DESIGN QUALIFICATION TEST REPORT SS4/ST4 SS4-30

Project Number: Design Qualification Test Report
Tracking Code: 411557_Report_Rev_1
Requested by: Catie Eichhorn
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
Test Start: 1/4/2015
Date: 4/23/2015
Tech: Kason He
Test Completed: 2/10/2015
DESIGN QUALIFICATION TEST REPORT
SS4/ST4
SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Page 1 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
REVISION HISTORY
DATE
REV.NUM.
4/23/2015
1
DESCRIPTION
Initial Issue
Page 2 of 38
ENG
KH
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: Design Qualification test. Please see test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
5)
6)
7)
8)
9)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
After soldering, the parts to be used for LLCR testing were cleaned according to TLWI-0001.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
The automated procedure is used with aqueous compatible soldering materials.
Parts not intended for testing LLCR are visually inspected and cleaned if necessary.
Any additional preparation will be noted in the individual test sequences.
Solder Information: Lead Free
Samtec Test PCBs used: PCB-106623-TST/PCB-106624-TST//PCB-106625-TST
Page 3 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
FLOWCHARTS
Page 4 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
FLOWCHARTS Continued
Page 5 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
FLOWCHARTS Continued
Page 6 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
FLOWCHARTS Continued
Page 7 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
FLOWCHARTS Continued
Page 8 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
FLOWCHARTS Continued
Page 9 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL SHOCK:
1)
2)
3)
4)
5)
6)
EIA-364-32, Thermal Shock (Temperature Cycling) Test Procedure for Electrical Connectors.
Test Condition 1: -55°C to +85°C
Test Time: ½ hour dwell at each temperature extreme
Number of Cycles: 100
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
THERMAL:
1)
2)
3)
4)
5)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C.
Test Time Condition B for 250 hours.
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
HUMIDITY:
1)
2)
3)
4)
5)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
All samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
MECHANICAL SHOCK (Specified Pulse):
1)
2)
3)
4)
5)
6)
7)
Reference document: EIA-364-27, Mechanical Shock Test Procedure for Electrical Connectors
Test Condition C
Peak Value: 100 G
Duration: 6 Milliseconds
Wave Form: Half Sine
Velocity: 12.3 ft/s
Number of Shocks: 3 Shocks / Direction, 3 Axis (18 Total)
VIBRATION:
1)
2)
3)
4)
5)
6)
Reference document: EIA-364-28, Vibration Test Procedure for Electrical Connectors
Test Condition V, Letter B
Power Spectral Density: 0.04 G² / Hz
G ‘RMS’: 7.56
Frequency: 50 to 2000 Hz
Duration: 2.0 Hours per axis (3 axis total)
NANOSECOND-EVENT DETECTION:
1) Reference document: EIA-364-87, Nanosecond-Event Detection for Electrical Connectors
2) Prior to test, the samples were characterized to assure the low nanosecond event being monitored will trigger
the detector.
3) After characterization it was determined the test samples could be monitored for 50 nanosecond events
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
Page 10 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.
2) The contacts shall be tested in the connector housing.
3) If necessary, a “window” shall be made in the connector body to allow a probe to engage and deflect the
contact at the same attitude and distance (plus 0.05 mm [0.002”]) as would occur in actual use.
4) The connector housing shall be placed in a holding fixture that does not interfere with or otherwise influence
the contact force or deflection.
5) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,
computer controlled test stand with a deflection measurement system accuracy of 5.0 µm (0.0002”).
6) The nominal deflection rate shall be 5 mm (0.2”)/minute.
7) Unless otherwise noted a minimum of five contacts shall be tested.
8) The force/deflection characteristic to load and unload each contact shall be repeated five times.
9) The system shall utilize the TC2 software in order to acquire and record the test data.
10) The permanent set of each contact shall be measured within the TC2 software.
11) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis
and a print out will be stored with the Tracking Code paperwork.
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2
2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at four temperature points are reported:
a. Ambient
о
b. 85 C
о
c. 95 C
о
d. 115 C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
Page 11 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: --------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
GAS TIGHT:
1)
2)
3)
4)
To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: -------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------ Acceptable
d. +15.1 to +50.0 mOhms: ------------------ Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms: --------------------------- Open Failure
Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be 10:1.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
о
viii. Drying temperature 50 C
ix. The final LLCR shall be conducted within 1 hour after drying.
