VTM® Current Multiplier MIL-COTS MVTM36 Series S C NRTL US High Efficiency, Sine Amplitude Converter™ (SAC™) Features Product Ratings • Family of MIL-COTs current multipliers covering output voltages from 1 to 50 Vdc VIN = 26.0 V to 50.0 V POUT = up to 150 W VOUT = 1.0 V to 50.0 V (various models) IOUT = up to 80 A n Operating from MIL-COTs PRM® modules • High efficiency reduces system power consumption • High density provides isolated regulated system and saves space • VI Chip® package enables surface mount or through hole, low impedance interconnect to system board • Contains built-in protection features against: n n n n Overvoltage Overcurrent Short Circuit Overtemperature • ZVS/ZCS resonant Sine Amplitude Converter topology • Less than 50ºC temperature rise at full load in typical applications Typical Applications • Land/Air/Sea Unmanned Vehicles/Drones • Scanning Equipment • Radar • Mobile Weapons Product Description The VI Chip® current multiplier is a high efficiency Sine Amplitude Converter™ (SAC™) operating from a 26 to 50 Vdc primary bus to deliver an isolated output. The Sine Amplitude Converter offers a low AC impedance beyond the bandwidth of most downstream regulators, which means that capacitance normally at the load can be located at the input to the Sine Amplitude Converter. This allows for a reduction in point of load capacitance of typically >100x which results in a saving of board area, materials and total system cost. The VTM current multiplier is provided in a VI Chip package compatible with standard pick-and-place and surface mount assembly processes. The co-molded VI Chip package provides enhanced thermal management due to large thermal interface area and superior thermal conductivity. With high conversion efficiency the VTM current multiplier increases overall system efficiency and lowers operating costs compared to conventional approaches. The VTM current multiplier enables the utilization of Factorized Power Architecture providing efficiency and size benefits by lowering conversion and distribution losses and promoting high density point of load conversion. • Hybrid Vehicles VTM® Current Multiplier Rev 1.3 vicorpower.com Page 1 of 31 07/2015 800 927.9474 MVTM36 Series Typical Application PRM AL RSC SC VH OS TM VTM CSC ROS VOUT VTM Start Up Pulse and Temperature Feedback CD +OUT VC VC RCD IL TM 0.01µF PC PC PR RVC 10K RDF SGND VIN 16 V to 50 V +IN F1 +OUT CIN –IN SGND +IN LF 1 VF: 26 V to 50 V CF 1 –OUT –IN –OUT GND PRIMARY SECONDARY ISOLATION BOUNDRY SGND 1 Using the MIL-COTs PRM, the output of the VTM is regulated over the load current range with only a single interconnect between the PRM and VTM and without the need for isolation in the feedback path. VTM® Current Multiplier Rev 1.3 vicorpower.com Page 2 of 31 07/2015 800 927.9474 SEC_GND MVTM36 Series Pin Configuration (Full) 1 2 TOP VIEW 3 4 A’ +OUT B’ -OUT C’ +OUT D’ -OUT A +IN TM B VC C PC D -IN E Full VIC SMD Pin Description (Full) Pin Number Signal Name Type Function A1, A2 +IN INPUT POWER B1, B2 TM OUTPUT C1, C2 VC INPUT Connect to 12 V source to power internal VTM control circuits. D1, D2 PC BIDIR Enables power supply when allowed to float high. 5 V during normal operation. E1, E2 -IN INPUT POWER RETURN A’3, A’4, C’3, C’4 +OUT OUTPUT POWER Positive Output Power Terminal B’3, B’4, D’3, D’4 -OUT OUTPUT POWER Positive Output Power Terminal RETURN Positive Input Power Terminal Provides voltage proportional to internal VTM controller temperature. “Power Good” flag. Negative Input Power Terminal VTM® Current Multiplier Rev 1.3 vicorpower.com Page 3 of 31 07/2015 800 927.9474 MVTM36 Series Pin Configuration (Half) 1 +IN TOP VIEW 2 4 3 A E A’ +OUT B’ -OUT IM B C TM VC D E PC -IN F Half VIC Pin Description (Half) Pin Number Signal Name Type Function A1, A2 +IN INPUT POWER B1 IM OUTPUT Provides voltage proportional to load current. C2 TM OUTPUT Provides voltage proportional to internal VTM controller temperature. “Power Good” flag. D1 VC INPUT Connect to 12 V source to power internal VTM control circuits. E2 PC BIDIR Enables power supply when allowed to float high. 5 V during normal operation. F1, F2 -IN INPUT POWER RETURN A’3, A’4 +OUT OUTPUT POWER Positive Output Power Terminal B’3, B’4 -OUT OUTPUT POWER Positive Output Power Terminal RETURN Positive Input Power Terminal Negative Input Power Terminal VTM® Current Multiplier Rev 1.3 vicorpower.com Page 4 of 31 07/2015 800 927.9474 MVTM36 Series Part Ordering Information Device Input Voltage Range Package Type Output Voltage x 10 Temperature Grade Output Current Revision Version VTM 36B F 015 M 080 A 00 VTM = VTM 36B = 26.0 to 50.0 V F = Full VIC SMD T = Full VIC Through Hole H = Half VIC SMD 015 = 1.5 V M = -55 to 125°C 080 = 80 A A 00 = Standard All products shipped in JEDEC standard high profile (0.400” thick) trays (JEDEC Publication 95, Design Guide 4.10). Standard Models Part Number Package Size VIN K VOUT Temperature Current MVTM36BF015M080A00 Full VIC SMD MVTM36BT015M080A00 Full VIC TH 26.0 V to 50.0 V 1/24 1.50 V (1.08 V to 2.08 V) -55 to 125°C 80 A MVTM36BF022M055A00 Full VIC SMD MVTM36BT022M055A00 Full VIC TH 26.0 V to 50.0 V 1/16 2.25 V (1.63 V to 3.13 V) -55 to 125°C 55 A MVTM36BF030M040B00 Full VIC SMD MVTM36BT030M040B00 Full VIC TH 26.0 V to 50.0 V 1/12 3.00 V (2.17 V to 4.17 V) -55 to 125°C 40 A MVTM36BF045M027A00 Full VIC SMD MVTM36BT045M027A00 Full VIC TH 26.0 V to 50.0 V 1/8 4.50 V (3.25 V to 6.25 V) -55 to 125°C 27 A MVTM36BF060M020A00 Full VIC SMD MVTM36BT060M020A00 Full VIC TH 26.0 V to 50.0 V 1/6 6.00 V (4.33 V to 8.33 V) -55 to 125°C 20 A MVTM36BF072M017A00 Full VIC SMD MVTM36BT072M017A00 Full VIC TH 26.0 V to 50.0 V 1/5 7.20 V (5.20 V to 10.0 