DESIGN QUALIFICATION TEST REPORT SEAF/SEAM

Project Number: Design Qualification Test Report
Tracking Code: 341424_Report_Rev_1
Requested by: Craig Ryan
Date: 12/15/2014
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
Tech: Aaron McKim
Test Start: 8/19/2014
Test Completed: 12/5/2014
(Actual part not depicted)
DESIGN QUALIFICATION TEST REPORT
SEAF/SEAM
SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Page 1 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
REVISION HISTORY
DATA
REV.NUM.
12/15/2014
1
DESCRIPTION
Initial Issue
Page 2 of 43
ENG
KH
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: Design Qualification test. Please see test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
5)
6)
7)
8)
9)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
After soldering, the parts to be used for LLCR testing were cleaned according to TLWI-0001.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
The automated procedure is used with aqueous compatible soldering materials.
Parts not intended for testing LLCR are visually inspected and cleaned if necessary.
Any additional preparation will be noted in the individual test sequences.
Solder Information: Lead Free
Samtec Test PCBs used: PCB-106450-TST/PCB-106451-TST/PCB-106452-TST
Page 3 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
FLOWCHARTS
Page 4 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
FLOWCHARTS Continued
Page 5 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
FLOWCHARTS Continued
Page 6 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
FLOWCHARTS Continued
Page 7 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
FLOWCHARTS Continued
Page 8 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL SHOCK:
1)
2)
3)
4)
5)
6)
EIA-364-32, Thermal Shock (Temperature Cycling) Test Procedure for Electrical Connectors.
Test Condition 1: -55°C to +85°C
Test Time: ½ hour dwell at each temperature extreme
Number of Cycles: 100
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
THERMAL:
1)
2)
3)
4)
5)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C.
Test Time Condition B for 250 hours.
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
HUMIDITY:
1)
2)
3)
4)
5)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
All samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
MECHANICAL SHOCK (Specified Pulse):
1)
2)
3)
4)
5)
6)
7)
Reference document: EIA-364-27, Mechanical Shock Test Procedure for Electrical Connectors
Test Condition C
Peak Value: 100 G
Duration: 6 Milliseconds
Wave Form: Half Sine
Velocity: 12.3 ft/s
Number of Shocks: 3 Shocks / Direction, 3 Axis (18 Total)
VIBRATION:
1)
2)
3)
4)
5)
6)
Reference document: EIA-364-28, Vibration Test Procedure for Electrical Connectors
Test Condition V, Letter B
Power Spectral Density: 0.04 G² / Hz
G ‘RMS’: 7.56
Frequency: 50 to 2000 Hz
Duration: 2.0 Hours per axis (3 axis total)
NANOSECOND-EVENT DETECTION:
1) Reference document: EIA-364-87, Nanosecond-Event Detection for Electrical Connectors
2) Prior to test, the samples were characterized to assure the low nanosecond event being monitored will trigger
the detector.
3) After characterization it was determined the test samples could be monitored for 50 nanosecond events
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
Page 9 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2
2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at four temperature points are reported:
a. Ambient
о
b. 85 C
о
c. 95 C
о
d. 115 C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
Page 10 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: --------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
GAS TIGHT:
1)
2)
3)
4)
To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: -------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------ Acceptable
d. +15.1 to +50.0 mOhms: ------------------ Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms: --------------------------- Open Failure
Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be 10:1.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
о
viii. Drying temperature 50 C
ix. The final LLCR shall be conducted within 1 hour after drying.
Page 11 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Barometric Test Condition 1
iii. Rate of Application 500 V/Sec
iv. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage).