Page 12 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Barometric Test Condition 1
iii. Rate of Application 500 V/Sec
iv. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage).
Page 13 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS
Temperature Rise, CCC at a 20% de-rating





CCC for a
CCC for a
CCC for a
CCC for a
CCC for a
30°C Temperature Rise---------------1.6 A per contact
30°C Temperature Rise---------------1.2 A per contact
30°C Temperature Rise---------------1.0 A per contact
30°C Temperature Rise---------------0.9 A per contact
30°C Temperature Rise---------------0.4 A per contact
Mating/Unmating Forces: Thermal Aging Group


Initial
o Mating
 Min --------------------------------------- 4.38 Lbs
 Max--------------------------------------- 5.70 Lbs
o Unmating
 Min --------------------------------------- 2.56 Lbs
 Max--------------------------------------- 3.21 Lbs
After Thermal
o Mating
 Min --------------------------------------- 2.23 Lbs
 Max--------------------------------------- 2.72 Lbs
o Unmating
 Min --------------------------------------- 1.85 Lbs
 Max--------------------------------------- 2.44 Lbs
Page 14 of 38
with 2 contacts (2x1) powered
with 4 contacts (2x2) powered
with 6 contacts (2x3) powered
with 8 contacts (2x4) powered
with 100 contacts (2x50) powered
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS Continued
Mating/Unmating Forces: Mating/Unmating Durability Group
SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
 Initial
o Mating
 Min --------------------------------------- 3.51 Lbs
 Max--------------------------------------- 5.25 Lbs
o Unmating
 Min --------------------------------------- 2.43 Lbs
 Max--------------------------------------- 3.29 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 3.28 Lbs
 Max--------------------------------------- 4.93 Lbs
o Unmating
 Min --------------------------------------- 2.50 Lbs
 Max--------------------------------------- 3.48 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------- 3.28 Lbs
 Max--------------------------------------- 5.24 Lbs
o Unmating
 Min --------------------------------------- 2.55 Lbs
 Max--------------------------------------- 3.74 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------- 3.29 Lbs
 Max--------------------------------------- 5.48 Lbs
o Unmating
 Min --------------------------------------- 2.70 Lbs
 Max--------------------------------------- 3.90 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------- 3.36 Lbs
 Max--------------------------------------- 5.78 Lbs
o Unmating
 Min --------------------------------------- 2.79 Lbs
 Max--------------------------------------- 4.37 Lbs
 After Humidity
o Mating
 Min --------------------------------------- 1.41 Lbs
 Max--------------------------------------- 2.63 Lbs
o Unmating
 Min --------------------------------------- 1.11 Lbs
 Max--------------------------------------- 1.90 Lbs
Page 15 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS Continued
Mating/Unmating Forces: Mating/Unmating Basic Group
SS4-10-3.00-L-D-K-TR/ST4-10-1.00-L-D-P-TR
 Initial
o Mating
 Min --------------------------------------- 1.09 Lbs
 Max--------------------------------------- 1.44 Lbs
o Unmating
 Min --------------------------------------- 0.70 Lbs
 Max--------------------------------------- 0.98 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 1.03 Lbs
 Max--------------------------------------- 1.66 Lbs
o Unmating
 Min --------------------------------------- 0.70 Lbs
 Max--------------------------------------- 1.07 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------- 1.05 Lbs
 Max--------------------------------------- 2.20 Lbs
o Unmating
 Min --------------------------------------- 0.74 Lbs
 Max--------------------------------------- 1.21 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------- 1.06 Lbs
 Max--------------------------------------- 2.49 Lbs
o Unmating
 Min --------------------------------------- 0.77 Lbs
 Max--------------------------------------- 1.25 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------- 1.06 Lbs
 Max--------------------------------------- 2.67 Lbs
o Unmating
 Min --------------------------------------- 0.79 Lbs
 Max--------------------------------------- 1.43 Lbs
Page 16 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS Continued
Mating/Unmating Forces: Mating/Unmating Basic Group
SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
 Initial
o Mating
 Min --------------------------------------- 7.24 Lbs
 Max--------------------------------------- 9.06 Lbs
o Unmating
 Min --------------------------------------- 3.34 Lbs
 Max--------------------------------------- 4.62 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 5.88 Lbs
 Max--------------------------------------- 8.26 Lbs
o Unmating
 Min --------------------------------------- 3.17 Lbs