V) -55 to 125°C 17 A MVTM36BF090M013A00 Full VIC SMD MVTM36BT090M013A00 Full VIC TH 26.0 V to 50.0 V 1/4 9.00 V (6.50 V to 12.5 V) -55 to 125°C 13 A MVTM36BF120M010A00 Full VIC SMD MVTM36BT120M010A00 Full VIC TH 26.0 V to 50.0 V 1/3 12.0 V (8.67 V to 16.7 V) -55 to 125°C 10 A MVTM36BF180M007A00 Full VIC SMD MVTM36BT180M007A00 Full VIC TH 26.0 V to 50.0 V 1/2 18.0 V (13.0 V to 25.0 V) -55 to 125°C 7A MVTM36BF240M005A00 Full VIC SMD MVTM36BT240M005A00 Full VIC TH 26.0 V to 50.0 V 2/3 24.0 V (17.3 V to 33.3 V) -55 to 125°C 5A MVTM36BF360M003A00 Full VIC SMD MVTM36BT360M003A00 Full VIC TH 26.0 V to 50.0 V 1 36.0 V (26.0 V to 50.0 V) -55 to 125°C 3A MVTM36BH030M025A00 Half VIC SMD 26.0 V to 50.0 V 1/12 3.00 V (1.63 V to 3.13 V) -55 to 125°C 25 A MVTM36BH045M020A00 Half VIC SMD 26.0 V to 50.0 V 1/8 4.50 V (3.25 V to 6.25 V) -55 to 125°C 20 A MVTM36BH090M010A00 Half VIC SMD 26.0 V to 50.0 V 1/4 9.00 V (6.50 V to 12.5 V) -55 to 125°C 10 A VTM® Current Multiplier Rev 1.3 vicorpower.com Page 5 of 31 07/2015 800 927.9474 MVTM36 Series Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments Min Max Unit +IN to -IN -1.0 60 VDC PC to -IN -0.3 20 VDC TM to -IN -0.3 7 VDC VC to -IN -0.3 20 VDC 3.15 VDC 2250 VDC IM to -IN Half Chip only 0 +IN / -IN to +OUT / -OUT (hipot) General Electrical Characteristics Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Input voltage range Symbol Conditions / Notes Min Typ Max No external VC applied 26 50 VC applied 0 50 VIN VIN slew rate dVIN/dt Output voltage ripple VOUT_PP Unit VDC 1 COUT = 0 F, IOUT = Full Load, VIN = 48 V, 20 MHz BW 5 V/µs % VOUT Protection Overvoltage lockout Overvoltage lockout response time constant VIN_OVLO+ Module latched shutdown tOVLO Effective internal RC filter 52.0 56.0 58.5 V 8 µs Output overcurent trip IOCP 120 % IOUT_AVG Short circuit protection trip current ISCP 150 % IOUT_AVG 3.8 ms 1 µs Output overcurrent response time constant Short cicuit protection response time Thermal shutdown setpoint Reverse inrush current protection tOCP tSCP Effective internal RC filter (Integrative) From detection to cessation of switching (Instantaneous) TJ_OTP 125 Reverse Inrush protection disabled for this product VTM® Current Multiplier Rev 1.3 vicorpower.com Page 6 of 31 07/2015 800 927.9474 130 135 °C MVTM36 Series Model Specific Electrical Characteristics Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 7.5 W MVTM36BF015M080A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/24 V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 80 A VIN = 36 V, IOUT = 80 A 90.0 VIN = 26 V to 50 V, IOUT = 80 A 87.3 80 A 120 A 91.3 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 80 A 0.40 0.76 1.0 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 80 A 0.55 0.98 1.4 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 80 A 0.65 1.18 1.5 mΩ fSW 1.50 1.60 1.70 MHz fSW_RP 3.00 3.20 3.40 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT 5.0 MHrs 6.7 MHrs 2 kΩ MVTM36BF022M055A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V 8.6 K = VOUT / VIN, IOUT = 0 A 1/16 W V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 55 A VIN = 36 V, IOUT = 55 A 92.6 VIN = 26 V to 50 V, IOUT = 55 A 88.8 55 A 82 A 93.7 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 55 A 0.6 1.1 1.8 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 55 A 0.8 1.4 1.9 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 55 A 1.0 1.7 2.2 mΩ fSW 1.36 1.43 1.50 MHz fSW_RP 2.72 2.86 3.00 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT VTM® Current Multiplier Rev 1.3 vicorpower.com Page 7 of 31 07/2015 800 927.9474 1.9 MHrs 6.0 MHrs 1.0 kΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 12.0 W MVTM36BF030M040B00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/12 V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 40 A VIN = 36 V, IOUT = 40 A 92.5 VIN = 26 V to 50 V, IOUT = 40 A 90.2 40 A 60 A 94.0 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 40 A 1.0 1.6 2.3 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 40 A 1.5 2.2 3.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 40 A 2.0 2.6 3.3 mΩ fSW 1.36 1.43 1.50 MHz fSW_RP 2.72 2.86 3.00 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT 3.8 MHrs 9.5 MHrs 1.0 kΩ MVTM36BF045M027A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V 7.0 K = VOUT / VIN, IOUT = 0 A 1/8 W V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 27 A VIN = 36 V, IOUT = 27 A 93.0 VIN = 26 V to 55 V, IOUT = 27 A 89.3 27 A 40 A 94.7 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 27 A 2.5 4.6 5.9 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 27 A 3.8 6.0 7.8 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 27 A 4.5 7.1 9.0 mΩ fSW 1.10 1.21 1.30 MHz fSW_RP 2.20 2.42 2.60 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT VTM® Current Multiplier Rev 1.3 vicorpower.com Page 8 of 31 07/2015 800 927.9474 3.8 MHrs 9.5 MHrs 1.0 kΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 14.0 W MVTM36BF060M020A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/6 V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 20 A VIN = 36 V, IOUT = 20 A 94.6 VIN = 26 V to 50 V, IOUT = 20 A 92.0 20 A 30 A 95.5 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 20 A 3.0 7.0 9.0 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 20 A 5.0 8.0 10.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 20 A 6.0 12.0 15.0 mΩ fSW 1.47 1.52 1.57 MHz fSW_RP 7.94 3.04 3.14 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT 4.3 MHrs 9.5 MHrs 0.56 kΩ MVTM36BF072M017A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V 14.0 K = VOUT / VIN, IOUT = 0 A 1/5 W V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 17 A VIN = 36 V, IOUT = 17 A 95.3 VIN = 26 V to 55 V, IOUT = 17 A 92.0 17 A 25 A 95.9 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 17 A 3.3 5.6 7.8 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 17 A 5.0 7.8 10.