Project Number:

Project Number: Design Qualification Test Report
Requested by: Kevin Meredith
Tracking Code: 190950_Report_Rev_1
Date: 6/25/2012
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Lot #: na
Part description: BEC5C
Test Start: 4/25/2012
Product Rev: 0
Tech: Aaron McKim/ Eng: Eric Mings
Tony Wagoner
Qty to test: 80
Test Completed: 6/4/2012
DESIGN QUALIFICATION TEST REPORT
BEC5C
BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Page 1 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: Design qualification test. Please see test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1) All materials were manufactured in accordance with the applicable product specification.
2) All test samples were identified and encoded to maintain traceability throughout the test sequences.
3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001.
4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
5) The automated procedure is used with aqueous compatible soldering materials.
6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary.
7) Any additional preparation will be noted in the individual test sequences.
8) Solder Information: Lead free
9) Re-Flow Time/Temp: See accompanying profile.
10) Samtec Test PCBs used: PCB-103125-TST-XX/PCB-103126-TST-XX/ PCB-101766-TST-XX/ PCB103130-TST-XX /PCB-101765-TST-XX/PCB-103110-FAM-XX
Page 2 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
TYPICAL OVEN PROFILE (Soldering Parts to Test Boards)
Page 3 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
FLOWCHARTS
Gas Tight
TEST
STEP
GROUP A1
192 Points
.084" thick edge card (Min)
LLCR-1
Gas Tight
LLCR-2
01
02
03
Gas Tight = EIA-364-36A
LLCR = EIA-364-23, LLCR
20 mV Max, 100 mA Max
Use Keithley 580 or 3706 in 4 wire dry circuit mode
Normal Force
TEST
01
GROUP A1
Bottom Row
Individual Contacts
(8-10 min)
.102" thick edge card (Max)
Contact Gaps
GROUP A2
Bottom Row
Individual Contacts
(8-10 min)
.102" thick edge card (Max)
Contact Gaps
GROUP B1
Top Row
Individual Contacts
(8-10 min)
.102" thick edge card (Max)
Contact Gaps
GROUP B2
Top Row
Individual Contacts
(8-10 min)
.102" thick edge card (Max)
Contact Gaps
02
Setup Approved
Thermal Aging
(Mated and Undisturbed)
Setup Approved
Thermal Aging
(Mated and Undisturbed)
03
Normal Force
(in the body and soldered on PCB
unless otherwise specified)
Contact Gaps
Normal Force
(in the body and soldered on PCB
unless otherwise specified)
Contact Gaps
STEP
04
Setup Approved
Setup Approved
05
Normal Force
(in the body and soldered on PCB
unless otherwise specified)
Normal Force
(in the body and soldered on PCB
unless otherwise specified)
Thermal Aging = EIA-364-17, Test Condition 4 (105°C)
Time Condition 'B' (250 Hours)
Normal Force = EIA-364-04
(Perpendicular) Displacement Force = 12.7 mm/min ± 6 mm/min
Spec is 50 N @ 1 mm displacement
Contact Gaps / Height - No standard method. Usually measured optically
Gaps to be taken on a minimum of 20% of each part tested
Page 4 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
FLOWCHARTS Continued
Thermal Aging
TEST
STEP
GROUP A1
8 Boards
Thermal Aging (Mated)
.084" thick edge card (Min)
Contact Gaps
Measure & Record PCB Thickness
Forces - Mating / Unmating
LLCR-1
GROUP A1
8 Boards
Thermal Aging (Mated)
.102" thick edge card (Min)
Contact Gaps
Measure & Record PCB Thickness
Forces - Mating / Unmating
LLCR-1
05
Thermal Aging
(Mated and Undisturbed)
Thermal Aging
(Mated and Undisturbed)
06
07
08
LLCR-2
Forces - Mating / Unmating
Contact Gaps
LLCR-2
Forces - Mating / Unmating
Contact Gaps
01
02
03
04
Thermal Aging = EIA-364-17, Test Condition 4 (105°C)
Time Condition 'B' (250 Hours)
Mating / Unmating Forces = EIA-364-13
Contact Gaps / Height - No standard method. Usually measured optically.
Gaps to be taken on a minimum of 20% of each part tested
LLCR = EIA-364-23, LLCR
20 mV Max, 100 mA Max
Use Keithley 580 or 3706 in 4 wire dry circuit mode
Page 5 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
FLOWCHARTS Continued
Durability/Mating/Unmating/Gaps
TEST
GROUP A1
GROUP A2
GROUP A3
GROUP A4
STEP
8 Boards
(largest position submitted)
.084" thick edge card (Min)
8 Boards
(largest position submitted)
.102" thick edge card (Max)
8 Boards
(middle position submitted)
.102" thick edge card (Max)
8 Boards
(smallest position submitted)
.102" thick edge card (Max)
01
02
03
04
05
06
07
08
09
Contact Gaps
Measure & Record PCB Thickness
LLCR-1
Forces - Mating / Unmating
25 Cycles
Forces - Mating / Unmating
25 Cycles (50 Total)
Forces - Mating / Unmating
25 Cycles (75 Total)
Contact Gaps
Measure & Record PCB Thickness
LLCR-1
Forces - Mating / Unmating
25 Cycles
Forces - Mating / Unmating
25 Cycles (50 Total)
Forces - Mating / Unmating
25 Cycles (75 Total)
Contact Gaps
Measure & Record PCB Thickness
Forces - Mating / Unmating
25 Cycles
Forces - Mating / Unmating
Contact Gaps
Measure & Record PCB Thickness
Forces - Mating / Unmating
25 Cycles
Forces - Mating / Unmating
10
Forces - Mating / Unmating
Forces - Mating / Unmating
11
25 Cycles (100 Total)
25 Cycles (100 Total)
12
Forces - Mating / Unmating
Forces - Mating / Unmating
13
14
Clean w/Compressed Air
Contact Gaps
Clean w/Compressed Air
Contact Gaps
15
LLCR-2
Thermal Shock
(Mated and Undisturbed)
LLCR-2
Thermal Shock
(Mated and Undisturbed)
16
17
LLCR-3
LLCR-3
18
Cyclic Humidity
(Mated and Undisturbed)
Cyclic Humidity
(Mated and Undisturbed)
19
20
LLCR-4
Forces - Mating / Unmating
LLCR-4
Forces - Mating / Unmating
Thermal Shock = EIA-364-32, Table II, Test Condition I:
o
Humidity-55
= EIA-364-31,
Condition
(240
Hours)
C to +85oCTest
1/2 hour
dwell,B100
cycles
and Method III (+25°C to +65°C @ 90% RH to 98% RH)
Mating / Unmating
ambient pre-condition
Forces = EIA-364-13
and delete steps 7a and 7b
Contact Gaps / Height - No standard method. Usually measured optically.
