Formosa MS SMD Bridge Rectifier DF15005-S THRU DF1510-S List List................................................................................................. 1 Package outline............................................................................... 2 Features.......................................................................................... 2 Mechanical data............................................................................... 2 Maximum ratings ............................................................................. 2 Rating and characteristic curves........................................................ 3 Pinning information........................................................................... 4 Marking........................................................................................... 4 Suggested solder pad layout............................................................. 4 Packing information.......................................................................... 5 Reel packing and tube packing........................................................... 6 Suggested thermal profiles for soldering processes............................. 6 High reliability test capabilities...........................................................7 http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 Page 1 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7 Formosa MS SMD Bridge Rectifier DF15005-S THRU DF1510-S 1.5A Miniature Glass Passivated Single-Phase Surface Mount Bridge Rectifiers-50-1000V Package outline DFS Features • Surge overload ratings to 50 amperes peak. • Surface mount type for automated replacement. • Ideal for printed board. • Low forward drop down voltage. • Reliable low cost construction utilizing molded plastic • • • .335(8.5) .307(7.8) + .255(6.5) .245(6.2) ~ .013(.33) ~ .003(.08) technology results in inexpensive product. Glass passivated chip junctions. Lead-free parts meet RoHS requirments. UL recognized file # E321971 .410(10.4) .047(1.2) .038(1.0) .360(9.4) .060(1.5) .040(1.0) .346(8.8) .307(7.8) .102(2.6) .089(2.2) Mechanical data .205(5.2) .195(5.0) • Epoxy:UL94-V0 rated flame retardant • Case : Molded plastic, DFS • Terminals : Solder plated, solderable per Dimensions in inches and (millimeters) MIL-STD-750, Method 2026 • Polarity : marked on body • Mounting Position : Any • Weight : Approximated 1.00 gram Maximum ratings (AT T A=25 oC unless otherwise noted) PARAMETER CONDITIONS Forward rectified current See Fig.1 Forward surge current 8.3ms single half sine-wave superimposed on rate load (JEDEC methode) V R = V RRM T A = 25 OC Reverse current V R = V RRM T A = 100 OC Storage temperature MAX. UNIT IO 1.5 A I FSM 50 A Symbol *1 V RRM (V) V RMS*2 (V) *3 VR (V) DF15005-S 50 35 50 DF1501-S 100 70 100 DF1502-S 200 140 200 DF1504-S 400 280 400 DF1506-S 600 420 600 DF1508-S 800 560 800 DF1510-S 1000 700 1000 http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 *4 VF (V) Operating temperature T J, ( OC) TYP. 10 IR T STG SYMBOLS MIN. uA 500 +175 -65 O C *1 Repetitive peak reverse voltage *2 RMS voltage *3 Continuous reverse voltage 1.10 -55 to +150 *4 Maximum forward voltage Page 2 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7 Rating and characteristic curves (DF15005-S THRU DF1510-S) FIG.2-MAXIMUM NON-REPETITIVE FORWARD SURGE CURRENT 1.8 1.5 1.2 Single Phase 0.9 Half Wave 60Hz 0.6 Resistive Or Inductive Load 0.3 0 0 25 50 75 100 125 150 175 CASE TEMPERATURE,( C) PEAK FORWARD SURGE CURRENT,(A) AVERAGE FORWARD CURRENT,(A) FIG.1-TYPICAL FORWARD CURRENT DERATING CURVE 50 40 30 8.3ms Single Half TJ=25 C Sine Wave 20 JEDEC method 10 0 1 5 50 10 100 FIG.3-TYPICAL FORWARD FIG.4-TYPICAL REVERSE CHARACTERISTICS CHARACTERISTICS 50 50 10 10 REVERSE LEAKAGE CURRENT, (mA) INSTANTANEOUS FORWARD CURRENT,(A) NUMBER OF CYCLES AT 60Hz 3.0 1.0 TJ=25 C Pulse Width 300us 1% Duty Cycle 0.1 3.0 1.0 0.1 TJ=25 C .01 0 .2 .4 .6 .8 1.0 1.2 .01 1.4 FORWARD VOLTAGE,(V) http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 0 20 40 60 80 100 120 140 PERCENT OF RATED PEAK REVERSE VOLTAGE, (%) Page 3 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7 Formosa MS SMD Bridge