 Max--------------------------------------- 4.97 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------- 5.83 Lbs
 Max--------------------------------------- 8.47 Lbs
o Unmating
 Min --------------------------------------- 3.11 Lbs
 Max--------------------------------------- 5.30 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------- 5.86 Lbs
 Max--------------------------------------- 8.73 Lbs
o Unmating
 Min --------------------------------------- 3.16 Lbs
 Max--------------------------------------- 5.58 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------- 5.79 Lbs
 Max--------------------------------------- 9.05 Lbs
o Unmating
 Min --------------------------------------- 3.26 Lbs
 Max--------------------------------------- 5.75 Lbs
Normal Force at 0.0075 inch deflection


Initial
o Min -------------------------------------------------77.00 gf
o Max ------------------------------------------------86.80 gf
Thermal
o Min -------------------------------------------------42.00 gf
o Max ------------------------------------------------62.30 gf
Page 17 of 38
Set ----- 0.0004 in
Set ----- 0.0011 in
Set ----- 0.0030 in
Set ----- 0.0039 in
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS Continued
Insulation Resistance minimums, IR
Pin to Pin
 Initial
o Mated ------------------------------------------------ 10000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal
o Mated ------------------------------------------------ 10000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated ------------------------------------------------- 3984 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------- 5126 Meg Ω ------------------------ Passed
Row to Row
 Initial
o Mated ------------------------------------------------ 10000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal
o Mated ------------------------------------------------ 10000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated ------------------------------------------------ 10000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 10000 Meg Ω ------------------------ Passed
Dielectric Withstanding Voltage minimums, DWV

Minimums
o Breakdown Voltage ---------------------------------- 625 VAC
o Test Voltage ------------------------------------------- 470 VAC
o Working Voltage ------------------------------------- 155 VAC
Pin to Pin
 Initial DWV -------------------------------------------------- Passed
 Thermal DWV ----------------------------------------------- Passed
 Humidity DWV---------------------------------------------- Passed
Row to Row
 Initial DWV -------------------------------------------------- Passed
 Thermal DWV ----------------------------------------------- Passed
 Humidity DWV---------------------------------------------- Passed
Page 18 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS Continued
LLCR Gas Tight (192 LLCR test points)


Initial --------------------------------------------------------------- 24.40 mOhms Max
Gas-Tight
o <= +5.0 mOhms ----------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Thermal Aging (192 LLCR test points)


Initial --------------------------------------------------------------- 21.95 mOhms Max
Thermal Aging
o <= +5.0 mOhms ----------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Durability (192 LLCR test points)




Initial --------------------------------------------------------------- 23.02 mOhms Max
Durability, 100 Cycles
o <= +5.0 mOhms ----------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Thermal
o <= +5.0 mOhms ----------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Humidity
o <= +5.0 mOhms ----------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 19 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
RESULTS Continued
LLCR Shock & Vibration (192 LLCR test points)


Initial --------------------------------------------------------------- 25.69 mOhms Max
Shock &Vibration
o <= +5.0 mOhms ----------------------------------- 191 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 1 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Mechanical Shock & Random Vibration:
o
o
Shock
 No Damage ----------------------------------- ---------------------------------- Pass
 50 Nanoseconds ------------------------------ ---------------------------------- Pass
Vibration
 No Damage ----------------------------------- ---------------------------------- Pass
 50 Nanoseconds ------------------------------ ---------------------------------- Pass
Page 20 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) High quality thermocouples whose temperature slopes track one another were used for temperature
monitoring.
2) The thermocouples were placed at a location to sense the maximum temperature generated during testing.
3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less
than 1° C (computer controlled data acquisition).
