Rugged Line Safety: Safety for machine and system engineering Th safety The f components ffrom Ph Phoenix i Contact increase the availability of your plant considerably. The distributed single bus solution allows a combination of safe and not safe components, making parallel bus lines superfluous. Rugged Line, product overview Rugged Line Accessories System components Digital input and output modules INTERBUS bus terminal module INTERBUS monitoring module Safety module IBS RL 24 BK RB-LK-LK 27 25 02 4 IBS RL 24 OC-LK 28 19 97 2 IB RL 24 SDIO 4/4/8-LK 27 37 52 0 Fiber optic connection IBS RL 24 OC-LK-2MBD 27 32 49 9 IB RL 24 SDIO 4/4/8-LK FO connection, 2 MBd Fiber optic connection Type Order No. FO connection, 2 MBd Type Order No. IBS RL 24 BK RB-LK-LK-2MBD 27 31 59 7 Twisted pair connection Type Order No. IBS RL 24 BK RB-T-T 27 31 06 3 Description Permits non-interacting shutdown of a bus segment, electrical isolation of the bus segments Type Order No. The Rugged Line Safety module for use in the harsh industrial environment can be implemented anywhere in the corresponding INTERBUS installation. In this case, there are no restrictions on devices before and after them. The transmission speed is set using DIP switches on the safety device in accordance with the installation concept. The INTERBUS remote bus system is connected using FO, ensuring the highest degree of availability due to preventive INTERBUS fiber optic diagnostics. Digital input modules 16 channels 27 37 52 0 Order No. Twisted pair connection path segmentation, refreshing of the data signal Type 4 safety-related digital inputs, 4 safety-related digital outputs, bus connection: Rugged Line fiber optic cables The user documentation applicable to the product in question, particularly with respect to the safety instructions listed, is binding for project planning and designated use of Phoenix Contact safety products. Description PHOENIX CONTACT 8/8 channels IBS RL 24 DIO 4/2/4-LK IBS RL 24 DIO 8/8/8-LK 28 19 98 5 IBS RL 24 DIO 8/8/8-R-LK2MBD 27 34 51 0 IBS RL 24 DIO 4/2/4-LK2MBD 27 32 48 6 IBS RL 24 DIO 8/8/8-R-LK2MBD 27 34 51 0 IBS RL 24 DIO 8/8/8-LK2MBD 27 31 57 1 INTERBUS digital input/output module, 4 inputs, 4-conductor connection, 2 outputs, 500 mA, 3-conductor connection 16 channels Relay modules 8 channels RS Type Order No. IBS RL 24 DI 16/8-LK 27 24 85 0 IBS RL 24 DO 16/8-R-LK 27 34 17 0 IBS RL 24 DO 8/8-2A-LK 27 31 03 4 Fiber optic connection FO connection, 2 MBd Type IBS RL 24 DO 16/8-R-LK2MBD 27 34 50 7 IBS RL 24 DO 8/8-2A-LK2MBD 27 31 82 7 FO connection, 2 MBd Order No. IBS RL 24 DI 16/8-LK2MBD 27 31 58 4 Type Order No. IBS RL 24 DI 16/8-T 28 36 46 3 IBS RL 24 DO 8/8-2A-T 27 31 85 6 Connector set, plug connectors and PG screw connections Description INTERBUS digital input module, 16 inputs, 4-conductor connection INTERBUS digital output module, 16 readback outputs (readback via input register), 500 mA, 3-conductor connection INTERBUS digital output module, 8 outputs, 2 A, 3-conductor connection INTERBUS digital input/output module, 8 inputs, 4-conductor connection, 8 readback outputs, 500 mA, 3-conductor connection, switching between 2 MBd / 500 kBd Type Type Order No. Type Order No. Description Plug-in adapters 2725037 IBS RL 24 ADAP-T/LK 2725040 IBS RL 24 ADAP-LK/T 2734109 IBS RL 24 ADAP-M23/T 2734112 IBS RL 24 ADAP-T/M23 Welding protection 2734976 IBS RL COVER 27 24 84 7 IBS RL 24 DIO 8/8/8-T 28 36 47 6 Digital output modules Fiber optic connection Twisted pair connection 8/8 channels Type Order No. Order No. Safety notes 4/2 channels Marking labels 2732729 IBS RL MARKER-SET 2734727 IBS RL MARKER-G-SET 2734730 IBS RL MARKER-K-SET M12 cover cap 2759919 IBS IP PROT IO Mounting plate 2731128 IBS RL AP INTERBUS digital input/output module, 8 inputs, 4-conductor connection, 8 outputs, 500 mA, 3-conductor connection Rugged Line dust protection connector 2819969 IBS RL PROT LK (not an IP67 connector) Connector for fiber optic bus 2731076 IBS RL PLUG-LK/POF 2734183 IBS RL PLUG-LK/POF-F Motor starters RS IBS RL 24 DIO 8/8/8-RS-LK IBS RL 24 DIO 8/5-RS-LK 27 34 04 4 27 34 91 8 IBS RL 400 MLR R DIO 6/1 LK 27 34 76 9 IBS RL 24 DIO 8/8/8-RS-LK-2MBD 27 31 73 3 IBS RL 24 DIO 8/5-RS-LK-2MBD 27 34 90 5 IBS RL 400 MLR R DIO 6/1 LK-2MBD 27 31 83 0 IBS RL PLSET DIO 8/8/8RS-LK 27 40 46 5 IBS RL PLSET DIO 8/5RS-LK 27 37 45 2 IBS RL MLR PLSET R-8A INTERBUS digital input/output INTERBUS digital input/output module, 6 inputs, 24 V DC, module, 8 inputs, 24 V DC, 4-conductor connection, 2 inputs, 400 V AC, 2 relay N/O 4-conductor connection, 8 relay N/O outputs, 230 V DC outputs, 230 V AC, 3 relay N/O outputs, 400 V AC Connector for copper bus 2731898 IBS RL PLUG-T 2734196 IBS RL PLUG-T-F MLR 2740 50 4 INTERBUS motor starter, 6 inputs, 24 V DC, 4-conductor connection, 1 output, 1 contactor, 400 V, 1 temperature sensor input for motor protection, handheld operator panel, relay contact for brake Fiber optic bus cable: 2744319 