INSTALLATION INSTRUCTIONS TOP 100 Series Order Code TOP 100-103 Industrial Power Supply AC-Input Voltage Range TOP 100-105 115Vac / 220Vac / 230Vac / 240Vac TOP 100-112 Autorange TOP 100-115 90Vac – 132Vac 187Vac – 264Vac TOP 100-124 TOP 100-148 * Output Voltage Adjustment Range Output Power max. Output 66 Watt 3.3Vdc / 20.0A 3.3 – 3.5Vdc 5.0Vdc / 20.0A 5.0 – 5.2Vdc 12.0Vdc / 8.3A 12.0 – 13.0Vdc 15.0Vdc / 6.7A 15.0 – 16.0Vdc 24.0Vdc / 4.2A 24.0 – 26.0Vdc 48.0Vdc / 2.1A 48.0 – 52.0Vdc 100 Watt 47 – 63Hz recommended Circuit breaker / fuse 6A (Characteristic C or slow blow) * Adjustable by potentiometer with a screwdriver. Input current: TOP 100-103 @ Vin=115VAC @ Vin=230VAC Power Consumption @ Vin=115VAC @ Vin=230VAC TOP 100-103 78 Watt typ. 75 Watt typ. 1.5A typ. 0.9A typ. TOP 100-105 2.1A typ. 1.2A typ. TOP 100-105 113 Watt typ. 112 Watt typ. TOP 100-112 TOP 100-115 2.1A typ. 2.1A typ. 1.2A typ. 1.2A typ. TOP 100-112 TOP 100-115 113 Watt typ. 113 Watt typ. 112 Watt typ. 112 Watt typ. TOP 100-124 2.1A typ. 1.2A typ. TOP 100-124 113 Watt typ. 112 Watt typ. TOP 100-148 2.1A typ. 1.2A typ. TOP 100-148 113 Watt typ. 112 Watt typ. Operating temperature range: -25°C – +70°C max Natural Air Convection Cooling -13°F – +158°F max Output Power Derating: above +40°C above 104°F above +40°C above 104°F above +50°C above 122°F Output Power Derating: 93Vac 187Vac Storage temperature range: Power Back Immunity Over Voltage Protection in single fault condition: Connections: 1.8%/K (1.2W/°C) 1.0%/°F (0.67W/°F) 2.0%/K (2.0W/°C) 1.11%/°F (1.11W/°F) 2.0%/K (2.0W/°C) 1.11%/°F (1.11W/°F) Iout max = 50% up to 103Vac Iout max = 50% up to 207Vac TOP 100-103 TOP 100-105 TOP 100-112 TOP 100-115 TOP 100-124 TOP 100-148 TOP 100-103 TOP 100-115 Iout max = 100% Iout max = 100% AC Input 5Vdc continuous and 6Vdc for 1second max. 6.3Vdc continuous and 7Vdc for 1second max. 16Vdc continuous and 18Vdc for 1second max. 20Vdc continuous and 23Vdc for 1second max. 35Vdc continuous and 40Vdc for 1second max. 63Vdc continuous and 68Vdc for 1second max. 5Vdc / TOP 100-105 6Vdc / TOP 100-112 16Vdc 20Vdc / TOP 100-124 30Vdc / TOP 100-148 60Vdc PCB Terminals: Molex 41791 Crimp Terminal Housing: Molex 2139 09-50-3031 (voided) Crimp Terminal: Molex 2478 09-50-3031 08-52-0072 PCB Terminals: Molex 2139 Crimp Terminal Housing: Molex 2139 Crimp Terminal: Molex 2478 26-60-4060 http://www.tracopower.com Iout max = 100% up to 132Vac Iout max = 100% up to 264Vac -25°C – +85°C max -13°F – +185°F max DC Output Case material: TOP 100-103 TOP 100-103 TOP 100-105 TOP 100-105 all other TOP 100-1xx models all other TOP 100-1xx models 09-50-3061 08-52-0072 Open Frame, has to be equipped into a fire proofed enclosure. Rev: 1.3 / 4309 Safety Instructions: Before installation read these instructions carefully and completely. This installation instruction cannot account for every possible condition of installation, operation or maintenance. Further information can be obtained from your local distributor’s office or from the product datasheet, which can be downloaded, from the Internet at http://tracopower.com/products/top.pdf. You will find additional information in our Instruction Manual, which can also be downloaded from the Internet at: http://www.tracopower.com/products/top_manual.pdf. The power supplies are constructed in accordance with the safety requirements of IEC/EN/UL60950-1. They are approved (BG-mark) in accordance with EN60950-1 and fulfil the requirements of the Low Voltage Directive (LVD). They are approved in accordance to UL60950-1 (recognised) by CSA. Before any installation, maintenance or modification work ensure that the main switch is switched off and prevented from being switched on again. Non-observance, touching of any live components or improper handling of this power supply can result in death, severe personal injury or substantial property damage. Proper and safe operation is dependent on proper storage, handling, installation and operation. Compliance with the relevant national regulations (in the USA, Europe and other countries) must be ensured. Before operation is started the following conditions must be ensured: Connection to mains supply in compliance with national regulations (VDE0100 and EN50178). By use of stranded wires, all strands must be fastened in the terminal blocks. (Potential danger of contact with the case) Power supply and mains cables must be sufficiently fused. All output wires must be rated for the power supply output current and must be connected with the correct polarity. Sufficient cooling must be ensured. Installation Instructions: This power supply is designed for professional indoor systems. In operation the power supply must not be accessible. It may be installed and put into service by qualified personnel only. To comply with EMC standards the PE terminal should be connected to the non-fused earth conductor and a ground plane is mounted underneath of the TOP power supply. The correct mounting position for optimal cooling performance must be observed. Do not cover any ventilation holes. Leave a free space of minimum 50mm (2in.) above and below the power supply. Observe power derating. The internal fuse is not accessible, as it may not be replaced by the user. If this internal fuse has blown, the power supply has an internal defect and, for safety reasons, must be shipped to the local distributor. In case this internal fuse has to be replaced in the field, replace only with same type and rating of fuse for continued protection against risk of fire. Note: While putting on connectors, no mechanical stress should be applied to the printed circuit board and its surface mounted components. This unit contains an automatic input voltage selection switch. Do not change the input voltage from 110/115Vac to 230/240Vac without disconnecting the input supply line first. Recycling: The unit contains elements that are suitable for recycling, and components that need special disposal. You are therefore requested to make sure that the power supply will be recycled at the end of its service life. Never work on the power supply if power is supplied! Risk of electric arcs and electrical shock, which can cause death, severe personal injury or substantial property damage. Warning: Hazardous voltages and components storing a very substantial amount of energy are present in this power supply during normal operating conditions. Improper handling may result in an electric shock or serious burns! Do not open the power supply until at least 5 minutes after it has been disconnected from the mains on all poles. Only trained personnel may open the power supply. Do not introduce any objects into the power supply. The output voltage adjustment potentiometer may only be actuated using an insulated screwdriver. Keep away from fire and water http://www.tracopower.com Rev: 1.3 / 4309