LLCR = EIA-364-23,
Gaps to beLLCR
taken on a minimum of 20% of each part tested
20 mV Max, 100 mA Max
Use Keithley 580 or 3706 in 4 wire dry circuit mode
Page 6 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
FLOWCHARTS Continued
IR & DWV
TEST
GROUP A1
.084" thick edge card (Min)
STEP
2 Mated Sets
01
Break Down
Pin-to-Pin
GROUP A2
.084" thick edge card (Min)
2 Unmated
of Part #
Being Tested
Break Down
Pin-to-Pin
DWV/Break Down Voltage
DWV/Break Down Voltage
GROUP B1
.084" thick edge card (Min)
2 Mated Sets
Pin-to-Pin
IR & DWV at test voltage
(on both mated sets and on each
connector unmated)
02
Thermal Shock
(Mated and Undisturbed)
03
IR & DWV at test voltage
(on both mated sets and on each
connector unmated)
Cyclic Humidity
(Mated and Undisturbed)
IR & DWV at test voltage
(on both mated sets and on each
connector unmated)
04
05
DWV on Group B1 to be performed at Test Voltage
DWV test voltage is equal to 75% of the lowest break down voltage from Groups A1, A2 or A3
Thermal Shock = EIA-364-32, Table II, Test Condition I:
-55oC to +85oC 1/2 hour dwell, 100 cycles
Humidity = EIA-364-31, Test Condition B (240 Hours)
and Method III (+25°C to +65°C @ 90% RH to 98% RH)
ambient pre-condition and delete steps 7a and 7b
IR = EIA-364-21
DWV = EIA-364-20, Test Condition 1
TEST
GROUP C1
.084" thick edge card (Min)
STEP
2 Mated Sets
01
Break Down
Row-to-Row
GROUP C2
.084" thick edge card (Min)
2 Unmated
of Part #
Being Tested
Break Down
Row-to-Row
DWV/Break Down Voltage
DWV/Break Down Voltage
GROUP D1
.084" thick edge card (Min)
2 Mated Sets
Row-to-Row
IR & DWV at test voltage
(on both mated sets and on each
connector unmated)
02
Thermal Shock
(Mated and Undisturbed)
03
IR & DWV at test voltage
(on both mated sets and on each
connector unmated)
04
Cyclic Humidity
(Mated and Undisturbed)
05
IR & DWV at test voltage
(on both mated sets and on each
connector unmated)
Page 7 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
FLOWCHARTS Continued
DOUBLE ROW
Current Carrying Capacity - Double Row
TEST
STEP
01
GROUP B1
.084" thick edge card (Min)
3 Mated Assemblies
2 Contacts Powered
GROUP B2
.084" thick edge card (Min)
3 Mated Assemblies
4 Contacts Powered
GROUP B3
.084" thick edge card (Min)
3 Mated Assemblies
6 Contacts Powered
GROUP B4
.084" thick edge card (Min)
3 Mated Assemblies
8 Contacts Powered
GROUP B5
.084" thick edge card (Min)
3 Mated Assemblies
All Contacts Powered
CCC
CCC
CCC
CCC
CCC
(TIN PLATING) - Tabulate calculated current at RT, 65°C, 75°C and 95°C
after derating 20% and based on 105°C
(GOLD PLATING) - Tabulate calculated current at RT, 85°C, 95°C and 115°C
after derating 20% and based on 125°C
CCC, Temp rise = EIA-364-70
Mechanical Shock / Vibration / LLCR
TEST
STEP
01
02
03
04
GROUP A1
192 Points
.084" thick edge card (Min)
LLCR-1
Shock
Vibration
LLCR-2
GROUP A2
192 Points
.102" thick edge card (Max)
LLCR-1
Shock
Vibration
LLCR-2
Mechanical Shock = EIA 364-27 Half Sine,
100 g's, 6 milliSeconds (Condition "C") each axis
Vibration = EIA 364-28, Random Vibration
7.56 g RMS, Condition VB --- 2 hours/axis
LLCR = EIA-364-23, LLCR
20 mV Max, 100 mA Max
Use Keithley 580 or 3706 in 4 wire dry circuit mode
Shock / Vibration / nanoSecond Event Detection
TEST
STEP
GROUP A1
60 Points
.084" thick edge card (Min)
01
Event Detection, Shock
02
Event Detection, Vibration
Mechanical Shock = EIA 364-27 Half Sine,
100 g's, 6 milliSeconds (Condition "C") each axis
Vibration = EIA 364-28, Random Vibration
7.56 g RMS, Condition VB --- 2 hours/axis
Event detection requirement during Shock / Vibration is 50 nanoseconds minimum
Page 8 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL SHOCK:
1)
2)
3)
4)
5)
6)
EIA-364-32, Thermal Shock (Temperature Cycling) Test Procedure for Electrical Connectors.
Test Condition 1: -55°C to +85°C
Test Time: ½ hour dwell at each temperature extreme
Number of Cycles: 100
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
THERMAL:
1)
2)
3)
4)
5)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C.
Test Time Condition B for 250 hours.
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
HUMIDITY:
1)
2)
3)
4)
5)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
All samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
CONTACT GAPS:
1) Gaps above the surrounding plastic surface were measured before and after stressing the contacts (e.g.
thermal aging, mechanical cycling, etc.).
2) Typically, all contacts on the connector are measured.
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.
2) The contacts shall be tested in the connector housing.
3) If necessary, a “window” shall be made in the connector body to allow a probe to engage and deflect the
contact at the same attitude and distance (plus 0.05 mm [0.002”]) as would occur in actual use.
4) The connector housing shall be placed in a holding fixture that does not interfere with or otherwise influence
the contact force or deflection.
5) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,
computer controlled test stand with a deflection measurement system accuracy of 5.0 µm (0.0002”).
6) The nominal deflection rate shall be 5 mm (0.2”)/minute.
7) Unless otherwise noted a minimum of five contacts shall be tested.
8) The force/deflection characteristic to load and unload each contact shall be repeated five times.
9) The system shall utilize the TC2 software in order to acquire and record the test data.
10) The permanent set of each contact shall be measured within the TC2 software.
11) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis
and a print out will be stored with the Tracking Code paperwork.
Page 9 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
12) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
13) MEASUREMENTS:
14) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Rate of Application 500 V/Sec
iii. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage)..
MECHANICAL SHOCK (Specified Pulse):
1)
2)
3)
4)
5)
6)
7)
Reference document: EIA-364-27, Mechanical Shock Test Procedure for Electrical Connectors
Test Condition C
Peak Value: 100 G
Duration: 6 Milliseconds
Wave Form: Half Sine
Velocity: 12.3 ft/s
Number of Shocks: 3 Shocks / Direction, 3 Axis (18 Total)
VIBRATION:
1)
2)
3)
4)
5)
6)
Reference document: EIA-364-28, Vibration Test Procedure for Electrical Connectors
Test Condition VA
Power Spectral Density: 0.04 G² / Hz
G „RMS‟: 5.35
Frequency: 50 to 2000 Hz
Duration: 2.0 Hours per axis (3 axis total)
Page 10 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
NANOSECOND-EVENT DETECTION:
1) Reference document: EIA-364-87, Nanosecond-Event Detection for Electrical Connectors
2) Prior to test, the samples were characterized to assure the low nanosecond event being monitored will trigger
the detector.
