Project Number: Design Verification Test Report Requested by: Kevin Meredith Tracking Code: TC0932—2678_REPORT _REV_3 Date: 5/18/2011 Part #: SEAMP-40-02.0-L-06 Product Rev: 1 Lot #: na Part description: SEAMP-40-02.0-L-06 Test Start: 10/06/2009 Test Completed: 10/26/2009 Design Verification Test Report SEAMP SEAMP-40-02.0-L-06 Page 1 of 13 Tech: Gary Lomax, Eng: Eric Mings John Shearer Qty to test: 120 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: Design Verification Test , See test plan TC0932-2678 APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) Any additional preparation will be noted in the individual test sequences. 4) Samtec Test PCBs used: PCB-101759-TST-0XA (1)/ PCB-101888-TST-0XA (1)/ PCB-101888TST-0XA (12) 5) PCB’s HASL Sn Page 2 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 FLOWCHARTS TEST STEP GROUP A GROUP B 90 Points (30 per cycle, individual pins) 90 Points (30 per cycle, individual pins) Insertion/Retention force Min PTH (016 dia) Insertion/Retention force Max PTH (.020 dia) 01 measure and record the compiant pin (width only) measure and record the compiant pin (width only) 02 Measure/record PTH hole diameter to determine it is smallest diameter permissible. Measure/record PTH hole diameter to determine it is largest diameter permissible. 03 04 05 06 07 08 09 10 11 1st Cycle 1 Cycle Fixture and press pin into PTH, Record data Fixture and press pin into PTH, Record data Fixture and remove pin from PTH, Record data Fixture and remove pin from PTH, Record data 2nd Cycle (Use new compliant pin, same hole) 2nd Cycle (Use new compliant pin, same hole) measure and record the compiant pin (width only) Measure Compliant pin size Fixture and press pin into PTH, Record data Fixture and press pin into PTH, Record data Fixture and remove pin from PTH, Record data Fixture and remove pin from PTH, Record data 3rd Cycle (Use new compliant pin, same hole) 3rd Cycle (Use new compliant pin, same hole) measure and record the compiant pin (width only) Measure Compliant pin size Fixture and press pin into PTH, Record data Fixture and press pin into PTH, Record data Fixture and remove pin from PTH, Record data Fixture and remove pin from PTH, Record data photo inspection of vias (check for cracked barrel) photo inspection of vias (check for cracked barrel) Insertion/Retention Forces = EIA-364-13 TEST STEP 01 GROUP A 10 connectors 02 M easure/record Compliant pin size min 10 pins per connector Measure PTH hole diameter to determine it is smallest diameter. (.016 dia) 03 Press fit connectors onto PCB's 04 Visual inspect for buckling or a ny other deformation Page 3 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. Termination/retention to PCB: 1) Reference document: EIA-364-13, Insertion/retention force and measure the hold diameter. 2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling. SUPPLEMENTAL TESTS 1) Measure and record the compliant pin (width only). 2) Measure/record PTH diameter. Page 4 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 RESULTS Termination/Retention Forces to PCB Group A • 1st Cycles o Mating Min --------------------------------------- 5.55 Lbs Max--------------------------------------- 6.35 Lbs o Unmating Min --------------------------------------- 2.12 Lbs Max--------------------------------------- 3.30 Lbs • 2nd Cycles o Mating Min --------------------------------------- 5.05 Lbs Max--------------------------------------- 6.01 Lbs o Unmating Min --------------------------------------- 2.05 Lbs Max--------------------------------------- 2.99 Lbs • 3rd Cycles o Mating Min --------------------------------------- 4.87 Lbs Max--------------------------------------- 5.81 Lbs o Unmating Min --------------------------------------- 2.00 Lbs Max--------------------------------------- 2.52 Lbs Group B • 1st Cycles o Mating Min --------------------------------------- 1.50 Lbs Max--------------------------------------- 3.49 Lbs o Unmating Min --------------------------------------- 1.13 Lbs Max--------------------------------------- 2.03 Lbs • 2nd Cycles o Mating Min --------------------------------------- 2.15 Lbs Max--------------------------------------- 2.93 Lbs o Unmating Min --------------------------------------- 1.35 Lbs Max--------------------------------------- 2.11 Lbs rd Cycles • 3 o Mating Min --------------------------------------- 2.40 Lbs Max--------------------------------------- 2.99 Lbs o Unmating Min --------------------------------------- 1.23 Lbs Max--------------------------------------- 1.99 Lbs Page 5 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 RESULTS Continued Compliant pin (width) Group A (0.016 dia) Min --------------------------------------- 0.02221 Inch Max--------------------------------------- 0.02291 Inch Group B (0.020 dia) Min --------------------------------------- 0.02213 Inch Max--------------------------------------- 0.02331 Inch Hole diameter Group A (0.016 dia) Min --------------------------------------- 0.01377 Inch Max--------------------------------------- 0.01651 Inch Group B (0.020 dia) Min --------------------------------------- 0.02020 Inch Max--------------------------------------- 0.02111 Inch Page 6 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 DATA SUMMARIES Termination/Retention Forces to PCB: Group A: 1st Cycle Mating 2nd Cycle Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 24.69 5.55 9.43 2.12 22.46 5.05 9.12 2.05 Maximum 28.24 6.35 14.68 3.30 26.73 6.01 13.30 2.99 Average 26.21 5.89 11.50 2.59 24.58 5.53 10.48 2.36 St Dev 0.85 0.19 1.14 0.26 0.99 0.22 0.93 0.21 Count 30 30 30 30 30 30 30 30 3rd Cycle Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Minimum 21.66 4.87 8.90 2.00 Maximum 25.84 5.81 11.21 2.52 Average 23.71 5.33 9.80 2.20 St Dev 1.17 0.26 0.68 0.15 Count 30 30 30 30 Group B: 1st Cycle Mating 2nd Cycle Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 6.67 1.50 5.03 1.13 9.56 2.15 6.00 1.35 Maximum 15.52 3.49 9.03 2.03 13.03 2.93 9.39 2.11 Average 12.98 2.92 7.56 1.70 11.71 2.63 7.60 1.71 St Dev 2.10 0.47 1.16 0.26 0.97 0.22 0.95 0.21 Count 15 15 15 15 15 15 15 15 3rd Cycle Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Minimum 10.68 2.40 5.47 1.23 Maximum 13.30 2.99 8.85 1.99 Average 11.72 2.63 6.50 1.46 St Dev 0.80 0.18 0.77 0.17 Count 15 15 15 15 Page 7 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 DATA SUMMARIES Continued PTH Diameter (Unit: Inch): Group Max Min Average Stdev Group A (0.016 dia) 0.0165 0.0138 0.0162 0.000413458 Group B (0.020 dia) 0.0211 0.0202 0.0208 0.00019825 Group Max Min Average Stdev GroupA (0.016 dia) 0.0229 0.0222 0.0226 0.00020092 GroupB (0.020 dia) 0.0233 0.0221 0.0227 0.00022955 Pin Width (Unit: Inch): Page 8 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 DATA Termination/Retention Forces to PCB Group A: 1st Cycle 2nd Cycle 3rd Cycle Sample# Mating Unmating Mating Unmating Mating Unmating 1 6.35 2.27 5.63 2.13 5.01 2.30 2 5.91 2.59 5.29 2.43 5.33 2.11 3 6.17 3.30 5.35 2.24 5.41 2.04 4 6.06 2.87 5.48 2.31 4.98 2.23 5 6.15 2.90 5.61 2.58 5.31 2.08 6 5.64 2.23 5.69 2.05 5.08 2.25 7 6.03 2.51 5.05 2.99 5.49 2.34 8 5.85 2.43 5.32 2.42 4.99 2.42 9 6.16 2.85 5.41 2.52 4.87 2.14 10 6.00 2.71 5.12 2.09 5.05 2.52 11 5.75 2.53 5.55 2.40 4.99 2.01 12 6.05 2.41 5.85 2.55 5.30 2.24 13 5.99 2.68 5.68 2.33 5.24 2.10 14 5.61 2.77 5.34 2.50 5.10 2.08 15 5.88 2.55 5.40 2.60 5.29 2.20 16 5.55 2.88 5.43 2.13 5.11 2.10 17 