C-Series (ROCB) Remote Operating Module The Carling Technologies Remote Operated Circuit Breaker (ROCB) combines the convenience of remote ON, OFF and Reset capabilities, with the safety and accuracy of a standard magnetic current sensing device, thus allowing operation of the breaker from various locations in a system, facility or site (while not sacrificing the ability to manually operate the breaker if required). The ROCB, service, diagnostics, load shedding and power distribution control functions can now be performed in areas that were previously unattended, inaccessible or unsafe. The ROCB module allows remote operation of the C-Series panel mount breaker (up to 3 poles) through hard wiring with a single pole, double throw switch connected to a standard power source, or more sophisticated relay and modem networks. The ROCB module can be mounted to either side of the host breaker, while occupying only the width of a standard C-Series pole. Several interface methods are available. Remote physical actuation of the host circuit breaker is achieved by connecting the ROCB module’s handle with the breakers. Being based on the C-Series breaker, the ROCB allows easy adaptation into existing panel designs. In addition, its compact size allows efficient use of space for new design applications. With the ROCB, Carling has designed a versatile, compact and reliable solution -- in a hydraulic/magnetic circuit breaker or switch only device that can be operated both manually and remotely. Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Features: ON-OFF and trip indication Load shedding Energy management Compact size Automatic reset capable Choice of interface styles Panel mounting Manual Operation Override Fits into industry standard cut-out ROCB Motor Specifications: Voltage input: 12 VDC to 80 VDC Start current: < 1 amp Switching time: < 2 seconds Operating Temperature: -25˚C to 80˚C 2 | C-Series Circuit Breaker Accessories To order a remote operated circuit breaker, add / plus the remote module part number to the end of the C-Series circuit breaker catalog number. ex.CA1BO24620121C/RB1110BU1C Match color & mounting inserts of breaker. / RB 1 1 10 B U 1 C 1 Series 2 Mounting Position 3 Interface A B C RB 2 MOUNTING POSITION As viewed from back of breaker, line side up, pole 1 left. 1 Left Side 2 Right Side 7 Mounting Insert 8 Actuator Color TWhite UBlack VRed WYellow Flying Leads Integral Connector Flying Leads w/ 4 pin dual row connector (female) Flying Leads w/ 4 pin dual row connector (male) 1010” 1111” 1212” 1313” 1414” 1515” 1616” 1717” 1818” 1919” 2020” 12 VDC 20-40 VDC 41-80 VDC 6 ACTUATOR COLOR 3 INTERFACE 4 LEAD LENGTH 00 No Lead 011” 02 2” 033” 044” 05 5” 06 6” 07 7” 088” 099” 6 Actuator Color 5 VOLTAGE RATING 1 SERIES 1 2 3 4 4 5 Lead Length Voltage Rating 7 MOUNTING INSERT 1 2 2121” 2222” 2323” 2424” 2525” 2626” 2727” 2828” 2929” 3030” 6-32 x 0.195” ISO M3 x 5mm 8 AGENCY APPROVAL C E G I J UL Recognized & CSA Accepted TUV Certified, UL Recognized & CSA Accepted UL 489 Listed & CSA Certified UL 1500 Ignition Protected,UL Recognized & CSA Accepted UL 489 Listed, CSA Certified & TUV Certified Notes: Integral and 4-pin dual row connectors not available with agency approval J or G: UL 489. 