VIV0005TFJ ® US C S C VTM Transformer TM FEATURES • 40 Vdc to 1 Vdc 130 A transformer TM - Operating from standard 48 V or 24 V PRM regulators • 150 A rated with reduced case temperature at 30°C • High efficiency (>91%) reduces system power consumption • High density (117 A/in2) • “Full Chip” V• I Chip package enables surface mount, low impedance interconnect to system board • Contains built-in protection features: - NRTL US Not recommended for New Designs Replaced by VTM48EF012T130A00 Overvoltage Lockout Overcurrent Short Circuit Over Temperature • Provides enable / disable control, internal temperature monitoring, current monitoring • ZVS / ZCS resonant Sine Amplitude Converter topology • Less than 50ºC temperature rise at full load DESCRIPTION The V• I ChipTM transformer is a high efficiency (>91%) Sine Amplitude ConverterTM (SACTM) operating from a 26 to 55 Vdc primary bus to deliver an isolated output. The Sine Amplitude Converter offers a low AC impedance beyond the bandwidth of most downstream regulators; therefore capacitance normally at the load can be located at the input to the Sine Amplitude Converter. Since the K factor of the VIV0005TFJ is 1/40, the capacitance value can be reduced by a factor of 1600, resulting in savings of board area, materials and total system cost. The VIV0005TFJ is provided in a V• I Chip package compatible with standard pick-and-place and surface mount assembly processes. The co-molded V•I Chip package provides enhanced thermal management due to a large thermal interface area and superior thermal conductivity. The high conversion efficiency of the VIV0005TFJ increases overall system efficiency and lowers operating costs compared to conventional approaches. The VIV0005TFJ enables the utilization of Factorized Power ArchitectureTM which provides efficiency and size benefits by lowering conversion and distribution losses and promoting high density point of load conversion. in typical applications TYPICAL APPLICATION VIN = 26 to 55 V IOUT = 130 A (NOM) • High End Computing Systems • Automated Test Equipment • High Density Power Supplies VOUT = 0.65 to 1.37 V (NO LOAD) K = 1/40 PART NUMBER DESCRIPTION VIV0005TFJ -40°C to 125°C TJ Regulator VC SG OS CD PR PC TM IL Voltage Transformer PRMTM Regulator +In +Out -In -Out PC IM VC TM VTMTM Transformer +In +Out -In -Out VIN L O A D Factorized Power ArchitectureTM V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 1 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 1.0 ABSOLUTE MAXIMUM VOLTAGE RATINGS The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. MIN MAX UNIT MIN MAX UNIT + IN to - IN . . . . . . . . . . . . . . . . . . . . . . . -1 60 VDC IM to - IN................................................. PC to - IN . . . . . . . . . . . . . . . . . . . . . . . . -0.3 20 VDC + IN / - IN to + OUT / - OUT (hipot)........ TM to -IN . . . . . . . . . . . . . . . . . . . . . . . . -0.3 7 VDC + IN / - IN to + OUT / - OUT (working)... VC to - IN . . . . . . . . . . . . . . . . . . . . . . . . -0.3 20 VDC + OUT to - OUT....................................... 0 -1 3.15 VDC 100 VDC 60 VDC 5.5 VDC 2.0 ELECTRICAL CHARACTERISTICS Specifications apply over all line and load conditions unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. ATTRIBUTE SYMBOL Input voltage range VIN VIN slew rate MIN TYP 26 0 VIN_UV No load power dissipation PNL DC input current Transfer ratio Output voltage IIN_DC K VOUT Output current (average) IOUT_AVG Output current (peak) Output power (average) IOUT_PK POUT_AVG ηAMB Efficiency (ambient) ηHOT η20% Efficiency (hot) Efficiency (over load range) Output resistance (cold) Output resistance (ambient) Output resistance (hot) Switching frequency Output ripple frequency ROUT_COLD ROUT_AMB ROUT_HOT FSW FSW_RP Output voltage ripple VOUT_PP Output inductance (parasitic) LOUT_PAR Output capacitance (internal) COUT_INT PROTECTION Overvoltage lockout Overvoltage lockout response time Output overcurrent trip Short circuit protection trip current Output overcurrent response time constant Short circuit protection response time Module latched shutdown, No external VC applied, IOUT = 130A VIN = 40 V VIN = 26 V to 55 V VIN = 40 V, TC = 25ºC VIN = 26 V to 55 V, TC = 25ºC K = VOUT / VIN, IOUT = 0 A VOUT = VIN • K - IOUT • ROUT, Section 11 30°C < Tc < 100°C, Iout_max = - (2/7) * Tc + 159 TC = 30ºC TPEAK <10 ms, IOUT_AVG ≤ 130 A IOUT_AVG ≤ 130 A VIN = 40 V, IOUT = 130 A VIN = 26 V to 55 V, IOUT = 130 A VIN = 40 V, IOUT = 65 A VIN = 40 V, IOUT = 150 A VIN = 40 V, Tc = 100°C, IOUT = 130 A 26 A < IOUT < 130 A TC = -40°C, IOUT = 130 A TC = 25°C, IOUT = 130 A TC = 100°C, IOUT = 130 A 18 26 V 3.2 6.3 7.5 4.5 6 4 Module latched shutdown TOVLO Effective internal RC filter IOCP ISCP 130 150 195 178 55.01 Effective internal RC filter (Integrative). TSCP From detection to