5.75 2.90 5.32 2.58 5.30 2.43 18 5.84 2.63 5.77 2.42 5.67 2.29 19 5.90 2.84 5.80 2.09 5.77 2.08 20 6.01 2.60 5.60 2.55 5.55 2.51 21 5.63 2.20 5.44 2.44 5.39 2.33 22 5.88 2.40 5.60 2.14 5.57 2.08 23 5.69 2.71 5.37 2.52 5.28 2.41 24 5.83 2.47 5.49 2.28 5.43 2.08 25 5.91 2.12 5.84 2.34 5.70 2.30 26 6.08 2.55 6.01 2.29 5.81 2.24 27 5.90 2.39 5.63 2.20 5.61 2.10 28 5.71 2.44 5.60 2.31 5.44 2.09 29 5.80 2.51 5.78 2.08 5.70 2.00 30 5.69 2.35 5.36 2.20 5.15 2.03 Page 9 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 DATA Continued Group B 1st Cycle 2nd Cycle 3rd Cycle Sample# Mating Unmating Mating Unmating Mating Unmating 1 1.50 1.13 2.93 1.66 2.89 1.50 2 3.21 1.81 2.87 1.78 2.99 1.23 3 2.92 1.54 2.53 2.05 2.49 1.63 4 3.44 1.95 2.55 1.79 2.52 1.40 5 3.49 2.00 2.70 2.11 2.76 1.41 6 3.05 1.73 2.34 1.89 2.71 1.99 7 2.82 1.49 2.15 1.61 2.43 1.30 8 3.17 1.41 2.56 1.56 2.40 1.44 9 2.59 1.75 2.44 1.72 2.55 1.38 10 2.78 2.03 2.87 1.73 2.63 1.47 11 3.10 1.80 2.80 1.51 2.78 1.44 12 2.99 1.86 2.71 1.45 2.65 1.36 13 3.24 1.96 2.85 1.86 2.77 1.50 14 2.78 1.40 2.60 1.35 2.53 1.38 15 2.69 1.63 2.58 1.55 2.41 1.50 Page 10 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 Data continued PTH diameter (Unit: Inch): GroupA (0.016 dia) 0.01611 0.01598 0.01633 0.01589 0.01622 0.01596 0.01612 0.01604 0.01602 0.01377 0.01619 0.01609 0.01626 0.01617 0.01620 0.01626 0.01616 0.01634 0.01618 0.01615 0.01625 0.01630 0.01651 0.01634 0.01650 0.01631 0.01648 0.01633 0.01627 0.01645 0.01644 0.01646 0.01640 0.01648 0.01626 0.01649 0.01643 0.01651 0.01646 0.01645 0.01644 0.01650 0.01646 0.01645 0.01648 GroupB (0.020 dia) 0.02020 0.02055 0.02060 0.02052 0.02093 0.02076 0.02083 0.02089 0.02072 0.02067 0.02081 0.02089 0.02092 0.02092 0.02105 0.02105 0.02111 0.02105 0.02096 0.02086 0.02088 0.02098 0.02094 0.02094 0.02097 0.02097 0.02089 0.02087 0.02085 0.02071 0.02081 0.02091 0.02090 0.02083 0.02079 0.02083 0.02078 0.02069 0.02061 0.02026 0.02035 0.02056 0.02076 0.02082 0.02077 Data continued Page 11 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 Pin Width (Unit: Inch): GroupA (0.016 dia) 0.02260 0.02252 0.02244 0.02276 0.02236 0.02276 0.02221 0.02268 0.02252 0.02252 0.02244 0.02252 0.02260 0.02260 0.02260 0.02252 0.02268 0.02268 0.02276 0.02284 0.02291 0.02260 0.02284 0.02221 0.02252 0.02291 0.02228 0.02276 0.02268 0.02236 0.02291 0.02244 0.02244 0.02260 0.02244 0.02260 0.02244 0.02236 0.02284 0.02228 0.02244 0.02221 0.02252 0.02284 0.02291 GroupB (0.020 dia) 0.02299 0.02299 0.02291 0.02252 0.02268 0.02252 0.02252 0.02252 0.02268 0.02284 0.02268 0.02268 0.02268 0.02268 0.02268 0.02276 0.02268 0.02252 0.02276 0.02268 0.02268 0.02260 0.02315 0.02236 0.02276 0.02260 0.02284 0.02252 0.02268 0.02284 0.02315 0.02213 0.02268 0.02252 0.02331 0.02260 0.02291 0.02291 0.02291 0.02299 0.02323 0.02260 0.02291 0.02252 0.02291 Page 12 of 13 Tracking Code: TC0932—2678_REPORT _REV_2 Part #: SEAMP-40-02.0-L-06 Part description: SEAMP-40-02.0-L-06 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: TCT-04 Description: Dillon Quantrol TC21 25-1000 mm/min series test stand Manufacturer: Dillon Quantrol Model: TC2 I series test stand Serial #: 04-1041-04 Accuracy: Speed Accuracy: +/- 5% of indicated speed; Speed Accuracy: +/- 5% of indicated speed; … Last Cal: 05/07/2009, Next Cal: 05/07/2010 Equipment #: OGP-01 Description: 6''X 6'' Video Measuring Machine Manufacturer: Optical Gauging Products Model: Smartscope 200 CFOV Serial #: SF2001956 Accuracy: See Manual … Last Cal: 03/13/09, Next Cal: 03/13/2010 Equipment #: MV-05 Description: 6" x 6" Video Measuring Machine Manufacturer: Micro-Vu Model: M3010838 Serial #: V9344 Accuracy: See Manual … Last Cal: 01/12/2010, Next Cal: 01/12/2011 Page 13 of 13