation in OEM markets requiring general purpose as well as full
load amp applications. These circuit breakers are designed specifically for world market
applications requiring extra insulation and tongue & groove half-shell constructions.
Actuators available include handle for 1- 6 poles, rocker for 1-3 poles, and Visi-Rocker for 1-3
poles construction. They are also offered with ratings from 0.02 to 50 amps and up to 277VAC
or 80VDC, with choices of time delays, terminals, wide range of standard colors, imprinting.
Agency Certifications:
UL Recognized – UL Standard 508, 1077, 1500
UL Listed – UL Standard 489, 489A
CSA Accepted
TUV Certified
VDE Certified
58
www.carlingtech.com
B-Series Circuit Breaker - General Specifications
Electrical
Mechanical
Maximum Voltage
277VAC 50/60 Hz, 80VDC
Current Ratings
Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 and 50.0 amps. Other ratings available, see ordering scheme.
Standard Voltage Coils DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme.
Auxiliary Switch Rating SPDT; 10.1 AMPS - 250VAC,1.0A 65 VDC or 0.5A 80 VDC, 0.1 Amps
- 125VAC (with gold contacts).
VDE-1.0 Amp - 125VAC.
Insulation Resistance
Minimum of 100 Megohms at 500 VDC.
Dielectric Strength
UL, CSA-1500 V 50/60 Hz for one
minute between all electrically isolated terminals. B-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage.
Trip Free
All B-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position.
Trip Indication
The operating Handle moves positively to the OFF position when an overload causes the breaker to trip.
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Pulse Tolerance Curves
Physical
Number of Poles
1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps.
Internal Circuit Config. Series, (with or without auxiliary
switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without auxiliary switch).
Weight
Approximately 65 grams/pole. (Approximately 2.32 ounces/pole.)
Standard Colors
Housing- Black; Actuator - See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
59
B-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: Lists UL Recognized & CSA Certified configurations and performance capabilities as a Component Supplementary Protector.
Notes:
1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector.
2 Same as note 1, except that backup fuse is limited to 80A maximum.
3 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ø Power System.
60
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B-Series Circuit Breaker - General Specifications
Electrical Tables
Table B: Lists UL Recognized, CSA, VDE & TUV Certified configurations & performance capabilities as a Component Supplementary
Protector.
Notes:
1 General Purpose Ratings for UL/CSA Only.
2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector.
3 Same as note 1, except that backup fuse is limited to 80 A maximum.
Table C: Lists UL Recognized, CSA Certified configurations and performance capabilities as Protectors, Supplementary for Marine
Electrical and Fuel Systems (CCN/Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical
Devices, Marine in accordance with ISO 8846 (CCN/Guide UZMK, File MQ1515) as Marine Supplementary Protectors.
Notes:
1 Available with special catalog number only (consult factory).
2 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ø Power System.
www.carlingtech.com
61
B-Series Circuit Breaker - General Specifications
Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(CCN/Guide DITT, File E189195), under UL489A
Notes:
1 Parallel Pole Construction
Table E: Lists UL Listed (489) configuration and performance capabilities as a Molded Case Circuit Breaker.
B SERIES TABLE E : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION MAX. RATING FREQUENCY PHASE
SERIES
SHUNT TRIP
DUAL COIL
CURRENT RATING
INTERRUPTING
CAPACITY (AMPS)
FULL LOAD AMPS
WITHOUT BACKUP
FUSE
CONSTRUCTION NOTES
120
50 / 60
1
0.10 - 30
5,000
1 Pole
120 / 240
50 / 60
1
0.10 - 30
5,000
2 Poles
120 / 240
50 / 60
1
0.10 - 30
5,000
2 or 3 Poles (1 Pole of a 3 Pole Unit is for Neutral Break)
120
50 / 60
1
0.10 - 30
5,000
1 Pole
120 / 240
50 / 60
1
0.10 - 30
5,000
2 Poles
120 / 240
50 / 60
1
0.10 - 30
5,000
2 or 3 Poles (1 Pole of a 3 Pole Unit is for Neutral Break)
Agency Certifications
UL Recognized
UL Standard 1077
Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596)
UL Standard 508
Switches, Industrial Control
(Guide CCN/NRNT2, File E148683)
UL Standard 1500
Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection
UL Listed
UL Standard 489
UL Standard 489A
62
CSA Accepted
Component Supplementary Protector under Class 3215 30, FIle 047848 0 000 CSA Standard C22.2 No. 235
TUV Certified
EN60934, under License No. R72040875
VDE Certified
EN60934, VDE 0642 under File
No. 10537
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
Communications Equipment
(Guide CCN/DITT, File E189195)
www.carlingtech.com
B-Series Handle UL489A – Ordering Scheme
B A 1
1
Series
2
Actuator
3
Poles
B 0
4
Circuit
5
Aux/Alarm
Switch
14
6
Frequency
& Delay
2 ACTUATOR1
Handle, one per pole
Handle, one per multipole unit
Mid-Trip Handle, one per pole
Mid-Trip Handle, one per pole & Alarm Switch
3 POLES2
1
2
One
Two
3
4
Three
Four
7
8
9
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
52 54 56
DC, Short,Hi-Inrush
DC, Medium, Hi-Inrush
DC, Long, Hi-Inrush
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH2
0
1
2
3
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
6 FREQUENCY & DELAY4
11 12 14 16 DC Ultra Short
DC Short
DC Medium
DC Long
7 CURRENT RATING (AMPERES)
CODE
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
8 TERMINAL4
15
2
36
4
56
6
7
8
9
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
Screw 10-32 (Bus Type) and 30° bend
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
B
F
G
H
J
K
M6
N
P7
Q8
Y
9
Actuator
Color
10
Mounting/
Barriers
M T
11
Max. Appl.
Rating
12
Agency
Approval
10 MOUNTING/BARRIERS
4 CIRCUIT
B
1 B 1
8
Terminal
9 ACTUATOR COLOR & LEGEND
Actuator Color
ON-OFF
Dual
Legend Color
White
B1Black
Black
D2White
Red
G3White
Green
J4White
Blue
L5White
Yellow
N6Black
Gray
Q7Black
Orange
S8Black
1 SERIES
B
A
B
S
T
450
7
Current Rating
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
635335.000
640340.000
645345.000
650350.000
Screw M5 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
Screw M5 Back Connect
Screw 10-32 Back Connect
M6 Threaded Stud
Screw M4 Back Connect
Printed Circuit Board Terminals
Push-In Stud
Screw 8-32 Back Connect
1
A
2
B
3
C
4
D
5
6
7
8
MOUNTING STYLEBARRIERS
Threaded Insert, 2 per pole
6-32 x 0.195 inches
no
6-32 x 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm no
ISO M3 x 5mm
yes
Rectangular Adapter Plate with mounting centers of 2.062 inches
[52.37mm] and Threaded insert, 2 per pole
6-32 x 0.225 inches
no
6-32 X 0.225 inches (multi-pole units only)
yes
ISO M3 x 6.5mm no
ISO M3 x 6.5mm yes
Front panel Snap-In, 0.75” [19.05mm] wide bezel
without Handleguardno
without Handleguard (multipole only)
yes
Front panel Snap-In, 0.96” wide bezel
without Handleguard, 1-pole 0.96” wide;
no
multipole units have .105” bezel overhang on all sides
without Handleguard, 1-pole 0.96” wide; yes
(multipole only) .105” bezel overhang on all sides
11 MAXIMUM APPLICATION RATING
M
80 DC
12 AGENCY APPROVAL
T
K
J
UL489A LISTED
UL489A LISTED, VDE CERTIFIED
UL489A LISTED, TUV CERTIFIED
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units.
S: Handle moves to mid-position only upon electrical trip of the breaker.
T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker.
2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole.
3 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers.
4 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, J, K, M and Q.
5 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and
30 amps with UL489A Listing, but is not recommended over 20 amps.
6 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers,
and Terminal Code M (M6 Threaded Stud) with TUV or VDE is supplied with Lock and
Flat Washers. These breakers are only TUV or VDE Certified when the washers are used.
7 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing.
8 Terminal Code Q not available with VDE approvals.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
63
B-Series Handle UL489 Listed – Ordering Scheme
B A 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
24
5
Aux/Alarm
Switch
6
Frequency
& Delay
450
7
Current Rating
2 ACTUATOR1
Handle, one per pole
Handle, one per multipole unit
Mid-Trip Handle, one per pole
Mid-Trip Handle, one per pole & Alarm Switch
3 POLES2
1
2
One
3 3
Two
Three
A
B
C
D
6
8
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH4
0
1
2
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
6 FREQUENCY & DELAY
21
22
24
26
AC Ultra Short
AC Short
AC Medium
AC Long
10
Mounting/
Barriers
K G
11
Max. Appl.
Rating
12
Agency
Approval
10 MOUNTING/BARRIERS
4 CIRCUIT
B
9
Actuator
Color
9 ACTUATOR COLOR & LEGEND6
Actuator Color
ON-OFF Dual
Legend Color
White
B1 Black
Black
D2 White
Red
G3White
Green
J4White
Blue
L5White
Yellow
N6Black
Gray
Q7Black
Orange
S8Black
1 SERIES
B
A
B
S
T
1 B A
8
Terminal
3
8
9
S.P.D.T., 0.139 Solder Lug
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
42
44 46 AC, Short,Hi-Inrush
AC, Medium, Hi-Inrush
AC, Long, Hi-Inrush
MOUNTING STYLEBARRIERS
Threaded Insert, 2 per pole
6-32 x 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm
yes
Rectangular Adapter Plate with mounting centers of 2.062 inches
[52.37mm] and Threaded insert, 2 per pole7
6-32 X 0.225 inches (multi-pole units only)
yes
ISO M3 x 6.5mm yes
Front panel Snap-In, 0.75” [19.05mm] wide bezel
without Handleguard (multipole only)
yes
Front panel Snap-In, 0.96” wide bezel
without Handleguard, 1-pole 0.96” wide; yes
(multipole only) .105” bezel overhang on all sides
11 MAXIMUM APPLICATION RATING
C8120/240VAC
K120VAC
7 CURRENT RATING (AMPERES)
CODE
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
8 TERMINAL5
1
2
3
4
5
6
7
8
9
2800.800
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
Screw 10-32 (Bus Type) and 30° bend
4454.500
4505.000
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
A
B
F
G
H
J
K
M
N
Q
Y
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
Load Terminal: #8 Screw/QC Combination. (Special Cat.#)
Screw M5 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
Screw M5 Back Connect
Screw 10-32 Back Connect
M6 Threaded Stud
Screw M4 Back Connect
Push-In Stud
Screw 8-32 Back Connect
12 AGENCY APPROVAL
G
3
UL489 Listed
UL489 Listed, TUV Certified
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided un-assembled with multi-pole units.
B: Handle location as viewed from front of breaker:
2 pole - left pole
3 pole - center pole
S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K.
T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C.
2 All poles must be same polarity.
3 3 pole units available only when 1 of 3 poles is neutral.
