VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON PCB ASSEMBLY 84 PIN HEADER, PART # 510 109 204 • 60 PIN HEADER, PART # 510 109 206 MOUNTING BRACKET, PART # 310 113 562 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS 1. Assemble two headers to the PCB. See next page for recommended PCB layout. 2. Using the Phillips head screwdriver, secure the headers and mounting bracket (Part # 310 113 562) to the PCB using the supplied 2 mm screws (Figure A). 3. Secure the receiver to the mounting panel (Figure B) following the recommended panel cutout (see Section 3). 4. Using the Phillips head screwdriver, press the PCB and headers onto the receiver and secure the mounting bracket to the receiver using the supplied 2-56 screw (Figure C). Figure A. Secure headers and mounting bracket to PCB. Figure B. Secure receiver to mounting panel. 8-1 Figure C. Secure mounting bracket to receiver. For more information visit vpc.com 9/23/11 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON PCB LAYOUT HEADER, 84 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 204 1.09 0.97 .043 .038 PLATED THRU HOLE TYP. 84 PLCS. (HASL) TIN/LEAD PLATED .012 A B C 46.86 1.845 44.07 1.735 42.39 1.669 +.002 .072 TYP. - .001 UNPLATED THRU HOLE MOUNTING BOSS 2 PLCS. 3.76 .148 12.70 .500 5 EQ. SPCS. @ .100 [2.54] 5.51 .217 3.12±0.05 .123±.002 13.41 .528 33.02 1.300 13 EQ. [email protected][2.54] B 3.76 .148 C 14.05±0.05 .553±.002 .100 TYP. THRU HOLE MOUNTING SCREW UNPLATED 2 PLCS. HEADER PERIMETER OUTLINE 17.78 .700 R.050 TYP. A .062±.002 PAD BOTH SIDES Figure A. PCB layout. Connector mounts this side. Board thickness = [1.57] .062 Dimension tolerance = ±.[.13].005 unless otherwise specified. 49.53 1.950 COMPLIANT PIN Figure B. Two header layout for 310 130 101 receiver. 8-2 For more information visit vpc.com Figure C. Compliant header pin. 9/23/11 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON STANDARD PCB LAYOUT i2 RECEIVER • PART # 310 130 101 16.26 .640 12.70 .500 5 EQ. SPCS. @ [2.54] .100 1.78 .070 8.76 .345 33.02 1.300 13 EQ. SPCS. @ [2.54] .100 0.94±0.08 .037±.003 PLATED THRU HOLE TYP. 168 PLCS. 49.53 1.950 100.08 3.940 .060 PAD TYP. 168 PLCS. 2.54 .100 THRU Figure B. i2 receiver, Part # 310 130 101, loaded with twin female contacts, Part # 610 138 100. Twin male headers are used to connect the female contacts to the PCB plated thru holes. Figure A. PCB layout for i2 receiver, Part # 310 130 101. Thru hole and pad diameters are for VPC QuadraPaddle Adapter Contact, Part #610 138 117. The size of these holes may be different if a header from a different manufacturer is used. PCB HEADER, .100" SPACING TWIN MALE SOLDERED TO PCB CREATES A SEPERABLE INTERFACE 0.22” [5.6 mm] / 0.45” [11.4 mm] i2 RECEIVER HEADER CARRIER HEIGHT Figure C. Twin male header. NOTE: Figure C details 0.22” [5.59 mm]/0.45” [11.43 mm] min/max engagement. NOTE: Minimum spacer height = 0.24” + header carrier height - panel thickness (if used). Any additional height beyond this minimum must be added to the header post limits shown in Figure C. 8-3 SPACER (SEE NOTE) Figure D. A PCB can be mounted directly to the back of an i2 receiver as shown above. Four 2-56 or M2 screws are required to mount the receiver. Spacers may be needed to prevent unwanted stress on the PCB. For more information visit vpc.com 9/23/11 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 HYBRID PCB LAYOUT HEADER, 60 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 206 1.09 0.97 .043 .038 PLATED THRU HOLE TYP. 60 PLCS. (HASL) TIN/LEAD PLATED .012 A B 22.86 .900 9 EQ. [email protected][2.54] 3.76 .148 B 12.70 .500 5 EQ. SPCS.@ .100[2.54] 1.57±0.05 .062±.002 PAD BOTH SIDES A Figure A. PCB layout. Connector mounts this side. Board thickness = [1.57] .062 Dimension tolerance = ±.[.13].005 unless otherwise specified. 59.69 2.350 7.14 .281 37.72 1.485 4.09 .161 9.65 .380 .100 TYP. THRU HOLE MOUNTING SCREW UNPLATED Figure B. Two header layout for 310 130 104 receiver. 8-4 For more information visit vpc.com COMPLIANT PIN Figure C. Compliant header pin. 9/23/11 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 HYBRID STANDARD PCB LAYOUT i2 HYBRID RECEIVER • PART # 310 130 104 16.26 .640 1.78 .070 12.70 .500 5 EQ. SPCS. @[2.54].100 8.76 .345 33.53 1.32 100.08 3.940 22.86 .900 9 EQ. SPCS. @ [2.54].100 [0.94 0.08] .037 .003 PLATED THRU HOLE TYP. 120 PLCS. CUTOUT FOR ACCESS TO MICRO PIN POSITIONS 59.69 2.350 33.02 1.30 15.24 .60 1.52 .060 PAD TYP. 120 PLCS. [2.54] .100 THRU TYP. 4 PLCS. Figure B. PCB layout for i2 hybrid receiver, Part # 310 130 104. Thru hole and pad diameters are for VPC QuadraPaddle Adapter Contact, Part #610 138 117. The size of these holes may be different if a header from a different manufacturer is used. 8-5 For more information visit vpc.com 9/23/11