4) Adjacent contacts were powered:
a. Linear configuration with 2 adjacent conductors/contacts powered
411557
2(2X1) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.6 Amps
4.5
Room Temp= 21.3°C
Maximum Current, Amps per Contact
4.0 3.8
3.5
3.0
3.0
125°C
Limit
2.3
2.5
2.0
2.0
1.9
1.5
1.6
1.2
1.0
0.9
0.5
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
Page 21 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
411557
2(2X1) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.5
1
1.5
Current (Amps)
Actual
20% Derated
Page 22 of 38
2
2.5
3
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
b. Linear configuration with 4 adjacent conductors/contacts powered
411557
4(2X2) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.2 Amps
3.5
Room Temp= 22.0°C
Maximum Current, Amps per Contact
3.0
2.8
2.5
2.0
2.2
125°C
Limit
1.7
1.5
1.5
1.4
1.2
1.0
0.9
0.7
0.5
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
411557
4(2X2) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
45
40
Temperature Rise (°C above ambient)
35
30
25
20
15
10
5
0
0
0.2
0.4
0.6
0.8
1
Current (Amps)
Actual
20% Derated
Page 23 of 38
1.2
1.4
1.6
1.8
2
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
c. Linear configuration with 6 adjacent conductors/contacts powered
411557
6(2X3) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.0 Amps
3.0
Room Temp= 21.7°C
Maximum Current, Amps per Contact
2.5
2.3
2.0
1.9
125°C
Limit
1.4
1.5
1.2
1.2
1.0
1.0
0.7
0.5
0.6
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
411557
6(2X3) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.2
0.4
0.6
0.8
1
Current (Amps)
Actual
20% Derated
Page 24 of 38
1.2
1.4
1.6
1.8
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
d. Linear configuration with 8 adjacent conductors/contacts powered
411557
8(2X4) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.9 Amps
2.5
Room Temp= 21.4°C
2.1
Maximum Current, Amps per Contact
2.0
1.5
1.7
125°C
Limit
1.3
1.1
1.0
1.0
0.9
0.7
0.5
0.5
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
411557
8(2X4) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.2
0.4
0.6
0.8
Current (Amps)
Actual
20% Derated
Page 25 of 38
1
1.2
1.4
1.6
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
e. Linear configuration with all adjacent conductors/contacts powered
411557
100(2X50) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.4 Amps
1.0
0.9
Room Temp= 21.8°C
Maximum Current, Amps per Contact
0.8
0.7
125°C
Limit
0.6
0.6
0.5
0.5
0.4
0.4
0.3
0.2
0.2
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
411557
100(2X50) Contacts in series
Part Numbers: SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.1
0.2
0.3
0.4
Current (Amps)
Actual
20% Derated
Page 26 of 38
0.5
0.6
0.7
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
Mating\Unmating Force: Thermal Aging Group
Initial
After Thermals
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
19.48
4.38
11.39
2.56
9.92
2.23
8.23
1.85
Maximum
25.35
5.70
14.28
3.21
12.10
2.72
10.85
2.44
Average
22.27
5.01
12.95
2.91
11.05
2.49
9.20
2.07
St Dev
1.98
0.45
0.88
0.20
0.74
0.17
0.78
0.18
Count
8
8
8
8
8
8
8
8
Mating\Unmating Force: Mating\Unmating Durability Group
SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Initial