Page 12 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS
Temperature Rise, CCC at a 20% de-rating





CCC for a
CCC for a
CCC for a
CCC for a
CCC for a
30°C Temperature Rise---------------1.9 A per contact
30°C Temperature Rise---------------1.3 A per contact
30°C Temperature Rise---------------1.1 A per contact
30°C Temperature Rise---------------0.9 A per contact
30°C Temperature Rise---------------0.4 A per contact
Mating/Unmating Forces: Thermal Aging Group
SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR


Initial
o Mating
 Min --------------------------------------19.52 Lbs
 Max--------------------------------------23.63 Lbs
o Unmating
 Min --------------------------------------- 7.67 Lbs
 Max--------------------------------------14.36 Lbs
After Thermal
o Mating
 Min --------------------------------------14.54 Lbs
 Max--------------------------------------19.60 Lbs
o Unmating
 Min --------------------------------------- 9.86 Lbs
 Max--------------------------------------11.66 Lbs
Page 13 of 43
with 10 power contacts (10x1) powered
with 20 power contacts (10x2) powered
with 30 power contacts (10x3) powered
with 40 power contacts (10x4) powered
with 500 power contacts (10x50) powered
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
Mating/Unmating Forces: Mating/Unmating Durability Group
SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR






Initial
o Mating
 Min --------------------------------------17.96 Lbs
 Max--------------------------------------23.92 Lbs
o Unmating
 Min --------------------------------------10.17 Lbs
 Max--------------------------------------13.94 Lbs
After 25 Cycles
o Mating
 Min --------------------------------------16.37 Lbs
 Max--------------------------------------22.00 Lbs
o Unmating
 Min --------------------------------------10.60 Lbs
 Max--------------------------------------16.53 Lbs
After 50 Cycles
o Mating
 Min --------------------------------------16.26 Lbs
 Max--------------------------------------21.00 Lbs
o Unmating
 Min --------------------------------------10.93 Lbs
 Max--------------------------------------16.65 Lbs
After 75 Cycles
o Mating
 Min --------------------------------------16.30 Lbs
 Max--------------------------------------21.02 Lbs
o Unmating
 Min --------------------------------------11.34 Lbs
 Max--------------------------------------16.67 Lbs
After 100 Cycles
o Mating
 Min --------------------------------------16.42 Lbs
 Max--------------------------------------21.01 Lbs
o Unmating
 Min --------------------------------------11.78 Lbs
 Max--------------------------------------16.94 Lbs
After Humidity
o Mating
 Min --------------------------------------16.17 Lbs
 Max--------------------------------------20.08 Lbs
o Unmating
 Min --------------------------------------10.11 Lbs
 Max--------------------------------------12.10 Lbs
Page 14 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
Mating/Unmating Forces: Mating/Unmating Basic Group
SEAF-20-01-L-04-2-RA-TR/SEAM-20-01-L-04-2-RA-TR





Initial
o Mating
 Min --------------------------------------- 3.31 Lbs
 Max--------------------------------------- 3.70 Lbs
o Unmating
 Min --------------------------------------- 2.11 Lbs
 Max--------------------------------------- 2.75 Lbs
After 25 Cycles
o Mating
 Min --------------------------------------- 3.45 Lbs
 Max--------------------------------------- 3.96 Lbs
o Unmating
 Min --------------------------------------- 2.38 Lbs
 Max--------------------------------------- 3.03 Lbs
After 50 Cycles
o Mating
 Min --------------------------------------- 3.43 Lbs
 Max--------------------------------------- 3.95 Lbs
o Unmating
 Min --------------------------------------- 2.46 Lbs
 Max--------------------------------------- 3.12 Lbs
After 75 Cycles
o Mating
 Min --------------------------------------- 3.46 Lbs
 Max--------------------------------------- 3.94 Lbs
o Unmating
 Min --------------------------------------- 2.57 Lbs
 Max--------------------------------------- 3.17 Lbs
After 100 Cycles
o Mating
 Min --------------------------------------- 3.42 Lbs
 Max--------------------------------------- 4.04 Lbs
o Unmating
 Min --------------------------------------- 2.64 Lbs
 Max--------------------------------------- 3.21 Lbs
Page 15 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
Mating/Unmating Forces: Mating/Unmating Basic Group
SEAF-30-01-L-08-2-RA-TR/SEAM-30-01-L-08-2-RA-TR





Initial
o Mating
 Min --------------------------------------- 9.02 Lbs
 Max--------------------------------------10.87 Lbs
o Unmating
 Min --------------------------------------- 6.25 Lbs
 Max--------------------------------------- 8.58 Lbs
After 25 Cycles
o Mating
 Min --------------------------------------- 9.79 Lbs
 Max--------------------------------------11.80 Lbs
o Unmating
 Min --------------------------------------- 7.21 Lbs
 Max--------------------------------------- 8.85 Lbs
After 50 Cycles
o Mating
 Min --------------------------------------- 9.20 Lbs
 Max--------------------------------------10.84 Lbs
o Unmating
 Min --------------------------------------- 7.20 Lbs
 Max--------------------------------------- 8.39 Lbs
After 75 Cycles
o Mating
 Min --------------------------------------- 9.28 Lbs
 Max--------------------------------------10.87 Lbs
o Unmating
 Min --------------------------------------- 7.28 Lbs
 Max--------------------------------------- 8.52 Lbs
After 100 Cycles
o Mating
 Min --------------------------------------- 9.33 Lbs
 Max--------------------------------------10.69 Lbs
o Unmating
 Min --------------------------------------- 7.60 Lbs
 Max--------------------------------------- 8.84 Lbs
Page 16 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
Insulation Resistance minimums, IR
Pin to Pin
 Initial
o Mated ------------------------------------------------ 45000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 45000 Meg Ω ------------------------ Passed
 Thermal
