QAE150 QAE150 SERIES QUARTER-BRICK DC-DC CONVERTER 2:1 ULTRA WIDE INPUT RANGE UP TO 150Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • LOW STANDBY POWER CONSUMPTION • SOFT-START • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1 AND IEC60950-1 • CE MARK MEETS 2006/95/EC, 2011/95/EC and 2004/108/EC • COMPLIANT TO ROHS EU DIRECTIVE 2011/65/EU 2250VDC ISOLATION REMOTE CONTROL UVP • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP LOW STANDBY POWER TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number QAE150-12S3P3 QAE150-12S05 QAE150-12S12 QAE150-12S15 QAE150-12S24 QAE150-12S30 QAE150-12S48 QAE150-24S3P3 QAE150-24S05 QAE150-24S12 QAE150-24S15 QAE150-24S24 QAE150-24S30 QAE150-24S48 QAE150-48S3P3 QAE150-48S05 QAE150-48S12 QAE150-48S15 QAE150-48S24 QAE150-48S30 QAE150-48S48 Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 VDC 3.3 5 12 15 24 30 48 3.3 5 12 15 24 30 48 3.3 5 12 15 24 30 48 A 30 24 10 8 5 4 2.5 30 24 10 8 5 4 2.5 30 25 12 10 6 5 3 mA 50 50 50 50 50 50 50 25 25 25 25 25 25 25 15 15 15 15 15 15 15 % 89 90 91 91 90 90 89 89 90 91 91 91 91 89 89 91 90 90 92 91 92 µF 91000 48000 8300 5300 2100 1300 520 91000 48000 8300 5300 2100 1300 520 91000 50000 10000 6670 2500 1670 630 PART NUMBER STRUCTURE QAE150 - 48 Series Name Input Voltage (VDC) 12:8.5~22 24:16.5~36 48:33~75 S 05 Output Quantity Output Voltage (VDC) 3P3:3.3 05:5 12:12 15:15 24:24 30:30 48:48 S:Single - P HS Ctrl and Pin Options Heat-sink and Mounting Hole Tread Options :Negative logic P:Positive logic :NC HS:H=0.24” Horizontal, 7G-0029A-F HS1:H=0.5” Horizontal, 7G-0030A-F HS2:H=0.24” Vertical, 7G-0031A-F HS3:H=0.5” Vertical, 7G-0032A-F (1) TH:Through hole (No thread) (1) The module can’t equip Heat-sink with TH option. Page 1 of 4 www.pduke.com 2013/04/08 QAE150 INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom) Start-up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF DC-DC ON Negative logic (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of CTRL pin Remote off input current Referenced to –INPUT pin OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions Isolation resistance Isolation capacitance Switching frequency Design meet safety standard Case material Potting material Dimensions Weight MTBF Page 2 of 4 Typ. 8.5 16.5 33 12 24 48 3.3 & 5Vout Others Maximum output deviation is inclusive of remote sense % of Vout(nom). If remote sense is not being used, sense pins should connect to the output pins with the same polarity. Measured by 20MHz bandwidth With a 22µF/25V X7R MLCC 3.3Vout, 5Vout 12Vout, 15Vout With a 22µF/25V X7R MLCC With a 4.7µF/50V X7R MLCC 24Vout, 30Vout With a 2.2µF/100V X7R MLCC 48Vout No Load to Full Load Typ. -1.0 -0.1 -0.2 -0.1 -20 Unit VDC VDC VDC ms VDC mA mA Max. Unit +1.0 +0.1 +0.2 +0.1 +10 % % 10 % % % 75 100 200 300 -0.02 mVp-p +0.02 ℃ Max. Unit %/ µs 115 130 % 110 140 % Continuous, automatics recovery 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode 250 Conditions 1 minute (Basic insulation) Max. 22 36 75 9 18 36 7.3 8.1 15.5 16.3 31.6 32.5 75 100 75 100 30 50 100 Pi type Short or 0 ~ 1.2 VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2 VDC -0.5 1 3 Min. Low Line to High Line at Full Load GENERAL SPECIFICATIONS Parameter Isolation voltage Min. Min. Input to Output Input (Output) to Base-Plate 500VDC ℃ BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta= 40 . MIL-HDBK-217F Ta=25 , Full load (G/B, controlled environment) ℃ www.pduke.com 2250 2250 1 Typ. VDC GΩ 1500 pF 270 300 330 kHz IEC60950-1, UL60950-1, EN60950-1 Aluminum base-plate with plastic case Silicon (UL94-V0) 2.28 X 1.45 X 0.50 Inch (57.9×36.8×12.7 mm) 64g (2.26oz) 9.742 x 105 hrs 8.573 x 104 hrs 2013/04/08 QAE150 ENVIRONMENTAL SPECIFICATIONS Parameter Conditions Operating base-plate temperature Over temperature protection Storage temperature range Thermal impedance (2) Min. Typ. -40 Max. +100 +110 -55 Vertical direction by natural convection (20LFM) Without Heat-sink Mount on 2U iron base-plate With 0.24" Height Heat-sink With 0.5" Height Heat-sink +125 9 2.8 7.1 5.5 Thermal shock Vibration Relative humidity ℃ ℃ ℃ ℃/W MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter EMI (3) Unit Conditions Level EN55022 ESD EN61000-4-2 Radiated immunity Fast transient (4) Surge (4) Conducted immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Class B Air ± 8kV Contact ± 6kV 20 V/m ± 2kV EN55024:±2kV 10 Vr.m.s Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Note: 1. 2. 3. 4. 5. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. Recommended Nippon Chemi-con KY series, 100µF/100V. The heat-sink is optional and P/N: 7G-0029A-F , 7G-0030A-F , 7G-0031A-F , 7G-0032A-F. Please refer to heat-sink selection guide. The QAE150 series standard module meets EMI Class A or Class B only with external components. For more detail information, please contact with P-DUKE. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) to connect in parallel. BASE-PLATE GROUNDING: When connect two screw bolts to shield plane, the EMI could be reduced. CAUTION: This power module is not internally fused. An input line fuse must always be used. CHARACTERISTIC CURVE QAE150-48S05 Derating Curve QAE150-48S05 Derating Curve With 0.24” Height Heat-sink QAE150-48S05 Efficiency VS Input Voltage QAE150-48S05 Efficiency VS Output Load Page 3 of 4 www.pduke.com QAE150-48S05 Derating Curve With 0.5” Height Heat-sink 2013/04/08 QAE150 MECHANICAL DRAWING PIN CONNECTION PIN 1 2 3 4 5 6 7 8 DEFINE - INPUT CTRL + INPUT - OUTPUT - SENSE TRIM + SENSE + OUTPUT DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.06 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.06 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5.11VOUT (100 + ∆%) (511 + 10.22 ∆%) − RU = kΩ 1.225 ∆% ∆% 511 RD = − 10 .22 k Ω ∆% HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS2, -HS3 Horizontal Fin Orientation, Suffix:-HS, -HS1 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) Page 4 of 4 www.pduke.com 2013/04/08