4 Auxiliary/Alarm Switch circuit must be same polarity as the main circuit. On multi-pole
breakers, one aux. switch is supplied, mounted in the extreme right pole.
5 Screw Terminals are recommended on ratings greater than 20 amps.
6 Standard actuator colors are black and white.
7 Adapter plate with mounting centers of 2.082 inches. Available with Actuator
Codes A, S and T.
8 Voltage Rating available with 2 and 3-pole breakers only.
9 Barriers supplied on multi-pole units only.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
64
www.carlingtech.com
B-Series Handle – Circuit & Terminal Diagrams
SERIES TRIP
(2 TERM'S.)
ANSI
LINE
(NETZ)
LINE
IEC
SERIES TRIP
LINE
MAIN TERM'S.
(SEE TABLE A)
A
CIRCUIT
CODE
AUX
SWITCH
CODE
CIRCUIT SCHEMATIC
CIRCUIT
CODE
AUX
SWITCH
CODE
CIRCUIT SCHEMATIC
ANSI
IEC
SWITCH ONLY (NO COIL)
LINE (3)
(NETZ)
O
B
C
O
B
C
2
3
4
H
0
K
0
I>
LOAD
(LAST)
LOAD
1.730 [43.94]
LOAD
LOAD (LAST)
SERIES TRIP WITH
AUXILIARY / ALARM SWITCH
SWITCH ONLY (NO COIL)
WITH AUXILIARY SWITCH
.520 [13.21]
SERIES TRIP
W AUX SWITCH
(5 TERM'S.)
C
NO
NC
AUX. SWITCH
TERM'S.
LINE
LINE (NETZ)
LINE
C
C
NO
NO
NC
NC
A
2
3
4
LINE
LINE (NETZ)
LOAD
(3)
SHUNT
(NEBENSCHLUSS)
D
E
3
LINE (NETZ)
LINE (3)
(NETZ)
LINE
F
G
4
4
RELAY
(RELAIS)
RELAY
STANDARD C/B
HANDLE POSITION
3
2
1
HANDLE POSITION
I>
4
LOAD
(LAST)
LOAD
VOLTAGE
COIL
VOLTAGE
COIL
2
U>
3
VOLTAGE
COIL
MID TRIP C/B
ALARM SWITCH MODE
HANDLE POSITION
30°
30°
VOLTAGE
COIL
4
LOAD
(LAST)
MID TRIP C/B
AUX. SWITCH MODE
U>
0
HANDLE POSITION VS. AUX/ALARM SWITCH MODE
CIRCUIT
BREAKER
MODE
LINE
(NETZ)
1
1
I>
3
.390 [9.91]
LOAD
(LAST)
LOAD
LOAD
4
I>
2
RELAY
3
LOAD (LAST)
DUAL COIL; SERIES TRIP CURRENT COIL,
RELAY TRIP VOLTAGE COIL
2
2
NC
ALARM SWITCH
VOLTAGE
COIL
RELAY
(RELAIS)
1
.780 [19.81]
I>
0
LOAD (LAST)
LINE
1
NO
LINE
RELAY TRIP
RELAY TRIP
(4 TERM'S.)
NO
LOAD
I>
.390 [9.91]
C
DUAL COIL; SERIES TRIP CURRENT COIL,
SHUNT TRIP VOLTAGE COIL
SHUNT TRIP
(3 TERM'S.)
SHUNT
C
NC
SHUNT TRIP
(3)
STD. AUX. SWITCH
ALARM SWITCH
LOAD (LAST)
LOAD
LINE (NETZ)
STD. AUX. SWITCH
AUX. SWITCH MODE
(w/o ALARM SWITCH)
30°
OFF
F
O
OF
NC
NO
C
F
O
OF
NC
NO
C
F
O
OF
NC
NO
C
NC
NO
C
NC
NO
C
ON
ON
ON
I
I
I
ON
30°
NC
NO
30°
ELECTRICAL
TRIP
F
O
OF
30°
C
MID
TRIP
NC
NO
C
NC
NO
30°
C
90°
MID
TRIP
NC
NO
C
90°
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only.
www.carlingtech.com
65
B-Series Handle – Circuit & Terminal Diagrams
TERMINAL DIMENSIONAL DETAIL & RATING
.360[9.14]
.392[9.96]
.250[6.35]
.375[9.53]
.069[1.75] DIA
TAB (Q.C.)
.375[9.53]
.250[6.35]
#8-32 30 AMP
#10-32 30 AMP
M5 30 AMP
M4 30 AMP
+.002
-.000
#8-32 30 AMP
#10-32 50 AMP
.405[10.29]
BACK CONNECT
30 AMP
M6 STUD
#8-32 30 AMP
#10-32 50 AMP
M5 50 AMP
M4 30 AMP
.051 DIA[Ø1.29]
.110 [2.80]
.087 [2.20]
PUSH-IN STUD
.110 [2.80]
.126 [3.20]
.287 [7.29]
MATING HOLE
TAB (Q.C.)
.070 DIA [Ø1.80]
SOLDER TYPE
1.313 [33.35]
2.230 [56.64] TYP
.154 [3.91] DIA
PUSH-IN STUD
50 AMP
TABLE A
TIGHTENING TORQUE
SPECIFICATIONS
THREAD SIZE
#6-32 & M3 MOUNTING
HARDWARE
#8-32 & M4 THREAD
TERMINAL SCREW
#10-32 & M5 THREAD
TERMINAL SCREW
TORQUE
7-9 IN-LBS
[0.8-1.0 NM]
12-15 IN-LBS
[1.4-1.7 NM]
15-20 IN-LBS
[1.7-2.3 NM]
.520 [13.21]
LINE
LINE
2.000 [50.80]
LOAD
LOAD
TABLE B
TERMINAL DESCRIPTION
TAB (Q.C.)
MAIN
SCREW TYPE
SHUNT, RELAY TAB (Q.C.)
&
SCREW #8-32
DUAL COIL
W/UPTURNED LUGS
TAB (Q.C.) .110 x .020
AUX. SWITCH*
SOLDER TYPE
DEPTH
BEHIND PANEL
2.090 [53.09]
2.122 [53.90]
2.612 [66.35]
2.644 [67.16]
2.537 [64.44]
2.348 [59.64]
* AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS.
.875 [22.23] REF
BARRIER FOR
UL-489 MULTI-POLE
BREAKERS
BARRIER FOR
UL-RECOGNIZED MULTI-POLE
BREAKERS
SEE TABLE-B
DEPTH BEHIND PANEL
WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX.
SWITCH IS NORMALLY SUPPLIED, AS SHOWN IN MULTI-POLE
IDENTIFICATION SCHEME.
.393 [9.96] REF
LINE
(NETZ)
ON
I
MID
TRIP
.100 [2.54]
.750 [19.05]
50 AMP
AUXILIARY SWITCH TERMINAL DETAIL
[+.05]
[-.00]
.161 DIA [Ø 4.10]
.392 [9.97]
CENTERLINE OF PUSH-IN
STUD CONTACT AREA
.750[19.05]
.437 [11.10]
QC SOLDER LUG
BUS
1.000 [25.40]
.205 [5.21]
.344[8.74]
.093DIA [.76]
UPTURN LUG
30 AMP
.392[9.96]
1.560 [39.62] TYP
1.936[49.17]
OFF
O
1.350 [34.29]
30°
2 PLCS
1.560 [39.62]
TYP
LOAD
(LAST)
.032 [.81]
TYP
.220 [5.59] TYP
PUSH-IN
STUD
M6 STUD
SCREW TERMINAL
WITH 30° BEND
1.250 [31.75]
BACK CONNECT
SCREW TERMINAL
BACK CONNECT
SCREW TERMINAL
WITH RETAINER
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
66
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B-Series Handle – Front Panel Snap-In Mounting Style 5
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ± 0.20 [.51] unless otherwise specified.
www.carlingtech.com
67
B-Series Handle – Front Panel Snap-in Mounting Style 5
Notes:
1 All dimensions are in inches [millimeters].
2 Recommended panel thickness: .040 [1.02] to .100 [2.54].
3 Tolerance ±.020 [.51] unless otherwise specified.
68
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B-Series Handle – Front Panel Snap-In Mounting Style 7
Notes:
1 All dimensions are in inches [millimeters].
2 Recommended panel thickness: .040 [1.02] to .100 [2.54].
3 Tolerance ±.020 [.51] unless otherwise specified.
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69
B-Series Rocker UL489 Listed – Ordering Scheme
B F 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
24
5
Aux/Alarm
Switch
6
Frequency
& Delay
630
7
Current Rating
1 SERIES
B
2 3 A
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
8 TERMINAL5
16
2
3
4
5
6
7
8
9
2 ACTUATOR
Two Color Visi-Rocker
Indicate ON, vertical legend
C
D
Indicate ON, horizontal legend
F
Indicate OFF, vertical legend
G
Indicate OFF, horizontal legend
Single color
J
Vertical legend
K
Horizontal legend
B
C
F
G
H
J
K
N
Y
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
Screw 10-32 (Bus Type) and 30° bend
K G
11
Max. Appl.
Rating
12
Agency
Approval
Screw M5 w/upturned lugs
Screw M4 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
Screw M5 Back Connect
Screw 10-32 Back Connect
Screw M4 Back Connect
Screw 8-32 Back Connect
9 ACTUATOR COLOR & LEGEND
3 POLES1,2
1
2
One
3 3
Two
Actuator or
Visi-Color7
White
Black
Red
Green
Blue
Yellow
Gray
Orange
Three
10 MOUNTING/BARRIERS
4 CIRCUIT
B
0
1
2
3
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
6 FREQUENCY & DELAY
21
22
24
26
A
B
C
D
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH4
AC Ultra Short
AC Short
AC Medium
AC Long
7
8
9
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
MOUNTING STYLEBARRIERS9
Threaded Insert, 2 per pole
6-32 x 0.195 inches (multi-pole units only)
yes
ISO M3 x 5mm
yes
ROCKERGUARD BEZEL
Threaded Insert, 2 per pole
6-32 X 0.225 inches (multi-pole units only)
yes
ISO M3 x 6.5mm yes
11 MAXIMUM APPLICATION RATING
C8 120/240 VAC
K 120 VAC
42 AC, Short,Hi-Inrush
44 AC, Medium, Hi-Inrush
46 AC, Long, Hi-Inrush
12 AGENCY APPROVAL
G
UL489 Listed
3
UL489 Listed, TUV Certified
7 CURRENT RATING (AMPERES)
CODE
Marking:
Marking Color
I-OON-OFF Dual7 Single Color
Visi-Rocker
AB 1Black
White
CD 2White
n/a
FG 3White
Red
HJ 4White
Green
KL 5White
Blue
MN 6Black
Yellow
PQ 7Black
Gray
RS 8Black
Orange
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
Notes:
1 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or
mixed poles, and have one rocker per breaker.
2 All poles must be same polarity.
3 3 pole units available only when1 of 3 poles is neutral.
4 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole.
5 Screw Terminals are recommended on ratings greater than 20 amps.
6 Terminal Code 1 (Push-On) available up to 30 amps, but are not recommended over
20 amps.
