VARIOFACE Easy DeltaV Connection Headquarters: © Phoenix Contact GmbH & Co. • Flachsmarktstraße 8 • 32825 Blomberg • Germany Phone +49-(0) 52 35-3-00 • Fax +49-(0) 52 35-3-4 12 00 • http://www.phoenixcontact.com UPDATE: 05.11.2009 VARIOFACE DeltaV Quick Cabling Solution 1. Description The I/O modules of the DeltaV controller come with either conventional screw connections or the socalled "Mass Termination Blocks" that offer quick and secure connection with ribbon cable. Phoenix Contact, a member in the Emerson Process Management Alliance Program, offers components such as cables and DIN-Rail-mounted modules that come pre-assembled and pre-tested for installation on the DeltaV. All components have been testet and approved by Emerson Process Management. Depending on module, the "Mass Termination Blocks" come in the following configuration - 10-pin ribbon cable mass terminal block, - 16-pin ribbon cable mass terminal block, - 24-pin ribbon cable mass terminal block - 40-pin (two 20-pin) ribbon cable mass terminal block. Emerson DeltaV 16-Pin Mass Termination Block Emerson DeltaV 40-Pin Mass Termination Block Phoenix Contact VARIOFACE modules and cables Phoenix Contact Page 2 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution VE 4002S1T2B6 (DO, 2 X 20-pin connector), 32Channel 33 VE 4001S2T2B5 (DI, 2 X 20-pin con.), 32 Ch, Dry Contact FLK 16/24/DV-AI/EZ-DR/... VE 4003S3B5 (AI, 1 X 24-pin connector, 8 channel) 31 VE 4001S5T2B5 (DI for SOE, 2 X 20-pin con., 16 channel) FLK16/14/DV-OUT/... VE 4005S2B3 (AO, 1 X 16-pin connector, 8 channel) O VE 4003S2B4 (AI, 1 X 16-pin connector, 8 channel) X 31 VE 4002S1T2B3 (DO, 1 X 16-pin con.), 8 ch, High-Side 29 FLK 16/14/DV-IN/... DO, 8 Channel, 24V DC, High-Side, Series2 FLK 16/EZ-DR/.../KONFEK VE 4002S1T1B3 (DO, 1 X 16-pin connector), 8 ch Isolated 29 VE 4001S2T1B3 (DI, 1 X 16-pin connector), 8 ch Isolated VE 4001S2T2B3 (DI, 1 X 16-pin con.), 8 Ch.Dry Contact FLK 10/EZ-DR/.../KONFEK DI, 8 Channel, 24V DC, Dry Contact, Series2 VE 4002S1T2B4 (DO, 1 X 10-pin connector), 8-Channel Description Page Order no. 1. Cross Reference List (1/2) X Description Cable for 10 pin Mass Term Block X X X X X X X Cable for 16 pin Mass Term Block O O O Cable for 16 pin Mass Term Block O O Cable for 16 pin Mass Term Block X FLK 14-20-EZ-DR-DV-SOE... Cable for 24 pin Mass Term Block O Cable for SOE Card FLK 20/2FLK14/EZ-DR/... 34 O O Y-Cable for 40 pin Mass Term Block FLK 50-2FLK20/EZ-DR/.../DV 35 . . Y-Cable for 40 pin Mass Term Block 2x20pin to 1x 50pin For 10-pin MTB FLKM 10 5 2281018 X Universal Feed Through Module for In-/Output FLKM 10/LA 5 2281445 X Universal Feed Through Module with LED for In-/Output For 40-pin MTB FLKM-50/32M/DV 20 2304869 FLKM-50/32M/IN/LA/DV 20 2304856 FLKM-50/32M/OUT/LA/DV 20 2304843 . . . . In/Out, 32 channel and common negative Input with LED, 32 ch. and common negatve Output with LED, 32 ch. and common negative For 16-pin MTB FLKM 16/DV 7 2304432 FLKMS 16/AI/DV 7 2304429 X X X X X X X X X IN/Output, module 8 channel FLKM 16/AO/SI/DV 8 2304445 FLKM 16/DI/SI/LA/DV 8 2304458 UM-DELTAV/D/SI/BFI 8 5603253 X X X X X X Digital with Fuse+Blown Fuse Indication UM-DELTAV/D/SI 9 5603255 X X X X X X Digital with Fuse UM-DELTAV/D/SI/BFI/TP 9 5603257 X X X X X X UM-DELTAV/A/T/SI/BFI 9 5603254 X X X UM-DELTAV/A/SI 9 5603256 X X X Analog with signal disconnection+Fuse+BFI UM-DELTAV/A/SI/BFI/TP 9 5603258 X X X Analog with signal disconnection+Fuse+BFI+Testpoint X Analog Input, 8 ch. and common minus X Analog Out with Fuse, 8 channel X Digital In with Fuse and LED, 8 channel Digital with Fuse+Blown Fuse Indication+Testpoint Analog with signal disconnection+Fuse For 16-pin MTB UM122-FLK16/MB/8 10 2968483 X X X 8 channel for Analog Isolators UM122-FLK16/EX-MB/8 10 2968467 X X X 8 channel for IS- Analog Isolators For 10-pin MTB UMK-8RM24/KSR-G24/21 6 2970772 X 8 ch Relay Output,1 PDT contact For 16-pin MTB UMK-8RM/MR-G24/1/PLC 12 2979469 O O O 8 ch Relay Output, 1 N/O contact UMK-8RM/KSR-G24/21/PLC 11 2979485 O O O 8 ch Relay Output,1 PDT contact For 40-pin MTB UMK-16RM/KSR-G24/21/PLC 23 2979498 UMK-16RM/KSR-G24/21/E/PLC 23 2979508 UMK-32RM/MR-G24/1/PLC 22 2979472 . . . 16 ch Relay Output Basic Module, 1 PDT contact 16 ch Relay Output Extention Module, 1 PDT contact 32 ch Relay Output, 1 N/O contact For 40-pin MTB UMK-32 NAM/I/M/DV 25 2305046 UMK-32 OM- 24DC/48DC/I/M/PLC 27 2394979 UMK-32 OM-230AC/48DC/I/M/PLC 27 2394982 . . . Phoenix Contact Page 03 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved 32 channel proximity switch input (NAMUR) 32 ch isolated input 24 VDC (solid state relay) 32 ch isolated input 230 VAC (solid state relay) VARIOFACE DeltaV Quick Cabling Solution VE 4002S1T2B6 (DO, 2 X 20-pin connector), 32Channel 33 VE 4001S2T2B5 (DI, 2 X 20-pin con.), 32 Ch, Dry Contact FLK 16/24/DV-AI/EZ-DR/... VE 4003S3B5 (AI, 1 X 24-pin connector, 8 channel) 31 VE 4001S5T2B5 (DI for SOE, 2 X 20-pin con., 16 channel) FLK16/14/DV-OUT/... VE 4005S2B3 (AO, 1 X 16-pin connector, 8 channel) O VE 4003S2B4 (AI, 1 X 16-pin connector, 8 channel) X 31 VE 4002S1T2B3 (DO, 1 X 16-pin con.), 8 ch, High-Side 29 FLK 16/14/DV-IN/... DO, 8 Channel, 24V DC, High-Side, Series2 FLK 16/EZ-DR/.../KONFEK VE 4002S1T1B3 (DO, 1 X 16-pin connector), 8 ch Isolated 29 VE 4001S2T1B3 (DI, 1 X 16-pin connector), 8 ch Isolated FLK 10/EZ-DR/.../KONFEK DI, 8 Channel, 24V DC, Dry Contact, Series2 VE 4001S2T2B3 (DI, 1 X 16-pin con.), 8 Ch.Dry Contact VE 4002S1T2B4 (DO, 1 X 10-pin connector), 8-Channel Description Page Order no. Cross Reference List (2/2) X Description Cable for 10 pin Mass Term Block X X X X X X X Cable for 16 pin Mass Term Block O O O Cable for 16 pin Mass Term Block O O Cable for 16 pin Mass Term Block X FLK 14-20-EZ-DR-DV-SOE... Cable for 24 pin Mass Term Block O Cable for SOE Card FLK 20/2FLK14/EZ-DR/... 