Rectifier DF15005-S THRU DF1510-S Pinning information Simplified outline Symbol + ~ + ~ ~ ~ Marking Type number Marking code DF15005-S DF1501-S DF1502-S DF1504-S DF1506-S DF1508-S DF1510-S DF15005S DF1501S DF1502S DF1504S DF1506S DF1508S DF1510S Suggested solder pad layout A D B C Dimensions in inches and (millimeters) PACKAGE A B C D DBS 0.059 (1.50) 0.047 (1.20) 0.157 (4.00) 0.291 (7.40) http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 Page 4 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7 Formosa MS SMD Bridge Rectifier DF15005-S THRU DF1510-S Packing information P0 d P1 E F W B A P C D D1 D2 W1 unit:mm Item Symbol Tolerance DFS Carrier width Carrier length Carrier depth Sprocket hole 13" Reel outside diameter 13" Reel inner diameter 7" Reel outside diameter 7" Reel inner diameter Feed hole diameter Sprocket hole position Punch hole position Punch hole pitch Sprocket hole pitch Embossment center Overall tape thickness Tape width Reel width A B C d D D1 D D1 D2 E F P P0 P1 T W W1 0.1 0.1 0.1 0.1 2.0 min 2.0 min 0.5 0.1 0.1 0.1 0.1 0.1 0.1 0.3 1.0 8.64 10.41 3.50 1.50 330.00 50.00 13.00 1.75 7.50 12.00 4.00 2.00 0.30 16.00 22.00 Note:Devices are packed in accor dance with EIA standar RS-481-A and specifications listed above. http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 Page 5 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7 Formosa MS SMD Bridge Rectifier DF15005-S THRU DF1510-S Reel packing and tube packing PACKAGE REEL SIZE 13" DFS PACKAGE DFS REEL (pcs) COMPONENT SPACING (m/m) 12.0 1000 CARTON (pcs) APPROX. GROSS WEIGHT (kg) 12,000 11.0 BOX (pcs) INNER BOX (m/m) REEL DIA, (m/m) 2000 335*335*50 330 CARTON SIZE (m/m) CARTON (pcs) APPROX. GROSS WEIGHT (kg) 30,000 17.0 TUBE (pcs) TUBE SIZE (m/m) BOX (pcs) INNER BOX (m/m) 50 423*13.0*3.6 5000 470*145*73 490*240*310 CARTON SIZE (m/m) 370*370*360 Suggested thermal profiles for soldering processes 1.Storage environment: Temperature=10 oC~35 oC Humidity=65%±15% 2.Reflow soldering of surface-mount devices Critical Zone T L to T P tP TP Ramp-up TL tL Temperature T smax T smin TS ts Preheat 25 Ramp-down t25 oC to Peak Wave Soldering IR Reflow Time 3.Flow (wave)soldering (solder dipping) Profile Feature Soldering Condition Average ramp-up rate(T L to TP ) <3oC/sec Preheat -Temperature Min(Tsmin) -Temperature Max(Tsmax) -Time(min to max)(t s ) 100oC 150oC 60~120sec Tsmax to TL -Ramp-upRate <3oC/sec Time maintained above: -Temperature(TL ) -Time(tL ) 183oC 60~150sec 255oC-0/+5 oC Peak Temperature(T P ) Time within 5 oC of actual Peak Temperature(tP ) 10~30sec Ramp-down Rate <6 oC/sec Time 25oC to Peak Temperature <6minutes http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 Page 6 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7 Formosa MS SMD Bridge Rectifier DF15005-S THRU DF1510-S High reliability test capabilities Item Test Conditions Reference O 1. Solder Resistance at 260±5 C for 10±2sec. immerse body into solder 1/16"±1/32" MIL-STD-750D METHOD-2031 2. Solderability at 245±5 OC for 5 sec. MIL-STD-202F METHOD-208 3. High Temperature Reverse Bias V R=80% rate at T A=150 OC for 168 hrs. MIL-STD-750D METHOD-1026 4. Forward Operation Life Rated average rectifier current at T=25 OC for 500hrs. MIL-STD-750D METHOD-1027 T A = 25 OC, I F = I O On state: power on for 5 min. off state: power off for 5 min. on and off for 500 cycles. MIL-STD-750D METHOD-1036 5. Intermittent Operation Life 6. Pressure Cooker 15P SIG at TA=121 OC for 4 hrs. 7. Temperature Cycling -55 OC to +125OC dwelled for 30 min. and transferred for 5min. total 10 cycles. 8. Thermal Shock 9. Forward Surge 10. Humidity 11. High Temperature Storage Life 12. Solvent Resistance http://www.formosams.com/ TEL:886-2-22696661 FAX:886-2-22696141 MIL-STD-750D METHOD-1051 MIL-STD-750D METHOD-1056 0 OC for 5 min. rise to 100 OC for 5 min. total 10 cycles. MIL-STD-750D METHOD-4066-2 8.3ms single half sine-wave superimposed on rated load, one surge. at TA=65 OC, RH=98% for 1000hrs. MIL-STD-750D METHOD-1038 at 175OC for 1000 hrs. MIL-STD-750D METHOD-1031 Dip into Freon at 25OC for 1 min. MIL-STD-202F METHOD-215 Page 7 Document ID Issued Date DS-241104 2008/02/10 Revised Date - Revision A Page. 7