o Mated ------------------------------------------------ 45000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 45000 Meg Ω ------------------------ Passed
 Humidity
o Mated ------------------------------------------------- 8000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 10700 Meg Ω ------------------------ Passed
Row to Row
 Initial
o Mated ------------------------------------------------ 45000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 45000 Meg Ω ------------------------ Passed
 Thermal
o Mated ------------------------------------------------ 45000 Meg Ω ------------------------ Passed
o Unmated -------------------------------------------- 45000 Meg Ω ------------------------ Passed
 Humidity
o Mated ------------------------------------------------- 7000 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------- 6600 Meg Ω ------------------------ Passed
Dielectric Withstanding Voltage minimums, DWV

Minimums
o Breakdown Voltage -------------------------------- 1174 VAC
o Test Voltage ------------------------------------------- 881 VAC
o Working Voltage ------------------------------------- 290 VAC
Pin to Pin
 Initial DWV -------------------------------------------------- Passed
 Thermal DWV ----------------------------------------------- Passed
 Humidity DWV---------------------------------------------- Passed
Row to Row
 Initial DWV -------------------------------------------------- Passed
 Thermal DWV ----------------------------------------------- Passed
 Humidity DWV---------------------------------------------- Passed
Page 17 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
LLCR Gas Tight (192 LLCR test points)
Row 1
 Initial --------------------------------------------------------------- 10.74 mOhms Max
 Gas-Tight
o <= +5.0 mOhms ------------------------------------ 40 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 2
 Initial --------------------------------------------------------------- 14.06 mOhms Max
 Gas-Tight
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 3
 Initial --------------------------------------------------------------- 17.47 mOhms Max
 Gas-Tight
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 4
 Initial --------------------------------------------------------------- 25.22 mOhms Max
 Gas-Tight
o <= +5.0 mOhms ------------------------------------ 56 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 18 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
LLCR Thermal Aging (192 LLCR test points)
Row 1
 Initial --------------------------------------------------------------- 10.71 mOhms Max
 Thermal Aging
o <= +5.0 mOhms ------------------------------------ 40 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 2
 Initial --------------------------------------------------------------- 14.39 mOhms Max
 Thermal Aging
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 3
 Initial --------------------------------------------------------------- 20.15 mOhms Max
 Thermal Aging
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 4
 Initial --------------------------------------------------------------- 25.57 mOhms Max
 Thermal Aging
o <= +5.0 mOhms ------------------------------------ 56 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 19 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
LLCR Durability (192 LLCR test points)
Row 1
 Initial --------------------------------------------------------------- 10.21 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 40 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ------------------------------------ 40 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ------------------------------------ 40 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 2
 Initial --------------------------------------------------------------- 14.36 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 20 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
Row 3
 Initial --------------------------------------------------------------- 18.41 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 4
 Initial --------------------------------------------------------------- 25.75 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 56 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ------------------------------------ 56 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ------------------------------------ 56 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 21 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
RESULTS Continued
LLCR Shock & Vibration (192 LLCR test points)
Row 1
 Initial --------------------------------------------------------------- 10.79 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ------------------------------------ 40 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 2
 Initial --------------------------------------------------------------- 13.93 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 3
 Initial --------------------------------------------------------------- 17.67 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ------------------------------------ 48 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Row 4
 Initial --------------------------------------------------------------- 25.82 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ------------------------------------ 56 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Mechanical Shock & Random Vibration:
o
o
Shock
 No Damage ----------------------------------- ---------------------------------- Pass
 50 Nanoseconds ------------------------------ ---------------------------------- Pass
Vibration
 No Damage ----------------------------------- ---------------------------------- Pass
 50 Nanoseconds ------------------------------ ---------------------------------- Pass
Page 22 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) High quality thermocouples whose temperature slopes track one another were used for temperature
monitoring.