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 17 A 7.0 9.1 12.0 mΩ fSW 1.50 1.55 1.60 MHz fSW_RP 3.00 3.10 3.20 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT VTM® Current Multiplier Rev 1.3 vicorpower.com Page 9 of 31 07/2015 800 927.9474 3.5 MHrs 5.5 MHrs 0.56 kΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 14.0 W MVTM36BF090M013A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/4 V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 13 A VIN = 36 V, IOUT = 13 A 93.8 VIN = 26 V to 50 V, IOUT = 13 A 93.5 13 A 19 A 95.3 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 13 A 2.0 5.5 9.5 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 13 A 3.9 8.9 13.4 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 13 A 5.0 10.6 15.9 mΩ fSW 1.85 1.95 2.05 MHz fSW_RP 3.70 3.90 4.10 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT 1.8 MHrs 7.3 MHrs 0.51 kΩ MVTM36BF120M010A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V 10.5 K = VOUT / VIN, IOUT = 0 A 1/3 W V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 10 A VIN = 36 V, IOUT = 10 A 94.2 VIN = 26 V to 50 V, IOUT = 10 A 90.0 10 A 15 A 94.9 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 10 A 12.8 19.7 26.5 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 10 A 20.4 26.5 32.6 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 10 A 23.1 29.2 35.2 mΩ fSW 1.56 1.65 1.74 MHz fSW_RP 3.12 3.30 3.48 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT VTM® Current Multiplier Rev 1.3 vicorpower.com Page 10 of 31 07/2015 800 927.9474 3.8 MHrs 5.6 MHrs 2.0 kΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 13.5 W MVTM36BF180M007A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/2 V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 7 A VIN = 36 V, IOUT = 7 A 93.0 VIN = 26 V to 50 V, IOUT = 7 A 92.0 7 A 10 A 94.0 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 7 A 19.7 40.0 60.7 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 7 A 30.0 55.0 75.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 7 A 35.0 60.0 90.0 mΩ fSW 1.68 1.77 1.86 MHz fSW_RP 3.36 3.54 3.72 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT 3.8 MHrs 5.7 MHrs 0.51 kΩ MVTM36BF240M005A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V 8.5 K = VOUT / VIN, IOUT = 0 A 2/3 W V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 5 A VIN = 36 V, IOUT = 5 A 93.5 VIN = 26 V to 50 V, IOUT = 5 A 93.0 5 A 7.5 A 96.0 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 5 A 40.0 51.4 70.0 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 5 A 64.0 86.0 120.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 5 A 85.0 102.0 135 mΩ fSW 1.57 1.60 1.63 MHz fSW_RP 3.14 3.20 3.26 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT VTM® Current Multiplier Rev 1.3 vicorpower.com Page 11 of 31 07/2015 800 927.9474 3.8 MHrs 5.6 MHrs 2.0 kΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 9.0 W MVTM36BF360M003A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1 V/V VOUT = VIN • K - IOUT • ROUT V tPEAK < 10 ms, IOUT_AVG ≤ 3 A VIN = 36 V, IOUT = 3 A 95.3 VIN = 26 V to 50 V, IOUT = 3 A 93.3 3 A 4.5 A 96.0 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 3 A 55.0 108.0 175.0 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 3 A 120.0 158.0 200.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 3 A 175.0 205.0 235.0 mΩ fSW 1.64 1.67 1.70 MHz fSW_RP 3.28 3.34 3.40 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, Stationary, Indoors / Computer Profile MTBF Telcordia Issue 2 - Method 1 Case 1; Ground Benign, Controlled VC internal resistor RVC-INT VTM® Current Multiplier Rev 1.3 vicorpower.com Page 12 of 31 07/2015 800 927.9474 3.8 MHrs 5.6 MHrs 2.0 kΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 5.0 W MVTM36BH030M025A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/12 V/V VOUT = VIN • K - IOUT • ROUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB V tPEAK < 10 ms, IOUT_AVG ≤ 25 A VIN = 36 V, IOUT = 25 A 88.5 VIN = 26 V to 50 V, IOUT = 25 A 85.5 25.0 A 37.5 A 90.8 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 25 A 2.0 5.3 8.5 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 25 A 4.5 7.3 10.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 25 A 5.0 8.0 12.0 mΩ fSW 1.50 1.65 1.80 MHz fSW_RP 3.00 3.30 3.60 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, MTBF Stationary, Indoors / Computer Profile VC internal resistor RVC-INT 4.5 MHrs 8.87 kΩ Current Monitor: IM • The IM pin provides a DC analog voltage proportional to the output current of the VTM. SIGNAL TYPE STATE ATTRIBUTE IM voltage (no load) IM voltage (50%) ANALOG INPUT Steady IM voltage (full load) IM gain SYMBOL VIM_NL VIM_50% VIM_FL AIM IM resistance (external) CONDITIONS / NOTES MIN TYP MAX UNIT TC = 25ºC, VIN = 42 V, IOUT = 0 A 0.30 0.32 0.38 V TC = 25ºC, VIN = 42 V, IOUT = 12.5 A 0.94 V TC = 25ºC, VIN = 42 V, IOUT = 25 A 1.80 V 69 mV/A TC = 25ºC, VIN = 42 V, IOUT > 12.5 A RIM_EXT 2.5 VTM® Current Multiplier Rev 1.3 vicorpower.com Page 13 of 31 07/2015 800 927.9474 MΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 5.6 W MVTM36BH045M020A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/8 V/V VOUT = VIN • K - IOUT • ROUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB V tPEAK < 10 ms, IOUT_AVG ≤ 20 A VIN = 48 V, IOUT = 20 A 91.0 VIN = 26 V to 55 V, IOUT = 20 A 89.5 20 A 30 A 92.9 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 20 A 5.0 8.2 13.0 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 20 A 7.0 10.8 15.