HAE100 SERIES

HAE100
HAE100 SERIES
HALF-BRICK DC-DC CONVERTER
2:1 WIDE INPUT RANGE
UP TO 100 Watts
FEATURES
APPLICATIONS
• NO MINIMUM LOAD REQUIRED
• 2250VDC INPUT TO OUTPUT BASIC INSULATION
• UL60950-1, EN60950-1, & IEC60950-1 SAFETY APPROVALS
• CE MARKED
• COMPLIANT TO RoHS II & REACH
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
• WIRELESS NETWORK
• TELECOM/DATACOM
• INDUSTRY CONTROL SYSTEM
• DISTRIBUTED POWER ARCHITECTURES
• SEMICONDUCTOR EQUIPMENT
OCP
SCP
OVP
OTP
TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted
Model
Number
Input Range
Output Voltage
Output Current
@Full Load
Input Current
@ No Load
Efficiency
VDC
9 ~ 18
9 ~ 18
9 ~ 18
9 ~ 18
9 ~ 18
9 ~ 18
9 ~ 18
18 ~ 36
18 ~ 36
18 ~ 36
18 ~ 36
18 ~ 36
18 ~ 36
18 ~ 36
36 ~ 75
36 ~ 75
36 ~ 75
36 ~ 75
36 ~ 75
36 ~ 75
36 ~ 75
VDC
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
A
25
20
8.4
6.7
4.2
3.6
2.1
25
20
8.4
6.7
4.2
3.6
2.1
25
20
8.4
6.7
4.2
3.6
2.1
mA
155
150
180
180
90
100
100
90
150
185
185
85
85
85
80
90
90
90
40
40
40
%
90
91
91
91
90
90
90
91
93
93
93
92
92
92
91
93
93
93
92
92
92
HAE100-12S3P3
HAE100-12S05
HAE100-12S12
HAE100-12S15
HAE100-12S24
HAE100-12S28
HAE100-12S48
HAE100-24S3P3
HAE100-24S05
HAE100-24S12
HAE100-24S15
HAE100-24S24
HAE100-24S28
HAE100-24S48
HAE100-48S3P3
HAE100-48S05
HAE100-48S12
HAE100-48S15
HAE100-48S24
HAE100-48S28
HAE100-48S48
Maximum
Capacitor Load
µF
75700
40000
7000
4460
1750
1280
430
75700
40000
7000
4460
1750
1280
430
75700
40000
7000
4460
1750
1280
430
PART NUMBER STRUCTURE
HAE100 - 48
Series Name
Input
Voltage
(VDC)
12:9~18
24:18~36
48:36~75
S
05 -
Output
Quantity
Output
Voltage
(VDC)
S:Single 3P3:3.3
05:5
12:12
15:15
24:24
28:28
48:48
P
TH
HS
Ctrl and
Pin Options
Through hole
(1)
type
Assembly Option
:Negative logic,
: Thread
0.200" pin length TH: No thread
L:Negative logic,
0.145" pin length
P:Positive logic,
0.200" pin length
S:Positive logic,
0.145"pin length
: None
Heat-sink type:
HS: Height H=0.45” vertical fin,
7G-0021A-F
HS1: Height H=0.24” horizontal fin,
7G-0022A-F
HS2: Height H=0.24” vertical fin,
7G-0023A-F
HS3: Height H=0.45” horizontal fin,
7G-0024A-F
Terminal block type (2):
T: Wall mounted
(3)
TF: Wall mounted with EMC filter
TF1: Wall mounted with EMC filter
(3)
can be connected to PE
(1) The module can’t equip Heat-sink with TH option.
(2) Terminal block type only for 0.200” pin length.
(3) EMI filter meet EN55022 Class A.
1
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2015/05/30
HAE100
INPUT SPECIFICATIONS
Parameter
Conditions
Operating input voltage range
12Vin(nom)
24Vin(nom)
48Vin(nom)
12Vin(nom)
24Vin(nom)
48Vin(nom)
12Vin(nom)
24Vin(nom)
48Vin(nom)
Power up
Remote ON/OFF
12Vin(nom)
24Vin(nom)
48Vin(nom)
Start up voltage
Shutdown voltage
Start up time
Constant resistive load
Input surge voltage
1 second, max.
Input filter
Remote ON/OFF
Referenced to –Vin pin
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
Short circuit protection
Conditions
Low Line to High Line at Full Load
No Load to Full Load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
If remote sense is not being used, Sense pins should be connected to
corresponding polarity OUTPUT pins.
Measured by 20MHz bandwidth
With a 4.7µF/50V X7R MLCC
3.3Vout, 5Vout
12Vout, 15Vout
With a 4.7µF/50V X7R MLCC
With a 4.7µF/50V X7R MLCC
24Vout, 28Vout
With a 2.2µF/100V X7R MLCC
48Vout
Isolation voltage
1 minute (Basic insulation)
Isolation resistance
Isolation capacitance
Switching frequency
Safety approvals
500VDC
Max.
12
24
48
18
36
75
9
18
36
-0.5
Min.
VDC
VDC
ms
36
50
100
Pi type
Short or 0 ~ 1.2VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2VDC
1
3
Typ.
-1.0
-0.1
-0.1
-20
Unit
VDC
7.5
16
34
25
25
VDC
mA
mA
Max.
Unit
+1.0
+0.1
+0.1
+10
10
%
%
%
%
%
75
100
200
300
mVp-p
+0.02
%/℃
250
µs
115
130
%
110
140
%
Continuous, automatics recovery
200
Conditions
Input to Output
Input (Output) to Case
Min.
Module stand alone
HAE100-□□S□□-T
HAE100-□□S□□-TF
HAE100-□□S□□-TF1
MIL-HDBK-217F, Full load
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Typ.
2250
1600
1
270
Case material
Base material
Potting material
Weight
2
Typ.
9
18
36
-0.02
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
GENERAL SPECIFICATIONS
Parameter
MTBF
Negative logic
DC-DC ON
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
Min.
Max.
Unit
VDC
300
GΩ
pF
kHz
UL60950-1
EN60950-1
IEC60950-1
Metal
FR4 PCB
Silicone (UL94 V-0)
97g (3.42oz)
200g (7.05oz)
280g (9.88oz)
287g (10.12oz)
3.311×105 hrs
2500
330
2015/05/30
HAE100
ENVIRONMENTAL SPECIFICATIONS
Parameter
Operating case temperature
Over temperature protection
Storage temperature range
Thermal impedance
(1)
Conditions
Min.
Typ.
-40
Max.
Unit
+105
℃
℃
+115
Terminal block type
Others
Vertical direction by natural convection (20LFM)
Module without assembly option
Heat-sink type with 0.24" Height
Heat-sink type with 0.45" Height
-40
-55
+105
+125
℃
6.7
5.4
4.7
℃/W
Thermal shock
Vibration
Relative humidity
MIL-STD-810F
MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
Conditions
EMI (2)
EN55022
ESD
Radiated immunity
Fast transient (3)
Surge (3)
Conducted immunity
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Level
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Air ±8kV and Contact ±6kV
10V/m
±2kV
EN55024 ±2kV
10Vr.m.s
Note:
1.
(1)Thermal test condition with vertical direction by natural convection (20LFM).
(2) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide.
2. The HAE100 series standard module meets EN55022 Class A and Class B with external components.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel.
4. CASE GROUNDING：Connecting four screw bolts to shield plane will help to reduce the EMI.
5. For further information, please contact with P-DUKE.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
120
120
100
100
100
DC/DC module only
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
Mount on 2U iron base-plate
(dimension 19” X 3.5” X 0.063”)
Natural convection (20LFM)
Terminal block
Natural convection (20LFM)
80
60
40
20
0
-20
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
100
-40
120
-20
100
120
HAE100-48S05 Derating Curve (Note 1)
With 0.24” Height Heat-sink
96
96
90
90
84
78
72
60
36
40
44
52
56
60
64
INPUT VOLTAGE(V)
68
72
75
HAE100-48S05 Efficiency vs. Input Voltage
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
-40
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
100
120
HAE100-48S05 Derating Curve (Note 1)
With 0.45” Height Heat-sink
78
72
Vin= 36V
Vin= 48V
Vin= 75V
60
48
60
84
66
Iout= 100% F.L
Iout= 50% F.L
Iout= 25% F.L
80
0
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
HAE100-48S05 Derating Curve (Note 1)
66
3
80
0
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
EFFICIENCY(%)
EFFICIENCY(%)
-40
OUTPUT POWER(%)
120
OUTPUT POWER(%)
OUTPUT POWER(%)
CHARACTERISTIC CURVE
10
20
30
40
50
60
70
% of FULL LOAD
80
90
100
HAE100-48S05 Efficiency vs. Output Load
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2015/05/30
HAE100
MECHANICAL DRAWING
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 5.0kgf-cm(0.49N-m)
PIN CONNECTION
PIN
DEFINE
1
-Vin
2
Case
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
(100 + ∆ % ) − (100 + 2 ∆ % )  k Ω
V
R U =  OUT
1 . 225 ∆ %
∆%