34 O O Y-Cable for 40 pin Mass Term Block FLK 50/2FLK20/EZ-DR/…/DV 35 . . Y-Cable for 40 pin Mass Term Block 2x20pin to 1x 50pin 14-pin Adapter for PLC Interface PLC-V8L/FLK14/OUT 15 2299660 O/* O/* O/* O/* Adapter for 8 Output Interface and DPDT Relay PLC-V8/FLK14/OUT 13 2295554 O O O O Adapter for 8 Output Interface and SPDT Relay PLC-V8/FLK14/IN 13 2296553 PLC-V8/FLK14/IN/M 13 2304115 O O PLC-RSC- 24DC/21 16 2966171 O O O 1 1 1 1 1 PLC Interface with SPDT Relay for 24DC (screw) PLC-RSC- 24UC/21 16 2966184 O O O 1 1 1 1 1 PLC Interface with SPDT Relay for 24UC (screw) PLC-RSC-120UC/21 16 2966197 O O O O PLC Interface with SPDT Relay for 120UC (screw) PLC-RSC-230UC/21 16 2966207 O O O O PLC Interface with SPDT Relay for 230UC (screw) PLC-RSP- 24DC/21 16 2966472 O O O 1 1 1 1 1 PLC Interface with SPDT Relay for 24DC (spring) PLC-RSP- 24UC/21 16 2966485 O O O 1 1 1 1 1 PLC Interface with SPDT Relay for 24UC (spring) PLC-RSP-120UC/21 16 2966524 O O O O PLC Interface with SPDT Relay for 120UC (spring) PLC-RSP-230UC/21 16 2966537 O O O O PLC Interface with SPDT Relay for 230UC (spring) O Adapter for 8 Input Interface O O dito but for minus switched I/O cards PLC Interface with SPDT relay PLC Interface with SPDT relay PLC Interface with DPDT relay PLC-RSC- 24DC/21-21 18 2967073 2 2 2 2 PLC Interface with DPDT Relay for 24DC (screw) PLC-RSC- 24UC/21-21 18 2967060 2 2 2 2 PLC Interface with DPDT Relay for 24UC (screw) 1: only with PLC-V8/FLK14/… 2: only with PLC-V8L/FLK14/… Phoenix Contact Page 4 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3. VARIOFACE modules for DeltaV 3.1 VARIOFACE connection modules for 10 pin Mass Termination Blocks These modules have been specially designed for coupling to the 10-pin Mass Termination Blocks. The modules provides a 1:1 signal transmission of eight signals. Usable system cables: FLK10EZ-DR/…/KONFEK, see page 29 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 FLKM 10/… tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. Pcs. Pkt. VARIOFACE modules for 8 channels with double level terminals, 1:1 connection FLKM 10 2281018 1 with double level terminals, 1:1 connection and LED per channel FLKM 10/LA 2281445 1 Technical Data Maximum allowable current (per loop) Maximum possible operating voltage Operating temperature Installation Agency approvals Dimensions (H x W x D) Connection to I/O 1A 60 V AC/DC – 20 °C to + 50 °C as needed on 32 mm or 35 mm DIN-rail IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) FLKM 10: 77 x 34 x 58,5 mm FLKM 10/LA: 77 x 45 x 58,5 mm ribbon cable connector, 10pins, IEC603-1 Connection Diagram: FLKM 10, FLKM10/LA Phoenix Contact Page 05 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.2 VARIOFACE relay modules (1 PDT) for 10-pin Mass Termination Blocks These modules have been specially designed for coupling to the 10-pin Mass Termination Blocks. Usable system cables: FLK 10/EZ-DR/…/KONFEK, see page 29 solid stranded [mm²] 0,2-4 0,2-2,5 AWG 24-12 UMK-8RM24/KSR-G24/21 tightening torque [Nm] [lb in] 0,5-0,6 Description 4,4-5,3 Part Description Order No. Pcs. Pkt. 2970772 1 VARIOFACE relay output module for 8 channels with 8 miniature relays, plugged, for 24V DC (incl. Relays) UMK-8RM24/KSR-G24/21 Technical Data Coil side Opertating voltage Typ. input current Input circuit Contact side Contact type Max. switching voltage Max. continuous current General data Test voltage Ambiente temperature range Installation position Standards/regulations Dimensions (H x W x D) Connection to I/O 24 V DC ± 10% 21 mA damping diode and polarity protection diode operating voltage display via green LED status display/channel via yellow LED 1 PDT contact 250 V AC/DC 5A 2.5 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 77 x 135 x 59 mm ribbon cable connector, 10pins, IEC603-1 Connection Diagram Phoenix Contact Page 06 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.3 VARIOFACE connection modules for 16-pin Mass Termination Blocks PMB PMB These modules have been specially designed for coupling to the 16-pin Mass Termination Blocks. Usable system cables: 16-pin MTB: FLK 16/EZDR/…/KONFEK, see page 29 24-pin MTB: FLK 16/24/ DV-AI/EZ-DR/..., see page 33 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 COM - CH2 CH2 CH3 CH4 CH5 CH6 CH7 CH8 COM + + + + + + + + COM COM COMCOM COM COMCOM COM COM FLKM 16/…/DV FLKM 16/AI/DV solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 Description tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Part Description Order No. Pcs. Pkt. VARIOFACE modules for 8 channels with three level terminals with separate common terminals for each channel FLKM 16/AI/DV 2304429 1 with double level terminals, 1:1 connection FLKM 16/DV 2304432 1 Technical Data Maximum allowable current (per loop) Maximum possible operating voltage Operating temperature Installation Agency approvals Connection to I/O 1A 24 V DC – 20 °C to + 50 °C as needed on 32 mm or 35 mm DIN-rail IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) FLKM 16/DV : 90 x 57 x 68 mm FLKM 16/AI/DV: 90 x 57 x 81 mm ribbon cable connector, 16pins, IEC603-1 Connection Diagram: FLKM 16/AI/DV Connection Diagram: FLKM 16/DV Dimensions (H x W x D) Phoenix Contact Page 07 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.4 VARIOFACE connection modules with fuses for 16-pin Mass Termination Blocks These modules have been specially designed for coupling to the 16-pin Mass Termination Blocks. Each channel is protected by a 50mA fuse. The module for the DI dry contact card additionally offers LED for each channel. FLKM 16/…/SI/…/DV Usable system cables: FLK 16/EZ-DR/…/KONFEK, see page 29 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Part Description Order No. Pcs. Pkt. with fuses for analog output FLKM 16/AO/SI/DV 2304445 1 with LED and fuses for digital input dry contact FLKM 16/DI/SI/LA/DV 2304458 1 Description VARIOFACE modules for 8 channels Technical Data Maximum allowable current (per loop) Fuse protection Maximum possible operating voltage Operating temperature Installation Agency approvals Dimensions (H x W x D) Connection to I/O 50 mA 50 mA (5X20) 24 V DC – 20 °C to + 50 °C as needed on 32 mm or 35 mm DIN-rail IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 