7 Dual legend = ON-OFF/I-O
8 Voltage Rating available with 2 and 3-pole breakers only.
9 Barriers supplied on multi-pole units only.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
70
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B-Series Flat Rocker UL489 Listed – Ordering Scheme
B 1 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
24
5
Aux/Alarm
Switch
6
Frequency
& Delay
17
2
3
4
5
6
7
8
9
2 ACTUATOR1
Two Color Visi-Rocker
Indicate OFF, vertical legend
1
2
Indicate OFF, horizontal legend
Single color
3
Vertical legend
4
Horizontal legend
Push-To-Reset, Visi-Rocker
Indicate OFF,
5
vertical legend
6
Indicate OFF,
horizontal legend
Push-To-Reset , Single color
7
Vertical legend
8
Horizontal legend
3 POLES2,3
2
One
34 Two
Three
Series Trip (Current)
5 AUXILIARY/ALARM SWITCH4
0
1
2
3
w/o Aux Switch
S.P.D.T., 0.093 Q.C. Term.
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
6 FREQUENCY & DELAY
21
22
24
26
AC Ultra Short
AC Short
AC Medium
AC Long
AMPERES
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
10
Mounting/
Barriers
Push-On 0.250 Tab (Q.C.)
Screw 8-32 w/upturned lugs
Screw 8-32 (Bus Type)
Screw 10-32 w/upturned lugs
Screw 10-32 (Bus Type)
Screw 8-32 w/upturned lugs and 30° bend
Screw 8-32 (Bus Type) and 30° bend
Screw 10-32 w/upturned lugs and 30° bend
Screw 10-32 (Bus Type) and 30° bend
B
C
F
G
H
J
K
N
Y
K G
11
Max. Appl.
Rating
12
Agency
Approval
Screw M5 w/upturned lugs
Screw M4 w/upturned lugs
Screw M5 w/upturned lugs and 30° bend
Screw M5 (Bus Type)
and 30° bend
Screw M5 (Bus Type)
Screw M5 Back Connect
Screw 10-32 Back Connect
Screw M4 Back Connect
Screw 8-32 Back Connect
Actuator or
Visi-Color8
White
Black
Red
Green
Blue
Yellow
Gray
Orange
Marking:
Marking Color
I-OON-OFF Dual8 Single Color
Visi-Rocker
AB 1Black
White
CD 2White
n/a
FG 3White
Red
HJ 4White
Green
KL 5White
Blue
MN 6Black
Yellow
PQ 7Black
Gray
RS 8Black
Orange
10 MOUNTING/BARRIERS9
7
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
8
S.P.S.T., 0.187 Q.C. Term.
9
S.P.D.T., 0.187 Q.C. Term.
42
44 46 AC, Short,Hi-Inrush
AC, Medium, Hi-Inrush
AC, Long, Hi-Inrush
A
B
E
F
C
D
STANDARD ROCKER BEZEL,Threaded Insert, 2 per pole
BARRIERS12
FLAT ROCKER ACTUATOR
6-32 x 0.195 inches (multi-pole units only)yes
ISO M3 x 5mm
yes
RECESSED OFF SIDE ROCKER ACTUATOR10
6-32 X 0.225 inches (multi-pole units only)yes
ISO M3 x 6.5mm yes
PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole
6-32 x 0.195 inches
yes
ISO M3 x 5mm yes
11 MAXIMUM APPLICATION RATING
C11120/240VAC
K120VAC
7 CURRENT RATING (AMPERES)
CODE
9
Actuator
Color
9 ACTUATOR COLOR & LEGEND
4 CIRCUIT
B
2 3 A
8
Terminal
8 TERMINAL6
1 SERIES
B
1
630
7
Current Rating
2850.850
2900.900
2950.950
4101.000
5121.250
4151.500
517 1.750
4202.000
5222.250
5272.750
4303.000
4353.500
4404.000
4454.500
4505.000
4555.500
4606.000
4656.500
4707.000
4757.500
4808.000
4858.500
4909.000
4959.500
610 10.000
71010.500
611 11.000
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
62020.000
62222.000
62424.000
62525.000
63030.000
12 AGENCY APPROVAL
G
3
UL489 Listed
UL489 Listed, TUV Certified
Notes:
1 Push-To-Reset actuators have OFF portion of rocker shrouded.
2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or
mixed poles, and have one rocker per breaker.
3 All poles must be same polarity.
4 3 pole units available only when1 of 3 poles is neutral.
5 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole.
6 Screw Terminals are recommended on ratings greater than 20 amps.
7 Terminal Code 1 (Push-On) available up to 30 amps, but are not recommended over
20 amps.
8 Color shown is visi and legend with remainder of rocker black, Dual = ON-OFF/I-O legend.
9 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8.
Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes
5 & 6.
10 Recessed “off-side” available with actuator codes 1, 2, 3 & 4. Legends on rocker are available in ink stamping only.
11 Voltage rating available with 2 & 3-pole breakers only.
12 Barriers supplied on multi-pole units only.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
71
B-Series Rocker UL489 Listed – Form & Fit Drawings
Notes:
1 Dimensions apply to all variations shown. Notice that circuit breaker line & load
terminal orientation on indicate “OFF” is opposite of indicate “ON”.
2 For pole orientation with horizontal legend, rotate front view clockwise 90°.
3 All dimensions are in inches [millimeters].
4 Tolerance ±.020 [.51] unless otherwise specified.
72
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B-Series Flat Rocker UL489 Listed – Form & Fit Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 For pole orientation with horizontal legend, rotate front view clockwise 90°.
3 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
73
B-Series PC Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 For pole orientation with horizontal legend, rotate front view clockwise 90°.
3 Tolerance ±.010 [.25] unless otherwise specified.
74
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C-Series Circuit Breaker
C-Series
Circuit Breaker
The C-Series hydraulic/magnetic circuit breakers are ideal for applications that
require higher amperage and voltage handling capability in a smaller package. They
are available in 1-6 poles, 0.02-100amps, UL Recognized up to 480VAC or 150VDC,
UL489 Listed up to 240VAC or 125VDC, with choice of time delays, terminal options,
actuator styles and colors.
Product Highlights:
The UL489 C-Series employs a unique arc chute design which allows for higher
interrupting capacities of up to 10,000 amps. New thermoset glass filled polyester
half shell construction provides for increased mechanical and electrical strength.
The wiping contacts, mechanical linkage with two step actuation, clean contacts
providing high, positive contact pressure and longer contact life
Available with American Standard or Metric Threaded Stud terminals, or Saddle
Clamp screw terminals. Optional mid-trip handle style actuator allows visual
indication of electrical overload with or without alarm feature
Available with new solid color rocker actuators and unique two-color Visi-rocker®
actuators, which can be specified to indicate either the ON or TRIPPED/OFF mode
Exclusive Rockerguard and Push-To-Reset bezel help prevent inadvertent actuation

Agency Certifications:
UL Recognized
UL Standard 1077 | UL Standard 508
UL Standard 1500
UL Listed
UL Standard 489 | UL Standard 489A
CSA Accepted | CSA Certified
TUV Certified | VDE Certified
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75
C-Series – General Specifications
Electrical Tables
Table A: Lists UL Recognized & CSA Accepted configurations and performance capabilities as a Component
Supplementary Protector
150
80-100
TC1, OLO, U3
150
101-175
TC, OLO, U3
Agency Code L
Agency Code L Parallel Pole
Notes for Table A:
1
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 125A for 50 Amp or less rating and
not to exceed 175 for 51 through 100 Amp rating
*Manufacturer reserves the right to change product specification without prior notice.
76
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C-Series – General Specifications
Electrical Tables
Table B: Lists UL Recognized and CSA Accepted configurations and performance capabilities as a Manual Motor Controller.
RELAY
Notes for Table B:
1
UL recognized and CSA Accepted at 480V refers to 3 & 4 pole versions used in a 3Ø, wye connected circuit or 2-pole version connected with 2 poles breaking. 1Ø and backed up with series fusing as stated above in note 1.
*
Series, Shunt and Relay Trip - Voltage Coil Construction not current coils
Table C: Lists UL Recognized, CSA Accepted , VDE and TUV Certified configurations and performance capabilities as a
Component Supplementary Protector.
Notes for Table C:
1
General Purpose ratings for UL/CSA only.
2
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 125A for 50 Amp or less rating and
not to exceed 175 for 51 through 100 Amp rating.
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77
C-Series – General Specifications
Electrical Tables
Table D: Lists UL Listed (489), CSA Certified (C22.2 No. 5.1-M) configuration and performance capabilities as a Molded Case
Circuit Breaker.
C SERIES TABLE D : UL489 LISTED BRANCH CIRCUIT BREAKERS
CIRCUIT
CONFIGURATION
SERIES
DUAL COIL
INTERRUPTING
CAPACITY
(AMPS)
WITHOUT
FULL LOAD
BACKUP FUSE
AMPS
CURRENT
RATING
VOLTAGE
MAX.
RATING
FREQUENCY
PHASE
80
DC
---
0.10 - 100
CONSTRUCTION NOTES
50,000 1
Limited to 2 Poles Max from 71 - 100 Amps.
10,000
Limited to 2 Poles Max from 71 - 100 Amps.
125
DC
---
0.10 - 100
5,000
1 - 3 Poles
125 / 250
DC
---
0.10 - 50
5,000
1 or 2 Poles (2 Poles Required for 250 Volts)
120
50 / 60
1
0.10 - 50
10,000
1 - 3 Poles
51 - 70
5,000
1 - 3 Poles
120 / 240
50 / 60
1
0.10 - 50
5,000
2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral
0.10 - 50
10000 1
2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral
240
50 / 60
1
0.10 - 30
5,000
1Pole
240
50 / 60
1
0.10 - 20
5,000
2 Pole
277
50 / 60
1
0.10 - 20
10,000
1Pole
120
50 / 60
1
0.10 - 30
10,000
---
Notes from Table D:
1
Special catalog number required. Consult factory.
Table E: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for
Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft
Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors.
Table F: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(Guide DITT, File E189195), under UL489A.
78
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C-Series – General Specifications
Mechanical
Electrical
Maximum Voltage AC, 480 WYE/277 VAC, 50/60 Hz
(see Table A.)
UL489: AC,240 VAC. (See Table D),
50/60 Hz, 125 VDC
Current Rating Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 25.0, 30.0, 35.0, 40.0, 50.0, 60.0, 70.0, 80.0, 90.0 and 100 amps. Other ratings available, see Ordering Scheme.
Standard Voltage Coils DC - 6V, 12V; AC - 120V; other ratings available, see Ordering
Scheme.
Auxiliary Switch Rating SPDT; 10.1 amps-250VAC, DC Aux.
Switch 1.0A, 65 VDC. 0.5A, 80VDC,1/4 HP, 125VAC,VDE & TUV
1.0 125 VAC.
Insulation Resistance Minimum of 100 Megohms at 500 VDC.
Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one
minute between all electrically isolated terminals. C-Series Circuit
Breakers comply with the 8mm spacing and 3750V 50/60 Hz
dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and
VDE 0805.
Resistance, Impedance Values from Line to Load Terminal based on Series Trip Circuit Breaker.