3) After characterization it was determined the test samples could be monitored for 50 nanosecond events
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2
2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at three temperature points are reported:
a. Ambient
о
b. 80 C
о
c. 95 C
о
d. 115 C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
Page 11 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
GAS TIGHT:
1)
2)
3)
4)
To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be 10:1.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
о
viii. Drying temperature 50 C
ix. The final LLCR shall be conducted within 1 hour after drying.
Page 12 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS
Temperature Rise, CCC at a 20% de-rating
 CCC for a 30°C Temperature Rise -----------------------1.5 A per contact
 CCC for a 30°C Temperature Rise -----------------------1.2 A per contact
 CCC for a 30°C Temperature Rise -----------------------1.0 A per contact
 CCC for a 30°C Temperature Rise -----------------------0.9 A per contact
 CCC for a 30°C Temperature Rise -----------------------0.5 A per contact
Contact Gaps
Normal Force Group A1
Row 1
 Initial
o Min -------------------------------------------------- 1.4710 mm
o Max ------------------------------------------------- 1.7040 mm
Row 2
 Initial
o Min -------------------------------------------------- 1.5150 mm
o Max ------------------------------------------------- 1.6230 mm
Normal Force Group A2
Row 1
 Initial
o Min -------------------------------------------------- 1.4810 mm
o Max ------------------------------------------------- 1.6940 mm
 After Thermal
o Min -------------------------------------------------- 1.8767 mm
o Max ------------------------------------------------- 2.1859 mm
Row 2
 Initial
o Min -------------------------------------------------- 1.5170 mm
o Max ------------------------------------------------- 1.6250 mm
 After Thermal
o Min -------------------------------------------------- 1.8827 mm
o Max ------------------------------------------------- 2.1808 mm
Thermal aging (0.084 " thick edge card, average card thickness=0.0852")
Row 1
 Initial
o Min -------------------------------------------------- 1.4864 mm
o Max ------------------------------------------------- 1.7035 mm
 After Thermal
o Min -------------------------------------------------- 1.6519 mm
o Max ------------------------------------------------- 1.8610 mm
Row 2
 Initial
o Min -------------------------------------------------- 1.5204 mm
o Max ------------------------------------------------- 1.6535 mm
 After Thermal
o Min -------------------------------------------------- 1.6870 mm
o Max ------------------------------------------------- 1.9441 mm
Page 13 of 42
with 4 adjacent contacts powered
with 8 adjacent contacts powered
with 12 adjacent contacts powered
with 16 adjacent contacts powered
with all adjacent contacts powered
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
Thermal aging (0.102 " thick edge card, average card thickness=0.0969")
Row 1
 Initial
o Min -------------------------------------------------- 1.4580 mm
o Max ------------------------------------------------- 1.6810 mm
 After Thermal
o Min -------------------------------------------------- 1.8518 mm
o Max ------------------------------------------------- 2.1892 mm
Row 2
 Initial
o Min -------------------------------------------------- 1.5220 mm
o Max ------------------------------------------------- 1.6270 mm
 After Thermal
o Min -------------------------------------------------- 1.8999 mm
o Max ------------------------------------------------- 1.9631 mm
Durability (0.084 " thick edge card, average card thickness=0.0852")
Row 1
 Initial
o Min -------------------------------------------------- 1.4370 mm
o Max ------------------------------------------------- 1.7020 mm
 After 25 Cycles
o Min -------------------------------------------------- 1.4968 mm
o Max ------------------------------------------------- 1.7239 mm
Row 2
 Initial
o Min -------------------------------------------------- 1.5250 mm
o Max ------------------------------------------------- 1.6250 mm
 After 25 Cycles
o Min -------------------------------------------------- 1.5609 mm
o Max ------------------------------------------------- 1.6598 mm
Durability (0.102 " thick edge card, average card thickness=0.0973")
Row 1
 Initial
o Min -------------------------------------------------- 1.4390 mm
o Max ------------------------------------------------- 1.6960 mm
 After 25 Cycles
o Min -------------------------------------------------- 1.6849 mm
o Max ------------------------------------------------- 1.8449 mm
Row 2
 Initial
o Min -------------------------------------------------- 1.5170 mm
o Max ------------------------------------------------- 1.6320 mm
 After 25 Cycles
o Min -------------------------------------------------- 1.7720 mm
o Max ------------------------------------------------- 1.8339 mm
Page 14 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
Mating – Unmating Forces (largest position/0.084 " thick edge card, average card thickness=0.0852")
 Initial
o Mating
 Min --------------------------------------- 6.61 Lbs
 Max--------------------------------------11.92 Lbs
o Unmating
 Min --------------------------------------- 4.22 Lbs
 Max--------------------------------------- 7.08 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 7.56 Lbs
 Max--------------------------------------12.27 Lbs
o Unmating
 Min --------------------------------------- 4.04 Lbs
 Max--------------------------------------- 8.02 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------- 7.96 Lbs
 Max--------------------------------------12.71 Lbs
o Unmating
 Min --------------------------------------- 3.92 Lbs
 Max--------------------------------------- 8.66 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------- 8.24 Lbs
 Max--------------------------------------13.44 Lbs
o Unmating
 Min --------------------------------------- 4.39 Lbs
 Max--------------------------------------- 9.06 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------- 8.80 Lbs
 Max--------------------------------------14.08 Lbs
o Unmating
 Min --------------------------------------- 4.72 Lbs
 Max--------------------------------------- 9.34 Lbs
 Humidity
o Mating
 Min --------------------------------------- 6.55 Lbs
 Max--------------------------------------- 8.82 Lbs
o Unmating
 Min --------------------------------------- 3.08 Lbs
 Max--------------------------------------- 4.71 Lbs
Page 15 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
Mating – Unmating Forces (largest position/0.102 " thick edge card, average card thickness=0.0973")
 Initial
o Mating
 Min --------------------------------------17.25 Lbs
 Max--------------------------------------21.52 Lbs
o Unmating
 Min --------------------------------------12.36 Lbs
 Max--------------------------------------18.13 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------20.25 Lbs
 Max--------------------------------------24.32 Lbs
o Unmating
 Min --------------------------------------11.67 Lbs
 Max--------------------------------------15.01 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------20.92 Lbs
 Max--------------------------------------26.08 Lbs