90 x 90 x 68 mm ribbon cable connector, 16pins, IEC603-1 Connection Diagram: FLKM 16/AO/SI/DV Connection Diagram: FLKM 16/DI/SI/LA/DV Phoenix Contact Page 08 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.5 VARIOFACE fuse modules for 16-pin Mass Termination Blocks Six versions currently exists: - module with individual fuse and blown fuse indication (BFI) - module with individual fuse, - module with high-side signal disconnect / test for analog signals, fuse and blown fuse indication (BFI) per channel, - module with high-side signal disconnect / test for analog signals and fuse per channel Each of the above modules has 10 discrete shield connections. The modules are supplied with 50mA fuses per loop. UM-DELTAV/… Usable system cables: FLK 16/EZ-DR/…/KONFEK, see page 25 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. Pcs. Pkt. VARIOFACE digital I/O transition module with fuse and blown fuse indication (BFI) fuse fuse, blown fuse indication (BFI) and test points UM-DELTA V/D/SI/BFI UM-DELTA V/D/SI UM-DELTA V/D/SI/BFI/TP 5603253 5603255 5603257 1 1 1 VARIOFACE analog I/O transition module with signal disconnect, fuse and blown fuse indication (BFI) signal disconnect and fuse signal disconnect, fuse, blown fuse indication (BFI) and test points UM-DELTA V/A/T/SI/BFI UM-DELTA V/A/SI UM-DELTA V/A/T/SI/BFI/TP 5603254 5603256 5603258 1 1 1 Technical Data Maximum allowable current (per loop) Maximum possible operating voltage Operating temperature Installation Agency approvals Dimensions (H x W x D) Connection to I/O 50 mA (supplied with 50 mA Fast Blow, max. 1 A fuse possible) 24 V DC – 20 °C to + 50 °C any IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 126 x 61 x 71 mm ribbon cable connector, 16pins, IEC603-1 Connection Diagram: UM-DELTA V/D/SI/BFI UM-DELTA V/D/SI Connection Diagram: UM-DELTA V/A/T/SI/BFI UM-DELTA V/A/SI Note: Fuse is 50mA Fast Blow such as: Wickmann TR5 Phoenix Contact Page 09 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.6 VARIOFACE Motherboards for Accommodation of 3-Wire Measuring Transducers The universal module carriers (motherboards) have 8 electronic bases, grouped together on a motherboard in a sturdy PC board base, to accept and contact the pluggable PI function modules. On the system side, the signal lines are connected to a 16 pin ribbon cable connector to connect via system cables the 16 pin DeltaV mass termination blocks. The motherboard UM122-FLK16/EX-MB/8 is used for the PI-Ex function modules. The motherboard UM122-FLK16/MB/8 is used for the PI-non-Ex function modules. UM122-FLK16/…MB/8 Usable system cables: FLK16/EZ-DR/.../KONFEK, see page 29 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. Pcs. Pkt. VARIOFACE Ex Motherboard, intrinsically safe, for Accommodation of PI-Ex 3–Wire Measuring Transducers UM122-FLK16/EX-MB/8 2968467 1 VARIOFACE Non Ex Motherboard, for Accommodation of PI-Ex 3–Wire Measuring Transducers UM122-FLK16/MB/8 2968483 1 Technical Data Maximum possible operating voltage Operating temperature Installation Agency approvals Dimensions (H x W x D) Connection to I/O 24 V DC – 20 °C to + 50 °C as needed on 32 mm or 35 mm DIN-rail IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 127.5 x 125 x 150 mm ribbon cable connector, 16pins, IEC603-1 Safety Data for UM122-FLK16/EX-MB/8 1) Max. effective voltage For PI-Ex function modules with 250 V 30 V EC type examination according to ATEX (EN 50 014 / EN 50 020) [EEx ia] IIC II (1) GD 1) KEMA 99 ATEX 7296 The maximum voltage that may be applied to non-intrinsically safe connection elements of the associated electrical apparatus without affecting its intrinsinc safety. Connection Diagram: Phoenix Contact Page 10 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.7 VARIOFACE relay modules (1 PDT) for 16-pin Mass Termination Blocks These modules have been specially designed for coupling to the 16-pin Mass Termination Blocks. Usable system cables: 40-pin MTB: FLK 20/2FLK14/EZ-DR/…/KONFEK, see page 34 16-pin MTB: FLK16/14/DV…, see page 31 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 UMK-8RM/KSR-G24/1/PLC tightening torque [Nm] [lb in] 0,5-0,6 Description 4,4-5,3 Part Description Order No. Pcs. Pkt. 2979485 1 VARIOFACE relay output module for 8 channels with 8 miniature relays, plugged, for 24 V DC (incl. Relays) UMK-8RM/KSR-G24/21/PLC Technical Data Coil side Opertating voltage Typ. input current Input circuit Contact side Contact type Max. switching voltage Max. continuous current General data Test voltage Ambiente temperature range Installation position Standards/regulations Dimensions (H x W x D) Connection to I/O 24 V DC ± 10% 21 mA damping diode and polarity protection diode operating voltage display via green LED status display/channel via yellow LED 1 PDT contact 250 V AC/DC 5A 2.5 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 90 x 135 x 68 mm ribbon cable connector, 14pins, IEC603-1 Connection Diagram: Phoenix Contact Page 11 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.8 VARIOFACE relay modules (1 N/O) for 16-pin Mass Termination Blocks These modules have been specially designed for coupling to the 16-pin Mass Termination Blocks. Usable system cables: 40-pin MTB: FLK 20/2FLK14/EZ-DR/…/KONFEK, see page 34 16-pin MTB: FLK16/14/DV…, see page 31 solid stranded [mm²] AWG 0,14-1,5 26-14 0,14-1,5 UMK-8RM/MR-G24/1/PLC tightening torque [Nm] [lb in] 0,5-0,6 Description 4,4-5,3 Part Description Order No. Pcs. Pkt. 2979469 1 VARIOFACE relay output module for 8 channels with 8 miniature relays, plugged, for 24 V DC (incl. Relays) UMK-8RM/MR-G24/21/PLC Technical Data Coil side Opertating voltage Typ. input current Input circuit Contact side Contact type Max. switching voltage Max. continuous current General data Test voltage Ambiente temperature range Installation position Standards/regulations Dimensions (H x W x D) Connection to I/O 24 V DC ± 10% 6.5 mA damping diode and polarity protection diode operating voltage display via green LED status display/channel