After 25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
15.61
3.51
10.81
2.43
14.59
3.28
11.12
2.50
Maximum
23.35
5.25
14.63
3.29
21.93
4.93
15.48
3.48
Average
20.76
4.67
12.55
2.82
18.83
4.23
13.62
3.06
St Dev
2.25
0.50
1.31
0.29
2.07
0.47
1.35
0.30
Count
8
8
8
8
8
8
8
8
After 50 Cycles
Mating
After 75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
14.59
3.28
11.34
2.55
14.63
3.29
12.01
2.70
Maximum
23.31
5.24
16.64
3.74
24.38
5.48
17.35
3.90
Average
19.73
4.44
14.37
3.23
20.45
4.60
15.11
3.40
St Dev
2.58
0.58
1.52
0.34
2.86
0.64
1.80
0.41
Count
8
8
8
8
8
8
8
8
After 100 Cycles
Mating
After Humidity
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
14.95
3.36
12.41
2.79
6.27
1.41
4.94
1.11
Maximum
25.71
5.78
19.44
4.37
11.70
2.63
8.45
1.90
Average
21.39
4.81
16.20
3.64
9.06
2.04
6.10
1.37
St Dev
3.16
0.71
2.16
0.48
1.74
0.39
1.13
0.25
Count
8
8
8
8
8
8
8
8
Page 27 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
Mating\Unmating Force: Mating\Unmating Basic Group
SS4-10-3.00-L-D-K-TR/ST4-10-1.00-L-D-P-TR
Initial
After 25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
4.85
1.09
3.11
0.70
4.58
1.03
3.11
0.70
Maximum
6.41
1.44
4.36
0.98
7.38
1.66
4.76
1.07
Average
5.66
1.27
3.69
0.83
5.59
1.26
3.97
0.89
St Dev
0.54
0.12
0.46
0.10
0.90
0.20
0.62
0.14
Count
8
8
8
8
8
8
8
8
After 50 Cycles
Mating
Newtons
After 75 Cycles
Unmating
Force (Lbs)
Newtons
Mating
Force (Lbs)
Newtons
Unmating
Force (Lbs)
Newtons
Force (Lbs)
Minimum
4.67
1.05
3.29
0.74
4.71
1.06
3.42
0.77
Maximum
9.79
2.20
5.38
1.21
11.08
2.49
5.56
1.25
Average
6.24
1.40
4.19
0.94
6.56
1.47
4.35
0.98
St Dev
1.65
0.37
0.73
0.16
2.12
0.48
0.81
0.18
Count
8
8
8
8
8
8
8
8
After 100 Cycles
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
4.71
1.06
3.51
0.79
Maximum
11.88
2.67
6.36
1.43
Average
7.03
1.58
4.59
1.03
St Dev
2.36
0.53
1.05
0.24
Count
8
8
8
8
Page 28 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
Mating\Unmating Force: Mating\Unmating Basic Group
SS4-50-3.00-L-D-K-TR/ST4-50-1.00-L-D-P-TR
Initial
After 25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
32.20
7.24
14.86
3.34
26.15
5.88
14.10
3.17
Maximum
40.30
9.06
20.55
4.62
36.74
8.26
22.11
4.97
Average
36.49
8.20
18.75
4.22
33.28
7.48
19.31
4.34
St Dev
2.56
0.58
1.93
0.43
3.69
0.83
2.82
0.63
Count
8
8
8
8
8
8
8
8
After 50 Cycles
Mating
After 75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
25.93
5.83
13.83
3.11
26.07
5.86
14.06
3.16
Maximum
37.67
8.47
23.57
5.30
38.83
8.73
24.82
5.58
Average
33.82
7.60
20.98
4.72
34.86
7.84
22.06
4.96
St Dev
4.07
0.91
3.45
0.77
4.51
1.01
3.84
0.86
Count
8
8
8
8
8
8
8
8
After 100 Cycles
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
25.75
5.79
14.50
3.26
Maximum
40.25
9.05
25.58
5.75
Average
35.92
8.08
22.95
5.16
St Dev
4.99
1.12
3.94
0.89
Count
8
8
8
8
Page 29 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
Mating\Unmating Force Comparison
Mating/Unmating Data for 10, 30 and 50 Position SS4/ST4
Mating (Initial)
Unmating (Initial)
Mating (100 Cycles)
Unmating (100 Cycles)
9.00
8.00
7.00
Force (lbs)
6.00
5.00
4.00
3.00
2.00
1.00
0.00
10 Pos.
30 Pos.
Number of Terminals per Row
Page 30 of 38
50 Pos.
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) For Normal force 8-10 measurements are taken and the averages reported.