 100

RD = 
− 2 k Ω
 ∆%

HEAT-SINK TYPE OPTIONS
Vertical Fin Orientation, Suffix:-HS, -HS2
Horizontal Fin Orientation, Suffix:-HS1, -HS3
HS: Height H=0.45” vertical fin,
7G-0021A-F
HS1: Height H=0.24” horizontal fin,
7G-0022A-F
HS2: Height H=0.24” vertical fin,
7G-0023A-F
HS3: Height H=0.45” horizontal fin,
7G-0024A-F
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
4
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HAE100
TERMINAL BLOCK TYPE OPTION
HAE100-□□
□□S□□
□□ □□-T
□□
TERMINAL CONNECTION：
：-T,-TF
NO.
DEFINE
1
-Vin
2
Case
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
(100 + ∆ % ) − (100 + 2 ∆ % )  k Ω
V
R U =  OUT
1 . 225 ∆ %
∆%


HAE100-□□
□□S□□
□□ □□-TF
□□
 100

RD = 
− 2 k Ω
 ∆%

1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Screw 1 locked torque:
MAX 11.2kgf-cm/ 1.10N-m
4. Screw 2 locked torque:
MAX 5.2kgf-cm/ 0.51N-m
5. Screw 3, 4 locked torque:
MAX 12.0kgf-cm/ 1.18N-m
HAE100-□□
□□S□□
□□ □□-TF1
□□
5
TERMINAL CONNECTION：
：-TF1
NO.
DEFINE
1
-Vin
2
NC
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
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2015/05/30