via yellow LED 1 N/O contact 250 V AC/ 125 V DC 3A 2 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 90 x 57 x 58 mm ribbon cable connector, 14pins, IEC603-1 Connection Diagram Phoenix Contact Page 12 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.9 VARIOFACE V8 adapter for 6.2 mm PLC Relay terminals (1 PDT) These adapters have been specially designed for coupling to the 16-pin and 40-pin Mass Termination Blocks. The PLC-V8 adapter is simply inserted in the jumper slots of eight 6.2 mm PLC INTERFACE modules mounted side by side. No additional tools are required. This results in an 8-channel relay or optocoupler module with a width of less than 50 mm. The insertion of electromechanical or solid-state relays can be freely selected for each channel. Usable system cables: 40-pin MTB: FLK 20/2FLK14/EZ-DR/…/KONFEK, see page 34 16-pin MTB: FLK16/14/DV…, see page 31 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 PLC-V8/FLK14/... tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. Pcs. Pkt. VARIOFACE output adapter for 8 channels PLC-V8/FLK14/OUT 2295554 1 VARIOFACE input adapter for 8 channels for use with isolated DeltaV input cards for use with dry contact DeltaV input cards PLC-V8/FLK14/IN PLC-V8/FLK14/IN/M 2296553 2304115 1 1 Technical Data Opertating voltage Max. continuous current : per signal path voltage supply Test voltage Ambiente temperature range Installation position Standards/regulations Dimensions (H x W x D) Connection to I/O 24 V DC ± 10% 1A 3A 0.5 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644 (1980) /IEC 60 644 A (1981) /DIN VDE 0110 (1.89) housing width: 49,6 mm in combination with PLC Relay: 100 x 49,6 x 94 mm ribbon cable connector, 14pins, IEC603-1 Connection Diagram: PLC-V8/FLK14/OUT Phoenix Contact Page 13 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.9 VARIOFACE V8 adapter for PLC Relay terminals (1 PDT) Connection Diagram: PLC-V8/FLK14/IN Connection Diagram: PLC-V8/FLK14/IN/M Phoenix Contact Page 14 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.10 VARIOFACE V8 adapter for 14 mm PLC Relay terminals (2 PDT) These adapters have been specially designed for coupling to the 16-pin and 40-pin Mass Termination Blocks. The PLC-V8L adapter is simply inserted in the jumper slots of eight 14 mm PLC INTERFACE modules mounted side by side. No additional tools are required. Usable system cables: 40-pin MTB: FLK 20/2FLK14/EZ-DR/…/KONFEK, see page 34 16-pin MTB: FLK16/14/DV…, see page 31 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 PLC-V8L/FLK14/... tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. Pcs. Pkt. VARIOFACE output adapter for 8 channels PLC-V8L/FLK14/OUT 2299660 1 Technical Data Opertating voltage Max. continuous current : Test voltage Ambiente temperature range Installation position Standards/regulations Dimensions (H x W x D) Connection to I/O per signal path voltage supply 24 V DC ± 10% 1A 3A 0.5 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644 (1980) /IEC 60 644 A (1981) /DIN VDE 0110 (1.89) housing width: 49,6 mm in combination with PLC Relay: 100 x 49,6 x 94 mm ribbon cable connector, 14pins, IEC603-1 Connection Diagram: Phoenix Contact Page 15 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.11 Universal PLC series with PDT relay equipped with pluggable power contact relay 1 PDT (21), 6.2 mm The PLC-R...21 is a relay series, that can be used universally and consists of basic terminal blocks and pluggable miniature relays with PDT contact. – Functional plug-in bridges – Screw connection and spring-cage connection system – naturally with the same shape – Input or output interface. In the standard version, the PLC relays are supplied equipped with relay. An input circuit –consisting of a status display, free-wheeling and reverse polarity protection function – is integrated in the module. PLC-R... is equipped with a robust miniature relay. Its main features include: – IP67 protection – Environmentally friendly, cadmium-free contact material The relay is securely fastened using an engagement lever. Should it become worn, it can be disengaged, and – without disconnecting the wiring – can be replaced quickly and economically. solid stranded [mm²] AWG 0,14-2.5 26-14 0,14-2,5 tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description PLC interface with screw connection, consisting of basic terminal block PLC-BSC…/21 and pluggable miniature relay, for mounting on PLC interface with spring-cage connection, consisting of basic terminal block PLC-BSC…/21 and pluggable miniature relay, for mounting on PLC-R…21 Part Description Order No. Pcs. Pkt. 24 V DC 24 V AC/DC 120 V AC/110 V DC 230 V AC/220 V DC PLC-RSC- 24DC/21 PLC-RSC- 24UC/21 PLC-RSC-120UC/21 PLC-RSC-230UC/21 2966171 2966184 2966197 2966207 10 10 10 10 24 V DC 24 V AC/DC 120 V AC/110 V DC 230 V AC/220 V DC PLC-RSP- 24DC/21 PLC-RSP- 24UC/21 PLC-RSP-120UC/21 PLC-RSP-230UC/21 2966472 2966485 2966524 2966537 10 10 10 10 Technical Data Input data Nominal input voltage UN Typ. input current at UN Typ. response time at UN Typ. release time at UN Input protection Output data Contact type Contact material Max. switching voltage Min. switching voltage Limiting continuous current Max. inrush current Min. switching current Max. power rating, ohmic load Min. switching power 24 V DC 24 V DC 24, 120, 230 V AC/DC 24 V DC 110 V DC 220 V DC 250 V AC 24 V AC/DC 120 V AC/ 230 V AC/ 110 V DC 220 V DC 9 mA 11/8.5 mA 3.5/3 mA 3.2/3 mA 5 ms 6 ms 6 ms 7 ms 8 ms 15 ms 15 ms 15 ms Operating indicator, polarity protection diode, free wheeling diode Operating indicator, bridge rectifier Single contact, 1 PDT AgSnO 250 V AC/DC 12 V AC/DC 6A Available on request 10 mA 140 W 23 W 40 W 1500 VA 120 mA Phoenix Contact Page 16 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.11 Universal PLC series with PDT relay equipped with pluggable power contact relay 1 PDT (21), 6.2 mm General data Test voltage I/O Ambient temperature range Rated operating mode Inflammability class Mechanical service life