PSM-LWL/KDHEAVY-980/1000 2744322 PSM-LWL/RUGGED-980/1000 2744335 PSM-LWL/RUGGED-FLEX-980/1000 L Preassembled cables 2733029 IBS RL CONNECTION-LK 2733061 IBS RL CONNECTION-T 2819956 IBS RL CABLE POF/Y Copper bus cable: 2806286 IBS RBC METER-T 2723123 IBS RBC METER/F-T Power supply cables 2820000 IBS PWR/5 2731775 IBS PWR/5 HD/F Fiber cutter for fiber optic connector assembly Ordering example for preassembled cable sets: Quantity Order No. Cable Type Length [m] 2725147 IBS RL FOC 1 1 connector, 2 cables 2 connectors, 2 cables 1 connector, 1 cable (voltage) 2 connector, 1 cable (voltage) 2819956 Standard Stranded Standard Stranded Standard Stranded Standard Stranded / C78 C78 = RL conn./free end, FO+voltage C79 = RL conn./free end, FO+volt., stranded C80 = RL conn./RL conn., FO+voltage C81 = RL conn./RL conn., FO+volt., stranded C82 = RL conn./free end, only voltage C83 = RL conn./free end, only volt., stranded C84 = RL conn./RL conn., only voltage C85 = RL conn./RL conn., only volt., stranded / 1,1 1 m - 1.5 m (in 0.1 meter steps) 2 m - 50 m (in 1 meter steps) PHOENIX CONTACT Th sturdy The d IP65/67 I/O fifield ld modules d l from the INTERBUS Rugged Line can be mounted exactly where their functions are needed – directly on the machine. The FO technology makes use possible even in areas with heavy electromagnetic contamination. In conjunction with the zinc die-cast housing, it is even possible to mount the module in the immediate vicinity of end-of-arm tooling. FO conductors (polymer fiber) and twisted pair cables can be combined as bus medium; the bus medium can be changed easily at any time using an adapter. IBS S7 400 ETH S DSC/I-T Ord. No.:2819558 XXX XXX XXX XX XXX xx XXX XX XXX xx xx xx xxx xx xx xxx SF PRG RUN LINK TRC D/8 IB IL 24 SDIO 4/2/4-2MBD Ord. No.: 27 40 82 1 Fax Efficient installation and startup I would like to receive information on AUOMATIONWORX The patented field-mountable hybrid connector combines the connection for data and power in the IP67 housing. In conjunction with the snap-on module electronics, this system allows convenient and efficient installation on site, kkeeping wiring faults to a minimum. Please send me further information on: Catalog Industrial Plug Connectors Catalog COMBICON Please send your newsletter to the e-mail address below. Easy configuration I would like a personal consultation without obligation. The Rugged Line modules are mounted directly on site, simplifying planning anning and configuration configuration. PCB Connection Technology and Electronic Housings Catalog TRABTECH Surge Protection Name Catalog Company Signal Converters Top system availability T INTERFACE The Rugged Line modules can be replaced without withou the need for tools in the case of a malfunction and provid provide detailed diagnostics of the connected sensor and actu actuators, thuss guaranteeing high availability of the systems. Erro Errors in the sensor and actuator system, such as short-circuit short-circuits or power failure lure are detected, displayed directly on site o on an LED on thee module, and transmitted to the controlle controller board via INTERBUS. Department Address Catalog AUTOMATIONWORX Automation Technology Zip code/city CD-ROM Complete Catalog Phone Supplement Catalog Single/group gle/group channel diagnostics messages are displaye displayed on the diagnostics display of the controller board or via C CMD. The new optical diagnostics feature of the Rugged Line Lin modules, combined with the expanded d function of th the CMD software, makes it possible to create an accept acceptance report ort on the quality of the installed fiber optic cable cables. If thiss check is carried out at certai certain intervals, gradual changes in the fiber optic installatio installation can be detected early on. E-mail Open concept There are also products on the market from other manufacturers for the Rugged Line installation concept. With absolute encoders, large-format displays, valve islands, proportional valves and slip ring transmitters, it is possible to implement universal solutions for the most varied applications. PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg, Germany Phone: ++49/52 35/3-00 Fax: ++49/52 35/3-1 07 99 www.phoenixcontact.com PHOENIX CONTACT CLIPLINE Modular Terminal Blocks, Marking and Mounting Material, Tools PLUSCON With the help of comprehensive diagnostic functions combined with the CMD or DIAG+ software tools, as for example with the proactive FO diagnostics, fast startup is guaranteed. The various rious jumpering levels in control cabinets and terminal al boxes are not needed and the related comp complicated planning, g, wiring and documentation is therefore also unnecessary. essary The space requir required by the plant is cut due to control cabi cabinets being eliminated. Catalog PHOENIX CONTACT MNR 52000715/30.10.2005-00 Printed in Germany © PHOENIX CONTACT 2005 INTERBUS Rugged Line – The open installation concept