VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 1 iCon receiver part identification Part # 310 123 XXX Figure A points out distinguishing features of the iCon receiver so that the top and bottom can be identified. Features to look for are the alpha keying receptacle on the top side and the numeric keying receptacle on the bottom. By holding the iCon receiver, the top can be determined by holding it so the letters and numbers are readable. The front and rear of the iCon receiver are shown in Figure B. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation. The front of the iCon receiver can be identified as the side with the latching feature. The front side mates with the iCon ITA. Wires exit the iCon receiver from the rear side. Top Alpha Keying Receptacle Polarizing Feature Receptacle Locking Mechanism Receptacle Guide Pin Receptacle Rear Mating Side Front Wiring Side Numeric Keying Receptacle Bottom Figure A. iCon receiver front view. 1-1 Figure B. iCon receiver side view. For the most current information available, visit www.vpc.com 5/4/15 VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 2 ICON RECEIVER & ITA ENGAGEMENT & Disengagement receiver • part # 310 123 XXX, 310 124 XXX ITA • part # 410 123 XXX, 410 124 XXX Engagement instructions 1. Turn the engagement handle to the open position as shown in Figure A. 2. Align the dowel pins and push the ITA onto the receiver. There will be about a 0.200″ gap. NOTE: The iCon connector is polarized; the ITA will not align if it is upside down. Rotate the handle 180º clockwise (Figure B). 3. NOTE: For optimum performance and system longevity, distribute the load evenly. Engagement instructions 1. Turn the engagement handle to the open position. ENGAGEMENT HANDLE OPEN 2. Remove the ITA. CONTACT TYPE MAX. MATING FORCE (LBS) QuadraPaddle 0.30 TriPaddle 0.64 Mini Power 5.99 Mini Coaxial 2.47 Micro Power 1.36 Micro Coaxial 1.86 75 Ohm HD Coaxial 1.87 20 GHz Coaxial 4 Twinaxial 3.5 Thermocouple 0.25 POF 1.5 Mini Multimode 2.8 ENGAGEMENT HANDLE CLOSED maximum Contact Mating Force should not exceed 100 lbs. 2-1 Figure A. When the engagement handle is open it will reveal the text “OPEN” and the two raised circles will align. Figure B. When the engagement handle is engaged, the raised triangles will align. For the most current information available, visit www.vpc.com 5/4/15 VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 3 icon receiver mounting part # 310 123 101 Dimensions shown: [millimeters] inches 5 SEE TABLE 1 FOR MINIMUM DISTANCE OF SUBSEQUENT SIDE BY SIDE CUTOUTS. TABLE 1 TOOLS REQUIRED Phillips Head Screwdriver PART NUMBER DESCRIPTION 410123101 ITA, iCon 410123102 ITA, iCon, EMI-Shielded 2.20 [55.88] 410123106 ITA, iCon, with Large Cable Clamp ITA, iCon, with Threaded Coupling Adapter ITA, iCon, with Large Cable Clamp, with EMI Housing and Handle ITA, iCon with Oversized Backshell 2.20 [55.88] 410123111 410123116 410123122 Mounting instructions 1. Prepare the mounting surface using the dimensions provided in Figure A. 22.86 .90 6.99 .28 5. 2.20 [55.88] 2.20 [55.88] 2.20 [55.88] RECOMMENDED PANEL CUTOUT TOLERANCES ARE: .XX = .01[.25] .XXX = .005[.13] UNLESS OTHERWISE SPECIFIED 36.83 1.45 3.68 .15 2. Attach the iCon receiver to the panel with the provided 2-56 Phillips head screws and nuts (Figure B). Torque screws to 2 in-lbs [0.23 Nm]. NOTE: If the mounting surface is thicker than 0.125” [3.18 mm], longer screws may be needed. NOTE: If the mounting surface has threaded holes, the nuts will not be needed. NOTE: M2.5 hardware can be used in place of the provided 2-56 hardware. RECEIVER CUTOUT SPACING 1.75 [44.45] 129.54 5.10 136.91 5.39 4.06 R.16 MAX TYP. FOR MOUNTING USE [2.79].11 THRU HOLE, 2-56 OR M2.5 METRIC TAPPED HOLE (SUPPLIED WITH 4X, 2-56 SCREWS, LOCK WASHERS & NUTS) Figure A. Recommended panel cutout. Figure B. If you prefer metric hardware, you can replace the supplied 2-56 screws with M2.5 hardware. 