Standards/regulations 4 kV, 50 Hz, 1 min. -20 °C to +60 °C (120, 230 V types to +55 °C) 100% operating factor V0 in acc. with UL 94 7 2 x 10 cycles IEC 60 664/IEC 60 664 A/DIN VDE 0110; contamination class 3, surge voltage catergory III, DIN EN 50 178/VDE 0160 (in relev. parts, IEC 60 255/DIN VDE 0435 (in relev. parts), DIN EN 50 178 (VDE 0160): 1998-04, increased insulation I/O) 80 x 6.2 x 94 mm As desired, in rows with zero spacing Dimensions (H x W x D) Assembly position/mounting Connection scheme: 1) Input circuit depends on type, see Technical data, input side. Phoenix Contact Page 17 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.12 Universal PLC series with PDT relay equipped with pluggable power contact relay 2 PDTs (21-21), 14 mm The PLC-R...21 is a relay series, that can be used universally and consists of basic terminal blocks and pluggable miniature relays with PDT contact. – Functional plug-in bridges – Screw connection and spring-cage connection system – naturally with the same shape – Input or output interface. In the standard version, the PLC relays are supplied equipped with relay. An input circuit –consisting of a status display, free-wheeling and reverse polarity protection function – is integrated in the module. PLC-R... is equipped with a robust miniature relay. Its main features include: – IP67 protection – Environmentally friendly, cadmium-free contact material The relay is securely fastened using an engagement lever. Should it become worn, it can be disengaged, and – without disconnecting the wiring – can be replaced quickly and economically. solid stranded [mm²] AWG 0,14-2.5 26-14 0,14-2,5 tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description PLC interface with screw connection, consisting of basic terminal block PLC-BSC…/21 and pluggable miniature relay, for mounting on PLC-R…21-21 Part Description Order No. Pcs. Pkt. 2967060 2967073 10 10 24 V DC 24 V AC/DC PLC-RSC- 24DC/21-21 PLC-RSC- 24UC/21-21 24 V DC 24 V AC/DC 24 V DC 24 V AC/DC 18 mA 17.5 mA 8 ms 8 ms 10 ms 10 ms Operating indicator, polarity protection diode, free wheeling diode Operating indicator, bridge rectifier Technical Data Input data Nominal input voltage UN Typ. input current at UN Typ. response time at UN Typ. release time at UN Input protection Output data Contact type Contact material Max. switching voltage Min. switching voltage Limiting continuous current Max. inrush current Min. switching current Max. power rating, ohmic load Min. switching power 24 V DC Single contact, 2 PDTs AgNi 250 V AC/DC 5V 6A 15 A (300 ms) 10 mA 140 W 50 mW Phoenix Contact Page 18 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.12 Universal PLC series with PDT relay equipped with pluggable power contact relay 2 PDT (21-21), 14 mm General data Test voltage I/O Ambient temperature range Rated operating mode Inflammability class Mechanical service life Standards/regulations 4 kV, 50 Hz, 1 min./2.5 kV, 50 Hz, 1 min. (between the PDTs) -20 °C to +60 °C 100% operating factor V0 in acc. with UL 94 7 3 x 10 cycles IEC 60 664/IEC 60 664 A/DIN VDE 0110; contamination class 3, surge voltage catergory III, DIN EN 50 178/VDE 0160 (in relev. parts, IEC 60 255/DIN VDE 0435 (in relev. parts), DIN EN 50 178 (VDE 0160): 1998-04, increased insulation I/O) 80 x 14 x 94 mm As desired, in rows with zero spacing Dimensions (H x W x D) Assembly position/mounting Connection scheme: 1) Input circuit depends on type, see Technical data, input side. Phoenix Contact Page 19 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.13 VARIOFACE connection modules for 40 pin Mass Termination Blocks These modules have been specially designed for coupling to the 40-pin Mass Termination Blocks. Three modules currently exists: - module with separate common minus row for 32 channel I/O-cards - module with separate common minus row and LED for 32 channel dry contact input cards - module with separate common minus row and LED for 32 channel high side ouput cards Usable system cables: FLK 50/2FLK20/EZ-DR/…/KONFEK, see page 35 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 FLKM 50/32M/.../DV tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description VARIOFACE modules with a common minus for 32 channel I/O-Cards for Input (dry contact) and Output (high side) for Input (dry contact) with LED for Output (high side) with LED FLKM 50/32M/DV FLKM 50/32M/IN/LA/DV FLKM 50/32M/OUT/LA/DV Order No. Pcs. Pkt. 2304869 2304856 2304843 1 1 1 Technical Data Maximum allowable current (per loop) Maximum possible operating voltage Operating temperature Installation Agency approvals Dimensions (H x W x D) connection to I/O 1A 24 V DC – 20 °C to + 50 °C as needed on 32 mm or 35 mm DIN-rail IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 90 x 169 x 68 mm ribbon cable connector, 50 pins, IEC603-1 Connection Diagram: see next page Phoenix Contact Page 20 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.13 VARIOFACE connection modules for 40 pin Mass Termination Blocks Connection Diagram: FLKM 50/32M/DV FLKM 50/32M/IN/LA/DV Connection Diagram: FLKM 50/32M/OUT/LA/DV Phoenix Contact Page 21 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.14 VARIOFACE relay modules (1 N/O) for 40-pin Mass Termination Blocks These modules have been specially designed for coupling to the 40-pin Mass Termination Blocks. Usable system cables: FLK 50/2FLK20/EZ-DR/…/KONFEK, see page 35 solid stranded [mm²] AWG 0,14-1,5 26-14 0,14-1,5 UMK-32RM/MR-G24/1/PLC tightening torque [Nm] [lb in] 0,5-0,6 Description 4,4-5,3 Part Description Order No. Pcs. Pkt. 2979472 1 VARIOFACE relay output module for 32 channels with 32 miniature relays, plugged, for 24 V DC (incl. Relays) UMK-32RM/MR-G24/21/PLC Technical Data Coil side Opertating voltage Typ. input current Input circuit Contact side Contact type Max. switching voltage Max. continuous current General data Test voltage Ambiente temperature range Installation position Standards/regulations Dimensions (H x W x D) Connection to I/O 24 V DC ± 10% 6.5 