o Unmating
 Min --------------------------------------12.04 Lbs
 Max--------------------------------------15.62 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------21.52 Lbs
 Max--------------------------------------26.71 Lbs
o Unmating
 Min --------------------------------------12.36 Lbs
 Max--------------------------------------15.71 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------21.83 Lbs
 Max--------------------------------------27.17 Lbs
o Unmating
 Min --------------------------------------12.26 Lbs
 Max--------------------------------------16.03 Lbs
 Humidity
o Mating
 Min --------------------------------------15.27 Lbs
 Max--------------------------------------18.29 Lbs
o Unmating
 Min --------------------------------------- 6.81 Lbs
 Max--------------------------------------- 9.18 Lbs
Page 16 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
Mating – Unmating Forces (Middle position/0.102 " thick edge card, average card thickness=0.0957 ")
 Initial
o Mating
 Min --------------------------------------10.90 Lbs
 Max--------------------------------------14.30 Lbs
o Unmating
 Min --------------------------------------- 5.43 Lbs
 Max--------------------------------------- 6.76 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------13.96 Lbs
 Max--------------------------------------18.30 Lbs
o Unmating
 Min --------------------------------------- 7.68 Lbs
 Max--------------------------------------- 9.48 Lbs
Mating – Unmating Forces (Small position/0.102 " thick edge card, average card thickness=0.0961 ")
 Initial
o Mating
 Min --------------------------------------- 6.10 Lbs
 Max--------------------------------------10.74 Lbs
o Unmating
 Min --------------------------------------- 3.16 Lbs
 Max--------------------------------------- 9.40 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 6.80 Lbs
 Max--------------------------------------12.35 Lbs
o Unmating
 Min --------------------------------------- 4.38 Lbs
 Max--------------------------------------11.49 Lbs
Normal Force at 0.0177 in deflection
Row1
 Initial
o Min ----------------------------------------------- 105.10 gf
o Max ---------------------------------------------- 112.10 gf
 Thermal
o Min -------------------------------------------------52.10 gf
o Max ------------------------------------------------83.50 gf
Row2
 Initial
o Min ----------------------------------------------- 105.50 gf
o Max ---------------------------------------------- 108.40 gf
 Thermal
o Min -------------------------------------------------48.00 gf
o Max ------------------------------------------------89.50 gf
Page 17 of 42
Set ---- 0.0020 in
Set ----- 0.0024 in
Set ---- 0.0057 in
Set ----- 0.0101 in
Set ---- 0.0019 in
Set ----- 0.0026 in
Set ---- 0.0060 in
Set ----- 0.0115 in
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
Insulation Resistance minimums, IR
Pin-Pin
 Initial
o Mated ---------------------------------------------- 100000 Meg Ω ------------------------ Pass
 Thermal
o Mated ---------------------------------------------- 100000 Meg Ω ------------------------ Pass
 Humidity
o Mated ---------------------------------------------- 100000 Meg Ω ------------------------ Pass
Row-Row
 Initial
o Mated ---------------------------------------------- 100000 Meg Ω ------------------------ Pass
 Thermal
o Mated ---------------------------------------------- 100000 Meg Ω ------------------------ Pass
 Humidity
o Mated ---------------------------------------------- 100000 Meg Ω ------------------------ Pass
Dielectric Withstanding Voltage minimums, DWV
 Minimums
o Breakdown Voltage ---------------------------------- 800 VAC
o Test Voltage ------------------------------------------- 600 VAC
o Working Voltage ------------------------------------- 200 VAC
Pin-Pin
 Initial DWV -------------------------------------------------- Passed
 Thermal DWV ----------------------------------------------- Passed
 Humidity DWV ---------------------------------------------- Passed
Row-Row
 Initial DWV -------------------------------------------------- Passed
 Thermal DWV ----------------------------------------------- Passed
 Humidity DWV ---------------------------------------------- Passed
Page 18 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
LLCR Durability (192 LLCR test points---0.084 " thick edge card, average card thickness=0.0852 ")
 Initial --------------------------------------------------------------- 27.13 mOhms Max
 Durability, 25 Cycles
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Durability (192 LLCR test points---0.102 " thick edge card, average card thickness=0.0973 ")
 Initial --------------------------------------------------------------- 22.78 mOhms Max
 Durability, 25 Cycles
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 19 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
LLCR Thermal aging (192 LLCR test points---0.084 " thick edge card, average card thickness=0.0852 ")
 Initial --------------------------------------------------------------- 24.31 mOhms Max
 Thermal
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Thermal aging (192 LLCR test points---0.102 " thick edge card, average card thickness=0.0969 ")
 Initial --------------------------------------------------------------- 19.96 mOhms Max
 Thermal
o <= +5.0 mOhms ---------------------------------- 191 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 1 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Gas Tight (192 LLCR test points---0.084" thick edge card, average card thickness=0.0852 ")
 Initial --------------------------------------------------------------- 26.99 mOhms Max
 Gas-Tight
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Mechanical Shock & Random Vibration (192 LLCR test points---0.084 " thick edge card, average card
thickness=0.0852 ")
 Initial --------------------------------------------------------------- 26.99 mOhms Max
 Shock & Vibration
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
LLCR Mechanical Shock & Random Vibration (192 LLCR test points---0.102 " thick edge card, average card
thickness=0.0973 ")
 Initial --------------------------------------------------------------- 22.68 mOhms Max
 Shock & Vibration
o <= +5.0 mOhms ---------------------------------- 192 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Page 20 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
RESULTS CONTINUED
Mechanical Shock & Random Vibration :( 0.084 " thick edge card, average card thickness=0.0852 ")
o Shock
 No Damage ---------------------------------- ---------------------------------- Passed
 50 Nanoseconds ----------------------------- ---------------------------------- Passed
o Vibration
 No Damage ---------------------------------- ---------------------------------- Passed
 50 Nanoseconds ----------------------------- ---------------------------------- Passed
Page 21 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) High quality thermocouples whose temperature slopes track one another were used for temperature
monitoring.
2) The thermocouples were placed at a location to sense the maximum temperature generated during testing.
3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less
than 1° C (computer controlled data acquisition).