RESISTANCE, IMPEDANCE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker )
1000
CURRENT
(AMPS)
TOLERANCE
(%)
0.10 - 5.0
15%
20.1 - 100.0
35%
100
5.1 - 20.0
10
O
H
M
S
1
0.1
60 Hz 1/2 Cycle
Inrush Pulse Tolerance
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Multiple of
Rated Current
Ir
25x
0.01
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
12x
0.001
0.01
1
0.1
10
100
t
AMPERE RATING
4.165
Pulse Tolerance Curves
CURRENT
(AMPS)
TOLERANCE
(%)
0.100 - 5.0
15%
5.1 - 20.0
25%
60 Hz 1/2 Cycle
- 100
Inrush Pulse20.1
Tolerance
35%
25x
Ir
1
Multiple of
Rated Current
FIGURE
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Multiple of
Rated Current
Ir
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
12x
8.33
16.67
50 Hz 1/2 Cycle
Inrush Pulse Tolerance
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
22x
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
10x
t
t
4.165
Ir
Multiple of
Rated Current
25%
8.33
5.0
16.67
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
10x
20.0
Time in
Milliseconds
50 Hz 1/2 Cycle
Inrush Pulse Tolerance
22x
10.0
Endurance 10,000 ON-OFF operations @ 6 per
minute; with rated current & voltage.
Trip Free All C-Series circuit breakers will trip
on overload, even when actuator is
forcibly held in the ON position.
Trip Indication The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the
circuit breaker is electrically tripped.
Physical
Number of Poles Internal Circuit Config. Weight Standard Colors 1-6 poles ≤ 50A; 1-4 poles @ 5170A; 1-2 poles 71-100A. UL489
Handle: 1 pole ≤ 100A, 2 pole ≤
50A; Rocker: 1 pole ≤ 100A.
Series (with or without auxiliary
switch, mid trip & mid trip with alarm switch) Shunt & Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without aux. switch). UL489: Series (with or without auxiliary switch, mid-trip & midtrip with alarm switch).
Approx.112 grams/pole ( 3.95 oz).
Housing: Black
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock Vibration Moisture Resistance Salt Spray Thermal Shock Operating Temperature Withstands 100 Gs, 6ms sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Instantaneous and ultrashort curves
tested @ 90% of rated current.
Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current.
Method 106D, i.e., ten 24-hour
cycles @ +25°C to +65°C,
80-98% RH.
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C).
-40°C to +85°C
t
5.0
10.0
20.0
Time in
Milliseconds
www.carlingtech.com
79
C-Series Handle Parallel Pole UL489A Listed – Ordering Scheme
C A 2
1
Series
2
Actuator
P 0
4
Circuit
3
Poles
5
Aux/Alarm
Switch
D4
6
Frequency
& Delay
820
7
Current Rating
3
6
A
2 ACTUATOR1
Handle, one per pole
Mid-Trip Handle, one per pole
Mid-Trip, one per pole & Alarm Switch
3 POLES3
2
3
Two
Series Trip (parallel pole)
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
6 FREQUENCY & DELAY
D1
D2
M T
11
12
Max. App. Agency
Rating
Approval
DC Ultra Short
DC Short
1/4-20, threaded
M6, threaded
Plug-In Stud
LEGEND
ON-OFF White B
Black D
Red G
Green J
Blue L
Yellow N
Gray Q
Orange S
Three
5 AUXILIARY/ALARM SWITCH
0
2
3
4
10
Mounting
9 ACTUATOR COLOR
4 CIRCUIT
P
9
Actuator
Color
8 TERMINAL2
1 SERIES
C
A
S
T
3 2 1
8
Terminal
6
8
9
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
D4
D6
DC Medium
DC Long
Dual Legend Color
1 Black
2 White
3 White
4 White
5 White
6 Black
7 Black
8 Black
10 MOUNTING/BARRIERS
1
2
MOUNTING STYLE
Threaded Insert
6-32 x 0.195 inches
ISO M3 x 5mm
11 MAXIMUM APPLICATION RATING
M
80 DC
12 AGENCY APPROVAL
7 CURRENT RATING (AMPERES)
CODE
811
812
912
813
AMPERES
110.000
120.000
125.000
130.000
814
815
816
817
140.000
150.000
160.000
170.000
917
818
819
820
170.000
180.000
190.000
200.000
9223 225.000
8253 250.000
T
K
7
UL489A Listed (up to 250 amps)
UL489A Listed, VDE Certified (up to 200 amps)
UL489A Listed, TUV Certified (up to 250 amps)
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units.
S: Handle moves to mid-position only upon electrical trip of the breaker.
T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker.
2 Terminal Code:
3 & 6: Supplied with bus bars connecting the Line and Load Terminals.
A: Line and Load Terminals must be connected to a copper bus bar having a minimum cross section of 0.078 square inches.
3 Above 200 amps, 3 poles are required.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
80
www.carlingtech.com
C-Series Handle UL489 Listed – Ordering Scheme
C A 3
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
CODE
2 ACTUATOR1
Handle, one per pole
Handle, one per multipole unit
Mid-Trip Handle, one per pole
Mid-Trip, one per pole & Alarm Switch
3 POLES2
1
One
2
3
Two
Three
4 CIRCUIT
B
Series Trip (current)
5 AUXILIARY/ALARM SWITCH3
0
2
3
4
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
6 FREQUENCY & DELAY
11
12
14
16
21
22
24
1 2 1
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
K G
11
Max. App.
Rating
12
Agency
Approval
7 CURRENT RATING (AMPERES) 5
1 SERIES
C
A
B
S
T
450
7
Current Rating
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
6
8
9
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
26
424
444
464
524
544
564
50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units.
B: Handle located, as viewed from front of breaker in left pole. 2 pole maximum.
S: Handle moves to mid-position only upon electrical trip of the breaker.
T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker.
2 Standard multipole units have all poles identical except when specifying auxiliary switch and/or mixed poles.
2 & 3 pole circuit breakers required for 120/240 VAC (Maximum application rating code C) applications, have all poles identical except when specifying auxiliary / alarm switch which is normally supplied in extreme right pole per figure B. Terminal barriers are required on all multipole breakers.
Third pole is for 120/240 VAC applications requiring neutral disconnect. The 3rd pole has the same construction as poles 1 & 2.
3 On multi-pole breakers, one auxiliary. switch is supplied, mounted in the extreme right pole.
VDE approval on auxiliary switch codes 2, 3 & 4 only.
Auxiliary / Alarm Switch with Independent Circuit ie: separate from breaker circuit, only available with circuit breakers rated 50 amp maximum at 80 VDC, 125 VDC,
and 120 VAC. Auxiliary / Alarm Switch with Dependent Circuit ie: same as circuit breaker, is supplied from factory with common terminal of auxiliary / alarm switch connected to line terminal on 120/240 and 240 VAC ratings. Circuit breakers rated 120 VAC 50 amp maximum can be supplied with Auxiliary/Alarm switch common terminal connected to breaker line terminal. Consult factory for special catalog number.
4 Available up to 50 amps maximum.
5 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum.
6 Terminal Codes 8, 9 & C are not VDE approved.
7 Terminal Code 1 available to 60 amps maximum.
8 Terminal Codes 2, 4, 5 & C available to 50 amps maximum.
9 Terminal Codes 3, 6 & 9 available to 100 amps maximum.
10 Terminal Code A available to 100 amps maximum.
11 VDE and TUV approvals require Dual (I-O, ON-OFF) markings on all handles.
12 Barriers supplied on multi-pole units only.
AMPERES
210 0.100
2150.150
220 0.200
2250.250
230 0.300
235 0.350
240 0.400
245 0.450
250 0.500
2550.550
2600.600
265 0.650
2700.700
2750.750
2800.800
2850.850
290 0.900
295 0.950
410 1.000
512 1.250
415 1.500
5171.750
420 2.000
522 2.250
4252.500
5272.750
4303.000
4353.500
440 4.000
445 4.500
4505.000
4555.500
4606.000
4656.500
4707.000
475 7.500
4808.000
4858.500
4909.000
4959.500
61010.000
71010.500
61111.000
71111.500
61212.000
71212.500
61313.000
61414.000
615 15.000
61616.000
61717.000
8 TERMINAL6
1 7
2 8
3 9
4 8
5 8
6 9
8
9 9
A10
C
Stud 10-32, threaded
Screw 10-32
Screw 1/4-20, threaded
Screw M5 x 0.8, threaded
Screw M5 x 0.8
618 18.000
62020.000
62222.000
624 24.000
62525.000
63030.000
63535.000
64040.000
660 60.000
670 70.000
680 80.000
685 85.000
690 90.000
695 95.000
810 100.000
Screw M6, threaded
1/4” Clip Terminal
7/16” Clip Terminal
Plug-In Stud
5/16” Clip Terminal
9 ACTUATOR COLOR & LEGEND11
Actuator Color White Black Red Green Blue Yellow Gray Orange ON-OFF Dual Legend Color
B1 Black
D2 White
G3 White
J
4 White
L
5 White
N
6 Black
Q
7 Black
S
8 Black
10 MOUNTING/BARRIERS
1
2
MOUNTING STYLE
Threaded Insert
6-32 x 0.195 inches
ISO M3 x 5mm
BARRIERS12
yes
yes
11 MAXIMUM APPLICATION RATING
A
B
C
D
K
M
65 DC
125 DC
120/240 AC2
240 AC
120 AC
80 DC
12 AGENCY APPROVAL11
A
F
G
J
w/o approvals
UL489 Listed, CSA Certified & VDE Certified
UL489 Listed & CSA Certified
UL489 Listed, CSA Certified & TUV Certified
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
81
C-Series Rocker UL Listed – Ordering Scheme
C C 3
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
5
Aux/Alarm
Switch
14
6
Frequency
& Delay
450
7
Current Rating
CODE
2 ACTUATOR
Single color
Vertical legend
J
K
Horizontal legend
ROCKER STYLE DESCRIPTIONS
INDICATE "ON"
INDICATE "OFF"
SINGLE COLOR
CODE "F"
CODE "J"
CODE "C"
INDICATE
COLOR
LOCATION
HORIZONTAL
STYLE
VERTICAL
STYLE
LINE
LINE
CODE "D"
3 POLES1
One
LINE
2
LINE
CODE "G"
LINE
CODE "K"
3
15
2 6
37
4 6
5 6
Three
4 CIRCUIT
Series Trip (current)
5 AUXILIARY/ALARM SWITCH2
0
2
3
4
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
6 FREQUENCY & DELAY
11
12
14
16
21
22
24
K G
10
Mounting/
Barriers
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
295 0.950
410 1.000
512 1.250
415 1.500
5171.750
420 2.000
522 2.250
4252.500
5272.750
430 3.000
4353.500
440 4.000
445 4.500
4505.000
4555.500
4606.000
4656.500
11
Max. App.