mA damping diode and polarity protection diode operating voltage display via green LED status display/channel via yellow LED 1 N/O contact 250 V AC/125 V DC 3A 2 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 90 x 202 x 58 mm ribbon cable connector, 50pins, IEC603-1 Connection Diagram Phoenix Contact Page 22 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.15 VARIOFACE relay modules (1 PDT) for 40-pin Mass Termination Blocks These modules have been specially designed for coupling to the 40-pin Mass Termination Blocks. Usable system cables: FLK 50/2FLK20/EZ-DR/…/KONFEK, see page 35 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 UMK-16RM/KSR-G24/21/…/PLC tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. Pcs. Pkt. UMK-16RM/KSR-G24/21/PLC 2979498 1 UMK-16RM/KSR-G24/21/E/PLC 2979508 1 VARIOFACE relay output modules with 16 miniature relays, plugged, for 24 V DC (base module, incl. relays) with 16 miniature relays, plugged, for 24 V DC (expansion module, incl. relays) Technical Data Coil side Opertating voltage Typ. input current Input circuit 24 V DC ± 10% 21 mA damping diode and polarity protection diode operating voltage display via green LED status display/channel via yellow LED Contact side Contact type Max. switching voltage Max. continuous current 1 PDT contact 250 V AC/DC 5A General data Test voltage Ambiente temperature range Installation position Standards/regulations 2.5 kV, 50 Hz, 1 min. – 20 °C to + 50 °C any IEC 60 644/IEC 60 644 A/DIN VDE 0110; DIN VDE 0160 (in parts) 90 x 259 x 68 mm ribbon cable connector, 50pins, IEC603-1 Dimensions (H x W x D) Connection to I/O Note: The connection cable (20 position, length:10 cm) between the base and the expansion module is delivered with the expansion module. Connection Diagram: See next page Phoenix Contact Page 23 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.15 VARIOFACE relay modules (1 PDT) for 40-pin Mass Termination Blocks Connection diagram: UMK-16RM/KSR-G24/21/PLC Connection diagram: UMK-16RM/KSR-G24/21/E/PLC PIN configuration: UMK–16RELS/KSR-G24/21/PLC PIN configuration: UMK–16RELS/KSR-G24/21/E/PLC Connection Relay No. Male connectors Connection Relay No. Male connectors Connection Relay No. Male connectors +24 V B0 +24 V B0 1 2 +24 V B2 +24 V B2 25 26 +24 V B3 +24 V B2 1 2 1 3 17 27 31 3 2 4 18 28 32 4 3 5 19 29 29 5 4 6 20 30 30 6 5 7 21 31 27 7 6 8 22 32 28 8 7 9 23 33 25 9 8 10 24 34 26 10 0 V B0 11 0 V B2 35 23 11 0 V B0 12 0 V B2 36 24 12 +24 V B1 13 +24 V B3 37 21 13 +24 V B1 14 +24 V B3 38 22 14 9 15 25 39 19 15 10 16 26 40 20 16 11 17 27 41 17 17 12 18 28 42 18 18 13 19 29 43 0 V B3 19 14 20 30 44 0 V B2 20 15 21 31 45 16 22 32 46 0 V B1 23 0 V B3 47 0 V B1 24 0 V B3 48 Phoenix Contact Page 24 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.16 VARIOFACE modules for NAMUR Proximity Sensors for 40-pin Mass Termination Blocks This 32 channel module converts the changeable resistance of a NAMUR sensor unit into a digital signal that can be read by the 32 channel dry contact input card. In addition, the electronics unit monitors the sensor side for short circuit or line breakage and reports this error via an integrated LED. Due to a corresponding resistance circuit, the module can be used to monitor all mechanical switches (N/C contact or N/O contact) for short circuits and/or wire break. Usable system cables: FLK 50/2FLK20/EZ-DR/…/KONFEK, see page 35 solid stranded [mm²] AWG 0,2-4 24-12 0,2-2,5 UM 32 NAM/I/M/DV tightening torque [Nm] [lb in] 0,5-0,6 4,4-5,3 Description Part Description Order No. VARIOFACE switching amplifier , 1 for inductive proximity sensors acc. to NAMUR ), with LED for sensor signal and faults UM-32 NAM/I/M/DV 23 05 046 Technical Data Power supply Supply voltage UI Current consumption Imax Protective circuitry 18.5 …28.8 V DC max. 350 mA polarity protection diode Control current circuit No-loaded voltage Switching points in unattenuated state in attenuated state with short circuit with wire break Switch hysteresis Internal resistance Short-circuit current 8.2 V DC ± 10 % ≥ 2.1 mA ≤ 1.2 mA 6.3…10 mA 0…0.35 mA approx. 0.2 mA approx.1 k¾ ≤ 10 mA Signal output Max. output current IOmax Residual voltage UR with IOmax Output voltage UO in unattenuated state of the sensor in attenuated state of the sensor 10 mA ≤1.5 V ≤ 100 mV UI - UR General data Ambient temperature range Control current circuit Transmission frequency (INPUT – OUTPUT) Input pluse length Input pause length Standards/regulations - Air and creepage distances Installation position Dimensions (H x W x D) Connection to I/O – 20 °C up to + 50°C visual short-circuit and wire-break control with LED 350 Hz ≥ 0.5 ms ≥ 0.5 ms EN 50178, contamination class 2, surge voltage category III any 126 x 90 x 68 mm ribbon cable connector, 50pins, IEC603-1 1 ) NAMUR (Standardization Association for Measurement and Regulation Technology in the Chemical Industry) Phoenix Contact Page 25 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved Pcs. Pkt. 10 VARIOFACE DeltaV Quick Cabling Solution 3.16 VARIOFACE modules for NAMUR Proximity Sensors for 40-pin Mass Termination Blocks Connection diagram: Phoenix Contact Page 26 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.17 VARIOFACE discrete input modules for 40-pin Mass Termination Blocks These modules have been specially designed for coupling to the 40-pin Mass Termination Blocks. The modules provides a galvanic isolation between the “field” voltage and the 32 channels DeltaV input card via optocoupler. Two versions currently exists: - Input module for 24V DC field power supply UM 32 OM/24V DC/48 DC/I/M/PLC - Input module for 230 V AC field power supply UM 32 OM/230V AC/48 DC/I/M/PLC Usable system cables: FLK 50/2FLK20/EZ-DR/…/KONFEK, see page 35 solid 2 [mm ] stranded [mm2] AWG tightening torgue [Nm] [lb in ] 0,2–4 0,2–2,5 24-12 0,5-0,6 Description UM 32 OM/.../48 DC/I/M/PLC 4,4-5,3 Part Description Order No. Pcs Pkt. for 24 V DC field power supply UM 32 OM/ 24V DC/48 DC/I/M/PLC 23 94 979 1 for 230 V AC field power supply UM 32 OM/230V AC/48 DC/I/M/PLC 23 94 982 1 VARIOFACE discrete input-modules Technical Data UM 32 OM/24V DC/48 DC… Input data Operating voltage [V DC/V AC] Switching level 1 signal (“H”) 0 signal (“L”) Current at nominal voltage [mA] Transmission frequency flimit [Hz] (ohmic load) Input circuit UM 32 OM/230V AC/48 DC... 24 ± 20% V DC 230 ± 10% V AC 0.8 x UN 207 92 0.4 x UN 7 3 300 3 operation indicator, polarity protection, surge voltage protection (with AC input only) Output data Operating voltage range Continuous load current Leakage current at input “L” Residual voltage drop at “H” Pickup delay Switch-off delay 3…48 V DC 10 m A ≤ 10 µA approx. 