4) Adjacent contacts were powered:
a. Linear configuration with 4 adjacent conductors/contacts powered
Base Curve
190950
4 (4x1) Contacts in Series (Short Pin)
Part Numbers: BEC5C-140-03-L-SM-2-V-A-K-TR / .084" Thick Edge Card
Derated 20 %
RT Peak Amp
RT Derated Amp
Measured Current
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.5 Amps
85 ° C
Room Temp= 22.2 C
4.0
85 ° C Peak Amp
85 ° C Derated Amp
95 ° C
Maximum Current, Amp per Contact
3.5
95 ° C Peak Amp
3.4
95 ° C Derated Amp
Limit
3.0
115 ° C Peak Amp
115 ° C Derated Amp
2.7
115 ° C
2.5
Room Temp
125° C
Limit
2.1
2.0
1.8
1.7
1.5
1.5
1.1
1.0
0.8
0.5
Useful Range
0.0
20
40
60
80
Ambient Temperature, ° C
Page 22 of 42
100
120
140
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
b. Linear configuration with 8 adjacent conductors/contacts powered
Base Curve
190950
8 (4x2) Contacts in Series (Short Pin)
Part Numbers: BEC5C-140-03-L-SM-2-V-A-K-TR / .084" Thick Edge Card
Derated 20 %
RT Peak Amp
RT Derated Amp
Measured Current
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.2 Amps
85 ° C
Room Temp= 22.2 C
3.0
85 ° C Peak Amp
85 ° C Derated Amp
95 ° C
Maximum Current, Amp per Contact
2.7
95 ° C Peak Amp
95 ° C Derated Amp
2.5
Limit
115 ° C Peak Amp
2.2
115 ° C Derated Amp
2.0
115 ° C
Room Temp
125° C
Limit
1.7
1.5
1.5
1.3
1.2
1.0
0.8
0.7
0.5
Useful Range
0.0
20
40
60
80
100
120
140
Ambient Temperature, ° C
c. Linear configuration with 12 adjacent conductors/contacts powered
Base Curve
190950
12 (4x3) Contacts in Series (Short Pin)
Part Numbers: BEC5C-140-03-L-SM-2-V-A-K-TR / .084" Thick Edge Card
Derated 20 %
RT Peak Amp
RT Derated Amp
Measured Current
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.0 Amps
3.0
85 ° C
Room Temp= 21.9 C
85 ° C Peak Amp
85 ° C Derated Amp
95 ° C
Maximum Current, Amp per Contact
2.5
95 ° C Peak Amp
95 ° C Derated Amp
2.4
Limit
115 ° C Peak Amp
2.0
115 ° C Derated Amp
1.9
115 ° C
Room Temp
125° C
Limit
1.5
1.5
1.3
1.2
1.0
1.0
0.7
0.6
0.5
Useful Range
0.0
20
40
60
80
Ambient Temperature, ° C
Page 23 of 42
100
120
140
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
d. Linear configuration with 16 adjacent conductors/contacts powered
Base Curve
190950
16 (4x4) Contacts in Series (Short Pin)
Part Numbers: BEC5C-140-03-L-SM-2-V-A-K-TR / .084" Thick Edge Card
Derated 20 %
RT Peak Amp
RT Derated Amp
Measured Current
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.9 Amps
2.5
85 ° C
Room Temp= 22.3 C
85 ° C Peak Amp
85 ° C Derated Amp
95 ° C
2.1
95 ° C Peak Amp
Maximum Current, Amp per Contact
2.0
95 ° C Derated Amp
Limit
115 ° C Peak Amp
1.7
115 ° C Derated Amp
115 ° C
1.5
Room Temp
125° C
Limit
1.3
1.1
1.1
1.0
0.9
0.6
0.5
0.5
Useful Range
0.0
20
40
60
80
100
120
140
Ambient Temperature, ° C
e. Linear configuration with all adjacent conductors/contacts powered
Base Curve
190950
140 Contacts in Series (Short Pin)
Part Numbers: BEC5C-140-03-L-SM-2-V-A-K-TR / .084" Thick Edge Card
Derated 20 %
RT Peak Amp
RT Derated Amp
Measured Current
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.5 Amps
85 ° C
Room Temp= 21.5 C
1.2
85 ° C Peak Amp
85 ° C Derated Amp
95 ° C
1.1
95 ° C Peak Amp
Maximum Current, Amp per Contact
1.0
95 ° C Derated Amp
Limit
115 ° C Peak Amp
0.9
115 ° C Derated Amp
0.8
115 ° C
Room Temp
125° C
Limit
0.7
0.6
0.6
0.5
0.5
0.4
0.3
0.3
0.2
Useful Range
0.0
20
40
60
80
Ambient Temperature, ° C
Page 24 of 42
100
120
140
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
CONTACT GAPS:
Normal Force Group A1
Pin Type 1
Row 1
1.66
Nominal
1.74
Hi Limit
1.46
Lo Limit
Min
1.4710
Max
1.7040
Avg
1.5900
St. Dev.
0.0670
Count
40
% High
0
% Low
0
Pin Type 2
Row 2
Nominal
1.66
Hi Limit
1.74
Lo Limit
1.58
Normal Force Group A2
Pin Type 1
Pin Type 1
Row 1
Row 1-after ther
Nominal
1.66
Nominal
1.66
Hi Limit
1.74
Hi Limit
1.74
Lo Limit
1.46
Lo Limit
1.46
M in
1.5150
M ax
1.6230
Avg
1.5890
St. Dev.
0.0210
Count
40
% High
% Low
0
30
Pin Type 2
Row 2
Nominal
1.66
Hi Limit
1.74
Lo Limit
1.58
Pin Type 2
Row 2-after ther
Nominal
1.66
Hi Limit
1.74
Lo Limit
1.58
M in
1.4810
M in
1.8767
M in
1.5170
M in
1.8827
M ax
1.6940
M ax
2.1859
M ax
1.6250
M ax
2.1808
Avg
1.6070
Avg
2.0112
Avg
1.5980
Avg
1.9419
St. Dev.
0.0640
St. Dev.
0.1239
St. Dev.
0.0190
St. Dev.
0.0748
Count
80
Count
80
Count
80
Count
80
% High
% Low
0
0
% High
% Low
100
0
% High
% Low
0
53
% High
% Low
100
0
Page 25 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
Thermal aging (0.084 " thick edge card, average card thickness=0.0852")
Initial
After thermal
Pin Type 1
Pin Type 2
Pin Type 1
Pin Type 2
Row 1
Row 2
Row 1
Row 2
Nominal
1.66 Nominal 1.66
Nominal
1.66 Nominal 1.66
Hi Limit
1.74 Hi Limit
1.74
Hi Limit
1.74 Hi Limit
1.74
Lo Limit
1.46 Lo Limit 1.58
Lo Limit
1.46 Lo Limit 1.58
M in
1.4864
M in
1.5204
M in
1.6519
M in
1.6870
M ax
1.7035
M ax
1.6535
M ax
1.8610
M ax
1.9441
Avg
1.6026
Avg
1.5802
Avg
1.7567
Avg
1.7413
St. Dev.
0.0681
St. Dev.
0.0230
St. Dev.
0.0567
St. Dev.
0.0373
Count
96
Count
96
Count
96
Count
96
% High
% Low
0
0
% High
% Low
0
45
% High
% Low
49
0
% High
% Low
45
0
Thermal aging (0.102 " thick edge card, average card thickness=0.0969")
Initial
After thermal
Pin Type 1
Pin Type 2
Pin Type 1
Pin Type 2
Row 1
Row 2
Row 1
Row 2
Nominal
1.66 Nominal 1.66
Nominal
1.66 Nominal 1.66
Hi Limit
1.74 Hi Limit
1.74
Hi Limit
1.74 Hi Limit
1.74
Lo Limit
1.46 Lo Limit 1.58
Lo Limit
1.46 Lo Limit 1.58
M in
1.4580
M in
1.5220
M in
1.8518
M in
1.8999
M ax
1.6810
M ax
1.6270
M ax
2.1892
M ax
1.9631
Avg
1.5870
Avg
1.5730
Avg
1.9865
Avg
1.9259
St. Dev.