2) The thermocouples were placed at a location to sense the maximum temperature generated during testing.
3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less
than 1° C (computer controlled data acquisition).
4) Adjacent contacts were powered:
a. Linear configuration with 10 adjacent conductors/contacts powered
341424
10 (10X1) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.9 Amps
6.0
Room Temp= 23.3°C
Maximum Current, Amps per Contact
5.0
4.4
4.0
3.5
3.0
125°C
Limit
2.7
2.4
2.0
2.2
1.9
1.3
1.0
1.1
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
Page 23 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
341424
10 (10X1) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
60
Temperature Rise (°C above ambient)
50
40
30
20
10
0
0
0.5
1
1.5
2
Current (Amps)
Actual
20% Derated
Page 24 of 43
2.5
3
3.5
4
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
b. Linear configuration with 20 adjacent conductors/contacts powered
341424
20 (10X2) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.3 Amps
4.0
Room Temp= 21.7°C
3.5
Maximum Current, Amps per Contact
3.1
3.0
2.5
2.5
125°C
Limit
1.9
2.0
1.6
1.5
1.5
1.3
0.9
1.0
0.7
0.5
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
341424
20 (10X2) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
60
Temperature Rise (°C above ambient)
50
40
30
20
10
0
0
0.5
1
1.5
Current (Amps)
Actual
20% Derated
Page 25 of 43
2
2.5
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
c. Linear configuration with 30 adjacent conductors/contacts powered
341424
30 (10X3) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.1 Amps
3.5
Room Temp= 21.9°C
Maximum Current, Amps per Contact
3.0
2.5
2.5
2.0
2.0
125°C
Limit
1.5
1.5
1.3
1.2
1.0
1.1
0.7
0.5
0.6
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
341424
30 (10X3) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.2
0.4
0.6
0.8
1
Current (Amps)
Actual
20% Derated
Page 26 of 43
1.2
1.4
1.6
1.8
2
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
d. Linear configuration with 40 adjacent conductors/contacts powered
341424
40 (10X4) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.9 Amps
3.0
Room Temp= 21.1°C
2.5
Maximum Current, Amps per Contact
2.2
2.0
1.8
1.5
125°C
Limit
1.4
1.2
1.0
1.1
0.9
0.7
0.5
0.5
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
341424
40 (10X4) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
45
40
Temperature Rise (°C above ambient)
35
30
25
20
15
10
5
0
0
0.2
0.4
0.6
0.8
Current (Amps)
Actual
20% Derated
Page 27 of 43
1
1.2
1.4
1.6
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
e. Linear configuration with all adjacent conductors/contacts powered
341424
500 (All Power) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.4 Amps
Room Temp= 22.0°C
1.4
Maximum Current, Amps per Contact
1.2
1.1
1.0
0.8
0.8
125°C
Limit
0.6
0.6
0.6
0.5
0.4
0.4
0.3
0.2
0.2
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
341424
500 (All Power) Contacts Powered in Series
Part Numbers:SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.1
0.2
0.3
0.4
Current (Amps)
Actual
20% Derated
Page 28 of 43
0.5
0.6
0.7
0.8
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
Mating\Unmating Force: Thermal Aging Group
SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Initial
After Thermals
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
86.82
19.52