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 20 A 9.0 13.2 18.0 mΩ fSW 1.37 1.50 1.63 MHz fSW_RP 2.74 3.00 3.26 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, MTBF Stationary, Indoors / Computer Profile VC internal resistor RVC-INT 6.0 MHrs 4.64 kΩ Current Monitor: IM • The IM pin provides a DC analog voltage proportional to the output current of the VTM. SIGNAL TYPE STATE ATTRIBUTE IM voltage (no load) IM voltage (50%) ANALOG INPUT Steady IM voltage (full load) IM gain IM resistance (external) SYMBOL CONDITIONS / NOTES MIN TYP MAX UNIT VIM_NL TC = 25ºC, VIN = 48 V, IOUT = 0 A 0.27 0.33 0.37 V VIM_50% TC = 25ºC, VIN = 48 V, IOUT = 10 A 1.0 V VIM_FL TC = 25ºC, VIN = 48 V, IOUT = 20 A 1.91 V AIM TC = 25ºC, VIN = 48 V, IOUT > 10 A 91 mV/A RIM_EXT 2.5 VTM® Current Multiplier Rev 1.3 vicorpower.com Page 14 of 31 07/2015 800 927.9474 MΩ MVTM36 Series Model Specific Electrical Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 5.2 W MVTM36BH090M010A00 No load power dissipation PNL Transfer ratio K Ouput voltage VOUT VIN = 26 V to 50 V K = VOUT / VIN, IOUT = 0 A 1/4 V/V VOUT = VIN • K - IOUT • ROUT Output current (average) IOUT_AVG Output current (peak) IOUT_PK Efficiency (ambient) hAMB V tPEAK < 10 ms, IOUT_AVG ≤ 10 A VIN = 36 V, IOUT = 10 A 92.0 VIN = 26 V to 50 V, IOUT = 10 A 90.0 10 A 15 A 93.6 % Output resistance (cold) ROUT_COLD TC = -40°C, IOUT = 10 A 20.0 27.0 35.0 mΩ Output resistance (ambient) ROUT_AMB TC = 25°C, IOUT = 10 A 28.0 36.2 45.0 mΩ Output resistance (hot) ROUT_HOT TC = 100°C, IOUT = 10 A 35.0 44.4 55.0 mΩ fSW 1.60 1.75 1.90 MHz fSW_RP 3.20 3.50 3.80 MHz Switching frequency Output ripple frequency MIL-HDBK-217 Plus Parts Count; 25°C Ground Benign, MTBF Stationary, Indoors / Computer Profile VC internal resistor RVC-INT 4.5 MHrs 2.05 kΩ Current Monitor: IM • The IM pin provides a DC analog voltage proportional to the output current of the VTM. SIGNAL TYPE STATE ATTRIBUTE IM voltage (no load) IM voltage (50%) ANALOG INPUT Steady IM voltage (full load) IM gain IM resistance (external) SYMBOL CONDITIONS / NOTES MIN TYP MAX UNIT VIM_NL TC = 25ºC, VIN = 48 V, IOUT = 0 A 0.28 0.35 0.42 V VIM_50% TC = 25ºC, VIN = 48 V, IOUT = 5 A 0.90 V VIM_FL TC = 25ºC, VIN = 48 V, IOUT = 10 A 1.68 V AIM TC = 25ºC, VIN = 48 V, IOUT > 5 A 156 mV/A RIM_EXT 2.5 VTM® Current Multiplier Rev 1.3 vicorpower.com Page 15 of 31 07/2015 800 927.9474 MΩ MVTM36 Series Signal Characteristics Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. VTM Control: VC • • • • • • Used to wake up powertrain circuit. A minimum of 12 V must be applied indefinitely for VIN ≤ 26 V to ensure normal operation. VC slew rate must be within range for a successful start. PRM® VC can be used as valid wake-up signal source. VC voltage may be continuously applied; there will be minimal VC current drawn when VIN ≥ 26 V and VC ≤ 13. Internal resistance used in adaptive loop compensation SIGNAL TYPE STATE ATTRIBUTE SYMBOL External VC voltage VVC_EXT Required for startup, and operation below 26 V. VC current draw threshold VVC_TH Low VC current draw for Vin >26 V Steady MIN TYP 12 IVC 0 VC = 16.5 V, VIN > 26 V 0 dVC/dt Required for proper startup VC inrush current IINR_VC VC = 16.5 V, dVC/dt = 0.25 V/µs UNIT 16.5 V V 150 VC = 13 V, VIN > 26 V VC slew rate MAX 13 VC = 13 V, VIN = 0 V VC current draw ANALOG INPUT CONDITIONS / NOTES 0.02 mA 0.25 V/µs 750 mA 500 µs 25 µs Start Up VC output turn-on delay tON Transitional VC to PC delay tVC_PC VIN pre-applied, PC floating, VC enable; CPC = 0 µF, COUT = 4000 µF VC = 12 V to PC high, VIN = 0 V, 10 dVC/dt = 0.25 V/µs Primary Control: PC • • • • • • The PC pin enables and disables the VTM. When held below 2 V, the VTM will be disabled. PC pin outputs 5 V during normal operation. PC pin is equal to 2.5 V during fault mode given Vin ≥ 26 V and VC ≥ 12 V. After successful start-up and under no fault condition, PC can be used as a 5 V regulated voltage source with a 2 mA maximum current. Module will shutdown when pulled low with an impedance less than 400 Ω. In an array of VTMs, connect PC pin to synchronize startup. PC pin cannot sink current and will not disable other modules during fault mode. SIGNAL TYPE STATE ATTRIBUTE PC voltage Steady ANALOG INPUT Start Up Enable DIGITAL INPUT / OUTPUT SYMBOL CONDITIONS / NOTES VPC PC source current IPC_OP PC resistance (internal) RPC_INT PC source current IPC_EN Internal pull down resistor MIN TYP MAX UNIT 4.7 5.0 5.3 V 2 mA 50 150 400 kΩ 50 100 300 µA 50 pF PC capacitance (internal) CPC_INT PC resistance (external) RPC_EXT 60 PC voltage (enable) VPC_EN 2 PC voltage (disable) VPC_DIS PC pull down current IPC_PD kΩ 2.5 3 V 2 V Disable PC disable time Transitional PC fault response time 5.1 tPC_DIS_T tFR_PC From fault to PC = 2 V VTM® Current Multiplier Rev 1.3 vicorpower.com Page 16 of 31 07/2015 800 927.9474 mA 4 µs 100 µs MVTM36 Series Signal Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Temperature Monitor: TM • The TM pin monitors the internal temperature of the VTM controller IC within an accuracy of ±5°C. • Can be used as a "Power Good" flag to verify that the VTM is operating. • The TM pin has a room temperature setpoint of 3 V (@27°C) and approximate gain of 10 mV/ °C. SIGNAL TYPE STATE ATTRIBUTE TM voltage ANALOG OUTPUT Steady Disable DIGITAL OUTPUT (FAULT FLAG) Transitional SYMBOL VTM_AMB CONDITIONS / NOTES MIN TYP MAX UNIT TJ controller = 27°C 2.95 3.00 3.05 V 100 µA TM source current ITM TM gain ATM 10 mV/°C TM voltage VTM_DIS 0 V TM resistance (internal) RTM_INT TM capacitance (external) CTM_EXT TM fault response time tFR_TM Internal pull down resistor From fault to TM = 1.5 V