PB-Series GFCI/ELCI & Panel Seal The PB-Series utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. The new PB-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. These precision mechanisms are temperature stable and are not adversely affected by temperature changes in their operating environment. As such, derating considerations due to temperature variations are not normally required, and heat-induced nuisance tripping is avoided. Features: Overload, short circuit and ground fault protection in a single package Handle or rocker style actuators Wiping Contacts - Mechanical linkage with two-step actuation – cleans contacts, provides high, positive Benefits: Increases safety around boats and marinas contact pressure & longer contact life. A trip-free mechanism, a safety feature which makes it Protects against electrical shock hazards in areas near water impossible to manually hold the contacts closed during Protects against defects in wires & conductors Reduces fire and shock hazards from defects in permanently overload or fault conditions. A common trip linkage between all poles, another safety installed appliances such as water heaters, battery chargers, feature, ensures that an overload in one pole will trip all lighting fixtures, etc. Detects lower level ground faults which do not trip ordinary adjacent poles. Front panel mounting circuit breakers, but can lead to fires, and shock hazards for Integral push-to-test button boating occupants Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com 2 | PB-Series Circuit Breaker - General Specifications Electrical Tables Mechanical RESISTANCE, IMPEDANCE VALUES Table A: UL Listed configurations and performance capabilities from Line to Load Terminals as Circuit Breakers. Endurance 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. (Values Based on Series Trip Circuit Breaker) Trip Free All PB-Series Circuit Breakers will trip on overload or ground fault, even 1000 when Handle is forcibly held in the ON position. (AMPS) HERTZ VOLTS Trip Indication The operating Handle moves positively 100 to the OFF position when an overload or ground fault causes the breaker to Electrical trip. Maximum Voltage 120/240VAC 60 Hz 10 Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0 O & 30.0 amps. Other ratings 1 H available, see ordering scheme. M Insulation Resistance Minimum of 100 Megohms at 500 S VDC. Dielectric Strength 0.1 UL, CUL - 1500 V 60 Hz for one minute between all electrically isolated terminals. PB-Series circuit breakers comply with the 0.01 8mm spacing and 3750V 60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between 0.001 adjacent 0.1 poles 1 10 RESISTANCE, IMPEDANCE 0.01 VALUES Impedance from Line to Load Terminals Values from Line to Load Terminal. (Values Based on Series Trip Circuit Breaker) 1000 100 Ampere Rating CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 ± 15% 20.1 - 30.0 ± 35% 5.1 - 20.0 10 ± 25% FIGURE 1 Pulse Tolerance Curve 1 Ir 0.1 60 Hz 1/2 Cycle Inrush Pulse Tolerance Multiple of Rated Current O H M S AMPERE RATING 0.01 Time Delay Curves 22, 24, 26 12x t 0.001 0.01 0.1 1 10 100 AMPERE RATING 4.165 8.33 16.67 Time in Milliseconds Leakage To Ground CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 ± 15% 5.1 - 20.0 ± 25% Standard Must Trip 120/240VAC 60 Hz FIGURE 1 Leakage Current Ratings 5 & 30 milliamps. 5± 1mA for UL943, other leakage ratings test to UL1053. For other ratings, consult factory. Trip Time 300 ms Max. @ 100%, 40ms Max. @ 500% of must trip leakage current. Test Button On unit face along side of actuator. 20.1 - 30.0 ± 35% Physical Number of Poles 1 - 3 poles, where the third pole is neutral Internal Circuit Config. Series Trip Weight Approximately 65 grams/pole. (2.32 ounces/pole.) Standard Colors Housing- Black; Actuator - See Ordering Scheme. Environmental Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per 100 Method 213, Test Condition “I”. Ultra- short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -35° C to +65° C Corrosion Tested per UL943 FMG Test. 3 weeks @ 30°C 75% RH, 100ppb H2S, 20ppb CI2, 200ppb NO2 Agency Certifications UL Listed UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 1077 Supplementary Protectors UL Standard 943 Class A Ground Fault Circuit Interrupters UL Standard 1053 Ground Fault Sensing and Relaying Equipment *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PB-Series – Ordering Scheme | 3 PB A 1 Series B A 3 Circuit 2 System Voltage/Poles 4 Actuator 24 5 Frequency & Delay 1 SERIES PB 2 SYSTEM VOLTAGE / POLES A 120 VAC single phase, one pole B 120/240 VAC single phase, two pole C 120/240 VAC single phase with switched neutral, three pole D 120 VAC two pole with switched neutral 3 CIRCUIT B Series Trip (Current) 4 ACTUATOR1 Handle A one per pole B one per multipole unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend 620 6 Current Rating 2 B A 7 Terminal 8 Actuator Color 7 TERMINAL2 13 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 w/upturned lugs 3 Screw 8-32 (Bus Type) 4 Screw 10-32 w/upturned lugs 5 Screw 10-32 (Bus Type) A G 9 Mounting/ Barriers B C E H 10 Trip Level 11 Agency Approval Screw M5 w/upturned lugs Screw M4 w/upturned lugs Screw M4 (Bus Type) Screw M5 (Bus Type) 8 ACTUATOR COLOR & LEGEND HandleRocker Actuator Color Actuator Color I-O ON-OFF Dual Single Visi-Rocker White A B 1Black White Black C D 2White N/A Red F G 3White Red Green H J 4White Green Blue K L 5White Blue Yellow M N 6Black Yellow Gray P Q 7Black Gray Orange R S 8Black Orange 9 MOUNTING/BARRIERS MOUNTING STYLE Threaded Insert, 2 per pole A 6-32 X 0.195 inches B ISO M3 x 5mm BARRIERS yes yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 5 MA (CLASS A GFCI)3,4,5 E 30 MA (ELCI) 11 AGENCY APPROVAL G UL489 Listed, CSA Certified C UL1077 I UL1077/UL1500 Ignition Protected, CSA Certified6 5 FREQUENCY & DELAY 22 60Hz Short 24 60Hz Medium 26 60Hz Long 6 CURRENT RATING (AMPERES) CODE AMPERES 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 2450.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 290 295 410 512 415 517 420 522 425 527 430 435 440 445 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 712 613 614 615 616 617 618 620 622 624 625 630 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 2 Screw Terminals are recommended on ratings greater than 20 amps. 3 Available with leakage current trip level - Max trip current code E, and agency approval C. 4 6mA per UL943, available with agency approval code G. 5 30mA per UL1053, available with agency approval codes C & G. 6 UL1500 only available with 30MA trip level. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | PB-Series – Dimensional Specifications INDICATE "ON" 1.515 MAX [38.48] 3.03 [76.9] INDICATE "OFF" AND SINGLE COLOR LINE .21 [5.3] 1.25 [31.6] TEST LOAD 2.17 [55.0] LOAD 1-POLE 120 VAC VERSION TEST LINE SCALE 0.500 #6-32/M3 MOUNTING INSERTS 1.88 [47.8] LINE TERMINAL 2.265 MAX [57.53] 1.660 [42.16] 2.58 [65.6] TEST 2.37 [60.2] +.020 1.500 -.000 +.50 38.10 -.00 [ .375 [9.53] .39 [9.9] CURRENT TRANSFORMERS LOAD TERMINAL 1.260 [32.00] GFCI NEUTRAL WIRE 2-POLE 120/240 VAC VERSION .20 [5.1] ] .750 TYP [19.05] 1.660 [42.16] SCALE 0.500 +.020 2.250 -.000 +.50 57.15 -.00 [ Ø .156 TYP [3.96] ] PANEL CUTOUT NEUTRAL BREAK POLE 3.015 MAX [76.58] .750 TYP [19.05] TEST 2-POLE 120/240 VAC WITH NEUTRAL BREAK Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PB-Series – Dimensional Specifications | 5 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 6 | PB-Series – Wiring Diagrams 120VAC with Switched Neutral 120VAC without Switched Neutral SYSTEM NEUTRAL SYSTEM NEUTRAL GFCI MODULE PIGTAIL GFCI MODULE PIGTAIL LOAD HOT LOAD NEUTRAL LOAD HOT LINE/SOURCE (HOT) LINE/SYSTEM NEUTRAL LINE/SOURCE (HOT) 120 VAC LOAD 120 VAC LOAD AC SOURCE AC SOURCE 120 VAC WITH SWITCHED NEUTRAL 120 VAC WITHOUT SWITCHED NEUTRAL 120 VAC WITH SWITCHED NEUTRAL 120 VAC WITHOUT SWITCHED NEUTRAL 120/240VAC with Switched Neutral 120/240VAC without Switched Neutral SYSTEM NEUTRAL SYSTEM NEUTRAL GFCI MODULE PIGTAIL GFCI MODULE PIGTAIL LOAD HOT 1 LINE/SOURCE 1 120 VAC LOAD 120 VAC LOAD LOAD HOT 2 LINE/ SOURCE 2 LOAD HOT 1 LOAD NEUTRAL LINE/SYSTEM NEUTRAL 120 VAC LOAD 120 VAC LOAD LINE/SOURCE (1) LOAD HOT (2) LINE/ SOURCE (2) 240 VAC LOAD 240 VAC LOAD AC SOURCE 120 VAC WITH SWITCHED NEUTRAL 120/240 VAC WITH SWITCHED NEUTRAL AC SOURCE 120 VAC WITHOUT SWITCHED NEUTRAL 120/240 VAC WITHOUT SWITCHED NEUTRAL 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PB-Series – Panel Seal Ordering Scheme | 7 8 PB 1 Type Number 2 Series 1 4 1 3 Actuator 4 Poles 5 Mounting 5 MOUNTING SCREWS / PLATE MATERIAL1 1 6-32 Thread Phillips Head 2 M-3 Thread Phillips Head 3 6-32 Thread Slotted Head 4 M-3 Thread Slotted Head 5 6-32 Thread Phillips Head w/ Stainless Steel Plate 6 M-3 Thread Phillips Head w/ Stainless Steel Plate 7 6-32 Thread Slotted Head w/ Stainless Steel Plate 8 M-3 Thread Slotted Head w/ Stainless Steel Plate 1 TYPE NUMBER 8 Circuit Breaker Assembly 2 SERIES PB 3 ACTUATOR TYPE 1 Handle, one per pole 2 Handle, one per multipole unit ARocker2 4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE 2Two 3Three 4Four Notes: 1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”. Consult Factory for additional options 2 Available for Flat and Curved Rocker options - No Rockerguard Bracket Handle Style Panel Seal Rocker Style Panel Seal 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 8 | PB-Series – Panel Seal Configuration - Drawings Handle Actuator Rocker Actuator 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PB-Series –Time Delay Curves | 9 Time Delay Curves Instantaneous Medium Short Long REV_GFCI_PB_09_2013 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com