cessation of switching (Instantaneous) 125 VDC W A V/V V A A W 89.2 % 91 88.2 87.5 0.575 0.668 0.82 1.61 3.22 0.75 0.87 1.02 1.67 3.34 % % mΩ mΩ mΩ MHz MHz 125 150 mV 150 pH 360 µF 57.5 59.99 0.24 165 275 TOCP TJ_OTP 1/40 87.5 81.7 89.1 86.2 85.1 78 0.45 0.55 0.7 1.53 3.06 UNIT V/µs 2 COUT = 0 F, IOUT = 130 A, VIN = 40 V, 20 MHz BW, Section 12 Frequency up to 30 MHz, Simulated J-lead model VIN_OVLO+ MAX 55 55 1 dVIN /dt VIN UV turn off Thermal shutdown setpoint CONDITIONS / NOTES No external VC applied VC applied 200 V µs 275 A A 7.13 ms 2 µs 130 V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 135 ºC Rev. 1.5 2/10 Page 2 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 3.0 SIGNAL CHARACTERISTICS Specifications apply over all line and load conditions unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25°C unless otherwise noted. • Used to wake up powertrain circuit. • A minimum of 11.5 V must be applied indefinitely for VIN < 26 V to ensure normal operation. • VC slew rate must be within range for a succesful start. SIGNAL TYPE STATE ATTRIBUTE External VC voltage VTM CONTROL : VC • PRM VC can be used as valid wake-up signal source. • VC voltage may be continuously applied; there will be no VC current drawn when VIN > 26 V. SYMBOL VVC_EXT Steady VC current draw ANALOG INPUT Start Up Transitional VC slew rate IVC dVC/dt VC inrush current IINR_VC VC to PC delay TVC_PC Internal VC capacitance CVC_INT CONDITIONS / NOTES Required for start up, and operation below 26 V. See Section 7. VC = 11.5 V, VIN = 0 V VC = 11.5 V, VIN > 26 V Fault mode. VC > 11.5 V Required for proper start up; 0 ºC < TC < 100 ºC Required for proper start up; -40 ºC < TC < 100 ºC VC = 16.5 V, dVC/dt = 0.25 V/µs VC = 11.5 V to PC high, VIN = 0 V, dVC/dt = 0.25 V/µs VC = 0 V MIN TYP 11.5 0 100 0 60 MAX UNIT 16.5 V 150 0 mA 0.001 0.25 0.0025 0.25 V/µs 75 250 mA 125 µs 1 µF PRIMARY CONTROL : PC • The PC pin enables and disables the VTM. • Module will shutdown when pulled low with an impedance When held below 2.0 V, the VTM will be disabled. less than 850 Ω. • PC pin outputs 5 V during normal operation. PC pin is equal to 2.5 V • In an array of VTMs, connect PC pin to synchronize start up. during fault mode given VIN > 26 V and VC > 11.5 V. • PC pin can't sink current and will not disable other modules • After successful start up and under no fault condition, PC can be used as during fault mode. a 5 V regulated voltage source with a 2 mA maximum current. SIGNAL TYPE STATE Steady ANALOG OUTPUT Start Up Enable Disable DIGITAL INPUT / OUPUT Transitional ATTRIBUTE PC voltage PC source current PC resistance (internal) PC source current PC capacitance (internal) PC resistance (external) PC voltage PC voltage (disable) PC pull down current PC disable time PC fault response time SYMBOL CONDITIONS / NOTES MIN TYP 4.7 5 50 50 150 100 60 2 2.5 VPC IPC_OP RPC_INT IPC_EN CPC_INT RPC_EXT VPC_EN VPC_DIS IPC_PD TPC_DIS_T TFR_PC Internal pull down resistor Section 7 MAX UNIT 5.3 2 400 300 1000 3 2 5.1 5 100 From fault to PC = 2.0 V V mA kΩ µA pF kΩ V V mA µs µs TEMPERATURE MONITOR : TM • The TM pin monitors the internal temperature of the VTM controller IC • The TM pin has a room temperature setpoint of 3 V within an accuracy of ±5°C. and approximate gain of 10 mV/°C. • Can be used as a "Power Good" flag to verify that the VTM is operating. SIGNAL TYPE STATE ANALOG OUTPUT Steady Disable DIGITAL OUTPUT (FAULT FLAG) Transitional ATTRIBUTE TM voltage TM source current TM gain SYMBOL VTM_AMB ITM ATM TM voltage ripple VTM_PP TM voltage TM resistance (internal) TM capacitance (external) TM fault response time VTM_DIS RTM_INT CTM_EXT TFR_TM CONDITIONS / NOTES TJ controller = 27°C MIN TYP 2.95 3 MAX UNIT 3.05 100 V µA mV/°C 200 mV 50 50 V kΩ pF µs 10 CTM = 0 F, VIN = 40 V, IOUT = 130 A Internal pull down resistor From fault to TM = 1.5 V V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 120 25 0 40 10 Rev. 1.5 2/10 Page 3 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 3.0 SIGNAL CHARACTERISTICS (CONT.) Specifications apply over all line and load conditions unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25°C unless otherwise noted. CURRENT MONITOR : IM • The IM pin voltage varies between 0.1 V and 1.825 V representing the output current within ±25% under all operating line temperature conditions between 50% and 100%. SIGNAL TYPE STATE ANALOG OUTPUT ATTRIBUTE SYMBOL IM voltage (no load) IM voltage (50%) IM voltage (full load) IM gain IM resistance (external) Steady • The IM pin provides a DC analog voltage proportional to the output current of the VTM. VIM_NL VIM_50% VIM_FL A IM RIM_EXT CONDITIONS / NOTES MIN TYP MAX UNIT 0.1 0.206 0.857 1.825 14.9 0.4 V V V mV/A MΩ TJ = 25ºC, VIN = 40 V, IOUT = 0 A TJ = 25ºC, VIN = 40 V, IOUT = 65 A TJ = 25ºC, VIN = 40 V, IOUT = 130 A TJ = 25ºC, VIN = 40 V, IOUT > 65 A 3 4.0 TIMING DIAGRAM IOUT 6 7 ISCP IOCP 1 2 3 VC 4 5 d 8 g b VVC-EXT a VOVLO Vin NL ≥ 26 V c e Vout TM VTM-amb PC f 5V 3V a: VC slew rate (dVC/dt) b: Minimum VC pulse rate (see section 5) c: TOVLO d: TOCP e: PC disable time (TPC-dis) f: VC to PC delay g: TSCP 1. Initiated VC pulse 2. Controller start 3. VIN ramp up 4. VIN = VOVLO 5. VIN ramp down no VC pulse 6. Overcurrent 7. Start up on short circuit 8. PC driven low Caution: The module is not designed to start in this sequence. Notes: – Timing and voltage is not to scale – Error pulse width is load dependent V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 4 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 5.0 APPLICATION CHARACTERISTICS The following values, typical of an application environment, are collected at TJ = 25ºC unless otherwise noted. See associated figures for general trend data. ATTRIBUTE SYMBOL No load power dissipation Efficiency (ambient) Efficiency (hot) Output resistance (ambient) Output resistance (hot) Output resistance (cold) PNL ηAMB ηHOT ROUT_AMB ROUT_HOT ROUT_COLD Output voltage ripple VOUT_PP VOUT transient (positive) VOUT_TRAN+ VOUT transient (negative) VOUT_TRAN- CONDITIONS / NOTES TYP UNIT VIN = 42 V, PC enabled VIN = 42 V, IOUT = 130 A VIN = 42 V, IOUT = 130 A VIN = 42 V VIN = 42 V VIN = 42 V COUT = 0 F, IOUT = 130 A, VIN = 40 V, 20 MHz BW, Section 12 IOUT_STEP = 0 A TO 150A, VIN = 40 V, ISLEW >10 A /us IOUT_STEP = 150 A to 0 A, VIN = 40 V ISLEW > 10 A /us 3.2 89.5 88 0.69 0.85 0.6 W % % mΩ mΩ mΩ 116 mV 90 mV 100 mV 130 A Load Efficiency vs. TCASE 7.5 94 7.0 6.5 92 6.0 5.5 Efficiency (%) 5.0 4.5 4.0 3.5 3.0 2.5 90 88 86 84 82 80 78 2.0 26 29 32 36 39 42 45 49 52 -40 55 -20 -40°C TCASE: 25°C VIN : 100°C Efficiency & Power Dissipation -40°C Case 40 60 80 100 26 V 42 V 55 V Efficiency & Power Dissipation 25°C Case 94 86 82 24 20 16 12 8 4 0 78 PD 74 70 66 0 30 60 90 120 η 90 Efficiency (%) η 90 Power Dissipation (W) 94 Efficiency (%) 20 Figure 2 – Full load efficiency vs. temperature Figure 1 – No load power dissipation vs. VIN 86 82 26 V 42 V 55 V 24 20 16 12 8 4 0 78 74 PD 70 66 0 150 30 60 90 120 150 Load Current (A) Load Current (A) VIN: 0 Case Temperature (°C) Input Voltage (V) Power Dissipation (W) Power Dissipation (W) No Load Power Dissipation vs. Line Voltage 26 V Figure 3 – Efficiency and power dissipation at –40°C 42 V 55 V VIN: 26 V 42 V 55 V 26 V 42 V 55 V Figure 4 – Efficiency and power dissipation at 25°C V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 5 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET Efficiency & Power Dissipation 100°C Case ROUT vs. TCASE at VIN = 42 V η Efficiency (%) 86 82 24 20 16 12 8 4 0 78 74 PD 70 66 0 26 52 78 104 0.80 ROUT (mΩ) 90 0.85 Power Dissipation (W) 94 0.75 0.70 0.65 0.60 0.55 130 -40 -20 Load Current (A) 26 V VIN: 42 V 55 V 0 20 40 60 80 100 Case Temperature (ºC) 26 V 42 V I OUT : 55 V 13 A 130 A 65 A Figure 6 – ROUT vs. temperature Figure 5 – Efficiency and power dissipation at 100°C Output Voltage Ripple vs. Load 150 VRIPPLE (mV PK-PK) 130 110 90 70 50 30 10 13 26 39 52 65 78 91 104 117 130 Load Current (A) VIN: Figure 7 – Full load ripple, 100 µF CIN; No external COUT. Board mounted module, scope setting : 20 MHz analog BW, digital filter 1.5 bits -3 dB @ 12 MHz 55 V Maximum Load Current vs. TCASE 160 Limited by Power 180 160 140 120 155 <10 ms , 195 A Maximum Current 150 < 30°C TCASE 150 A Maximum Current IOUT_MAX (A) Output Current (A) 40 V Figure 8 – VRIPPLE vs. IOUT ; VIN, No external COUT. Board mounted module, scope setting : 20 MHz analog BW, digital filter 1.5 bits -3 dB @ 12 MHz Safe Operating Area 220 200 26 V Limited by ROUT 100 80 60 40 145 140 135 130 125 120 130 A Maximum Current 20 0 115 0.0 0.2 0.4 0.6 0.8 1.0 Output Voltage (V) 1.2 1.4 1.6 1.8 110 -40 -20 0 20 40 60 80 100 Case Temperature (°C) Figure 9 – Safe operating area Figure 10 – Maximum load current using Iout_max = - (2/7) * Tc + 159. Junction temperature less than 125°C V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 6 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET IM Voltage vs. Load 25°C Case 2.25 2.25 2.00 2.00 1.75 1.75 1.50 1.50 IM (V) IM (V) IM Voltage vs. Load at VIN = 42 V 2.50 1.25 1.00 1.25 1.00 0.75 0.75 0.50 0.50 0.25 0.25 0.00 0.00 13 26 39 52 65 78 91 104 117 130 13 26 -40°C 25°C 52 65 78 91 104 117 130 Load Current (A) Load Current (A) TCASE : 39 VIN: 100°C 26 V 42 V 55 V Figure 12 – IM voltage vs. load Figure 11 – IM voltage vs. load IM Voltage at 130 A Load vs. TCASE 2.50 IM (V) 2.25 2.00 1.75 1.50 -40 -20 0 20 40 60 80 100 Case Temperature (ºC) VIN: 26 V 42 V 55 V Figure 13 – Full load IM voltage vs. TCASE Figure 14 – Start up from application of VIN: VC pre-applied Figure 15 – 0 A– 150 A transient response: CIN = 100 µF, no external COUT Figure 16 – 150 A – 0 A