VTM® Current Multiplier Rev 1.3 vicorpower.com Page 17 of 31 07/2015 800 927.9474 25 40 10 50 kΩ 50 pF µs ≥ 26 V VTM® Current Multiplier Rev 1.3 vicorpower.com Page 18 of 31 07/2015 800 927.9474 PC 3V 5V VTM-AMB TM NL VOVLO VOUT VIN VVC-EXT VC a 2 3 b c 4 a: VC slew rate (dVC/dt) b: Minimum VC pulse rate c: TOVLO d: TOCP e: Output turn on delay (TON) f: PC disable time (TPC_DIS_T) g: VC to PC delay (TVC_PC) 1 5 6 1. Initiated VC pulse 2. Controller start 3. VIN ramp up 4. VIN = VOVLO 5. VIN ramp down no VC pulse 6. Overcurrent 7. Start up on short circuit 8. PC driven low IOCP ISSP IOUT 7 d g e f 8 Notes: – Timing and voltage is not to scale – Error pulse width is load dependent MVTM36 Series Timing diagram MVTM36 Series General Characteristics Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical (Full VIC) Length L 32.25 / [1.270] 32.5 / [1.280] 32.75 / [1.289] mm/[in] Width W 21.75 / [0.856] 22.0 / [0.866] 22.25 / [0.876] mm/[in] Height H 6.48 / [0.255] mm/[in] Volume Vol Weight W No heat sink 6.73 / [0.265] 6.98 / [0.275] 4.81 / [0.294] cm3/[in3] 15.0 / [0.53] g/[oz] (Half VIC) Length L 21.7 / [0.85] 22.0 / [0.87] 22.3 / [0.88] mm/[in] Width W 16.4 / [0.64] 16.5 / [0.65] 16.6 / [0.66] mm/[in] Height H 6.48 / [0.255] 6.73 / [0.265] 6.98 / [0.275] mm/[in] Volume Vol Weight W Lead finish No heat sink 2.44 / [0.150] cm3/[in3] 8.0 / [0.28] g/[oz] Nickel 0.51 2.03 Palladium 0.02 0.15 Gold 0.003 0.051 -55 125 µm Thermal Operating temperature TJ Thermal Resistance (Full VIC) ΦJC Thermal Resistance (Half VIC) ΦJC Isothermal heat sink and isothermal internal PCB Isothermal heat sink and isothermal internal PCB °C 1 °C/W 2.2 °C/W Assembly Storage temperature TST -65 125 °C Human Body Model Component Level ESDHBM ANSI/ESDA/JEDEC JS-001-2012, 1000 Class 1C 1000 to <2000 V ESD withstand ESDCDM VDC Field Induced Change Device Model JESD22-C101E, Class II 200 to <500 V 200 VTM® Current Multiplier Rev 1.3 vicorpower.com Page 19 of 31 07/2015 800 927.9474 MVTM36 Series General Characteristics Cont. Specifications apply over all line and load conditions, unless otherwise noted; Boldface specifications apply over the temperature range of -55°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 245 °C Soldering Peak temperature during reflow MSL 4 (Datecode 1528 and later) Peak time above 217°C 60 90 s Peak heating rate during reflow 1.5 3 °C/s Peak cooling rate post reflow 1.5 6 °C/s Safety Isolation voltage (hipot) VHIPOT 2250 VDC Isolation resistance RIN_OUT 10 MΩ cTUVus Agency approvals / standards cURus CE Marked for low voltage directive and RoHS recast directive, as applicable VTM® Current Multiplier Rev 1.3 vicorpower.com Page 20 of 31 07/2015 800 927.9474 MVTM36 Series Using the control signals VC, PC, TM, IM The VTM Control (VC) pin is an input pin which powers the internal VCC circuitry when within the specified voltage range of 12 V to 16.5 V. This voltage is required in order for the VTM module to start, and must be applied as long as the input is below 26 V. In order to ensure a proper start, the slew rate of the applied voltage must be within the specified range. Some additional notes on the using the VC pin: n In most applications, the VTM module will be powered by an upstream PRM® which provides a 10 ms VC pulse during startup. In these applications the VC pins of the PRM and VTM should be tied together. n The VC voltage can be applied indefinitely allowing for continuous operation down to 0 VIN. n The fault response of the VTM module is latching. A positive edge on VC is required in order to restart the unit. If VC is continuously applied the PC pin may be toggled to restart the module. Primary Control (PC) pin can be used to accomplish the following functions: n Delayed start: Upon the application of VC, the PC pin will source a constant 100 μA current to the internal RC network. Adding an external capacitor will allow further delay in reaching the 2.5 V threshold for module start. n Auxiliary voltage source: Once enabled in regular operational conditions (no fault), each VTM PC provides a regulated 5 V, 2 mA voltage source. n Output disable: PC pin can be actively pulled down in order to disable the module. Pull down impedance shall be lower than 400 Ω. n Fault detection flag: The PC 5 V voltage source is internally turned off as soon as a fault is detected. It is important to notice that PC doesn’t have current sink capability. Therefore, in an array, PC line will not be capable of disabling neighboring modules if a fault is detected. Startup behavior Depending on the sequencing of the VC with respect to the input voltage, the behavior during startup will vary as follows: n Normal Operation (VC applied prior to Vin): In this case the controller is active prior to ramping the input. When the input voltage is applied, the VTM output voltage will track the input. The inrush current is determined by the input voltage rate of rise and output capacitance. If the VC voltage is removed prior to the input reaching 26 V, the VTM module may shut down. n Stand Alone Operation (VC applied after Vin): In this case the module output will begin to rise upon the application of the VC voltage. A soft-start circuit may vary the ouput rate of rise in order to limit the inrush current to it’s maximum level. When starting into high capacitance, or a short, the output current will be limited for a maximum of 900 μsec. After this period, the adaptive soft start circuit will time out and the module may shut down. No restart will be attempted until VC is re-applied, or PC is toggled. To ensure a successful start in this mode of operation, additional capacitance on the output of the VTM should be kept to a