0.0590
St. Dev.
0.0190
St. Dev.
0.1225
St. Dev.
0.0126
Count
96
Count
96
Count
96
Count
96
% High
% Low
0
1
% High
% Low
0
65
% High
% Low
100
0
% High
% Low
100
0
Durability (0.084 " thick edge card, average card thickness=0.0852")
Initial
After cycle
Pin Type 1
Pin Type 2
Pin Type 1
Pin Type 2
Row 1
Row 2
Row 1
Row 2
Nominal
1.66 Nominal 1.66
Nominal
1.66 Nominal 1.66
Hi Limit
1.74 Hi Limit
1.74
Hi Limit
1.74 Hi Limit
1.74
Lo Limit
1.46 Lo Limit 1.58
Lo Limit
1.46 Lo Limit 1.58
M in
1.4370
M in
1.5250
M in
1.4968
M in
1.5609
M ax
1.7020
M ax
1.6250
M ax
1.7239
M ax
1.6598
Avg
1.5760
Avg
1.5820
Avg
1.6141
Avg
1.6168
St. Dev.
0.0640
St. Dev.
0.0220
St. Dev.
0.0503
St. Dev.
0.0197
Count
96
Count
96
Count
96
Count
96
% High
% Low
0
3
% High
% Low
0
49
% High
% Low
0
0
% High
% Low
0
4
Page 26 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
Durability (0.102 " thick edge card, average card thickness=0.0973")
Initial
After cycle
Pin Type 1
Pin Type 2
Pin Type 1
Pin Type 2
Row 1
Row 2
Row 1
Row 2
Nominal
1.66 Nominal 1.66
Nominal
1.66 Nominal 1.66
Hi Limit
1.74 Hi Limit
1.74
Hi Limit
1.74 Hi Limit
1.74
Lo Limit
1.46 Lo Limit 1.58
Lo Limit
1.46 Lo Limit 1.58
M in
1.4390
M in
1.5170
M in
1.6849
M in
1.7720
M ax
1.6960
M ax
1.6320
M ax
1.8449
M ax
1.8339
Avg
1.5730
Avg
1.5790
Avg
1.7733
Avg
1.8048
St. Dev.
0.0640
St. Dev.
0.0210
St. Dev.
0.0375
St. Dev.
0.0150
Count
96
Count
96
Count
96
Count
96
% High
% Low
0
4
% High
% Low
0
55
% High
% Low
78
0
% High
% Low
100
0
Page 27 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
MATING/UNMATING: (largest position/0.084 " thick edge card, average card thickness=0.0852")
Initial
25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
29.40
6.61
18.77
4.22
33.63
7.56
17.97
4.04
Maximum
53.02
11.92
31.49
7.08
54.58
12.27
35.67
8.02
Average
43.06
9.68
23.41
5.26
46.13
10.37
25.98
5.84
St Dev
7.63
1.72
4.75
1.07
7.40
1.66
5.05
1.14
Count
8
8
8
8
8
8
8
8
50 Cycles
Mating
75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
35.41
7.96
17.44
3.92
36.65
8.24
19.53
4.39
Maximum
56.53
12.71
38.52
8.66
59.78
13.44
40.30
9.06
Average
49.87
11.21
27.49
6.18
52.41
11.78
28.79
6.47
St Dev
7.63
1.72
5.82
1.31
7.91
1.78
5.84
1.31
Count
8
8
8
8
8
8
8
8
100 Cycles
Mating
After Humidity
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
39.14
8.80
20.99
4.72
29.13
6.55
13.70
3.08
Maximum
62.63
14.08
41.54
9.34
39.23
8.82
20.95
4.71
Average
54.69
12.30
30.74
6.91
34.13
7.67
18.23
4.10
St Dev
7.78
1.75
5.93
1.33
3.56
0.80
2.82
0.63
Count
8
8
8
8
8
8
8
8
Page 28 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
MATING/UNMATING: (largest position/0.102 " thick edge card, average card thickness=0.0973")
Initial
After 25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
76.73
17.25
54.98
12.36
90.07
20.25
51.91
11.67
Maximum
95.72
21.52
80.64
18.13
108.18
24.32
66.76
15.01
Average
85.38
19.20
65.65
14.76
99.42
22.35
59.88
13.46
St Dev
5.82
1.31
8.10
1.82
6.58
1.48
5.24
1.18
Count
8
8
8
8
8
8
8
8
After 50 Cycles
Mating
After 75 Cycles
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
93.05
20.92
53.55
12.04
95.72
21.52
54.98
12.36
Maximum
116.00
26.08
69.48
15.62
118.81
26.71
69.88
15.71
Average
104.74
23.55
62.68
14.09
106.72
23.99
64.12
14.42
St Dev
7.39
1.66
5.59
1.26
7.68
1.73
5.66
1.27
Count
8
8
8
8
8
8
8
8
After 100 Cycles
Mating
After Humidity
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
97.10
21.83
54.53
12.26
67.92
15.27
30.29
6.81
Maximum
120.85
27.17
71.30
16.03
81.35
18.29
40.83
9.18
Average
107.45
24.16
64.38
14.47
73.36
16.49
36.09
8.11
St Dev
7.97
1.79
6.00
1.35
4.99
1.12
3.44
0.77
Count
8
8
8
8
8
8
8
8
Page 29 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
MATING/UNMATING :( Middle Position/0.102 " thick edge card, average card thickness=0.0957")
Initial
25 Cycles
Mating
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Minimum
48.48
10.90
24.15
5.43
62.09
13.96
34.16
7.68
Maximum
63.61
14.30
30.07
6.76
81.40
18.30
42.17
9.48
Average
54.46
12.24
26.61
5.98
68.40
15.38
37.96
8.53
St Dev
4.90
1.10
2.57
0.58
6.57
1.48
2.50
0.56
Count
7
7
7
7
7
7
7
7
MATING/UNMATING :( Small Position/0.102 " thick edge card, average card thickness=0.0961")
Initial
25 Cycles
Mating
Newtons
Unmating
Mating
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Unmating
Force (Lbs)
Newtons
Force (Lbs)
Minimum
27.13
6.10
14.06
3.16
30.25
6.80
19.48
4.38
Maximum
47.77
10.74
41.81
9.40
54.93
12.35
51.11
11.49
Average
35.09
7.89
21.24
4.78
43.20
9.71
27.13
6.10
St Dev
6.89
1.55
9.14
2.06
7.77
1.75
10.39
2.34
Count
8
8
8
8
8
8
8
8
Page 30 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) For Normal force 8-10 measurements are taken and the averages reported.