transient response: CIN = 100 µF, no external COUT V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 7 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 6.0 GENERAL CHARACTERISTICS Specifications apply over all line and load conditions unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TJ < 125ºC (T-Grade); All Other specifications are at TJ = 25°C unless otherwise noted. ATTRIBUTE SYMBOL MECHANICAL Length Width Height Volume Weight Lead Finish L W H Vol W CONDITIONS / NOTES TYP MAX UNIT 32.25 / 1.27 21.75 / 0.86 6.48 / 0.255 32.5 / 1.28 22.0 / 0.87 6.73 / 0.265 4.82 / 0.29 0.512 / 14.5 32.75 / 1.29 22.25 / 0.88 6.98 / 0.275 mm/in mm/in mm/in cm3/in3 oz/g No heat sink Nickel Palladium Gold THERMAL Operating temperature Thermal capacity MIN TJ 0.51 0.02 0.003 2.03 0.15 0.051 -40 125 °C Ws/°C 6 lbs 125 °C 9 ASSEMBLY Peak compressive force applied to case (Z-axis) Storage temperature Supported by J-lead only TST ESDHBM ESD withstand ESDCDM Human Body Model, "JEDEC JESD 22-A114C.01" Charged Device Model, "JEDEC JESD 22-C101D" 5 -40 1000 µm VDC 400 SOLDERING MSL 5 MSL 6 Peak temperature during reflow Peak time above 183°C Peak heating rate during reflow Peak cooling rate post reflow SAFETY Working voltage (IN – OUT) Isolation voltage (hipot) Isolation capacitance Isolation resistance 1.5 2.5 VIN_OUT VHIPOT CIN_OUT RIN_OUT MTBF Agency approvals / standards Unpowered unit MIL HDBK 217 Plus, 25ºC, Ground Benign Telcordia Issue 2, Method I cTUVus cULus CE Mark RoHS 6 of 6 100 0.018 10 0.02 3.9 225 245 150 2 3 °C °C s °C/s °C/s 60 VDC VDC µF MΩ 0.022 MHrs 6.73 V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 8 of 18 v i c o r p o w e r. c o m VIV0005TFJ 7.0 USING THE CONTROL SIGNALS VC, PC, TM, IM VTM Control (VC) pin is an input pin which powers the internal VCC circuitry within the specified voltage range of 26 V to 55 V. This voltage is required for VTMTM transformer start up, and must be applied as long as the input is below 26 V. In order to ensure a proper start, the slew rate of the applied voltage must be within the specified range. VC must be applied first to activate the controller prior to the input. When the input voltage is applied, the VTM output voltage will track the input allowing for a soft-start. If the VC voltage is removed prior to the input reaching 26 V, the VTM may shut down. Some additional notes on using the VC pin: • In most applications, the VTM module will be powered by an upstream PRMTM regulator, in which case the PRM will provide a typical 10 ms VC pulse during start up. In these applications the VC pins of the PRM and VTM should be tied together. • The fault response of the VTM module is latching. A positive edge on VC, or toggling PC if VC is continuously applied, is required in order to restart the unit. • The VTM is designed for continuous operation with VC applied. Primary Control (PC) pin can be used to accomplish the following functions: • Delayed start: Upon the application of VC, the PC pin will source a constant 100 µA current to the internal RC network. Adding an external capacitor will allow further delay in reaching the 2.5 V threshold for module start. • Auxiliary voltage source: Once enabled in regular operational conditions (no fault), each VTM PC provides a regulated 5 V, 2 mA voltage source. • Output disable: PC pin can be actively pulled down in order to disable the module. Pull down impedance shall be lower than 850 Ω. • Fault detection flag: The PC 5 V voltage source is internally turned off as soon as a fault is detected. It is important to notice that PC doesn’t have current sink capability. Therefore, in an array, PC line will not be capable of disabling neighboring modules if a fault is detected. • Fault reset: PC may be toggled to restart the unit if VC is continuously applied. PRELIMINARY DATASHEET Temperature Monitor (TM) pin provides a voltage proportional to the absolute temperature of the converter control IC. It can be used to accomplish the following functions: • Monitor the control IC temperature: The temperature in Kelvin is equal to the voltage on the TM pin scaled by 100. (i.e. 3.0 V = 300 K = 27ºC). If a heat sink is applied, TM can be used to thermally protect the system. • Fault detection flag: The TM voltage source is internally turned off as soon as a fault is detected. For system monitoring purposes (microcontroller interface) faults are detected on falling edges of TM signal. Current Monitor (IM) pin provides a voltage proportional to the output current of the VTM. The voltage will vary between 0.206 V and 1.825 V over the output current range of the VTM module (See Figures 11–13). The accuracy of the IM pin will be within 25% under all line and temperature conditions between 50% and 100% load. The accuracy of the pin can be improved using a predictive algorithm based on the input voltage and internal temperature. 