minimum. Thermal Considerations VI Chip® products are multi-chip modules whose temperature distribution varies greatly for each part number as well as with the input / output conditions, thermal management and environmental conditions. Maintaining the top of the VTM case to less than 100ºC will keep all junctions within the VI Chip below 125ºC for most applications. The percent of total heat dissipated through the top surface versus through the J-lead is entirely dependent on the particular mechanical and thermal environment. The heat dissipated through the top surface is typically 60%. The heat dissipated through the J-lead onto the PCB board surface is typically 40%. Use 100% top surface dissipation when designing for a conservative cooling solution. It is not recommended to use a VI Chip module for an extended period of time at full load without proper heat sinking n Fault reset: PC may be toggled to restart the unit if VC is continuously applied. Temperature Monitor (TM) pin provides a voltage proportional to the absolute temperature of the converter control IC. It can be used to accomplish the following functions: n Monitor the control IC temperature: The temperature in Kelvin is equal to the voltage on the TM pin scaled by 100. (i.e. 3.0 V = 300 K = 27ºC). If a heat sink is applied, TM can be used to thermally protect the system. n Fault detection flag: The TM voltage source is internally turned off as soon as a fault is detected. For system monitoring purposes (microcontroller interface) faults are detected on falling edges of TM signal. Current Monitor (IM) (half chip models only) pin provides a voltage proportional to the output current of the VTM module. The nominal voltage will vary between VIM_NL to VIM_FL over the output current range of the module. The accuracy of the IM pin will be within 25% under all line and temperature conditions between 50% and 100% load. VTM® Current Multiplier Rev 1.3 vicorpower.com Page 21 of 31 07/2015 800 927.9474 MVTM36 Series + RRCIN CIN 6.3 mΩ CCININ V VININ 150 pH IOUT IOUT LIN = 1.7 nH 900 nF RROUT OUT 6.2 mΩ V•I 1/12 • IOUT IIQQ 0.057 A 350 mΩ + + – – LOUT = 600 pH + RRCOUT COUT 330 µΩ 1/12 • VIN COUT COUT 68 µF VVOUT OUT K – – Figure 1 — VI Chip® module AC model (MVTM48EH040M025A00 shown) Sine Amplitude Converter™ Point of Load Conversion The Sine Amplitude Converter (SAC™) uses a high frequency resonant tank to move energy from input to output. The resonant LC tank, operated at high frequency, is amplitude modulated as function of input voltage and output current. A small amount of capacitance embedded in the input and output stages of the module is sufficient for full functionality and is key to achieving power density. R Vin + – SAC K = 1/32 Vout A typical SAC can be simplified into the model above. At no load: Figure 2 — K = 1/32 Sine Amplitude Converter™ with series input resistor (1) VOUT = VIN • K The relationship between VIN and VOUT becomes: K represents the “turns ratio” of the SAC. Rearranging Eq (1): K = VOUT = (VIN – IIN • R) • K Substituting the simplified version of Eq. (4) (IQ is assumed = 0 A) into Eq. (5) yields: (2) VOUT VIN VOUT = VIN • K – IOUT • R • K2 In the presence of load, Vout is represented by: VOUT = VIN • K – IOUT • ROUT (5) (6) This is similar in form to Eq. (3), where ROUT is used to represent the characteristic impedance of the SAC™. However, in this case a real R on the input side of the SAC is effectively scaled by K2 with respect to the output. (3) and Iout is represented by: Assuming that R = 1 Ω, the effective R as seen from the secondary side is 0.98 mΩ, with K = 1/32 as shown in Figure 2. IOUT = IIN – IQ (4) A similar exercise should be performed with the additon of a capacitor, or shunt impedance, at the input to the SAC. A switch in series with VIN is added to the circuit. This is depicted in Figure 3. K ROUT represents the impedance of the SAC, and is a function of the RDSON of the input and output MOSFETs and the winding resistance of the power transformer. Iq represents the quiescent current of the SAC control and gate drive circuitry. The use of DC voltage transformation provides additional interesting attributes. Assuming for the moment that ROUT = 0 Ω and IQ = 0 A, Eq. (3) now becomes Eq. (1) and is essentially load independent. A resistor R is now placed in series with VIN as shown in Figure 2. VTM® Current Multiplier Rev 1.3 vicorpower.com Page 22 of 31 07/2015 800 927.9474 MVTM36 Series Therefore, POUT = PIN – PDISSIPATED = PIN – PNL – PROUT S Vin + – C SAC K = 1/32 Vout (11) The above relations can be combined to calculate the overall module efficiency: h = = POUT PIN PIN – PNL – PROUT PIN (12) Figure 3 — Sine Amplitude Converter™ with input capacitor = VIN • IIN – PNL – (IOUT)2 • ROUT VIN • IIN = 1– A change in VIN with the switch closed would result in a change in capacitor current according to the following equation: IC(t) = C dVin dt (7) Assume that with the capacitor charged to VIN, the switch is opened and the capacitor is discharged through the idealized SAC. In this case, IC = IOUT • K (8) Substituting Eq. (1) and (8) into Eq. (7) reveals: IOUT = C • K2 dVOUT dt (9) Writing the equation in terms of the output has yielded a K2 scaling factor for C, this time in the denominator of the equation. For a K factor less than unity, this results in an effectively larger capacitance on the output when expressed in terms of the input. With a K = 1/32 as shown in Figure 3, C = 1 μF would effectively appear as C = 1024 μF when viewed from the output. Low impedance is a key requirement for powering a high-current, low-voltage load efficiently. A switching regulation stage should have minimal impedance, while