INSTALLATION INSTRUCTIONS TCL Series Industrial Power Supply Rated Input Operational Input Output Voltage Range Voltage Range Power max. Order Code * TCL 024-105 20 Watt TCL 024-112 Universal Input TCL 024-124 (C) TCL 060-112 (H) (C) (CH) TCL 060-124 (H) (C) (CH) TCL 060-148 (H) (C) (CH) 24 Watt 100 – 240Vac 50 / 60Hz 85 – 264Vac 47 - 63Hz 85 – 250Vdc 48 Watt 60 Watt 85 – 375Vdc ** Output Voltage Recommended Adjustment Range Circuit Breaker Output 5.0VDC / 4.0A 5.0 – 5.25VDC 12.0VDC / 2.0A 12.0 – 16.0VDC 24.0VDC / 1.0A 24.0 – 28.0VDC 12.0VDC / 4.0A 12.0 – 15.0VDC 24.0VDC / 2.5A 24.0 – 28.0VDC 48.0VDC / 1.25A 48.0 – 56.0VDC TCL 120-112 (H) (C) (CH) 96 Watts 12.0VDC / 8.0A 12.0 – 15.0VDC TCL 120-124 (H) (C) (CH) 120 Watt 24.0VDC / 5.0A 24.0 – 28.0VDC 240 Watt 24.0VDC / 10.0A 24.0 – 28.0VDC 100 - 115Vac / 220 - 240Vac 50 / 60Hz Auto Selection TCL 240-124 85 - 132Vac / 187 - 264Vac 47 - 63Hz (Characteristic C) 5A (Characteristic C) 10A * EN 61000-3-2 (PFHC Power Factor Harmonic Current) Class A will be meet with standard units ** Adjustable by potentiometer with a screwdriver. Input current: @ Vin = 115VAC @ Vin = 230VAC 0.7A max 1.4A max 2.4A max 5.9A typ. 0.4A max 0.8A max 1.2A max 2.3A typ. TCL 024 TCL 060 TCL 120 TCL 240 Power Consumption @ Vin = 115VAC @ Vin = 230VAC TCL 024 TCL 060 TCL 120 TCL 240 28 Watt typ. 71 Watt typ. 137 Watt typ. 274 Watt typ. 27 Watt typ. 68 Watt typ. 133 Watt typ. 272 Watt typ. Output Signals: Output Voltage nominal Output Voltage threshold (DC is OK) DC OK Signal Voltage DC OK Signal Current Load characteristic 12.0 / 15.0 VDC 9.0 … 11.0 V 11.0 V ±1.0V 60 mA Resistive or Inductive 24.0 VDC 18.0 … 22.0 V 22.0 V ±2.0V 30 mA Resistive or Inductive 48.0 VDC 36.0 … 44.0 V 44.0 V ±4.0V 15 mA Resistive or Inductive General: Operating temperature range: -10°C – +70°C / 14°F – +158°F max (Natural Air Convection Cooling) Output Power Derating: Up to 30°C / 86°F at Input Above 30°C / 86°F at input Above 40°C / 104°F at input Above 50°C / 122°F at input 85..93VAC / 85..130VDC 85..93VAC / 85..130VDC 93..132VAC / 130..187VDC 187..264VAC / 265..375VDC TCL 024-105 30% 30% + 1.3%/K 1.1%/K 3.8%/K TCL 024-112 20% 20% + 1.3%/K 1.1%/K 1.7%/K TCL 024-124 (C) 20% 20% + 1.3%/K 1.1%/K 1.7%/K TCL 060-112 (H) (C) (CH) 15% 15% + 1.3%/K 1.1%/K 2.7%/K TCL 060-124 (H) (C) (CH) 15% 15% + 1.3%/K 1.1%/K 2.4%/K TCL 060-148 (H) (C) (CH) 15% 15% + 1.3%/K 1.1%/K 3.2%/K TCL 120-112 (H) (C) (CH) 15% 15% + 1.3%/K 1.1%/K 1.7%/K TCL 120-124 (H) (C) (CH) 15% 15% + 1.3%/K 1.3%/K 3%/K At Input of 85…100VAC TCL 240-124 At Input 100...132VAC At Input 187...264VAC Up to 30°C / 86°F Above 30°C / 86°F Above 60°C / 140°F Above 40°C / 104°F Above 40°C / 104°F 16% 16% + 0.8%/K 40% + 3%/K 2%/K 1.7%/K Storage temperature range: -25°C – +85°C / -13°F – +185°F max Parallel Operation: Up to 5 power supplies possible (standard unit) except TCL 240-124 cannot be paralleled Connections: Screw type plug-in connector (standard). Recommended tightening torque 0.5 to 0.7Nm (4.5 to 6.2lb.in.) Spring-clamp connector (option C) Wiring: Screw-type connector 0.75mm2 - 3.16mm2 (AWG 18 - AWG 12) Spring-clamp connector 0.75mm2 - 3.16mm2 (AWG 18 - AWG 12) Case material: Grey plastic FR2010-110C (PC-ABS V0) http://www.tracopower.com Rev: 01/12 Safety Instructions: Before installation read these instructions carefully and completely. This installation instruction cannot account for every possible condition of installation, operation