Row1
Initial
Averages
Min
Max
St. Dev
Count
0.0018
11.73
10.10
13.60
1.197
10
After Thermals
Averages
Min
Max
St. Dev
Count
0.0018
0.00
-0.10
0.10
0.067
10
Deflections in inches Forces in Grams
0.0035
0.0053
0.0071
0.0089
24.26
36.50
48.71
60.60
22.50
34.00
46.10
58.10
26.40
39.20
51.80
63.80
1.273
1.632
1.660
1.757
10
10
10
10
Deflections in inches Forces in Grams
0.0035
0.0053
0.0071
0.0089
-0.01
-0.01
1.33
5.92
-0.10
-0.10
-0.10
-0.10
0.20
0.10
8.70
17.10
0.088
0.074
2.950
6.427
10
10
10
10
0.0106
72.22
69.40
75.70
1.870
10
0.0106
15.17
3.50
29.20
9.921
10
0.0124
83.07
79.70
86.60
1.984
10
0.0124
27.43
15.70
42.60
10.227
10
0.0142
93.10
89.40
96.30
2.068
10
0.0142
39.58
28.00
56.20
10.600
10
0.0159
101.85
97.90
104.60
2.077
10
0.0159
51.93
40.20
69.60
10.680
10
0.0177
109.43
105.10
112.10
2.223
10
SET
0.0022
0.0020
0.0024
0.0002
10
0.0177
64.18
52.10
83.50
11.107
10
SET
0.0083
0.0057
0.0101
0.0015
10
0.0193
106.74
105.50
108.40
1.056
10
SET
0.0023
0.0019
0.0026
0.0002
10
0.0193
74.07
48.00
89.50
14.331
10
SET
0.0078
0.0060
0.0115
0.0020
10
Row2
Initial
Averages
Min
Max
St. Dev
Count
0.0019
13.11
12.40
14.90
0.856
10
After Thermals
Averages
Min
Max
St. Dev
Count
0.0019
0.03
-0.10
0.20
0.082
10
Deflections in inches Forces in Grams
0.0039
0.0058
0.0077
0.0097
25.47
37.89
50.24
62.41
24.30
36.80
48.90
60.70
27.40
40.10
52.70
65.00
1.093
1.082
1.252
1.330
10
10
10
10
Deflections in inches Forces in Grams
0.0039
0.0058
0.0077
0.0097
0.03
0.06
4.57
14.34
-0.10
-0.10
0.10
0.10
0.20
0.20
11.40
23.90
0.095
0.107
3.953
8.229
10
10
10
10
0.0116
73.89
72.00
76.70
1.493
10
0.0116
24.56
0.60
36.50
12.841
10
Page 31 of 42
0.0135
84.17
82.50
86.90
1.424
10
0.0135
36.80
12.60
49.00
13.143
10
0.0154
93.23
91.60
95.50
1.254
10
0.0154
49.29
24.30
61.50
13.480
10
0.0174
100.75
99.20
102.80
1.180
10
0.0174
61.71
36.30
75.40
13.877
10
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
INSULATION RESISTANCE (IR):
Pin to Pin
Minimum
Initial
Thermal
Humidity
Mated
BEC5C/PCB
100000
100000
100000
Unmated
BEC5C
100000
100000
100000
Unmated
PCB
Not Tested
Not Tested
Not Tested
Row to Row
Minimum
Initial
Thermal
Humidity
Mated
BEC5C/PCB
100000
100000
100000
Unmated
BEC5C
100000
100000
100000
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Voltage Rating Summary
Minimum
BEC5C/PCB
800
600
200
Break Down Voltage
Test Voltage
Working Voltage
Pin to Pin
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Passed
Passed
Passed
Row to Row
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Page 32 of 42
Passed
Passed
Passed
Unmated
PCB
Not Tested
Not Tested
Not Tested
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
LLCR Durability:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms -------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg
C)
Rel Humidity (%)
Technician
mOhm values
5/14/2012
5/18/2012
22
42
Aaron
McKim
Actual
22
22
37
42
Aaron
Aaron
McKim
McKim
Delta
Delta
100
Therm
Cycles
Shck
Pin Type 1: Row 1
Initial
.084 Edge Card
Average
St. Dev.
Min
Max
Summary Count
Total Count
16.94
0.58
15.71
18.33
120
120
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.78
1.32
20.53
27.13
72
72
5/23/2012
0.51
0.40
0.32
0.27
0.01
0.00
1.38
1.37
120
120
120
120
Pin Type 2: Row 2
0.71
0.68
0.72
0.82
0.00
0.00
3.77
4.19
72
72
72
72
6/4/2012
22
39
Aaron
McKim
Delta
Humidity
0.50
0.35
0.02
2.50
120
120
0.78
0.79
0.02
3.94
72
72
LLCR Delta Count by Category
mOhms
100 Cycles
Therm Shck
Humidity
Stable
<=5
192
192
192
Minor
>5 & <=10
0
0
0
Acceptable
>10 & <=15
0
0
0
Marginal
>15 & <=50
0
0
0
Page 33 of 42
Unstable
>50 & <=1000
0
0
0
Open
>1000
0
0
0
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
LLCR Measurement Summaries by Pin Type
.102 Edge Card
Date 5/14/2012
5/18/2012
5/23/2012
6/4/2012
Room Temp (Deg C)
22
22
22
22
Rel Humidity (%)
42
35
42
38
Technician Aaron McKim Aaron McKim Aaron McKim Aaron McKim
mOhm values
Actual
Delta
Delta
Delta
Initial
100 Cycles Therm Shck Humidity
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
15.86
0.45
15.00
17.00
120
120
0.41
0.42
0.00
2.65
120
120
0.42
0.35
0.00
2.61
120
120
0.51
0.47
0.01
3.88
120
120
Average
St. Dev.
Min
Max
Summary Count
Total Count
21.34
0.59
20.01
22.78
72
72
Pin Type 2: Row 2
0.41
0.60
0.37
0.56
0.01
0.02
1.95
2.46
72
72
72
72
1.00
1.18
0.01
4.65
72
72
LLCR Delta Count by Category
mOhms
100 Cycles
Therm Shck
Humidity
Stable
<=5
192
192
192
Minor
>5 & <=10
0
0
0
Acceptable
>10 & <=15
0
0
0
Marginal
>15 & <=50
0
0
0
Page 34 of 42
Unstable
>50 & <=1000
0
0
0
Open
>1000
0
0
0
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
LLCR Thermal aging:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms -------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg
C)
Rel Humidity (%)
Technician
mOhm values
5/7/2012
5/18/2012
22
46
Tony Wagoner
Actual
Initial
23
35
Aaron McKim
Delta
Thermal
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
17.24
0.47
16.25
18.41
120
120
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.87
0.76
21.37
24.31
72
72
0.63
0.35
0.00
2.18
120
120
Pin Type 2: Row 2
0.51
0.33
0.01
1.51
72
72
.084 Edge Card
Delta
LLCR Delta Count by Category
mOhms
Thermal
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 35 of 42
Unstable
>50 & <=1000
0
Open
>1000
0
Delta
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
5/7/2012
22
44
Tony Wagoner
mOhm values
Actual
Initial
Average
St. Dev.