simultaneously providing appropriate filtering for any switched current. The use of a SAC between the regulation stage and the point of load provides a dual benefit, scaling down series impedance leading back to the source and scaling up shunt capacitance (or energy storage) as a function of its K factor squared. However, these benefits are not useful if the series impedance of the SAC is too high. The impedance of the SAC must be low well beyond the crossover frequency of the system. A solution for keeping the impedance of the SAC low involves switching at a high frequency. This enables magnetic components to be small since magnetizing currents remain low. Small magnetics mean small path lengths for turns. Use of low loss core material at high frequencies reduces core losses as well. The two main terms of power loss in the VTM module are: n No load power dissipation (Pnl): defined as the power used to power ( PNL + (IOUT)2 • ROUT VIN • IIN Input and Output Filter Design A major advantage of a SAC™ system versus a conventional PWM converter is that the former does not require large functional filters. The resonant LC tank, operated at extreme high frequency, is amplitude modulated as a function of input voltage and output current and efficiently transfers charge through the isolation transformer. A small amount of capacitance embedded in the input and output stages of the module is sufficient for full functionality and is key to achieving high power density. This paradigm shift requires system design to carefully evaluate external filters in order to: 1. Guarantee low source impedance. To take full advantage of the VTM module dynamic response, the impedance presented to its input terminals must be low from DC to approximately 5 MHz. Input capacitance may be added to improve transient performance or compensate for high source impedance. 2. Further reduce input and/or output voltage ripple without sacrificing dynamic response. Given the wide bandwidth of the VTM module, the source response is generally the limiting factor in the overall system response. Anomalies in the response of the source will appear at the output of the module multiplied by its K factor. 3. Protect the module from overvoltage transients imposed by the system that would exceed maximum ratings and cause failures. The VI Chip® module input/output voltage ranges must not be exceeded. An internal overvoltage lockout function prevents operation outside of the normal operating input range. Even during this condition, the powertrain is exposed to the applied voltage and power MOSFETs must withstand it. up the module with an enabled power train at no load. n Resistive loss (ROUT): refers to the power loss across the VTM current multiplier modeled as pure resistive impedance. PDISSIPATED = PNL + PROUT ) (10) VTM® Current Multiplier Rev 1.3 vicorpower.com Page 23 of 31 07/2015 800 927.9474 MVTM36 Series Capacitive Filtering Considerations for a Sine Amplitude Converter It is important to consider the impact of adding input and output capacitance to a Sine Amplitude Converter™ on the system as a whole. Both the capacitance value, and the effective impedance of the capacitor must be considered. A Sine Amplitude Converter has a DC ROUT value which has already been discussed in the previous section. The AC ROUT of the SAC contains several terms: n Resonant tank impedance n Input lead inductance and internal capacitance n Output lead inductance and internal capacitance When connected in an array with the same K factor, the VTM module will inherently share the load current with parallel units, according to the equivalent impedance divider that the system implements from the power source to the point of load. Some general recommendations to achieve matched array impedances: n Dedicate common copper planes within the PCB to deliver and return the current to the modules. n Provide the PCB layout as symmetric as possible. n Apply same input / output filters (if present) to each unit. For further details see AN:016 Using BCM® Bus Converters in High Power Arrays. The values of these terms are shown in the behavioral model in the prior section. It is important to note on which side of the transformer these impedances appear and how they reflect across the transformer given the K factor. VIN ZIN_EQ1 Any capacitors placed at the output of the VTM module reflect back to the input of the module by the square of the K factor (Eq. 9) with the impedance of the module appearing in series. It is very important to keep this in mind when using a PRM® regulator to power the VTM. Most PRM regulators have a limit on the maximum amount of capacitance that can be applied to the output. This capacitance includes both the regulator output capacitance and the current multiplier output capacitance reflected back to the input. In PRM regulator remote sense applications, it is important to consider the reflected value of VTM current multiplier output capacitance when designing and compensating the PRM regulator control loop. Capacitance placed at the input of the VTM module appear to the load reflected by the K factor, with the impedance of the VTM module in series. In step-down VTM ratios, the effective capacitance is increased by the K factor. The effective ESR of the capacitor is decreased by the square of the K factor, but the impedance of the VTM module appears in series. Still, in most step-down VTM modules an electrolytic capacitor placed at the input of the module will have a lower effective impedance compared to an electrolytic capacitor placed at the output. This is important to consider when placing capacitors at the output of the current multiplier. Even