8.0 THERMAL CONSIDERATIONS V• I ChipTM products are multi-chip modules whose temperature distribution varies greatly for each part number as well as with the input / output conditions, thermal management and environmental conditions. Maintaining the top of the VIV0005TFJ case to less than 100ºC will keep all junctions within the V• I Chip module below 125ºC for most applications. The percent of total heat dissipated through the top surface versus through the J-lead is entirely dependent on the particular mechanical and thermal environment. The heat dissipated through the top surface is typically 60%. The heat dissipated through the J-lead onto the PCB board surface is typically 40%. Use 100% top surface dissipation when designing for a conservative cooling solution. It is not recommended to use a V• I Chip module for an extended period of time at full load without proper heat sinking. 9.0 FUSE SELECTION In order to provide flexibility in configuring power systems V• I Chip products are not internally fused. Input line fusing of V• I Chip products is recommended at system level to provide thermal protection in case of catastrophic failure. The fuse shall be selected by closely matching system requirements with the following characteristics: • Current rating (usually greater than maximum VTM current) • Maximum voltage rating (usually greater than the maximum possible input voltage) • Ambient temperature • Nominal melting I2t V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 9 of 18 v i c o r p o w e r. c o m v i c o r p o w e r. c o m V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 PC CIN 1000 pF 2.5 V PC Pull-Up & Source -VIN VC +VIN 100 A 18 V Regulator Supply 150 K 1.5 K 10.5 V 5V 2 mA 2.5 V Enable Enable VIN OVLO UVLO Adaptive Soft Start Enable Modulator Enable Fault Logic Gate Drive Supply Primary Gate Drive Cr VREF (127°C) Over Temperature Protection Over Current Protection VREF VREF Lr Primary Stage & Resonant Tank Single Ended Primary Current Sensing Q2 Q1 Temperature Dependent Voltage Source Secondary Gate Drive Power Transformer Slow Current Limit Fast Current Limit C2 C1 Q3 40 K 1K Q4 0.01 F 3 VMAX 240 AMAX Synchronous Rectification TM IM Right J-lead -VOUT COUT +VOUT +VOUT COUT -VOUT Left J-lead VIV0005TFJ PRELIMINARY DATASHEET 10.0 VIV0005TFJ BLOCK DIAGRAM Rev. 1.5 2/10 Page 10 of 18 VIV0005TFJ PRELIMINARY DATASHEET 11.0 SINE AMPLITUDE CONVERTERTM POINT OF LOAD CONVERSION function of input voltage and output current. A small amount of capacitance embedded in the input and output stages of the module is sufficient for full functionality and is key to achieving power density. The VIV0005TFJ SAC can be simplified into the following model: The Sine Amplitude Converter (SAC) uses a high frequency resonant tank to move energy from input to output. The resonant tank formed by Cr and leakage inductance Lr in the power transformer windings as shown in the VTMTM module Block Diagram (See Section 10). The resonant LC tank, operated at high frequency, is amplitude modulated as a 78 pH OUT IIOUT LLININ==3.7 nH 5 nH ROUT R OUT + 0.668 mΩ R RCIN CIN 6.63 mΩ VININ V LOUT = 150 pH CCININ V• I 1/40 • IOUT + + – 885 nF IIQQ 0.08 A RCOUT R COUT 62 mΩ + 65 µΩ 1/40 • VIN CCOUT OUT 360 µF VOUT V OUT – K – – Figure 17 – V•I ChipTM AC model At no load: VOUT = VIN • K (1) now becomes Eq. (2) and is essentially load independent, resistor R is now placed in series with VIN as shown in Figure 18. K represents the “turns ratio” of the SAC. Rearranging Eq (1): R V K = OUT VIN (2) VVin IN + – SAC SAC = 1/32 1/32 KK = Vout V OUT In the presence of load, VOUT is represented by: VOUT = VIN • K – IOUT • ROUT (3) The relationship between VIN and VOUT becomes: and IOUT is represented by: IOUT = IIN – IQ K Figure 18 – K = 1/32 Sine Amplitude Converter with series input resistor (4) ROUT represents the impedance of the SAC, and is a function of the RDSON of the input MOSFETs and the winding resistance of the Power transformer. IQ represents the quiescent current of the SAC control and gate drive circuitry. The use of DC voltage transformation provides additional interesting attributes. Assuming that ROUT and IQ = 0 A, Eq. (3) VOUT = (VIN – IIN • R) • K (5) Substituting the simplified version of Eq. (4) (IQ is assumed = 0 A) into Eq. (5) yields: VOUT = VIN • K – IOUT • R • K2 V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 (6) Rev. 1.5 2/10 Page 11 of 18 v i c o r p o w e r. c o m VIV0005TFJ This is similar in form to Eq. (3), where ROUT is used to represent the characteristic impedance of the SACTM. However, in this case a real R on the input side of the SAC is effectively scaled by K2 with respect to the output. Assuming that R = 1 Ω, the effective R as seen from the secondary side is 0.98 mΩ, with K = 1/32 as