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series ROCB - Wiring Instructions - 12VDC Module | 3 CATALOG INTERFACE OPTION 1 (FLYING LEADS) WIRING INSTRUCTIONS CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) WIRING INSTRUCTIONS BLUE CATALOG INTERFACE OPTION 1 (FLYING LEADS) ON WIRING INSTRUCTIONS RED + OFF _ BLACK BLUE RED CUSTOMER SUPPLIED FORM C SWITCH OR RELAY ROCB OFF CUSTOMER SUPPLIED FORM C SWITCH OR RELAY CUSTOMER INTERFACE _ BLACK BLUE RED USE MOLEX P/Ns 87369-000 (HOUSING) AND 50212 (PINS) (NOT SUPPLIED) CUSTOMER INTERFACE ON OFF USE AMP P/Ns 172167-1 (HOUSING) AND 770988-1/171639-1 (PINS) + (NOT SUPPLIED) _ BLACK ON OFF C CUSTOMER SUPPLIED FORM C CUSTOMER INTERFACE SWITCH OR RELAY DR BY DATE REVISIONS USE AMP P/Ns 172167-1 (HOUSING) PROPRIETARY NOTE: NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. IST-0002B PROPRIETARY NOTE: C CUSTOMER SUPPLIED FORM C SWITCH OR RELAY DC Source IST-0002B NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. 8-30-00 MJ AND 770988-1/171639-1 (PINS) (NOT SUPPLIED) TITLE ROCB WIRING INSTRUCTIONS DESCRIPTION ROCB 12 VOLT TITLE ROCB WIRING INSTRUCTIONS DESCRIPTION 12 VOLT C 4321 ROCB DC Source ARTWORK FILE: + USE (HOUSING) DC MOLEX P/Ns 87369-000 OFF AND 50212 (PINS) Source (NOT SUPPLIED) CUSTOMER _ SUPPLIED FORM C SWITCH OR RELAY CUSTOMER INTERFACE + ARTWORK FILE: CUSTOMER SUPPLIED FORM C SWITCH OR RELAY 4321 CATALOG INTERFACE OPTION 3 BLUE (FLYING LEADS WITH 4 PIN DUAL ROW CONNECTOR) RED WIRING INSTRUCTIONS ROCB C ON C CATALOG INTERFACE OPTION 3 (FLYING LEADS WITH 4 PIN DUAL ROW CONNECTOR) WIRING INSTRUCTIONS CUSTOMER INTERFACE ROCB ROCB OFF _ 4321 DC Source _ DC Source ON + BLACK + C 4321 DC Source CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) ON WIRING INSTRUCTIONS DRAWING NO. IST-0002 REV C CUSTOMER INTERFACE SHEET DR BY MJ DRAWING NO. IST-0002 1 OF DATE 2 8-30-00 REV C SHEET 1 OF 2 REV DESCRIPTION A B C RELEASED PER ECN A6063 SEE ECO B2982 SEE ECO C5247 REV DESCRIPTION DATE 8-30-00 8-27-01 12-5-05 REVISIONS A B C RELEASED PER ECN A6063 SEE ECO B2982 SEE ECO C5247 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com DATE 8-30-00 8-27-01 12-5-05 4 | C-Series ROCB - Wiring Instructions - 20–80VDC Module CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) WIRING INSTRUCTIONS CATALOG INTERFACE OPTION 1 (FLYING LEADS) WIRING INSTRUCTIONS BLUE RED ON + DC Source OPTION 1 OFF C 4321 SWITCH OR RELAY SUPPLIED FORM C SWITCH OR RELAY 4321 BLUE RED ROCB ON + C CUSTOMER INTERFACE DC Source ROCB CUSTOMER SUPPLIED FORM C ARTWORK FILE: IST-0001B + Source _ BLACK ORANGE PROPRIETARY NOTE: NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. TITLE (NOT SUPPLIED) DESCRIPTION ROCB ARTWORK FILE: USE AMP P/Ns 172167-1 (HOUSING) 20-80 VOLT NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. C C TITLE