34.12
7.67
64.67
14.54
43.86
9.86
Maximum
105.11
23.63
63.87
14.36
87.18
19.60
51.86
11.66
Average
93.81
21.09
53.59
12.05
73.61
16.55
47.02
10.57
St Dev
6.75
1.52
9.28
2.09
6.25
1.40
2.95
0.66
Count
8
8
8
8
8
8
8
8
Mating\Unmating Force: Mating\Unmating Durability Group
SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Initial
25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
79.89
17.96
45.24
10.17
72.81
16.37
47.15
10.60
Maximum
106.40
23.92
62.01
13.94
97.86
22.00
73.53
16.53
Average
92.38
20.77
52.80
11.87
84.69
19.04
56.78
12.77
St Dev
10.88
2.45
6.32
1.42
9.32
2.10
8.89
2.00
Count
8
8
8
8
8
8
8
8
50 Cycles
Mating
75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
72.32
16.26
48.62
10.93
72.50
16.30
50.44
11.34
Maximum
93.41
21.00
74.06
16.65
93.50
21.02
74.15
16.67
Average
82.66
18.58
59.17
13.30
82.40
18.53
60.59
13.62
St Dev
7.69
1.73
8.60
1.93
7.47
1.68
8.28
1.86
Count
8
8
8
8
8
8
8
8
100 Cycles
Mating
After Humidity
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
73.04
16.42
52.40
11.78
71.92
16.17
44.97
10.11
Maximum
93.45
21.01
75.35
16.94
89.32
20.08
53.82
12.10
Average
82.67
18.59
62.06
13.95
80.35
18.07
49.85
11.21
St Dev
7.35
1.65
8.01
1.80
7.10
1.60
3.33
0.75
Count
8
8
8
8
8
8
8
8
Page 29 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
Mating\Unmating Force: Mating\Unmating Basic Group
SEAF-20-01-L-04-2-RA-TR/SEAM-20-01-L-04-2-RA-TR
Initial
25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
14.72
3.31
9.39
2.11
15.35
3.45
10.59
2.38
Maximum
16.46
3.70
12.23
2.75
17.61
3.96
13.48
3.03
Average
15.62
3.51
10.71
2.41
16.47
3.70
11.94
2.68
St Dev
0.59
0.13
0.85
0.19
0.79
0.18
1.01
0.23
Count
8
8
8
8
8
8
8
8
50 Cycles
Mating
75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
15.26
3.43
10.94
2.46
15.39
3.46
11.43
2.57
Maximum
17.57
3.95
13.88
3.12
17.53
3.94
14.10
3.17
Average
16.19
3.64
12.15
2.73
16.22
3.65
12.59
2.83
St Dev
0.81
0.18
0.88
0.20
0.88
0.20
0.92
0.21
Count
8
8
8
8
8
8
8
8
100 Cycles
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
15.21
3.42
11.74
2.64
Maximum
17.97
4.04
14.28
3.21
Average
16.47
3.70
12.92
2.90
St Dev
0.97
0.22
0.80
0.18
Count
8
8
8
8
Page 30 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
Mating\Unmating Force: Mating\Unmating Basic Group
SEAF-30-01-L-08-2-RA-TR/SEAM-30-01-L-08-2-RA-TR
Initial
25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
40.12
9.02
27.80
6.25
43.55
9.79
32.07
7.21
Maximum
48.35
10.87
38.16
8.58
52.49
11.80
39.36
8.85
Average
44.75
10.06
34.33
7.72
48.72
10.95
35.70
8.03
St Dev
2.63
0.59
3.16
0.71
2.81
0.63
2.28
0.51
Count
8
8
8
8
8
8
8
8
50 Cycles
Mating
75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
40.92
9.20
32.03
7.20
41.28
9.28
32.38
7.28
Maximum
48.22
10.84
37.32
8.39
48.35
10.87
37.90
8.52
Average
45.09
10.14
34.65
7.79
44.65
10.04
35.33
7.94
St Dev
2.42
0.54
1.89
0.42
2.38
0.53
1.94
0.44
Count
8
8
8
8
8
8
8
8
100 Cycles
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
41.50
9.33
33.80
7.60
Maximum
47.55
10.69
39.32
8.84
Average
44.47
10.00
36.20
8.14
St Dev
2.12
0.48
1.92
0.43
Count
8
8
8
8
Page 31 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
Mating\Unmating Force Comparison
Mating/Unmating Data for 20, 30 and 50 Position SEAF/SEAM
Mating (Initial)
Unmating (Initial)
Mating (100 Cycles)
Unmating (100 Cycles)
25.00
20.00
Force (lbs)