0.9 V approx. 20 µs (DC)/2 ms (AC) approx. 200 µs (DC)/10 ms (AC) General data Test voltage input/output Ambient temperature range Standards/regulations Installation position Dimensions (H x W x D) Connection to I/O 2.5 kV, 50 Hz, 1 min. – 20 °C to + 50 °C IEC 60 664/IEC 60 664 A/DIN VDE 0110 any 126 x 259 x 68 mm ribbon cable connector, 50pins, IEC603-1 Connection Diagram: see next page Phoenix Contact Page 27 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 3.17 VARIOFACE discrete input modules for 40-pin Mass Termination Blocks Connection diagram: UM 32 OM/ 24V DC/48 DC/I/M/PLC UM 32 OM/230V AC/48 DC/I/M/PLC Phoenix Contact Page 28 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 4. System cables for DeltaV 4.1 System cables for 10-pin and 16-pin Mass Termination Blocks FLK…/EZ-DR…/KONFEK Description Pre-assembled cable round cable with two 10-pos. socket strips in fixed lengths Pre-assembled cable round cable with two 16-pos. socket strips in fixed lengths Number of Poles Cable Length [m] Part Description Pcs. Order No. Pkg. 10 10 10 10 10 0,5 1,0 1,5 2,0 3,0 FLK 10/EZ-DR/ 50/KONFEK FLK 10/EZ-DR/100/KONFEK FLK 10/EZ-DR/150/KONFEK FLK 10/EZ-DR/200/KONFEK FLK 10/EZ-DR/300/KONFEK 22 99 204 22 99 217 22 99 220 22 99 233 22 99 246 1 1 1 1 1 10 10 10 10 4,0 6,0 8,0 10,0 FLK 10/EZ-DR/ 400/KONFEK FLK 10/EZ-DR/ 600/KONFEK FLK 10/EZ-DR/ 800/KONFEK FLK 10/EZ-DR/1000/KONFEK 22 99 259 22 99 262 22 99 275 22 99 288 1 1 1 1 16 16 16 16 0,5 1,0 1,5 2,0 FLK 16/EZ-DR/ 50/KONFEK FLK 16/EZ-DR/100/KONFEK FLK 16/EZ-DR/150/KONFEK FLK 16/EZ-DR/200/KONFEK 22 99 291 22 99 301 22 99 314 22 99 327 1 1 1 1 3,0 4,0 6,0 8,0 10,0 FLK 16/EZ-DR/ 300/KONFEK FLK 16/EZ-DR/ 400/KONFEK FLK 16/EZ-DR/ 600/KONFEK FLK 16/EZ-DR/ 800/KONFEK FLK 16/EZ-DR/1000/KONFEK FLK EZ-DR/…/…/… 22 99 330 22 99 343 22 99 356 22 99 369 22 99 372 22 95 059/… 1 1 1 1 1 1 16 16 16 16 16 Pre-assembled round cable sets, as above but in 1) variable lengths Technical Data Maximum permissible operating voltage Maximum permissible current carrying capacity per path Maximum conductor resistance Ambient operating temperature range Cable cross section Cable structure Outside diameter 10-pos. 16-pos. Cable assembly 60 V AC/DC 1A <0,16 Ω/m – 20 °C to + 50 °C 2 AWG 26/0,14 mm 7 stranded wires, tin-plated Cu 6,5 mm 7,0 mm Insulation displacement connector method IEC352-4/DIN EN60 352-4 Phoenix Contact Page 29 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 4.1 System cables for 10-pin and 16-pin Mass Termination Blocks Conductor color and pin arrangement Number of wires PIN Conductor color 1 2 3 4 5 6 7 8 Black Brown Red Orange Yellow Green Blue Violet Number of wires 10-pos. 14-pos. 16-pos. PIN Conductor color 9 10 11 12 13 14 15 16 Gray White White/black White/brown White/red White/orange White/yellow White/green 1) Ordering example for round cable unshielded: - unshielded 50-position round cable set with two 10 pos. female connectors and a length of 11.50 m Piece Order No. 1 22 95 05 9 Cable type / 10U / 10U = 10-pos. unshielded 14U = 14-pos. unshielded 16U = 16-pos. unshielded 2) Length [m]2) Media type C55 C55 = 10-pos. female connector at both ends C23 = 14-pos. female connector at both ends C58 = 16-pos. female connector at both ends Min. 0.20 m Phoenix Contact Page 30 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved / 11,50 VARIOFACE DeltaV Quick Cabling Solution 4.2 System cable for 16-pin Mass Termination Blocks These pre-assembled and pre-tested conversion cables connect the 16-pin mass termination block with the 14-pin 8-channel digital input and output modules in the systems cabling family of Phoenix Contact. FLK 16/14/DV.. Description Pre-assembled cable with 16-pin ribbon connection at one end and 14-pin ribbon connection at the other: Pre-assembled round cable sets, as above but in 1) variable lengths Cable Length [m] Part Description 0,5 1,0 2,0 3,0 4,0 FLK 16/14/DV-OUT/ 50 FLK 16/14/DV-OUT/100 FLK 16/14/DV-OUT/200 FLK 16/14/DV-OUT/300 FLK 16/14/DV-OUT/400 23 04 351 23 00 575 23 00 588 23 04 364 23 05 198 1 1 1 1 1 0,5 1,0 2,0 3,0 4,0 FLK 16/14/DV-IN/ 50 FLK 16/14/DV-IN/100 FLK 16/14/DV-IN/200 FLK 16/14/DV-IN/300 FLK 16/14/DV-IN/400 FLK 16-14-DV-OUT/… 23 04 393 23 00 559 23 00 562 23 04 403 23 05 185 23 04 377/… 1 1 1 1 1 1 Technical Data Maximum operating voltage Maximum current per conductor resistance Maximum possible operating voltage Operating temperature Conductior gage/cross-section Strands Outer diameter Assembly Pcs. Order No. Pkg. 60 V AC/DC 1A <0,16 Ω/m – 20 °C to + 50 °C 2 AWG26 / 0,14 mm 7 litz wires, Cu tin-plated 6,5 mm IDC IEC 352-4/DIN EN60 352-4 Phoenix Contact Page 31 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 4.2 System cable for 16-pin Mass Termination Blocks Conductor color and pin arrangement 16-pin. connector 14-pin connector Conductor color 16-pin. connector 14-pin connector Conductor color 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 1 12 2 14 3 N.C. 4 N.C. 5 N.C. 6 N.C. 7 N.C. 8 Black Brown Red Orange Yellow Green 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 9 2 9 3 9 4 11 5 11 6 11 7 13 8 13 Black Brown Red Orange Yellow Green Blue Violet Gray White White/black White/brown White/red White/orange White/yellow White/green 1) Violet Gray White White/black Ordering example for system cable Piece 1 2) Blue Order No. 23 04 37 7 cable