Rating
4707.000
475 7.500
4808.000
4858.500
4909.000
4959.500
61010.000
71010.500
61111.000
71111.500
61212.000
71212.500
61313.000
61414.000
615 15.000
61616.000
61717.000
8 TERMINAL
LINE
Two
AMPERES
210 0.100
2150.150
220 0.200
2250.250
230 0.300
235 0.350
240 0.400
245 0.450
250 0.500
2550.550
2600.600
265 0.650
2700.700
2750.750
2800.800
2850.850
290 0.900
1
Two Color Visi-Rocker
C
Indicate ON, vertical legend
D
Indicate ON, horizontal legend
F
Indicate OFF, vertical legend
G
Indicate OFF, horizontal legend
B
9
Actuator
Color
12
Agency
Approval
7 CURRENT RATING (AMPERES) 4
1 SERIES
C
1
1 2 A
8
Terminal
6 7
8 8
97,8
A7,8
C6,8
Stud 10-32, threaded
Screw 8-32 w/saddle &
washer clamps
Stud 1/4-20, threaded
Stud M5 x 0.8, threaded
Screw M5 x 0.8 w/saddle &
washer clamps
618 18.000
62020.000
62222.000
624 24.000
62525.000
63030.000
63535.000
64040.000
650 50.000
660 60.000
670 70.000
680 80.000
685 85.000
690 90.000
695 95.000
100 100.000
Stud M6, threaded
1/4” Clip Terminal
7/16” Clip Terminal
Plug-In Stud
5/16” Clip Terminal
9 ACTUATOR COLOR & LEGEND11
6
8
9
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
26
428
448
468
528
548
56
50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
Notes:
1 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker.
2 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole.
3 Available up to 50 amps maximum.
4 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum.
5 Terminal Code 1 available to 60 amps maximum.
6 Terminal Codes 2, 4, 5 & C available to 50 amps maximum.
7 Terminal Codes 3, 6, 9 & A available to 100 amps maximum.
8 Terminal Codes 8, 9 & C are not VDE approved.
9 Color shown is visi and legend with remainder of rocker black
10 Dual = ON-OFF/I-O legend on actuator.
11 VDE and TUV approval requires Dual (I-O, ON-OFF) markings on rocker.
12 Rockerguard available with all actuator codes.
13 Barriers supplied on multi-pole units only.
14 2 & 3 pole circuit breakers required for 120/240 AC rating.
Actuator or
Visi-Color
Marking:
Color: ON-OFF Dual10
White B
1
Black D
2
Red G
3
Green J
4
Blue L
5
Yellow N
6
Gray Q
7
Orange S
8
Marking Color:
Single Color
Rocker/Handle Black White White White White Black Black Black 10 MOUNTING/BARRIERS12
Standard Rocker Bezel A
C
B
D
Visi-Rocker
White
n/a
Red
Green
Blue
Yellow
Gray
Orange
BARRIERS13
Threaded Insert, 2 per pole
6-32 X 0.195 inches ISO M3 x 5mm yes
yes
Threaded Insert, 2 per pole
6-32 x 0.195 inches ISO M3 x 5mm yes
yes
Rockerguard Bezel
11 MAXIMUM APPLICATION RATING
A
B
C
D
K
M
65 DC
125 DC
120/240 AC14
240 AC
120 AC
80 DC
12 AGENCY APPROVAL
A
F
G
J
without approvals
UL 489 Listed, CSA Certified, & VDE Certified
UL 489 Listed & CSA Certified
UL489 Listed, CSA Certified & TUV Certified
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
82
www.carlingtech.com
C-Series Flat Rocker UL Listed – Ordering Scheme
C 1 2
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
5
Aux/Alarm
Switch
14
6
Frequency
& Delay
450
7
Current Rating
CODE
1
3 POLES2
One
2
3
Two
Three
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
6 FREQUENCY & DELAY
11
12
14
16
21
22
24
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
6
8
9
26
424
444
464
524
544
564
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
295 0.950
410 1.000
512 1.250
415 1.500
5171.750
420 2.000
522 2.250
4252.500
5272.750
4303.000
4353.500
440 4.000
445 4.500
4505.000
4555.500
4606.000
4656.500
18
Stud 10-32, threaded .625 long
Screw 8-32 w/saddle & washer 27
clamps
38
Stud 1/4-20, threaded .625 long
Stud M5 x 0.8, threaded .625 47
long
Series Trip (current)
5 AUXILIARY/ALARM SWITCH2
0
2
3
4
10
Mounting/
Barriers
8 TERMINAL
4 CIRCUIT
B
AMPERES
210 0.100
2150.150
220 0.200
2250.250
230 0.300
235 0.350
240 0.400
245 0.450
250 0.500
2550.550
2600.600
265 0.650
2700.700
2750.750
2800.800
2850.850
290 0.900
Two Color Visi-Rocker
1
Indicate OFF, vertical legend
2
Indicate OFF, horizontal legend
Single color
3
Vertical legend
4
Horizontal legend
Push-To-Reset, Visi-Rocker
5
Indicate OFF, vertical legend
6
Indicate OFF, horizontal legend
Push-To-Reset , Single color
7
Vertical legend
8
Horizontal legend
1
9
Actuator
Color
K G
11
Max. App.
Rating
12
Agency
Approval
7 CURRENT RATING (AMPERES) 5
1 SERIES
C
2 ACTUATOR
1 2 A
8
Terminal
4707.000
475 7.500
4808.000
4858.500
4909.000
4959.500
61010.000
71010.500
61111.000
71111.500
61212.000
71212.500
61313.000
61414.000
615 15.000
61616.000
61717.000
57
68
89
98,9
A8,9
C7,9
618 18.000
62020.000
62222.000
624 24.000
62525.000
63030.000
63535.000
64040.000
650 50.000
660 60.000
670 70.000
680 80.000
685 85.000
690 90.000
695 95.000
100 100.000
Screw M5 x 0.8 w/saddle &
washer clamps
Stud M6, threaded 17mm long
1/4” Clip Terminal
7/16” Clip Terminal
Plug-In Stud
5/16” Clip Terminal
9 ACTUATOR COLOR & LEGEND12
Actuator or
Visi-Color
Marking:
Color: ON-OFF Dual11 White B
1
Black D
2
Red G
3
Green J
4
Blue L
5
Yellow N
6
Gray Q
7
Orange S
8
1 Notes:
2 Push-to-reset actuators have OFF portion of rocker shrouded.
3 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker.
4 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole.
5 Available up to 50 amps maximum.
6 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum.
7 Terminal Code 1 available to 60 amps maximum.
8 Terminal Codes 2, 4, 5 & C available to 50 amps maximum.
9 Terminal Codes 3, 6, 9 & A available to 100 amps maximum.
10 Terminal Codes 8, 9 & C are not VDE approved.
11 Color shown is visi and legend with remainder of rocker black
12 Dual = ON-OFF/I-O legend on actuator.
13 VDE and TUV approval requires Dual (I-O, ON-OFF) markings on rocker.
14 Legend on push-to-reset bezel/shroud is white when single color rocker is ordered. Legend on push-to-reset bezel/shroud matches visi-color of rocker with actuator codes
15 5 & 6.
16 Recessed “OFF-SIDE” available with actuator codes 1, 2, 3, & 4. Legends on rocker are available in ink stamping only.
17 Barriers supplied on multi-pole units only.
18 2 & 3 pole circuit breakers required for 120/240 AC rating.
10 MOUNTING/BARRIERS12
A
C
E
F
B
D
STANDARD ROCKER BEZEL Threaded Insert, 2 per pole
6-32 X 0.195 inches ISO M3 x 5mm RECESSED OFF ROCKER14
Threaded Insert, 2 per pole
6-32 x 0.195 inches ISO M3 x 5mm PUSH-TO-RESET BEZEL13
Threaded Insert, 2 per pole
6-32 x 0.195 inches ISO M3 x 5mm Marking Color:
Single Color
Rocker/Handle Black White White White White Black Black Black Visi-Rocker
White
n/a
Red
Green
Blue
Yellow
Gray
Orange
BARRIERS15
yes
yes
yes
yes
yes
yes
11 MAXIMUM APPLICATION RATING
A
B
C
D
K
M
65 DC
125 DC
120/240 AC16
240 AC
120 AC
80 DC
12 AGENCY APPROVAL
A
G
J
without approvals
UL 489 Listed & CSA Certified
UL489 Listed, CSA Certified & TUV Certified
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
83
C-Series Handle – Circuit & Terminal Diagrams
.960 [24.38]
.311 DIA [Ø7.90]
.558 [14.17]
Notes:
1
2
3
84
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
Available on Series Trip and Switch Only Circuits when called for on multi-pole units.
Only one aux. switch is normally supplied, as viewed in mulit-pole identification scheme.
www.carlingtech.com
C-Series Handle – Circuit & Terminal Diagrams
Notes:
1
2
3
4
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
Schematic shown represents current trip circuits.
Available only as special catalog number.
www.carlingtech.com
85
C-Series Handle – Form & Fit Drawings
Notes:
1
2
86
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
C-Series Handleguard – Form & Fit Drawings
Notes:
1
2
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
87
C-Series Parallel Pole – Form & Fit Drawings
Notes:
1
2
88
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
C-Series Rocker – Circuit & Terminal Diagrams
Notes:
1
2
3
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
Schematic shown represents current trip circuit.
www.carlingtech.com
89
C-Series Rocker – Form & Fit Drawings
Notes:
1
2
3
4
90
Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON.
For pole orientation with horizontal legend, rotate front view clockwise 90°.
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
C-Series Flat Rocker – Form & Fit Drawings
Notes:
1
2
3
For pole orientation with horizontal legend, rotate front view clockwise 90°.
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
91
CX-Series Circuit Breaker
CX-Series
Circuit Breaker
The CX-Series circuit breaker features a unique and innovative arc-quenching configuration that allows the
breaker to safely handle high amperage and high DC voltage applications in a compact package.
By using a patent pending magnetic flux boosting terminal configuration, a strong magnetic field is created thus
motivating the arc into an enhanced arc chamber improving the breaker’s overall performance and reliability.
The permanent magnets located at the entrance of the arc chamber combined with the upper and lower arc
runner increase the magnetic blow out force and aid in motivating the arc off of the contacts and into the arc
chamber.
An enhanced arc chamber features arc splitter retainers with integrated pressurizing walls, which facilitates heat
transfer from the arc thereby providing additional cooling and quick transition into the magnetically induced
splitter plates. In turn, the twelve (12) splitter plates attract, segment and cool the arc for full extinction.
Combined, these innovative features make the CX-Series breaker the best in class, providing stable performance
even in the most demanding applications and is ideally suitable for integration into Information Technologies’
power distribution equipment utilizing high DC voltage input.
Additional Features:
TUV Certified IEC/EN 60947-2
Temperature stable hydraulic/magnetic overcurrent sensing technology.
Optional relay trip circuit permitting remote operator system shut down.
Choice of 6-32 or M3 mounting inserts providing secure panel mount installation.