Min
Max
Summary Count
Total Count
15.76
0.41
15.08
17.36
120
120
.102 Edge Card
Average
St. Dev.
Min
Max
Summary Count
Total Count
21.14
0.50
19.96
22.17
72
72
5/18/2012
23
35
Aaron McKim
Delta
Thermal
Pin Type 1: Row 1
Delta
0.62
0.81
0.01
6.54
120
120
Pin Type 2: Row 2
0.66
0.71
0.00
3.44
72
72
LLCR Delta Count by Category
Stable
Minor
Acceptable
Marginal
Unstable
Open
mOhms <=5
>5 & <=10 >10 & <=15
>15 & <=50
>50 & <=1000 >1000
Thermal
191
1
0
0
0
0
Page 36 of 42
Delta
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
LLCR GAS TIGHT:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg
C)
Rel Humidity (%)
Technician
mOhm values
4/25/2012
4/27/2012
23
33
Aaron McKim
Actual
Initial
22
30
Aaron McKim
Delta
Acid Vapor
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
17.07
0.85
15.58
20.89
120
120
Average
St. Dev.
Min
Max
Summary Count
Total Count
22.67
1.27
20.77
26.99
72
72
0.20
0.28
0.00
2.23
120
120
Pin Type 2: Row 2
0.24
0.29
0.00
1.50
72
72
Delta
Delta
LLCR Delta Count by Category
mOhms
Acid Vapor
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 37 of 42
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
LLCR Shock & Vibration:
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms -------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
LLCR Measurement Summaries by Pin Type
.084 Thick PCB
Date
Room Temp (Deg
C)
Rel Humidity (%)
Technician
mOhm values
4/27/2012
5/8/2012
22
31
Aaron McKim
Actual
Initial
22
39
Aaron McKim
Delta
Shock-Vib
Pin Type 1: Row 1
Average
St. Dev.
Min
Max
Summary Count
Total Count
17.07
0.54
16.07
18.46
120
120
Average
St. Dev.
Min
Max
Summary Count
Total Count
23.28
1.37
21.32
26.99
72
72
0.33
0.50
0.01
3.44
120
120
Pin Type 2: Row 2
0.31
0.27
0.02
1.43
72
72
Delta
Delta
LLCR Delta Count by Category
mOhms
Shock-Vib
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 38 of 42
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
.102 Thick PCB
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
4/30/2012
21
42
Aaron McKim
mOhm values
Actual
Initial
Average
St. Dev.
Min
Max
Summary Count
Total Count
15.90
0.64
14.57
18.56
120
120
Average
St. Dev.
Min
Max
Summary Count
Total Count
21.17
0.52
19.99
22.68
72
72
5/10/2012
22
30
Aaron McKim
Delta
Shock-Vib
Pin Type 1: Row 1
Delta
0.22
0.24
0.00
1.20
120
120
Pin Type 2: Row 2
0.14
0.18
0.00
1.11
72
72
LLCR Delta Count by Category
mOhms
Shock-Vib
Stable
Minor
Acceptable
Marginal
Unstable
Open
<=5
>5 & <=10 >10 & <=15 >15 & <=50 >50 & <=1000 >1000
192
0
0
0
0
0
Page 39 of 42
Delta
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
DATA SUMMARIES Continued
Nanosecond Event Detection:
Shock and Vibration Event Detection Summary
Contacts tested
Test Condition
Shock Events
Test Condition
Vibration Events
Total Events
60
C, 100g's, 6ms, Half-Sine
0
V-B, 7.56 rms g
0
0
Page 40 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: TSC-01
Description: Vertical Thermal Shock Chamber
Manufacturer: Cincinnati Sub Zero
Model: VTS-3-6-6-SC/AC
Serial #: 10-VT14993
Accuracy: See Manual
… Last Cal: 05/18/2012, Next Cal: 05/18/2013
Equipment #: THC-05
Description: Temperature/Humidity Chamber (Chamber Room)
Manufacturer: Thermotron
Model: SM-8-3800
Serial #: 05 23 00 02
Accuracy: See Manual
… Last Cal: 02/03/2012, Next Cal: 02/03/2013
Equipment
#: OV-03
Description: Cascade Tek Forced Air Oven
Manufacturer: Cascade Tek
Model: TFO-5
Serial #: 0500100
Accuracy: Temp. Stability: +/-.1C/C change in ambient
Last Cal: 06/16/2011, Next Cal: 06/16/2012
Equipment #: MO-03
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0791975
Accuracy: See Manual
… Last Cal: 06/16/2011, Next Cal: 06/16/2012
Equipment #: PS-07
Description: 20 V, 120 A DC Power Supply - AutoRanging SO/HPIB
Manufacturer: Hewlett Packard / Agilent
Model: AT-6031A
Serial #: 2721A00648
Accuracy: See Manual Current Carrying Capacity (CCC) Chamber
… Last Cal: 06/16/2011, Next Cal: 06/16/2012
Equipment #: MO-11
Description: Switch/Multimeter
Manufacturer: Keithley
Model: 3706
Serial #: 120169
Accuracy: See Manual See Manual
… Last Cal: 08/21/2011, Next Cal: 08/21/2012
Page 41 of 42
Tracking Code: 190950_Report_Rev_1
Part #: BEC5C-140-03-L-SM-2-V-A-K-TR/Edge Card
Part description: BEC5C
Equipment #: OGP-01
Description: 6''X 6'' Video Measuring Machine
Manufacturer: Optical Gauging Products
Model: Smartscope 200 CFOV
Serial #: SF2001956
Accuracy: See Manual
… Last Cal: 04/12/2012, Next Cal: 04/12/2013
Equipment #: HPM-01
Description: Hipot Megommeter
Manufacturer: Hipotronics
Model: H306B-A
Serial #: M9905004
Accuracy: 2 % Full Scale Accuracy
… Last Cal: 11/30/2011, Next Cal: 11/30/2012
Equipment #: TCT-07
Description: Automated Test Stand
Manufacturer: Chatillon/Lloyd
Model: LF Plus
Serial #: LF1310
Accuracy: See Manual
… Last Cal: 07/15/2011, Next Cal: 07/15/2012
Equipment #: SVC-01
Description: Shock & Vibration Table
Manufacturer: Data Physics
Model: LE-DSA-10-20K
Serial #: 10037
Accuracy: See Manual
… Last Cal: 5/13/2012, Next Cal: 5/13/2013
Equipment #: ACLM-01
Description: Accelerometer
Manufacturer: PCB Piezotronics
Model: 352C03
Serial #: 115819
Accuracy: See Manual
… Last Cal: 07/09/2011, Next Cal: 07/09/2012
Equipment #: ED-03
Description: Event Detector
Manufacturer: Analysis Tech
Model: 32EHD
Serial #: 1100604
Accuracy: See Manual
… Last Cal: 06/04/2012, Next Cal: 06/04/2013
Page 42 of 42