shown in Figure 18. A similar exercise should be performed with the addition of a capacitor or shunt impedance at the input to the SAC. A switch in series with VIN is added to the circuit. This is depicted in Figure 19. S VVin IN + – C SAC SAC K = 1/32 K = 1/32 VVout OUT Figure 19 – Sine Amplitude ConverterTM with input capacitor A change in VIN with the switch closed would result in a change in capacitor current according to the following equation: IC(t) = C dVIN dt Low impedance is a key requirement for powering a highcurrent, low-voltage load efficiently. A switching regulation stage should have minimal impedance while simultaneously providing appropriate filtering for any switched current. The use of a SAC between the regulation stage and the point of load provides a dual benefit of scaling down series impedance leading back to the source and scaling up shunt capacitance, or energy storage as a function of its K factor squared. However, these benefits are not useful if the series impedance of the SAC is too high. The impedance of the SAC must be low, i.e. well beyond the crossover frequency of the system. A solution for keeping the impedance of the SAC low involves switching at a high frequency. This enables small magnetic components because magnetizing currents remain low. Small magnetics mean small path lengths for turns. Use of low loss core material at high frequencies also reduces core losses. The two main terms of power loss in the VTMTM module are: - No load power dissipation (PNL): defined as the power used to power up the module with an enabled powertrain at no load. - Resistive loss (ROUT): refers to the power loss across the VTMTM modeled as pure resistive impedance. PDISSIPATED = PNL + PROUT Assume that with the capacitor charged to VIN, the switch is opened and the capacitor is discharged through the idealized SAC. In this case, (8) POUT = PIN – PDISSIPATED = PIN – PNL – PROUT C K2 • dVOUT dt η = = (9) The equation specified in terms of the output has yielded a K2 scaling factor for C, in the denominator of the equation. A K factor less than unity results in an effectively larger capacitance on the output when expressed in terms of the input. With a K= 1/32 as shown in Figure 19, C = 1 µF would appear as C = 1024 µF when viewed from the output. (11) The above relations can be combined to calculate the overall module efficiency: Substituting Eq. (1) and (8) into Eq. (7) reveals: IOUT = (10) Therefore, (7) IC = IOUT • K PRELIMINARY DATASHEET POUT = PIN – PNL – PROUT PIN PIN (12) VIN • IIN – PNL – (IOUT)2 • ROUT VIN • IIN = 1– ( ) PNL + (IOUT)2 • ROUT VIN • IIN V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 12 of 18 v i c o r p o w e r. c o m VIV0005TFJ 12.0 INPUT AND OUTPUT FILTER DESIGN A major advantage of a SACTM system versus a conventional PWM converter is that the former does not require large functional filters. The resonant LC tank, operated at extreme high frequency, is amplitude modulated as a function of input voltage and output current and efficiently transfers charge through the isolation transformer. A small amount of capacitance embedded in the input and output stages of the module is sufficient for full functionality and is key to achieving high power density. This paradigm shift requires system design to carefully evaluate external filters in order to: 1.Guarantee low source impedance. To take full advantage of the VTMTM module transformer dynamic response, the impedance presented to its input terminals must be low from DC to approximately 5 MHz. The connection of the V•I Chip to its power source should be implemented with minimal distribution inductance. If the interconnect inductance exceeds 100 nH, the input should be bypassed with a RC damper to retain low source impedance and stable operation. A single electrolytic or equivalent low-Q capacitor may be used in place of the series RC bypass. 2.Further reduce input and/or output voltage ripple without sacrificing dynamic response. Given the wide bandwidth of the VTM module, the source response is generally the limiting factor in the overall system response. Anomalies in the response of the source will appear at the output of the VTM module multiplied by its K factor. 