92
www.carlingtech.com
CX-Series Circuit Breaker - General Specifications
CX-Series Circuit Breaker
DESIGN FEATURES
MAGNETS
UPPER ARC RUNNER
Aids in motivating arc off of movable
contact and into arc chamber
(12) ARC DEIONIZING
SPLITTER PLATES
HYDRAULIC/MAGNETIC
SENSING COIL
PATENT PENDING MAGNETIC FLUX
BOOSTING TERMINAL CONFIGURATION
Design enhances motivation
of arc into arc chamber
www.carlingtech.com
ARC SPLITTER RETAINER
w/ integrated pressurizing walls
LOWER ARC RUNNER
Aids in motivating arc off of stationary
contact and into arc chamber
LARGE ARC GAP
To generate high arc voltages
93
CX-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: Lists UL Listed (UL489) configuration and performance capabilities as a Molded Case Circuit Breaker
CX SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
CIRCUIT
CONFIGURATION
VOLTAGE
MAX. RATING FREQUENCY
SERIES
MAX CURRENT INTERRUPTING
NUMBER
RATING AMPS CAPACITY (AMPS) OF POLES
250
D.C.
15
5,000
1
250 / 500
D.C.
15
10,000
2
Table B: Lists UL Recognized configurations and performance capabilities as a Component Supplementary Protector
CX SERIES TABLE B : UL1077 COMPONENT SUPPLEMENTARY PROTECTOR
VOLTAGE
CIRCUIT
CONFIGURATION
MAX.
RATING
SERIES
SWITCH ONLY1
MAX
INTERRUPTING
CURRENT
CAPACITY
(AMPS)
FREQUENCY RATING AMPS
NUMBER APPLICATION
OF POLES
CODE
300
D.C.
1 - 75
5,000
1
TC1, OL0, U3
300
D.C.
76 - 125
3,000
1
TC1, OL0, U3
440
D.C.
1 -30
10,000
2
TC1, OL0, U3
440
D.C.
31 - 63
5,000
2
TC1, OL0, U3
600
D.C.
1 - 75
3,000
2
TC1, OL0, U3
600
D.C.
76 - 100
5,000
2
TC1, OL0, U3
600
D.C.
1 - 100
3,000
2 or 3
---
Notes:
1 Requires inclusion of a relay trip voltage coil
Table C: Lists UL Listed (UL489B) configuration and performance capabilities as a Molded Case Switch
CX SERIES TABLE C : UL489B LISTED PHOTOVATIC MOLDED CASE SWITCH
VOLTAGE
CIRCUIT
CURRENT RATING INTERRUPTING
CONFIGURATION MAX RATING FREQUENCY POLES
(AMPS)
RATING (AMPS)
CONSTRUCTION
NOTES
600
DC
21
50 - 100
600
May have a third pole
that is a voltage
trip pole
600
DC
42
110 - 175
600
May have a fifth pole
that is a voltage
trip pole
SERIES
Notes:
1 Two poles in series.
2 Two poles in series in parallel with 2 poles in series.
Table D: TUV Certified Configuration to IEC / EN 60947-2. Low Voltage Switchgear and Controlgear - Circuit Breakers
CX-SERIES TABLE D : TUV IEC/EN 60947-2 LOW VOLTAGE SWITCH GEAR &
CONTROL GEAR / CIRCUIT BREAKER
CIRCUIT
CONFIGURATION
SERIES
VOLTAGE
MAX.
RATING
FREQUENCY
POLES
440
DC
2
CURRENT RATING
(AMPS)
1-63
INTERRUPTING
CAPACITY
ICS / ICU
(AMPS)
4,000
*Manufacturer reserves the right to change product specification without prior notice.
94
www.carlingtech.com
CX-Series Circuit Breaker - General Specifications
Electrical
Mechanical
Maximum Voltage
Overload 600 VDC
50 operations at 600% of rated current for UL489, and at 150% of rated current for UL1077.
RESISTANCEIMPEDANCE
PER POLE VALUES
RESISTANCE,
VALUES
fromfrom
LineLine
to Load
Terminals
to Load
Terminals
(ValuesBased
Based on
on Series Trip
(Values
Trip Circuit
CircuitBreaker)
Breaker)
1000
100
10
O
H
M
S
Current
(amps)
0.1 -5.0
Tolerance
(%)
15%
5.1-20.0
25%
20.1-125
35%
Environmental
1
0.1
0.01
0.001
0.01
Endurance
Max 10,000 ON-OFF operations @
6 per minute; 6000 with rated current & voltage, and 4,000 cycles mechanical.
Trip Free
Trips on overload even when actuator is forcibly held in the “On” position.
Trip Indication
The operating handle moves positively to the “Off” position when an overload causes the breaker
to trip.
0.1
1
10
AMPERE RATING
100-125
100
Physical
Number of Poles
Termination
Termination Barrier
Mounting
Actuator
Internal Circuit Config.
Materials
Weight
Standard Color
1- 2 poles, + Auxiliary Switch Pole.
10-32 or M5 Screw Terminals
1/4-20 or M6 Threaded Stud Terminals
Standard with multi-pole constructions
Threaded insert: #6-32 UNC-2B, or M3X0.5-6H B ISO (2 per pole)
Handle, 1 per pole.
Series Trip
Housing - Glass filled Polyester
Handle - Glass filled Polyester
Line/Load Terminals - Copper Alloy.
~150 Grams (~5.3 Ounces).
~150 Grams (~5.3 Ounces).
Housing - Gray.
Handle - White, Black, Red, Green, Blue, Yellow, Gray,
www.carlingtech.com
Shock
Vibration
Moisture Resistance
Salt Spray
Thermal Shock
Operating Temperature
Withstands 100 Gs, 6ms saw tooth while carrying rated current per MILPRF-55629 and MIL-STD-
202G, Method 213G, Test Condition “I”. Instantaneous and ultra short curves tested at 90% of rated current
Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, at rated current per MIL-PRF-55629 and MILSTD-202G, Method 240D, Test Cond. A. Instantaneous & ultrashort curves tested at 90% of rated current.
MIL-PRF-55629 and MIL-STD-
202G, Method 106G, i.e., Ten 24-
hour cycles at +25°C to +65°C, 80-
98% RH.
Method 101, Condition A (90-95% RH at 5% NaCl Solution, 96 hrs).
MIL-PRF-55629 and MIL-STD-
202G, Method 107G, Condition A (5-cycles at -55°C to +25°C to +85°C to +25°C).
-40°C to +85°C.
95
CX-Series Circuit Breaker UL489 – Ordering Scheme
C X 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
5
Aux/Alarm
Switch
14
6
Frequency
& Delay
420
7
Current Rating
2 ACTUATOR
X
Handle, one per pole
3 POLES
1
One
2
Two
5 AUXILIARY/ALARM SWITCH
0
w/o Aux Switch
10 MOUNTING INSERTS
A
6-32 Thread
6 FREQUENCY & DELAY
11
DC Ultra Short
12
DC Short
14
DC Medium
16
DC Long
11 MAX. APPLICATION RATING
12 250VDC
0.200
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
280
285
290
295
410
512
415
517
420
522
425
527
0.800
0.850
0.900
0.950
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
10
Mounting
Inserts
5
6
B
131
12 G
11
Rating
12
Agency
Approval
Screw Terminal, M5
Stud, M6
Dual
Legend Color
1Black
2White
3White
4White
5White
6Black
7Black
8Black
M3 Thread
250 / 500VDC
12 AGENCY APPROVAL
Without approvals
A
UL 489 Listed
G
76 CURRENT RATING (AMPERES)
AMPERES
9
Actuator
Color &
Legend
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
ON-OFF
White
AB
Black
CD
Red
FG
Green
HJ
Blue
KL
Yellow
MN
Gray
PQ
Orange
RS
4 CIRCUIT
B
Series Trip (current)
CODE
8
Terminal
8 TERMINAL
2
Screw Terminal, 10-32
3
Stud, 1/4-20
1 SERIES
C
220
225
230
235
240
245
250
255
260
265
270
275
2 2 A
430
435
440
445
450
455
460
465
470
475
480
485
3.000
3.500
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
490
495
610
710
611
711
612
712
613
614
615
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
Notes:
1 250/500 rating requires two pole breaker
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
96
www.carlingtech.com
CX-Series Circuit Breaker UL1077 – Ordering Scheme
C X 1
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
5
Aux/Alarm
Switch
14
6
Frequency
& Delay
2 ACTUATOR
X
Handle, one per pole
4 CIRCUIT
A1
Switch Only (no coil)
B
Series Trip (current)
G1
Relay Trip (voltage)
7 CURRENT RATING (AMPERES)
6
420
522
425
527
430
435
440
445
450
455
460
465
470
475
480
485
490
495
610
710
10 C
10
Mounting
Inserts
11
Rating
12
Agency
Approval
Dual
Legend Color
1Black
2White
3White
4White
5White
6Black
7Black
8Black
11 MAX. APPLICATION RATING
10 300VDC
114 440 VDC without factory installed terminal bus
144 440VDC with factory installed terminal bus
065 600VDC
6 FREQUENCY & DELAY
03
DC 50/60Hz, Switch Only
10
DC Instantaneous
11
DC Ultra Short
12
DC Short
14
DC Medium
16
DC Long
0.200
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
0.950
1.000
1.250
1.500
1.750
9
Actuator
Color &
Legend
10 MOUNTING INSERTS
A
6-32 Thread w/o terminal bus
B
M3 Thread w/o terminal bus
5 AUXILIARY SWITCH
0
w/o Aux Switch3
AMPERES
6 2 B
8
Terminal
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
ON-OFF
White
AB
Black
CD
Red
FG
Green
HJ
Blue
KL
Yellow
MN
Gray
PQ
Orange
RS
3 POLES
1
One
2
Two
3
Three
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
410
512
415
517
7
Current Rating
8 TERMINAL
2
Screw Terminal, 10-32
3
Stud, 1/4-20
5
Screw Terminal, M5
6
Stud, M6
1 SERIES
C
CODE
660
2.000
2.250
2.500
2.750
3.000
3.500
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
611
711
612
712
613
614
615
616
617
618
620
622
624
625
630
635
640
650
660
665
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
60.000
65.000
670
675
680
685
690
695
810
911
912
70.000
75.000
80.000
85.000
90.000
95.000
100.000
115.000
125.000
12 AGENCY APPROVAL
A
Without approvals
C
UL 1077 Recognized
W UL 1077 Recognized & TUV Certified IEC/ EN 60947-29
Notes:
1 Only available when tied to a protected pole
Requires special P/N consult factory for details
2 Voltage trip circuit coil not rated for continuous duty - use instantaneous delay code 10
3 Contacts Rated for 20A @ 80 VDC
4 440VDC Rating available in two different wiring configurations, see next page for more details
5 600 VDC only available with factory installed terminal bus (see next page for more details)
6 Single pole units available up to 125A, multi pole units limited to 100A Max.
(see next page for more details)
7 3 Pole units must include one Auxiliary switch pole (circuit code A or G) - Requires Special Part Number. (see next page for more details)
