QAE100W SERIES

QAE100W
QAE100W SERIES
QUARTER-BRICK DC-DC CONVERTER
4:1 ULTRA WIDE INPUT RANGE
UP TO 90Watts
FEATURES
APPLICATIONS
• NO MINIMUM LOAD REQUIRED
• LOW STANDBY POWER CONSUMPTION
• 2250VDC INPUT TO OUTPUT BASIC INSULATION
• SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1, & EN50155
• CE MARKED
• COMPLIANT TO RoHS II & REACH
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
• RAILWAY SYSTEM
• WIRELESS NETWORK
• TELECOM/DATACOM
• INDUSTRY CONTROL SYSTEM
• DISTRIBUTED POWER ARCHITECTURES
• SEMICONDUCTOR EQUIPMENT
OCP
SCP
OVP
LOW
STANDBY
POWER
OTP
TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted
Model
Number
Input Range
Output Voltage
Output Current
@Full Load
Input Current
@ No Load
Efficiency
Maximum
Capacitor Load
VDC
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
40 ~ 160
40 ~ 160
40 ~ 160
40 ~ 160
40 ~ 160
40 ~ 160
40 ~ 160
VDC
3.3
5
12
15
24
30
48
3.3
5
12
15
24
30
48
3.3
5
12
15
24
30
48
A
25
18
7.5
6
3.7
3
1.8
25
18
7.5
6
3.7
3
1.8
23
17
7
5.5
3.5
2.8
1.8
mA
25
25
25
25
25
25
25
15
15
15
15
15
15
15
8
8
8
8
8
8
8
%
88
89
89
89
89
89
88
88
89
89
90
90
90
90
88
89
89
89
89
89
89
µF
75000
36000
6250
4000
1540
1000
380
75000
36000
6250
4000
1540
1000
380
70000
34000
5830
3670
1460
930
380
QAE100-24S3P3W
QAE100-24S05W
QAE100-24S12W
QAE100-24S15W
QAE100-24S24W
QAE100-24S30W
QAE100-24S48W
QAE100-48S3P3W
QAE100-48S05W
QAE100-48S12W
QAE100-48S15W
QAE100-48S24W
QAE100-48S30W
QAE100-48S48W
QAE100-110S3P3W
QAE100-110S05W
QAE100-110S12W
QAE100-110S15W
QAE100-110S24W
QAE100-110S30W
QAE100-110S48W
PART NUMBER STRUCTURE
QAE100
Series Name
-
48
S
05
Input
Voltage
(VDC)
24:8.5~36
48:16.5~75
110:40~160
Output
Quantity
Output
Voltage
(VDC)
3P3:3.3
05:5
12:12
15:15
24:24
30:30
48:48
S:Single
W Input
Range
4:1
P
HS
Ctrl and
Pin Options
Heat-sink
and Mounting Hole Tread Options
:Negative logic
P:Positive logic
:NC
HS:H=0.24” Horizontal, 7G-0029A-F
HS1:H=0.5” Horizontal, 7G-0030A-F
HS2:H=0.24” Vertical, 7G-0031A-F
HS3:H=0.5” Vertical, 7G-0032A-F
(1)
TH:Through hole (No thread)
(1) The module can’t equip Heat-sink with TH option.
1
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VER: 08
2014/10/03
QAE100W
INPUT SPECIFICATIONS
Parameter
Conditions
Operating input voltage range
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
Power up
Remote ON/OFF
24Vin(nom)
48Vin(nom)
110Vin(nom)
Start-up voltage
Shutdown voltage
Start up time
Constant resistive load
Input surge voltage
1 second, max.
Input filter (1)
Remote ON/OFF
DC-DC ON
Negative logic
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
Referred to –Vin pin
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
Short circuit protection
Conditions
Low Line to High Line at Full Load
3.3 & 5Vout
Others
Maximum output deviation is inclusive of remote sense
% of Vout(nom). If remote sense is not being used, sense pins should
connect to the output pins with the same polarity.
Measured by 20MHz bandwidth
With a 22µF/25V X7R MLCC
3.3Vout, 5Vout
12Vout, 15Vout
With a 22µF/25V X7R MLCC
With a 4.7µF/50V X7R MLCC
24Vout, 30Vout
With a 2.2µF/100V X7R MLCC
48Vout
No Load to Full Load
Isolation resistance
Isolation capacitance
Switching frequency
Safety meets
Case material
Potting material
Weight
MTBF
2
Typ.
8.5
16.5
40
24
48
110
1 minute (Basic insulation)
Max.
36
75
160
9
18
43
7.3
8.1
15.5
16.3
33.0
36.0
75
100
75
100
50
100
185
Pi type
Short or 0 ~ 1.2VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2VDC