3.Protect the module from overvoltage transients imposed by the system that would exceed maximum ratings and cause failures. The V•I Chip module input/output voltage ranges shall not be exceeded. An internal overvoltage lockout function prevents operation outside of the normal operating input range. Even during this condition, the powertrain is exposed to the applied voltage and power MOSFETs must withstand it. A criterion for protection is the maximum amount of energy that the input or output switches can tolerate if avalanched. PRELIMINARY DATASHEET 13.0 CAPACITIVE FILTERING CONSIDERATIONS FOR A SINE AMPLITUDE CONVERTERTM It is important to consider the impact of adding input and output capacitance to a Sine Amplitude Converter on the system as a whole. Both the capacitance value and the effective impedance of the capacitor must be considered. A Sine Amplitude Converter has a DC ROUT value which has already been discussed in section 11. The AC ROUT of the SAC contains several terms: • Resonant tank impedance • Input lead inductance and internal capacitance • Output lead inductance and internal capacitance The values of these terms are shown in the behavioral model in section 11. It is important to note on which side of the transformer these impedances appear and how they reflect across the transformer given the K factor. The overall AC impedance varies from model to model. For most models it is dominated by DC ROUT value from DC to beyond 500 KHz. The behavioral model in section 11 should be used to approximate the AC impedance of the specific model. Any capacitors placed at the output of the VTM reflect back to the input of the VTM module by the square of the K factor (Eq. 9) with the impedance of the VTM module appearing in series. It is very important to keep this in mind when using a PRMTM regulator to power the VTM module. Most PRMs have a limit on the maximum amount of capacitance that can be applied to the output. This capacitance includes both the PRM output capacitance and the VTM output capacitance reflected back to the input. In PRM remote sense applications, it is important to consider the reflected value of VTM output capacitance when designing and compensating the PRM control loop. Capacitance placed at the input of the VTM appear to the load reflected by the K factor with the impedance of the VTM in series. In step-down VTM ratios, the effective capacitance is increased by the K factor. The effective ESR of the capacitor is decreased by the square of the K factor, but the impedance of the VTM appears in series. Still, in most step-down VTM modules an electrolytic capacitor placed at the input of the module will have a lower effective impedance compared to an electrolytic capacitor placed at the output. This is important to consider when placing capacitors at the output of the module. Even though the capacitor may be placed at the output, the majority of the AC current will be sourced from the lower impedance, which in most cases will be the VTM module. This should be studied carefully in any system design using a VTM module. In most cases, it should be clear that electrolytic output capacitors are not necessary to design a stable, wellbypassed system. V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 13 of 18 v i c o r p o w e r. c o m VIV0005TFJ 14.0 CURRENT SHARING The SACTM topology bases its performance on efficient transfer of energy through a transformer without the need of closed loop control. For this reason, the transfer characteristic can be approximated by an ideal transformer with some resistive drop and positive temperature coefficient. This type of characteristic is close to the impedance characteristic of a DC power distribution system, both in behavior (AC dynamic) and absolute value (DC dynamic). When connected in an array with the same K factor, the VTM module will inherently share the load current with parallel units according to the equivalent impedance divider that the system implements from the power source to the point of load. It is important to notice that, when successfully started, VTMs are capable of bi-directional operation. Reverse power transfer is enabled if the VTM input falls within its operating range and the VTM is otherwise enabled. In parallel arrays, because of ROUT, circulating currents are never experienced due to energy conservation law. Some general recommendations to achieve matched array impedances: PRELIMINARY DATASHEET 15.0 REVERSE INRUSH CURRENT PROTECTION The VIV0005TFJ provides reverse inrush protection which prevents reverse current flow until the input voltage is high enough to first establish current flow in the forward direction. In the event that there is a DC voltage present on the output before the VTM module is powered up, this feature protects sensitive loads from excessive dV/dT during power up as shown in Figure 21. If a voltage is present at the output of the VTM module which satisfies the condition VOUT > VIN • K after a successful power up the energy will be transferred from secondary to primary. The input to output ratio of the VTM module will be maintained. The VTM module will continue to operate in reverse as long as the input and output voltages are within the specified range. The VIV0005TFJ has not been qualified for continuous reverse operation. PC IM VC TM R R VTM VIN +In +Out + _ • Dedicate common copper planes within the PCB to deliver and return