Initial
Averages
Min
Max
St. Dev
Count
0.0008
10.05
8.00
11.80
1.433
12
After
Thermals
Averages
Min
Max
St. Dev
Count
0.0015
20.16
17.50
22.90
1.523
12
0.0008
-0.03
-0.10
0.10
0.087
12
0.0015
-0.03
-0.10
0.10
0.089
12
0.0023
29.21
25.90
32.80
2.335
12
0.0023
-0.03
-0.10
0.10
0.087
12
Deflections in inches Forces in Grams
0.0030
0.0038
0.0045
0.0053
0.0060
38.73
47.83
56.94
65.03
73.12
33.70
42.70
49.90
57.10
65.30
43.00
51.60
60.30
69.40
78.10
2.752
2.935
3.324
3.547
3.593
12
12
12
12
12
Deflections in inches Forces in Grams
0.0030
0.0038
0.0045
0.0053
0.0060
0.92
6.32
16.03
25.02
35.24
-0.10
0.00
8.50
16.60
25.80
4.50
14.30
23.50
31.70
42.60
1.777
5.003
5.326
5.348
5.591
12
12
12
12
12
0.0068
79.21
71.10
85.80
3.732
12
0.0068
44.20
34.20
51.10
5.575
12
0.0075
82.77
77.00
86.80
3.126
12
0.0075
54.17
42.00
62.30
6.270
12
SET
0.0008
0.0004
0.0011
0.0002
12
SET
0.0034
0.0030
0.0039
0.0003
12
Normal Force - Average Initial vs Average Thermal
90
80
82.8
79.2
73.1
70
65.0
60
54.17
Force-Grams
56.9
50
44.20
47.8
40
35.24
38.7
30
25.02
29.2
20
16.03
20.2
10
6.32
10.1
0.92
0
0
0
0.0
0.001
0.002
0.003
0.004
Deflection-Inches
0.005
0.006
0.007
Average Initial Normal Force
Average Normal Force after Thermals
Page 31 of 38
0.008
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
INSULATION RESISTANCE (IR):
Pin to Pin
Mated
Unmated
Unmated
SS4/ST4
SS4
ST4
Initial
10000
10000
10000
Thermal
10000
10000
10000
Humidity
3984
10000
5126
Minimum
Row to Row
Mated
Unmated
Unmated
SS4/ST4
SS4
ST4
Initial
10000
10000
10000
Thermal
10000
10000
10000
Humidity
10000
10000
10000
Minimum
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Voltage Rating Summary
SS4/ST4
Minimum
Break Down Voltage
625
Test Voltage
470
Working Voltage
155
Pin to Pin
Initial Test Voltage
Passed
After Thermal Test Voltage
Passed
After Humidity Test Voltage
Passed
Row to Row
Initial Test Voltage
Passed
After Thermal Test Voltage
Passed
After Humidity Test Voltage
Passed
Page 32 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
LLCR Durability:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: -------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------ Acceptable
d. +15.1 to +50.0 mOhms: ------------------ Marginal
e. +50.1 to +2000 mOhms------------------- Unstable
f. >+2000 mOhms: --------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
1/4/2015
19
46
Kason He
Actual
Initial
Average
St. Dev.
Min
Max
Summary Count
Total Count
20.59
0.58
18.94
23.02
192
192
1/6/2015
1/13/2015
24
20
54
50
Kason He
Kason He
Delta
Delta
100 Cycles Therm Shck
Pin Type 1: Signal
0.46
0.40
0.00
2.64
192
192
1/26/2015
22
53
Kason He
Delta
Humidity
0.95
0.74
0.01
3.63
192
192
0.66
0.53
0.00
2.34
192
192
LLCR Delta Count by Category
mOhms
100 Cycles
Therm Shck
Humidity
Stable
<=5
192
192
192
Minor
>5 & <=10
0
0
0
Acceptable
>10 & <=15
0
0
0
Page 33 of 38
Marginal
>15 & <=50
0
0
0
Unstable
>50 & <=1000
0
0
0
Open
>1000
0
0
0
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
LLCR Thermal Aging:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: --------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
Average
St. Dev.
Min
Max
Summary Count
Total Count
1/4/2015
19
46
Kason He
Actual
Initial
20.58
0.42
19.27
21.95
192
192
1/16/2015
21
44
Kason He
Delta
Delta
Thermal
Pin Type 1: Signal
Delta
0.51
0.51
0.00
2.88
192
192
LLCR Delta Count by Category
mOhms
Thermal
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 34 of 38
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
LLCR Gas Tight:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ---------------------------- Stable
b. +5.1 to +10.0 mOhms: --------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ---------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
Average
St. Dev.
Min
Max
Summary Count
Total Count
1/6/2015
24
54
Kason He
Actual
Initial
21.45
1.00
18.77
24.40
192
192
1/16/2015
20
44
Kason He
Delta
Delta
Acid Vapor
Pin Type 1: Signal
Delta
0.54
0.41
0.00
2.58
192
192
LLCR Delta Count by Category
mOhms
Acid Vapor
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 35 of 38
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
DATA SUMMARIES Continued
LLCR Shock &Vibration:
1). A total of 192 points were measured.
2). EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
3). The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: -------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms ------------------- Unstable
f. >+2000 mOhms: ---------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
Average
St. Dev.
Min
Max
Summary Count
Total Count
4/1/2015
22
32
Aaron McKim
Actual
Initial
21.44
0.78
19.33
25.69
192
192
4/3/2015
22
40
Craig Ryan
Delta
Delta
Shock-Vib
Pin Type 1: Signal
Delta
0.55
0.53
0.01
5.69
192
192
LLCR Delta Count by Category
mOhms
Shock-Vib
Stable
<=5
191
Minor
>5 & <=10
1
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Unstable
>50 & <=1000
0
Nanosecond Event Detection:
Shock and Vibration Event Detection Summary
Contacts tested
Test Condition
Shock Events
Test Condition
Vibration Events
Total Events
60
C, 100g's, 6ms, Half-Sine
0
V-B, 7.56 rms g
0
0
Page 36 of 38
Open
>1000
0
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: HZ-TCT-01
Description: Normal force analyzer
Manufacturer: Mecmesin Multitester
Model: Mecmesin Multitester 2.5-i
Serial #: 08-1049-04
Accuracy: Last Cal: 4/26/2014, Next Cal: 4/27/2015
Equipment #: HZ-OV-01
Description: Oven
Manufacturer: Huida
Model: CS101-1E
Serial #: CS101-1E-B
Accuracy: Last Cal: 12/12/2014, Next Cal: 12/11/2015
Equipment #: HZ-THC-01
Description: Humidity transmitter
Manufacturer: Thermtron
Model: HMM30C
Serial #: D0240037
Accuracy: Last Cal: 3/1/2014, Next Cal: 2/28/2015
Equipment #: HZ-HPM-01
Description: NA9636H
Manufacturer: Ainuo
Model: 6031A
Serial #: 089601091
Accuracy: Last Cal: 3/8/2014, Next Cal: 3/7/2015
Equipment #: HZ-MO-05
Description: Micro-ohmmeter
Manufacturer: Keithley
Model: 3706
Serial #: 1285188
Accuracy: Last Cal: 11/14/2014, Next Cal: 11/13/2015
Equipment #: HZ-MO-01
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 1199807
Accuracy: See Manual
… Last Cal: 07/01/2014, Next Cal: 06/30/2015
Page 37 of 38
Tracking Code: 411557_Report_Rev_1
Part #: SS4-30-3.00-L-D-K-TR/ST4-30-1.00-L-D-P-TR
Part description: SS4/ST4
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: HZ-PS-01
Description: 120 Amp Power Supply
Manufacturer: Agilent
Model: 6031A PS
Serial #: MY41000982
Accuracy: See Manual
… Last Cal: 07/02/2014, Next Cal: 07/01/2015
Equipment #: HZ-TSC-01
Description: Vertical Thermal Shock Chamber
Manufacturer: Cincinnatti Sub Zero
Model: VTS-3-6-6-SC/AC
Serial #: 10-VT14994
Accuracy: See Manual
… Last Cal: 06/28/2014, Next Cal: 06/27/2015
Equipment #: SVC-01
Description: Shock & Vibration Table
Manufacturer: Data Physics
Model: LE-DSA-10-20K
Serial #: 10037
Accuracy: See Manual
… Last Cal: 11/30/2014, Next Cal: 11/30/2015
Equipment #: ACLM-01
Description: Accelerometer
Manufacturer: PCB Piezotronics
Model: 352C03
Serial #: 115819
Accuracy: See Manual
… Last Cal: 07/09/2014, Next Cal: 07/09/2015
Equipment #: ED-03
Description: Event Detector
Manufacturer: Analysis Tech
Model: 32EHD
Serial #: 1100604
Accuracy: See Manual
… Last Cal: 06/04/2014, Next Cal: 06/04/2015
Equipment #: MO-11
Description: Switch/Multimeter
Manufacturer: Keithley
Model: 3706
Serial #: 120169
Accuracy: See Manual
… Last Cal: 08/21/2014, Next Cal: 08/21/2015
Page 38 of 38