15.00
10.00
5.00
0.00
20 Pos.
30 Pos.
Number of Terminals per Row
Page 32 of 43
50 Pos.
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
INSULATION RESISTANCE (IR):
Pin to Pin
Mated
Unmated
Unmated
SEAF/SEAM
SEAF
SEAM
Initial
45000
45000
45000
Thermal
45000
45000
45000
Humidity
8000
44000
10700
Minimum
Row to Row
Mated
Unmated
Unmated
SEAF/SEAM
SEAF
SEAM
Initial
45000
45000
45000
Thermal
45000
45000
45000
Humidity
7000
21600
6600
Minimum
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Voltage Rating Summary
SEAF/SEAM
Minimum
Break Down Voltage
1174
Test Voltage
881
Working Voltage
290
Pin to Pin
Initial Test Voltage
Passed
After Thermal Test Voltage
Passed
After Humidity Test Voltage
Passed
Row to Row
Initial Test Voltage
Passed
After Thermal Test Voltage
Passed
After Humidity Test Voltage
Passed
Page 33 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
LLCR Durability:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: -------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------ Acceptable
d. +15.1 to +50.0 mOhms: ------------------ Marginal
e. +50.1 to +2000 mOhms------------------- Unstable
f. >+2000 mOhms: --------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
2014/9/4
21
50
Aaron
McKim
Actual
Initial
2014/9/16
2014/9/23
22
22
39
43
Aaron
Aaron
McKim
McKim
Delta
Delta
100 Cycles Therm Shck
Pin Type 1: Row 1
2014/10/3
22
43
Aaron
McKim
Delta
Humidity
Average
St. Dev.
Min
Max
Summary Count
Total Count
9.49
0.49
8.61
10.21
40
40
0.75
0.45
0.03
1.98
40
40
Average
St. Dev.
Min
Max
Summary Count
Total Count
13.17
0.52
12.10
14.36
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
16.80
0.52
15.67
18.41
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.57
2.26
19.13
25.75
56
56
0.33
0.39
0.34
0.40
0.00
0.00
1.48
1.54
40
40
40
40
Pin Type 2: Row 2
0.29
0.35
0.26
0.31
0.00
0.01
1.15
1.24
48
48
48
48
Pin Type 3: Row 3
0.30
0.32
0.28
0.34
0.00
0.00
1.16
1.69
48
48
48
48
Pin Type 4: Row 4
0.24
0.24
0.17
0.23
0.00
0.01
0.71
1.03
56
56
56
56
Technician
mOhm values
Page 34 of 43
0.66
0.31
0.18
1.27
48
48
0.69
0.39
0.16
1.54
48
48
0.57
0.49
0.10
3.52
56
56
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
LLCR Delta Count by Category
mOhms
100 Cycles
Therm Shck
Humidity
Stable
<=5
192
192
192
Minor
>5 & <=10
0
0
0
Acceptable
>10 & <=15
0
0
0
Page 35 of 43
Marginal
>15 & <=50
0
0
0
Unstable
>50 & <=1000
0
0
0
Open
>1000
0
0
0
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
LLCR Thermal Aging:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: --------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg
C)
Rel Humidity (%)
Technician
mOhm values
2014/9/9
2014/9/22
22
40
Aaron McKim
Actual
Initial
22
37
Aaron McKim
Delta
Thermal
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
9.52
0.68
8.25
10.71
40
40
Average
St. Dev.
Min
Max
Summary Count
Total Count
13.15
0.68
12.09
14.39
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
16.69
0.81
15.62
20.15
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.51
2.37
18.82
25.57
56
56
0.45
0.39
0.01
1.51
40
40
Pin Type 2: Row 2
0.36
0.45
0.00
2.39
48
48
Pin Type 3: Row 3
0.28
0.35
0.01
2.29
48
48
Pin Type 4: Row 4
0.27
0.23
0.01
1.16
56
56
Page 36 of 43
Delta
Delta
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
LLCR Delta Count by Category
mOhms
Thermal
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 37 of 43
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
LLCR Gas Tight:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ---------------------------- Stable
b. +5.1 to +10.0 mOhms: --------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ---------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
2014/8/19
22
48
Tony Wagoner
Actual
Initial
2014/8/19
22
47
Tony Wagoner
Delta
Acid Vapor
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
9.31
0.73
8.38
10.74
40
40
Average
St. Dev.
Min
Max
Summary Count
Total Count
12.97
0.68
11.95
14.06
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
16.60
0.70
15.51
17.47
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.32
2.36
19.02
25.22
56
56
0.31
0.22
0.01
1.32
40
40
Pin Type 2: Row 2
0.51
0.11
0.28
0.96
48
48
Pin Type 3: Row 3
0.56
0.09
0.32
0.75
48
48
Pin Type 4: Row 4
0.73
0.09
0.50
0.91
56
56
Page 38 of 43
Delta
Delta
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
LLCR Delta Count by Category
mOhms
Acid Vapor
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 39 of 43
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
DATA SUMMARIES Continued
LLCR Shock &Vibration:
1). A total of 192 points were measured.
2). EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
3). The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms: -------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms ------------------- Unstable
f. >+2000 mOhms: ---------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
2014/10/1
21
44
Aaron McKim
Actual
Initial
2014/12/5
21
37
Aaron McKim
Delta
Shock-Vib
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
9.32
0.74
7.91
10.79
40
40
Average
St. Dev.
Min
Max
Summary Count
Total Count
13.03
0.61
11.74
13.93
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
16.69
0.60
15.67
17.67
48
48
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.57
2.29
19.10
25.82
56
56
0.24
0.29
0.00
1.35
40
40
Pin Type 2: Row 2
0.20
0.18
0.00
1.08
48
48
Pin Type 3: Row 3
0.20
0.22
0.01
1.14
48
48
Pin Type 4: Row 4
0.24
0.22
0.02
1.12
56
56
Page 40 of 43
Delta
Delta
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
LLCR Delta Count by Category
mOhms
Shock-Vib
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Unstable
>50 & <=1000
0
Nanosecond Event Detection:
Shock and Vibration Event Detection Summary
Contacts tested
Test Condition
Shock Events
Test Condition
Vibration Events
Total Events
60
C, 100g's, 6ms, Half-Sine
0
V-B, 7.56 rms g
0
0
Page 41 of 43
Open
>1000
0
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: TCT-07
Description: Automated Test Stand
Manufacturer: Chatillon/Lloyd
Model: LF Plus
Serial #: LF1310
Accuracy: See Manual
… Last Cal: 11/14/2014, Next Cal: 11/14/2015
Equipment #: HPT-01
Description: Hipot Safety Tester
Manufacturer: Vitrek
Model: V73
Serial #: 019808
Accuracy:
… Last Cal: 05/15/2014, Next Cal: 05/15/2015
Equipment #: MO-04
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0798688
Accuracy: See Manual
… Last Cal: 09/11/2014, Next Cal: 09/11/2015
Equipment #: PS-02
Description: Power Supply
Manufacturer: Hewlett-Packer
Model: 6033A
Serial #: N/A
Accuracy: See Manual
… Last Cal: NOT CALIBRATED
Equipment #: MO-11
Description: Switch/Multimeter
Manufacturer: Keithley
Model: 3706
Serial #: 120169
Accuracy: See Manual
… Last Cal: 09/11/2014, Next Cal: 09/11/2015
Equipment #: THC-05
Description: Temperature/Humidity Chamber (Chamber Room)
Manufacturer: Thermotron
Model: SM-8-3800
Serial #: 05 23 00 02
Accuracy: See Manual
… Last Cal: 11/14/2014, Next Cal: 05/31/2015
Page 42 of 43
Tracking Code: 341424_Report_Rev_1
Part #: SEAF-50-01-L-10-2-RA-TR/SEAM-50-01-L-10-2-RA-TR
Part description: SEAF/SEAM
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: TSC-01
Description: Vertical Thermal Shock Chamber
Manufacturer: Cincinnati Sub Zero
Model: VTS-3-6-6-SC/AC
Serial #: 10-VT14993
Accuracy: See Manual
… Last Cal: 06/30/2014, Next Cal: 06/30/2015
Equipment #: OV-05
Description: Forced Air Oven, 5 Cu. Ft., 120 V (Chamber Room)
Manufacturer: Sheldon Mfg.
Model: CE5F
Serial #: 02008008
Accuracy: +/- 5 deg. C
… Last Cal: 02/18/2014, Next Cal: 02/18/2015
Equipment #: SVC-01
Description: Shock & Vibration Table
Manufacturer: Data Physics
Model: LE-DSA-10-20K
Serial #: 10037
Accuracy: See Manual
… Last Cal: 04/22/2014, Next Cal: 04/22/2015
Equipment #: ACLM-01
Description: Accelerometer
Manufacturer: PCB Piezotronics
Model: 352C03
Serial #: 115819
Accuracy: See Manual
… Last Cal: 07/18/2014, Next Cal: 07/18/2015
Equipment #: ED-03
Description: Event Detector
Manufacturer: Analysis Tech
Model: 32EHD
Serial #: 1100604
Accuracy: See Manual
… Last Cal: 10/31/2014, Next Cal: 10/31/2015
Page 43 of 43