the current to the modules. • Provide the PCB layout as symmetrical as possible. • Apply same input / output filters (if present) to each unit. -In A B CD Supply -Out E F G H VC For further details see AN:016 Using BCM™ Bus Converters in High Power Arrays. VIN Supply VIN VIN ZIN_EQ1 VTM1 ZOUT_EQ1 VOUT VOUT RO_1 VOUT ZIN_EQ2 VTM2 Supply ZOUT_EQ2 RO_2 + – DC Load TM PC ZIN_EQn VTMn RO_n ZOUT_EQn A: VOUT supply > 0 V B: VC to -IN > 11.5 V controller wakes-up, PC & TM pulled high, reverse inrush protection blocks VOUT supplying VIN C: VIN supply ramps up Figure 20 – VTMTM Transformer array D: VIN > VOUT/K, powertrain starts in normal mode E: VIN supply ramps down F: VIN > VOUT/K, powertrain transfers reverse energy G: VOUT ramps down, VIN follows H: VC turns off Figure 21 – Reverse inrush protection V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 14 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 16.0 LAYOUT CONSIDERATIONS The VIV0005TFJ requires equal current density along the output J-leads to achieve rated efficiency and output power level. The negative output J-leads are not connected internally and must be connected on the board as close to the VTMTM transformer as possible. The layout must also prevent the high output current of the VIV0005TFJ from interfering with the inputreferenced signals. To achieve these requirements, the following layout guidelines are recommended: • The total current path length from any point on the V+OUT J-leads to the corresponding point on the V-OUT J-leads should be equal (see Figure 22) . Figure 22 – Equal current path • Use vias along the negative output J-leads to connect the negative output to a common power plane. • Use sufficient copper weight and number of layers to carry the output current to the load or to the output connectors. • Be sure to include enough vias along both the positive and negative J leads to distribute the current among the layers of the PCB. • Do not run input-referenced signal traces (VC, PC, TM and IM) between the layers of the secondary outputs. • Run the input-referenced signal traces (VC, PC, TM and IM) such that V-IN shields the signals. See AN:005 FPA Printed Circuit Board Layout Guidelines for more details. Figure 23 – Symmetric layout Equalizing the current paths is most easily accomplished by centering the VTM module output J-leads between the output connections of the PCB and by designing the board such that the layout is symmetric from both sides of the output and from the front and back ends of the output as shown in Figures 23 and 24. Figure 24 – Symmetric layout V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 15 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 17.0 MECHANICAL DRAWING 17.1 RECOMMENDED LAND PATTERN 4 3 2 1 A B C D E F G H J K L M N Bottom View Signal Name +In –In IM TM VC PC +Out –Out Designation M2, M1 M4, M3 N3 N4 N2 N1 A3-L3, A2-L2 A4-L4, A1-L1 Click here to view original mechanical drawing on the Vicor website. V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 16 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET 17.2 RECOMMENDED LAND PATTERN FOR PUSH PIN HEAT SINK RECOMMENDED LAND PATTERN (NO GROUNDING CLIPS) TOP SIDE SHOWN NOTES: 1. MAINTAIN 3.50 [0.138] DIA. KEEP-OUT ZONE FREE OF COPPER, ALL PCB LAYERS. 2. (A) MINIMUM RECOMMENDED PITCH IS 39.50 [1.555], THIS PROVIDES 7.00 [0.275] COMPONENT EDGE-TO-EDGE SPACING, AND 0.50 [0.020] CLEARANCE BETWEEN VICOR HEAT SINKS. (B) MINIMUM RECOMMENDED PITCH IS 41.00 [1.614], THIS PROVIDES 8.50 [0.334] COMPONENT EDGE-TO-EDGE SPACING, AND 2.00 [0.079] CLEARANCE BETWEEN VICOR HEAT SINKS. RECOMMENDED LAND PATTERN (With GROUNDING CLIPS) 3. V•I CHIP LAND PATTERN SHOWN FOR REFERENCE ONLY; ACTUAL LAND PATTERN MAY DIFFER. DIMENSIONS FROM EDGES OF LAND PATTERN TO PUSH-PIN HOLES WILL BE THE SAME FOR ALL FULL SIZE V•ICHIP PRODUCTS. TOP SIDE SHOWN 4. RoHS COMPLIANT PER CST-0001 LATEST REVISION. 5. UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE MM [INCH]. TOLERANCES ARE: X.X [X.XX] = ±0.3 [0.01] X.XX [X.XXX] = ±0.13 [0.005] 6. PLATED THROUGH HOLES FOR GROUNDING CLIPS (33855) SHOWN FOR REFERENCE. HEATSINK ORIENTATION AND DEVICE PITCH WILL DICTATE FINAL GROUNDING SOLUTION. Click here to view original mechanical drawing on the Vicor website. V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 17 of 18 v i c o r p o w e r. c o m VIV0005TFJ PRELIMINARY DATASHEET Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: 5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917; 7,145,186; 7,166,898; 7,187,263; 7,202,646; 7,361,844; D496,906; D505,114; D506,438; D509,472; and for use under 6,975,098 and 6,984,965. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] V•I CHIP CORP. (A VICOR COMPANY) 25 FRONTAGE RD. ANDOVER, MA 01810 800-735-6200 Rev. 1.5 2/10 Page 18 of 18 v i c o r p o w e r. c o m