for DeltaV, 12.75 m long Length [m]2) / 12.75 Min. 0.20 m Phoenix Contact Page 32 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved VARIOFACE DeltaV Quick Cabling Solution 4.3 System cables for 24-pin Mass Termination Blocks These pre-assembled system cables connect the 24-pin mass termination block with the 4-wire analog input module of the DeltaV. This conversion cable is designed to connect 24-pin mass termination block with all 16-pin 8 channel analog input solutions currently offered. FLK 16/24/DV-AI/EZ-DR/... Cable Length [m] Description Pre-assembled cable with a 24-pin to 16-pin conversion ribbon cable connection for use with the VE4003S3B5: 0,5 1,0 2,0 3,0 4,0 Pre-assembled round cable sets, as above but in 1) variable lengths Part Description FLK 16/24/DV-AI/EZ-DR/50 FLK 16/24/DV-AI/EZ-DR/100 FLK 16/24/DV-AI/EZ-DR/200 FLK 16/24/DV-AI/EZ-DR/300 FLK 16/24/DV-AI/EZ-DR/400 FLK 16-24-DV-AI-EZ-DR/… Technical Data Maximum operating voltage Maximum current per conductor resistance Maximum possible operating voltage Operating temperature Conductior gage/cross-section Strands Outer diameter Assembly 60 V AC/DC 1A <0,16 Ω/m – 20 °C to + 50 °C AWG26 / 0,14 mm2 7 litz wires, Cu tin-plated 7 mm IDC IEC 352-4/DIN EN60 352-4 Conductor color and pin arrangement 16-pin. connector 24-pin connector Conductor color 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 1 3 5 9 7 9 11 15 13 15 17 21 19 21 23 Black Brown Red Orange Yellow Green Blue Violet Gray White White/black White/brown White/red White/orange White/yellow White/green 1) Ordering example for system cable Piece 1 Order No. 23 04 33 5 cable for DeltaV, 12.75 m long Length [m]2) 2) Min. 0.20 m / 12.75 Phoenix Contact Page 33 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved Pcs. Order No. Pkg. 23 04 296 23 01 134 23 01 545 23 04 322 23 05 004 23 04 335/… 1 1 1 1 1 1 VARIOFACE DeltaV Quick Cabling Solution 4.4 System cables for 40-pin Mass Termination Blocks These pre-assembled system cables connect the two 20-pin ribbon headers of the 40-pin Mass Termination Blocks with all the Digital Input and Output modules. Due to the special configuration, all 8-Channel modules can be connected to the DeltaV. See the Cross Reference list on page 3 for more details. Each fully populated 40-pin Mass Termination Blocks requires a pair of system cables and four 8-Channel modules FLK 20/2FLK14/EZ-DR/… Cable Length [m] Description Pcs. Order No. Pkg. Part Description Pre-assembled cable with a 20-pin and two 14-pin ribbon cable connection 0,5 1,0 2,0 3,0 4,0 Pre-assembled round cable sets, as above but in 1) variable lengths FLK 20/2FLK14/EZ-DR/ 50/KONFEK FLK 20/2FLK14/EZ-DR/100/KONFEK FLK 20/2FLK14/EZ-DR/200/KONFEK FLK 20/2FLK14/EZ-DR/300/KONFEK FLK 20/2FLK14/EZ-DR/400/KONFEK FLK 20/2FLK14/EZ-DR/… 23 05 059 22 98 470 22 98 438 23 00 818 23 05 237 23 04 487/… 1 1 1 1 1 1 Technical Data Maximum operating voltage Maximum current per conductor resistance Maximum possible operating voltage Operating temperature Conductior gage/cross-section Strands Outer diameter Assembly 60 V AC/DC 1A <0,16 Ω/m – 20 °C to + 50 °C 2 AWG26 / 0,14 mm 7 litz wires, Cu tin-plated 7.5 mm IDC IEC 352-4/DIN EN60 352-4 Conductor color and pin arrangement 20-pin. connector 14-pin connector 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 1) 1 2 3 Conductor color 20-pin. connector Black Brown Red Orange Yellow Green Blue Violet Gray White White/black 12 13 14 15 16 17 18 19 20 Ordering example for system cable Piece 1 140-pin connector Order No. 23 04 48 7 14-pin connector 9 10 11 12 cable for DeltaV, 12.75 m long Length [m]2) 2) Min. 0.20 m / 12.75 Phoenix Contact Page 34 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved 14-pin connector Conductor color 4 5 6 7 8 9 10 White/brown White/red White/orange White/yellow White/green White/blue White/violet White/gray Brown/black Brown/white Green/black 11 12 VARIOFACE DeltaV Quick Cabling Solution 4.5 System Cables for 40-pin Mass Termination Blocks FLK 50/2FLK20/EZ-DR/…/DV Cable Length [m] Description Pre-assembled cable with 50-pin ribbon connection at one end and two 20-pin ribbon connection at the other: 0,5 1,0 2,0 3,0 6,0 8,0 10,0 Pre-assembled round cable sets, as above but in 1) variable lengths Pcs. Order No. Pkg. Part Description FLK 50/2FLK20/EZ-DR/50/DV FLK 50/2FLK20/EZ-DR/100/DV FLK 50/2FLK20/EZ-DR/200/DV FLK 50/2FLK20/EZ-DR/300/DV FLK 50/2FLK20/EZ-DR/600/DV FLK 50/2FLK20/EZ-DR/800/DV FLK 50/2FLK20/EZ-DR/1000/DV FLK 50/2FLK20-EZ-DR-DV/… 23 04 872 23 04 898 23 04 908 23 04 911 23 04 937 23 04 940 23 04 953 23 04 966/… 1 1 1 1 1 1 1 1 Technical Data Maximum operating voltage Maximum current per conductor resistance Maximum possible operating voltage Operating temperature Conductior gage/cross-section Strands Outer diameter Assembly 60 V AC/DC 1A <0,16 Ω/m – 20 °C to + 50 °C 2 AWG26 / 0,14 mm 7 litz wires, Cu tin-plated 6,5 mm IDC IEC 352-4/DIN EN60 352-4 Conductior color and pin arrangement X1 50-pin. connector X2 20-pin connector 3 4 5 6 7 8 9 10 11 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 18 9 10 11 12 13 14 15 16 20 X3 20-pin connector Conductor color X1 50-pin. connector Black Brown Red Orange Yellow Green Blue Violet Gray White White/black White/brown White/red White/orange White/yellow White/green White/blue White/violet 27 28 29 30 31 32 33 34 35 39 40 41 42 43 44 45 46 47 X2 20-pin connector X3 20-pin connector Conductor color 1 2 3 4 5 6 7 8 18 9 10 11 12 13 14 15 16 20 White/gray White/black Brown/red Brown/orange Brown/yellow Brown/green Brown/blue Brown/violet Brown/gray Brown/white Green/black Green/brown Green/red Green/orange Green/blue Green/violet Green/gray Green/white X1: PIN 1,2,12,13,14,24,25,36,37,38,48,49,50 not connected X2 + X3: PIN 17,19 not connected 1) Ordering example for system cable cable for DeltaV, 12.75 m long 2) Piece Order No. Length [m]2) Min. 0.20 m 1 23 04 96 6 / 12.75 Phoenix Contact Page 35 of 35 Technische Änderungen und Irrtümer vorbehalten / modifications and errors reserved