though the capacitor may be placed at the output, the majority of the AC current will be sourced from the lower impedance, which in most cases will be the VTM current multiplier. This should be studied carefully in any system design using a VTM current multiplier. In most cases, it should be clear that electrolytic output capacitors are not necessary to design a stable, well-bypassed system. VTM®1 ZOUT_EQ1 VOUT RO_1 The overall AC impedance varies from model to model but for most models it is dominated by DC Rout value from DC to beyond 500 KHz. ZIN_EQ2 VTM®2 ZOUT_EQ2 RO_2 + – DC Load ZIN_EQn VTM®n ZOUT_EQn RO_n Figure 4 — VTM module array Fuse Selection In order to provide flexibility in configuring power systems VI Chip® products are not internally fused. Input line fusing of VI Chip products is recommended at system level to provide thermal protection in case of catastrophic failure. The fuse shall be selected by closely matching system requirements with the following characteristics: n Current rating (usually greater than maximum VTM module current) n Maximum voltage rating (usually greater than the maximum possible input voltage) n Ambient temperature n Nominal melting I2t Current Sharing The SAC™ topology bases its performance on efficient transfer of energy through a transformer without the need of closed loop control. For this reason, the transfer characteristic can be approximated by an ideal transformer with some resistive drop and positive temperature coefficient. This type of characteristic is close to the impedance characteristic of a DC power distribution system, both in behavior (AC dynamic) and absolute value (DC dynamic). Reverse Operation The MVTM is capable of reverse operation. If a voltage is present at the output which satisfies the condition VOUT > VIN • K at the time the VC voltage is applied, or after the unit has started, then energy will be transferred from secondary to primary. The input to output ratio will be maintained. The MVTM will continue to operate in reverse as long as the input and output are within the specified limits. The MVTM has not been qualified for continuous operation (>10 ms) in the reverse direction. VTM® Current Multiplier Rev 1.3 vicorpower.com Page 24 of 31 07/2015 800 927.9474 MVTM36 Series Product Outline & Recommended Land Pattern; Full VIC SMD, 18 pin VTM® Current Multiplier Rev 1.3 vicorpower.com Page 25 of 31 07/2015 800 927.9474 MVTM36 Series Product Outline & Recommended Land Pattern; Full VIC TH, 60 pin VTM® Current Multiplier Rev 1.3 vicorpower.com Page 26 of 31 07/2015 800 927.9474 MVTM36 Series Recommended Heat Sink Push Pin Location; Full (NO GROUNDING CLIPS) (WITH GROUNDING CLIPS) Notes: 1. Maintain 3.50 (0.138) Dia. keep-out zone free of copper, all PCB layers. 2. (A) Minimum recommended pitch is 39.50 (1.555). This provides 7.00 (0.275) component edge-to-edge spacing, and 0.50 (0.020) clearance between Vicor heat sinks. (B) Minimum recommended pitch is 41.00 (1.614). This provides 8.50 (0.334) component edge-to-edge spacing, and 2.00 (0.079) clearance between Vicor heat sinks. 3. VI Chip® module land pattern shown for reference only; actual land pattern may differ. Dimensions from edges of land pattern to push–pin holes will be the same for all full-size VI Chip® products. 5. Unless otherwise specified: Dimensions are mm (inches) tolerances are: x.x (x.xx) = ±0.3 (0.01) x.xx (x.xxx) = ±0.13 (0.005) 4. RoHS compliant per CST–0001 latest revision. 6. Plated through holes for grounding clips (33855) shown for reference, heat sink orientation and device pitch will dictate final grounding solution. VTM® Current Multiplier Rev 1.3 vicorpower.com Page 27 of 31 07/2015 800 927.9474 MVTM36 Series Mechanical Drawing; Half VIC SMT, 12 pin VTM® Current Multiplier Rev 1.3 vicorpower.com Page 28 of 31 07/2015 800 927.9474 MVTM36 Series Recommended Heat Sink Push Pin Location; Half (NO GROUNDING CLIPS) (WITH GROUNDING CLIPS) Notes: 1. Maintain 3.50 (0.138) Dia. keep-out zone 3. VI Chip® module land pattern shown 5. Unless otherwise specified: free of copper, all PCB layers. for reference only, actual land pattern may differ. Dimensions are mm (inches) Dimensions from edges of land pattern tolerances are: 2. (A) minimum recommended pitch is 24.00 (0.945) to push–pin holes will be the same for x.x (x.xx) = ±0.13 (0.01) this provides 7.50 (0.295) component all half size V•I Chip Products. x.xx (x.xxx) = ±0.13 (0.005) 4. RoHS compliant per CST–0001 latest revision. 6. Plated through holes for grounding clips (33855) edge–to–edge spacing, and 0.50 (0.020) clearance between Vicor heat sinks. (B) Minimum recommended pitch is 25.50 (1.004). shown for reference. Heat sink orientation and This provides 9.00 (0.354) component device pitch will dictate final grounding solution. edge–to–edge spacing, and 2.00 (0.079) clearance between Vicor heat sinks. VTM® Current Multiplier Rev 1.3 vicorpower.com Page 29 of 31 07/2015 800 927.9474 MVTM36 Series Revision History Revision Date 1.0 3/2014 1.1 Description Page Number(s) Initial Release n/a 11/25/2014 Typ value of VC Internal Resistor 12 1.2 1/07/2015 Updated 3 V part to B version 5 1.3 07/??/15 What would you like to say here? 19 & 20 VTM® Current Multiplier Rev 1.3 vicorpower.com Page 30 of 31 07/2015 800 927.9474 MVTM36 Series Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: 5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917; 7,145,186; 7,166,898; 7,187,263; 7,202,646; 7,361,844; D496,906; D505,114; D506,438; D509,472; and for use under 6,975,098 and 6,984,965. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] VTM® Current Multiplier Rev 1.3 vicorpower.com Page 31 of 31 07/2015 800 927.9474