-0.5
1
3
Min.
Typ.
Unit
VDC
VDC
VDC
ms
VDC
mA
mA
Max.
Unit
+1.0
+0.1
+0.2
+0.1
+10
%
%
10
%
-1.0
-0.1
-0.2
-0.1
-20
75
100
200
300
-0.02
%
%
mVp-p
%/
µs
115
130
%
110
140
%
Continuous, automatics recovery
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
GENERAL SPECIFICATIONS
Parameter
Isolation voltage
Min.
+0.02
250
Conditions
Input to Output
Input (Output) to Base-Plate
500VDC
Min.
Typ.
Max.
2250
2250
1
Unit
VDC
GΩ
pF
270
300
kHz
UL60950-1
EN60950-1
IEC60950-1
EN50155
Aluminum base-plate with plastic case
Silicone (UL94 V-0)
64g (2.26oz)
5.070 x 105 hrs
1500
330
MIL-HDBK-217F, Full load
www.PDUKE.com
VER: 08
2014/10/03
QAE100W
ENVIRONMENTAL SPECIFICATIONS
Parameter
Conditions
Operating base-plate temperature
Over temperature protection
Storage temperature range
Thermal impedance (2)
Min.
Typ.
Max.
-40
Unit
+100
+110
-55
Vertical direction by natural
convection (20LFM)
Without Heat-sink
Mount on 2U iron base-plate
With 0.24" Height Heat-sink
With 0.5" Height Heat-sink
Thermal shock
Shock
Vibration
Relative humidity
+125
9
2.8
7.1
5.5
/W
MIL-STD-810F
EN61373, MIL-STD-810F
EN61373, MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
Conditions
EMI (3)
EN55011, EN55022
ESD
EN61000-4-2
Radiated immunity
Fast transient (4)
EN61000-4-3
EN61000-4-4
Surge (4)
EN61000-4-5
Conducted immunity
EN61000-4-6
Level
Class A
Class B
Air ± 8kV
Contact ± 6kV
20 V/m
± 2kV
EN55024:±2kV
EN50155:±2kV
10 Vr.m.s
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Note:
1.
2.
3.
4.
5.
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor.
The QAE100-24SXXW and QAE100-48SXXW recommended Nippon Chemi-con KY series, 100µF/100V.
The QAE100-110SXXW recommended Ruby-con BXF series, 39µF/200V.
The heat-sink is optional and P/N: 7G-0029A-F , 7G-0030A-F , 7G-0031A-F , 7G-0032A-F. Please refer to heat-sink selection guide.
The standard modules meet EMI Class A or Class B with external components. For further information, please contact with P-DUKE.
An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The QAE100-24SXXW and QAE100-48SXXW recommended 2 pcs of aluminum electrolytic capacitor (Nippon chemi-con KY series,
220µF/100V) to connect in parallel.
The QAE100-110SXXW recommended 3 pcs of aluminum electrolytic capacitor (Ruby-con BXF series, 100µF/250V) to connect in parallel.
BASE-PLATE GROUNDING: When connect two screw bolts to shield plane, the EMI could be reduced.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
CHARACTERISTIC CURVE
QAE100-24S05W Derating Curve
QAE100-24S05W Derating Curve
With 0.24” Height Heat-sink
QAE100-24S05W Efficiency vs. Input Voltage
QAE100-24S05W Efficiency vs. Output Load
3
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QAE100-24S05W Derating Curve
With 0.5” Height Heat-sink
VER: 08
2014/10/03
QAE100W
MECHANICAL DRAWING
PIN CONNECTION
PIN
DEFINE
1
- Vin
2
Ctrl
3
+ Vin
4
- Vout
5
- Sense
6
Trim
7
+ Sense
8
+ Vout
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.06 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.06 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. The screw locked torque:
MAX 3.5kgf-cm (0.34N-m)
 5.11VOUT (100 + ∆%) (511 + 10.22 ∆%) 
−
RU = 
kΩ
1.225 ∆%
∆%


 511

RD = 
− 10 .22 k Ω
 ∆%

HEAT-SINK TYPE OPTIONS
7G-0029A-F
7G-0030A-F
7G-0031A-F
7G-0032A-F
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
4
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VER: 08
2014/10/03