8 Screw Terminals are limited to 50A max.
9 Agency approval code W only available with 440 VDC rating & circuit code B.
Additional configurations available. See Hydraulic/Magnetic Circuit Protection Catalog or visit www.carlingtech.com
www.carlingtech.com
97
CX-Series Circuit Breaker UL1077 – Form & Fit Drawings
98
www.carlingtech.com
CX-Series Circuit Breaker UL489 – Form & Fit Drawings
0.265
[6.73]
0.380
[9.65]
0.380
[9.65]
1.052
[26.72]
0.755
[19.18]
MAXIMUM
0.579
[14.72]
0.265
[6.73]
0.755
[19.18]
MAXIMUM
0.579
[14.72]
1.719
[43.66]
+0.050
3.094 –0.020
78.59 +1.27
–0.50
2.062+0.020
[52.37+0.50]
+0.050
3.094 –0.020
78.59 +1.27
–0.50
2.062+0.020
[52.37+0.50]
1.052
[26.72]
0.380
[9.65]
2.259+0.020
[57.38+0.50]
0.502
[12.75]
2.259+0.020
[57.38+0.50]
0.502
[12.75]
1.719
[43.66]
30.0º
0.755
[19.18]
MAXIMUM
0.124
[3.16]
30.0º
0.124
[3.16]
0.265
[6.73]
0.626+0.020
[15.90+0.50]
2.264+0.020
[57.51+0.50]
1.719
[43.66]
1.017
[25.82]
1.515
[38.48]
MAXIMUM
0.502
[12.75]
1.843+0.020
[46.81+0.50]
0.579
[14.72]
2.264+0.020
+0.050
[57.51+0.50]
3.094 –0.020
1.017
[25.82]
78.59 +1.27
–0.50
2.062+0.020
[52.37+0.50]
30.0º
1.052
[26.72]
1.843+0.020
[46.81+0.50]
2.259+0.020
[57.38+0.50]
0.626+0.020
[15.90+0.50]
0.124
[3.16]
3.672
[93.268]
SHOWN WITH STUD
TERMINAL CONFIGURATION
1.843+0.020
[46.81+0.50]
SHOWN WITH STUD
TERMINAL CONFIGURATION
0.626+0.020
[15.90+0.50]
2.264+0.020
[57.51+0.50]
2.259
[57.38]
1.515
[38.48]
MAXIMUM
3.672
[93.268]
2.259
[57.38]
1.515
[38.48]
MAXIMUM
0.744
[18.90]
0.744
[18.90]
2.736
[69.49]
(WITH SCREW TERMINAL)
2.946
[74.83]
2.736
(WITH STUD
TERMINAL)
[69.49]
3.276
(WITH SCREW
TERMINAL)
[83.21]
2.946
(UNFOLDED
[74.83] BARRIER)
SHOWN WITH STUD
TERMINAL CONFIGURATION
1.017
[25.82]
3.672
[93.268]
2.259
[57.38]
SHOWN WITH SCREW
TERMINAL CONFIGURATION
1.520
SHOWN WITH SCREW [38.61]
TERMINAL CONFIGURATION
0.760
0.078 TYP
[1.98]
[19.30]
(WITH STUD TERMINAL)
0.760
3.276
1.062
[19.30]
[83.21]
[26.97]
TOLERANCES +.005[.12]
(UNFOLDED BARRIER)
2.7362.062
[52.37]
[69.49]
0.744
1.062
[18.90]
(WITH SCREW TERMINAL)
[26.97]
TOLERANCES +.005[.12]2.946
0.625
[74.83]
2.062[15.88]
(WITH STUD TERMINAL)
[52.37]
3.276
[83.21]
0.625
(UNFOLDED BARRIER)
[15.88]
1.520
[38.61]
0.078 TYP
[1.98]
SHOWN WITH SCREW
TERMINAL CONFIGURATION
CX1
CX2
CX1
CX2
0.750 TYP
[19.05]
1.520
[38.61]
0.760
[19.30]
0.750 TYP
[19.05]
0.078 TYP
[1.98]
1.062
[26.97]
TOLERANCES +.005[.12]
2.062
[52.37]
0.625
[15.88]
www.carlingtech.com
CX1
CX2
0.750 TYP
[19.05]
99
F-Series Circuit Breaker
F-Series
Circuit Breaker
The F-Series hydraulic/magnetic high amperage circuit breakers are designed to handle high
current applications in extremely hot and/or cold locations. Due to its time-proven hydraulic/
magnetic design, the F-Series load sensing mechanism is insensitive to changes in ambient or
enclosure temperature, providing a consistent trip point over temperatures ranging from -40°C
to +85°C. Additionally, the F-Series circuit breakers come with a choice of overload time delays,
making them ideal for critical applications having inductive loads.
Further, the F-Series breakers are available up to 700A and an optional 25 millivolt metering
shunt construction provides a safe method for monitoring current flowing through the breaker
by simply connecting a meter with light gauge wire to the appropriate terminals located on
the shunt housing at the rear of the breaker. Applications can be customized by measuring and
displaying percentage of current, watts or safe/danger zones.
Features:
AC ratings to UL 489
DC voltage ratings up to 700A with metering
shunt section
Consistent trip point over temperatures ranging
from -40°C to +85°C
Optional 25 millivolt metering shunt construction
100
www.carlingtech.com
F-Series Circuit Breaker - General Specifications
Electrical
Mechanical
Maximum Voltage
125VDC
Current Ratings
Standard current coils: 100, 125, 150, 175, 225, 250 amps. 300, 350, 400, 500, 600, 700 amps
available as parallel pole construction.
Auxiliary Switch Rating SPDT; 10.1 Amps @ 250VAC, 1.0 Amps @ 65VDC, 0.5 Amps @ 80VDC 0.1 Amps @ 125VAC (with gold contacts).
Insulation Resistance
Minimum: 100 Megohms at 500 VDC
Dielectric Strength
1960 VAC, 50/60 Hz for one minute between all electrically isolated terminals, except 2500 VAC for one minute between alarm/aux. switch and main terminals with contacts in open
and closed position. F-Series circuit breakers comply with the 8mm spacing & 3750VAC 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxilary circuits per Publications EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
4000 ON-OFF operations with rated
Current & Voltage & 4000 operations with no load (8000 operations total) @ 5 per minute. Parallel Pole construction: 1000 operations with rated Current and Voltage @ 5 per minute.
Trip Free
All F-Series Circuit Breakers will trip
on overload, even when the actuator is forcibly held in the ON position.
Trip Indication
The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip.
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Physical
Number of Poles
1 - 3 Poles Note: Ratings over 250 Amps only available with parallel pole.
Internal Circuit Config. Series (with or without auxiliary switch), Switch Only (with or without auxiliary switch).
Available Accessories Factory installed: DC Current Metering Shunt (25 mV @lr)
Weight
Varies depending on construction. Consult factory.
Standard Colors
Housing - Black; Actuator- Black or
White with contrasting ON-OFF legend.
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D; ten 24-hour cycles @
+ 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
101
F-Series Circuit Breaker - General Specifications
Table A: Lists ULTables
Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance
Electrical
capabilities
asUL
a Molded
Case Circuit
Table
A: Lists
Listed (489)and
CSA Brekaer
Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case
Circuit Breaker
F SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION
MAX
RATING
FREQUENCY PHASE
125
SERIES
CURRENT
RATING
INTERRUPTING
CAPACITY (AMPS)
FULL LOAD
AMPS
UL / CSA
1 - 3 POLES
TUV 2
1 or 2 POLES
DC
---
50 - 250
50,000
25,000
1
50 / 60
50 / 60
1
1
100 - 250
100 - 250
10,000
10,000
-----
208Y / 120
50 / 60
3
100 - 250
10,000
---
120 / 240
277
Notes:
NOTES:
1 120/240V rating available in 2 or 3 poles. In a 3 pole construction the center pole is Neutral.
1.
rating
in 2ACorratings.
3 poles. In a 3 pole construction the center pole is Neutral.
2 120/240V
TUV constructions
are available
not available with
2. TUV constructions are not available with AC ratings.
Table B: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(Guide DITT, File E189195), under UL489A
Agency Certifications
UL Listed
UL 489
UL 489A
102
Circuit Breakers , Molded Case
(Guide DIVQ, File E129899)
Complies with the requirements
of the CSA Standard for Molded
Case Circuit Breakers,
CANCSA- C22.2 No. 5.1 –M
Circuit Breakers for Use in
Communications Equipment
(Guide DITT, File E189195)
TUV Certified
IEC 60947-2
Low Voltage Switch gear and
Control Gear under TUV License
No. R72031058
www.carlingtech.com
F-Series Handle – Ordering Scheme
F A 2
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
1 SERIES
F
Actuator Color
White
Black
Handle, one per pole
Mid-Trip Handle, one per pole
Mid-Trip Handle, one per pole & Alarm Switch
3 POLES
1
2
One
Front Mounting Inserts
A
10-32
B
ISO M5
3
Switch Only (no coil)
Series Trip (current)
Series Trip (voltage)
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.093 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
8
S.P.S.T., 0.187 Q.C.
Terminals
9
S.P.D.T., 0.187 Q.C.
Terminals.
A6 S.P.S.T., 0.093 Round QC
Terminals.
B6 S.P.D.T., 0.093 Round Q.C.
Terminals.
14 16 22 24 26 DC Medium
DC Long
AC Short
AC Medium
AC Long
7 CURRENT RATING (AMPERES)
CODE
810
912
815
917
AMPERES
100.00
125.00
150.00
175.00
820 200.00
922225.00
825 250.00
8308 300.00
8358350.00
8408 400.00
8458 450.00
8508 500.00
8608 600.00
8708 700.00
OR VOLTAGE COIL (VOLTS, MIN. TRIP RATING)7
CODE
AMPERES
A06 6 DC, 5 DC
A12 12 DC, 10 DC
A18 18 DC, 15 DC
B G
11
Max. App.
Rating
12
Agency
Approval
Dual
Marking Color
1Black
2White
Back Mounting Inserts
10-32 screw clearance holes
10-32 screw clearance holes
Three
Parallel Pole Construction:
M3,4 Series Trip (Current) with
Metering Shunt
N3,4 Switch Only with
Metering Shunt
Series Trip (Current)
P3
Switch Only
Q3
6 FREQUENCY & DELAY
03 107 11 12 10
Mounting
I-O
ON-OFF
AB
CD
10 MOUNTING
Two
5 AUXILIARY/ALARM SWITCH5
0
2
3
4
5
6
7
9
Actuator
Color
11 MAXIMUM APPLICATION RATING
4 CIRCUIT
A1
B
C2
1 2 A
8
Terminal
9 ACTUATOR COLOR & LEGEND12,13
2 ACTUATOR
A
S
T
820
7
Current Rating
A24 24 DC, 20 DC
A32 32 DC, 25 DC
A48 48 DC, 40 DC
8 TERMINAL
Back Connected (Front Mounted Only)
19
3/8-16 Stud 214
3/8-16 Screw, Line & Load 14
5
3/8-16 Short Stud Front Connected (Back Mounted Only)11 3
Box Wire Connector, Line & Load 414
3/8-16 Screw, Line & Load www.carlingtech.com
A65 65 DC, 55 DC
B25 125 DC, 100 DC
J06 6 AC, 5 AC
VOLTAGECURRENT
B
125 VDC
700A
C15
120/240250A
F
277 VAC
250A
716
120/208 VAC
250A
12 AGENCY APPROVAL
A
G
J
T
No approvals
UL 489 Listed & CUL Certified
UL 489 Listed, CUL Certified & TUV Certified
UL489A (Telecom) Listed
Notes:
1 For 100 to 250 amps, select Current Code 825. For 300-400 amps, select Current Code 840. For 450-700 amps, select Current Code 870.