3-1 For the most current information available, visit www.vpc.com. 5/4/15 VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 6 icon receiver module installation and removal Part # 310 123 XXX The iCon receiver is designed so the modules mount from the rear. This allows the test technician to easily mount wired cable assemblies without having to route the connectors through the receiver frame. TOOLS REQUIRED Phillips Head Screwdriver NOTE: If the application requires, receiver modules can be installed in the ITA and ITA modules in the receiver (must use receiver Part # 310 123 103). If this is done, you must be sure to switch the contacts as well (receiver contacts in a receiver module and ITA contacts in an ITA module). You should also use the keying kit to prevent attempted mating to a receiver or ITA that has a standard module orientation. receiver module installation instructions 1. Place the module in the receiver until the upper and lower module screws touch the mating holes in the frame. Install modules such that Pin 1 is located at the top of the receiver frame (Figure A). 2. Using a Phillips head screwdriver, tighten the top screw 1 to 2 full revolutions, while pushing lightly against the face of the module. 3. Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions. 4. Repeat this sequence until the module is seated. Torque the screw to 1.5 in-lbs [0.16 Nm]. Figure A. The 2-56 module screws are designed with a captive feature for loss prevention. receiver module Removal Instructions 1. To remove, loosen the top screw 1 to 2 full revolutions. Loosen bottom screw 1 to 2 full revolutions. 2. Repeat this sequence until the module is separated from the receiver. NOTE: For optimum performance and system longevity, distribute the contact load evenly throughout the module. 6-1 For the most current information available, visit www.vpc.com. 5/4/15 VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 7 icon receiver Strain Relief assembly part # 310 113 456 TOOLS REQUIRED Phillips Head Screwdriver assembly INSTRUCTIONS 1. Attach the strain relief to the iCon receiver on the wiring side of the receiver frame (Figure A). 2. Fasten the strain relief to the iCon receiver frame with the included screws and a Phillips head screwdriver. 3. Wires should be restrained a minimum of 2 inches from the wiring face of the module. Six wire ties are included with the strain relief. NOTE: If using 8AWG, 10AWG or non-flexible Coaxial wire in the center module positions, the iCon Strain Relief stand-off Kit, Part # 310 113 582, will be required. NOTE: When using the strain relief stand-off kit, install patchcords into module before attaching strain relief. Figure A. Strain relief diagram showing proper hole alignment. 7-1 For the most current information available, visit www.vpc.com. 5/4/15 VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 7 icon receiver Protective Cover Installation part # 310 113 460 installation INSTRUCTIONS 1. Align the center boss on the cover with the center bushing on the receiver (Figure A). 2. Push the cover on ensuring that the two smaller alignment bushings mate properly. 3. Press the cover until it seats fully against the receiver. CENTER BUSHING CENTER BOSS Figure A. 7-2 For the most current information available, visit www.vpc.com. 5/4/15 VIRGINIA PANEL CORPORATION icon user’s manual: SECTION 7 Keying Pin Kit, Receiver and ITA assembly part # 310 113 461 The iSeries keying kit includes two pins and screws which provide six different keying options. The iCon system is designed to accept two kits which increase the keying options to 36. TOOLS REQUIRED Phillips Head Screwdriver Flat Blade Screwdriver assembly instructions 1. Align the keying pin in the desired location. Place the keying pin in the hexagonal opening in the iCon receiver. Figure A is a detailed view of the keying feature. 2. Secure the keying pin with the 2-56 phillips head screws (Figure B). 3. Remove the iCon ITA cover. 4. Place the other keying pin in the corresponding location in the iCon ITA. Refer to Figure C. ICON RECEIVER MATING FACE ICON ITA MATING FACE KEYING NOMINCLATURE KEYING NOMINCLATURE Figure A. In order to mate the connector, the keying pin will be in the same alphabetical positions in both the iCon receiver and ITA. 5. Replace the iCon ITA cover. 2-56 SCREW 2-56 SCREW KEYING PIN KEYING PIN Figure B. The keying pin kit, Part # 310 113 461, includes two keying pins and two screws. 7-4 For the most current information available, visit www.vpc.com. Figure C. One keying pin kit will allow 6 variations. By using a second keying pin kit, you will have 36 different variations. 5/4/15