or maintenance. Further information can be obtained from your local distributor’s office or from the product datasheet, which can be downloaded, from the Internet at http://tracopower.com/products/tcl.pdf. The mains supply voltage connection, must be in accordance to IEC 62103, EN 50178 and IEC 60364, VDE 100. Before any installation, maintenance or modification work ensure that the main switch is switched off and prevented from being switched on again. Non-observance, touching of any live components or improper handling of this power supply can result in death, severe personal injury or substantial property damage. Proper and safe operation is dependent on proper storage, handling, installation and operation. Compliance with the relevant national regulations (in the USA, Europe and other countries) must be ensured. Before operation is started the following conditions must be ensured: Connection to mains supply in compliance with national regulations (VDE0100 and EN50178). By use of stranded wires, all strands must be fastened in the terminal blocks. Power supply and mains cables must be sufficiently fused. Degree of protection I to IEC536. The non-fused protective earth connection must be connected to the FG terminal (Protection Class I). All output wires must be rated for the power supply output current and must be connected with the correct polarity. Sufficient cooling must be ensured. Installation Instructions: This power supply is designed for professional indoor systems. In operation the power supply must not be accessible. It may be installed and put into service by qualified personnel only. Do not operate without PE connection! To comply with EMC and safety standards (CE mark, approvals) the power supply must be operated only if PE terminal is connected to the non-fused earth conductor. The correct mounting position for optimal cooling performance must be observed. Do not cover any ventilation holes. Leave a free space of minimum 50mm (2in.) above and below the power supply. Observe power derating. The internal fuse is not accessible, as it may not be replaced by the user. If this internal fuse has blown, the power supply has an internal defect and, for safety reasons, must be shipped to the local distributor. In case this internal fuse has to be replaced in the field, replace only with same type and rating of fuse for continued protection against risk of fire. Recycling: The unit contains elements that are suitable for recycling, and components that need special disposal. You are therefore requested to make sure that the power supply will be recycled at the end of its service life. Never work on the power supply if power is supplied! Risk of electric arcs and electrical shock, which can cause death, severe personal injury or substantial property damage. Warning: Hazardous voltages and components storing a very substantial amount of energy are present in this power supply during normal operating conditions. However, these are inaccessible. Improper handling may result in an electric shock or serious burns! Do not open the power supply until at least 5 minutes after it has been disconnected from the mains on all poles. Only trained personnel may open the power supply. Do not introduce any objects into the power supply. The output voltage adjustment potentiometer may only be actuated using an insulated screwdriver. Keep away from fire and water http://www.tracopower.com Rev: 01/12