2 Available with Frequency and Delay code 10 or 20 only, and are not rated for continuous duty. Delay 10 and 20 are only available with voltage coils.
3 3 Codes M, N, P & Q (Parallel Poles) are supplied with factory installed Bus Bar on Line and Load.
4 4 Metering terminals are female pin type, ref. Molex part number 02-09-1101, model 1189-T.
5 Auxiliary Switch breakers are only available with Series Trip and Switch Only circuits. On multi-pole breakers, one Auxiliary Switch is supplied, mounted in the extreme right pole per figure A. Back-Mounted breakers require special mounting provisions when an Auxiliary Switch is specified.
6 Available with parallel pole construction (circuit codes P and Q, and breakers with circuit codes M and N).
7 Frequency and delay code 10 is only available with Voltage Coils. Voltage Coils are not rated for continuous duty.
8 Ratings over 250 amps are only available with Agency Approval code T (UL489A) and are Parallel Pole configuration (circuit codes M, N, P and Q.) 300-450 amp ratings are available on two pole breakers. 500-700 amp ratings are available on three pole
breakers.
9 Per UL requirement, an “Anti-Flash Over Barrier” is supplied between poles on multipole
breakers with 3/8 - 16 stud terminals (Terminal Code 1)
10 Front connected breakers can also be front mounted by utilizing the supplied front panel mounting inserts.Terminal connections must be made before mounting.
11 Box Wire connector will accept #6 through 250 MCM copper wire.
12 Agency codes G & T must have ON-OFF or dual legends. Agency code J must have dual legend.
13 Other colors available. Consult factory.
14 Terminals 2,4 & 5 are shipped without terminal hardware.
15 2 or 3 Pole Circuit Breaker Required for 120/240 VAC Rating.
16 3 Pole Circuit Breaker Required for 120/208 VAC Rating.
Max Rating
250A
700A
250A
Max Rating
700A
700A
103
F-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
104
www.carlingtech.com
F-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
105
F-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
106
www.carlingtech.com
F-Series Handle – Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
107
F-Series Handle – Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
108
www.carlingtech.com
F-Series Handle – Form & Fit Diagrams
F-Series breakers are available up to 700A, and are also available with a 25 millivolt metering shunt
construction. This optional construction provides a safe method for monitoring current flowing through the
breaker by simply connecting a meter with light gauge wire to the appropriate terminals located on the shunt
housing at the rear of the breaker. You can customize the application by measuring and displaying percentage
of current, watts or safe/danger zones.
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com
109
F-Series Handle – Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
110
www.carlingtech.com
M-Series Circuit Breakers - Time Delay Values
Notes:
1
2
3
4
Delay Curves 12,14, 22, 24, 32, 34, 62, 64, 72, 74, 92, 94: Breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve.
Delay Curves 10, 20, 30: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve.
All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position.
The minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 18 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle,
8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration, such as switching power supplies, highly capacitive loads and transformer loads.
Dual Rated AC/DC
Instantaneous
Short
Short D2
Medium
Medium D4
www.carlingtech.com
111
L, CX, A, B, C, H-Series Circuit Breakers - Time Delay Values
L, CX, A, B, C, H-SERIES TIME VALUES
PERCENT OF RATED CURRENT
Notes:
UL489 C-Series Breakers available with Delay Curves 11, 12, 14, 16, 21, 22, 24, 26, 42, 44, 46.
Delay Curves 11,12,14,16,21,22,24,26,42,44,46,52,54,56: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve.
Delay Curves 32,34,36: Breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve.
Delay Curves 10,20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve.
All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position.
On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60
Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads.
DC
TRIP TIME IN SECONDS
AC
TRIP TIME IN SECONDS
Instantaneous
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
Ultrashort
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
Short
PERCENT OF RATED CURRENT
112
PERCENT OF RATED CURRENT
www.carlingtech.com
L, CX, A, B, C, H-Series Circuit Breakers - Time Delay Values
AC
DC
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
Medium
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
Long
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
High Inrush DC
TRIP TIME IN SECONDS
High Inrush AC
Short
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
Medium
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
www.carlingtech.com
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
Long
PERCENT OF RATED CURRENT
113
L, CX, A, B, C, H-Series Circuit Breakers - Time Delay Values
AC/DC
TRIP TIME IN SECONDS
Short
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
Medium
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
Long
PERCENT OF RATED CURRENT
114
www.carlingtech.com
F-Series Circuit Breakers - Time Delay Values
11
.475 - 10.0
No Trip
14
16
22
24
26
Short
.013 - .125
No Trip
12
10.0 - 110
110 - 1000
.700 - 12.0
10.0 - 160
50.0 - 700
No Trip
No Trip
No Trip
No Trip
No Trip
AC
.010 - .070
.008 - .032
.275 - 2.80
.140 - .850
6.00 - 40.0
60.0 - 400
.350 - 4.00
6.00 - 60.0
32.0 - 350
2.50 - 15.0
22.0 - 150
.130 - 1.30
.220 - 20.0
10.0 - 90.0
Ultrashort
.005 - .020
.004 - .020
.030 - .190
.015 - .125
.004 - .020
.010 - .050
.008 - .038
.500 - 3.00
4.00 - 25.0
.027 - .220
.300 - 3.00
1.50 - 15.0
.180 - 1.00
1.00 - 5.50
.008 - .130
.050 - 1.30
.500 - 7.00
.010 - .280
.008 - .080
.008 - .390
.004 - .045
.005 - .060
.006 - 2.00
.006 - .020
.010 - 1.80
.004 - .090
.007 - .500
.020 - 3.00
DC
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
F SERIES
50/60 HZ SHORT
CURVE NO. 22
PERCENT OF RATED CURRENT
Short
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
Medium
TRIP TIME IN SECONDS
F SERIES
50/60 HZ MEDIUM
CURVE NO. 24
Medium
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
Long
TRIP TIME IN SECONDS
F SERIES
50/60 HZ LONG
CURVE NO. 26
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
www.carlingtech.com
TRIP TIME IN SECONDS
Long
115
Custom Power Distribution Units
Custom Power Distribution Units
Drawing on over 90 years of experience in the development of power switching and protection
components, Carling Technologies offers custom designed and standard AC and DC power
distribution units that exceed the tough demands of today’s applications while still offering safety,
reliability and performance.
A dedicated engineering team was established to provide design support and consultation to today’s
taxed engineering staffs. Our goal is to design and develop a custom Power Distribution Unit or
Battery Disconnect Panel that will meet your special requirements. Utilizing a comprehensive range
of quality circuit protection and control products, you can specify the physical size of the enclosure
and add your component requirements including temperature stable Carling Technologies’ hydraulicmagnetic circuit breakers, ground fault circuit protectors, transient voltage surge suppressors,
meters, power receptacles, relays, bus bars, hole plugs and LED’s.
Carling Technologies also offers a variety of standard AC Power Distribution Units and standard
DC Power Distribution Units, including three different product series of one rack unit (1RU) panels
designed to fit industry standard rack systems. All one rack unit products provide front access and
utilize plug-in style circuit breakers that are “hot swappable.”
A standard Battery Disconnect Panels with ratings up to 700 amps and interrupting capacity of
50,000A@ 125VDC is also available in sizes as small as 1RU x 19” and up to 3RU.
Carling Technologies’ expertise in power distribution and electrical design can help you meet your
power needs. Contact us with your requirements today.
LAC1-Series
Versatile design allows custom configurations of branch circuits
based on application Circuit breakers snap-in to Carling’s exclusive
circuit breaker mounting block, no need to hard wire breakers.
LDC1-Series
Hot “swappable” circuit breakers that can be installed, changed,
or replaced in the field or factory Circuit breakers are front panel
accessible.
LBD1-Series
Panel incorporates Carling F-Series high amperage hy-mag
breakers, providing superior level of performance Panels sized
for maximum protection in the smallest size possible to conserve
valuable cabinet space, starting with a compact 1RU x 19” rack rated
up to 250amps @ 125VDC with a 50,000AIC.
116
www.carlingtech.com
Carling Technologies Catalogs
There are several catalogs available featuring complete details on all Carling Technologies products.
Below is a complete list of catalogs available on print and online as eCatalogs and downloadable PDF
files. Please visit our website at carlingtech.com or scan the QR codes below for complete details.
Carlingtech.com
Visit us online for complete products and
company information.
Switches & Controls
Switches and Controls
Rocker, Toggle, Pushbutton & Rotary
Hydraulic Magnetic
Circuit Protection
Hydraulic/Magnetic Circuit Breakers
Features complete line and ordering details of
Switches and Controls products including Rocker,
Toggle, Pushbutton, and Rotary style switches.
Features complete line and ordering details of
all hydraulic/magnetic circuit breakers.
Thermal’s
GFCI’s
Thermal
Circuit Breaker
Ground Fault
Circuit Protection
Reliable, Cost-effective Circuit Protection
Features complete line and ordering details of
all thermal circuit breakers.
www.carlingtech.com
Features complete line and ordering details of
all GFCIs/ELCIs.
117
Carling Technologies Catalogs
On-Off Highway
ON–OFF Highway
Switches & Controls
CATALOG
Features specific transportation products such
as switches, controls and custom solutions.
Marine
Marine Switches,
Circuit Breakers & ELCI/GFCIs
Telecom/Datacom
Telecom/Datacom
Circuit Protection
CATALOG
Features all marine application products such
as switches, ELCIs, thermal and hydraulic/
magnetic circuit breakers.
Features complete line of hydraulic/magnetic
circuit protection products specific for telecom
and datacom systems.
Military
Renewable Energy
Military Grade
Renewable Energy
Circuit Breakers and Disconnects
COTS SWITCHES & CIRCUIT BREAKERS
Features all COTS (Commercial-Off-The-Shelf )
Military grade switches and circuit breakers.
118
Features a complete line of circuit protection
and disconnect products for photovoltaic
energy systems.
www.carlingtech.com
Notes
www.carlingtech.com
119
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue • Plainville, CT 06062
Phone: (860) 793-9281 • Fax: (860) 793-9231
Email: [email protected] • www.carlingtech.com
East Region Sales Office, CT • [email protected]
Midwest Region Sales Office, IL • [email protected]
West Region Sales Office, CA • [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Int + 852-2737-2277 • Fax: Int + 852-2736-9332
Email: [email protected]
Shenzhen, China • [email protected]
Shanghai, China • [email protected]
Pune, India • [email protected]
Kaohsiung, Taiwan • [email protected]
Yokohama, Japan • [email protected]
Europe / Middle East/Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Int + 44 1392-364422 • Fax: Int + 44 1392-364477
Email: [email protected]
GmbH, Germany • [email protected]
SAS, France • [email protected]
TELE/DATA-C_06_2013

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