ROCB WIRING INSTRUCTIONS DESCRIPTION 20-80 VOLT RED + CUSTOMER INTERFACE DC OFF Source _ DATE DR BY BLACK ORANGE DESCRIPTION REV P/Ns 172159-1 (HOUSING) DRAWING NO. USE AMP REV AND 770987-1 A (PINS) RELEASED PER ECN A5102 B SEE ECO B1680 OR CIRCUIT BOARD MOUNT 770607-1 SEE AMP FOR SHEET C SEE ECN B2982 ALTERNATE CONNECTOR OPTIONS C (NOT SUPPLIED) 1 OF 2 CUSTOMER INTERFACE DR BY DATE DRAWING NO. REV MJ IST-0001 2-7-00 C SHEET 1 OF 2 ROCB REVISIONS 2-7-00 IST-0001 CUSTOMER INTERFACE IST-0001B PROPRIETARY NOTE: BLUE OR CIRCUIT BOARD MOUNT 770607-1 SEE AMP FOR ON ALTERNATE CONNECTOR OPTIONS MJ ANDWIRING 770988-1/171639-1 (PINS) ROCB INSTRUCTIONS ORANGE CUSTOMER USE AMP P/Ns 172159-1 (HOUSING) SUPPLIED FORM C AND 770987-1 (PINS) SWITCH OR RELAY (NOT SUPPLIED) ON OFF RED BLACK USE AMP P/Ns 172167-1 (HOUSING) AND 770988-1/171639-1 (PINS)SWITCH OR RELAY (NOT SUPPLIED) CUSTOMER INTERFACE DC BLUE + CATALOG INTERFACE OPTION 4 DC OFF (FLYING LEADSSource WITH MALE 4 PIN DUAL ROW CONNECTOR) _ WIRING INSTRUCTIONS C BLACK RED CUSTOMER INTERFACE ON + C CATALOG INTERFACE OPTION 3 DC OFF (FLYING LEADS WITH FEMALE 4 PIN DUALSource ROW CONNECTOR) WIRING INSTRUCTIONS _ BLUE CUSTOMER SUPPLIED FORM C SWITCH OR RELAY USE MOLEX P/Ns 87369-0400 (HOUSING) AND 50212 (PINS) (NOT SUPPLIED) CUSTOMER SUPPLIED FORM C ROCB SWITCH OR RELAY ON ORANGE OFF _ 4321 CUSTOMER SUPPLIED FORM C RED DC Source CATALOG INTERFACE OPTION 4 (FLYING LEADS WITH MALE 4 PIN DUAL ROW CONNECTOR) WIRING INSTRUCTIONS CUSTOMER INTERFACE SWITCH OR RELAY BLUE ON + CUSTOMER INTERFACE C 4321 CUSTOMER SUPPLIED FORM C SWITCH OR RELAY CATALOG ORANGE INTERFACE OPTION 3 (FLYING LEADS WITH FEMALE 4 PIN DUAL ROW CONNECTOR) WIRING INSTRUCTIONS ROCB USE MOLEX P/Ns 87369-0400 (HOUSING) AND 50212 (PINS) (NOT SUPPLIED) ROCB OFF _ BLACK C DC OFF CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) Source WIRING INSTRUCTIONS _ CUSTOMER CATALOG INTERFACE (FLYING LEADS) _ CUSTOMER BLACK WIRING INSTRUCTIONS SUPPLIED FORM C ORANGE ON + REV A B C DATE 02-07-00 04-16-01 08-27-01 ROCB REVISIONS DESCRIPTION RELEASED PER ECN A5102 SEE ECO B1680 SEE ECN B2982 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com DATE 02-07-00 04-16-01 08-27-01 C-Series ROCB - Form & Fit Drawings | 5 #6-32[M3] THREAD X .195[4.95] DEEP (2 PLCS PER POLE) 2.062[52.37] 1.438[36.52] WIRE LEADS .750[19.05] 2.500[63.50] 60° 30° INTEGRAL CONNECTOR USE MOLEX P/N'S 87369-0400 (HOUSING) AND 50212 (PINS) (NOT SUPPLIED) DUAL ROW CONNECTOR USE AMP CONNECTOR P/N'S 172167-1(HOUSING) AND 770988-1/171639-1 (PINS) (NOT SUPPLIED) .150[3.81] 2.079[52.80] INTEGRAL CONNECTOR VERSION CONNECTOR WITH LEADS PANEL CUTOUT DETAIL TOLERANCES ±.005 [.12] 3.040 [77.22] CUSTOMER SUPPLIED FORM C SWITCH OR RELAY 2.280 [57.91] 1.520 [38.61] .156 DIA. [3.96] .760 [19.30] 2 PLC'S TYP. PER POLE OFF REMOTE OPERATOR MODULE OFF + ON 1.448 [36.78] 2.062 [52.37] CUSTOMER SUPPLIED VOLTAGE SOURCE .432 [10.97] .750 [19.05] ROCB TYP 1 POLE 2 POLE 3 POLE REV_CB_C-ROCB_01_2014 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com