Product change notification Product change notification PCN09-05-RTE C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 1/9 Product change notification Document revision Revision A Date 26-jun-09 Description Creation Author Eric GRANGE C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 2/9 Product change notification Summary 1. 2. 3. 4. Purpose........................................................................................................................................... 4 Change definition ............................................................................................................................ 4 Change impact and qualification method ....................................................................................... 4 Application ...................................................................................................................................... 4 4.1 Overview ................................................................................................................................ 4 4.2 Product range affected........................................................................................................... 4 4.3 Date of application & time frame............................................................................................ 4 4.4 Ordering, pricing and stock handling policy ........................................................................... 4 5. Acknowledgement........................................................................................................................... 5 6. Support ........................................................................................................................................... 5 Annex1 : P/N affected by the change...................................................................................................... 6 Annex 2 : Specification update ................................................................................................................ 8 Annex 3 : Qualification report .................................................................................................................. 9 C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 3/9 Product change notification 1. Purpose Following the ROHS change done on RTE series, the 02 and 03 versions were not promoted as “lead free compatible”, able to sustain new soldering temperature level. The internal P/N were nominated with “ROHS” extension and not “LFT” extension This weakness results from the design of 02 and 03 versions for which the tactile effect is done by the plastic actuator. Evaluation of new plastic resins for such actuators leads successfully to resist to lead free soldering temperatures. 2. Change definition Implementation of new plastic resins for actuator for RTE02 and RTE03 series, from yellow to black, to award series to lead free process compliance. 3. Change impact and qualification method The change has no impact on the product, except for the minimum torque level, from 1N.cm to 0.75N.cm. Please refer to annex 2 for specification update. A full qualification has been carried out to validate the new actuator. The corresponding qualification file is available upon request. 4. Application 4.1 Overview The application will be done by including the new actuator into production. Difference can be check by the color which changes from yellow to black. 4.2 Product range affected • RTE02 • RTE03 You will find in the annex 1 the complete P/N list. Please note that specific P/N’s are not covered by this PCN. 4.3 4.4 Date of application & time frame • Application for all customers: starting W30/09. Ordering, pricing and stock handling policy Ordering: designations remain unchanged, internal P/N will be updated from “ROHS’” to “LFT” extensions • Prices, sales conditions remain unchanged. • Stock handling: no obsolescence and no specification modification is applied on any P/N. No return or scrap for obsolescence will be accepted. • . C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 4/9 Product change notification 5. Acknowledgement We recommend acknowledging this PCN no later than July 3rd 2009 to your closest sales representative. 6. Support For any question, please contact your sales representative. C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 5/9 Product change notification Annex1 : P/N affected by the change Old P/N Y36A12001FPROHS Y36A12003FPROHS Y36A12101FPROHS Y36A12103FPROHS New P/N Y36A12001FP LFT Y36A12003FP LFT Y36A12101FP LFT Y36A12103FP LFT Y36A13612FPROHS Y36B00004FPROHS Y36B02304FPROHS Y36B06003FPROHS Y36B06403FPROHS Y36B12001FPROHS Y36A02002FPROHS Y36A00001FPROHS Y36A00003FPROHS Y36A10001FPROHS Y36A10003FPROHS Y36A00101FPROHS Y36A00103FPROHS Y36A10101FPROHS Y36A10103FPROHS Y36A00401FPROHS Y36A00403FPROHS Y36B00401FPROHS Y36B00403FPROHS Y36A01001FPROHS Y36A01003FPROHS Y36A11001FPROHS Y36A11003FPROHS Y36A01101FPROHS Y36A01103FPROHS Y36A11101FPROHS Y36A11103FPROHS Y36A02001FPROHS Y36A02003FPROHS Y36B02403FPROHS Y36B00001FPROHS Y36B00003FPROHS Y36B10001FPROHS Y36B10003FPROHS Y36B00101FPROHS Y36B00103FPROHS Y36B10101FPROHS Y36B10103FPROHS Y36B01001FPROHS Y36B01003FPROHS Y36B11001FPROHS Obsoleted Y36B00004FP LFT Y36B02304FP LFT Obsoleted Obsoleted Y36B12001FP LFT Obsoleted Y36A00001FP LFT Y36A00003FP LFT Y36A10001FP LFT Y36A10003FP LFT Y36A00101FP LFT Y36A00103FP LFT Y36A10101FP LFT Y36A10103FP LFT Y36A00401FP LFT Y36A00403FP LFT Y36B00401FP LFT Y36B00403FP LFT Y36A01001FP LFT Y36A01003FP LFT Y36A11001FP LFT Y36A11003FP LFT Y36A01101FP LFT Y36A01103FP LFT Y36A11101FP LFT Y36A11103FP LFT Y36A02001FP LFT Y36A02003FP LFT Y36B02403FP LFT Y36B00001FP LFT Y36B00003FP LFT Y36B10001FP LFT Y36B10003FP LFT Y36B00101FP LFT Y36B00103FP LFT Y36B10101FP LFT Y36B10103FP LFT Y36B01001FP LFT Y36B01003FP LFT Y36B11001FP LFT Désignation Rte0212n05 Rte0212n04 Rte0212r05 Rte0212r04 Rte0200nos Rohs Spsvt.Pl 13612 Rte0300n04 En Tube Rte0302m04 En Tube Rte0306n04 Position 5 Rte0306g04 Position 5 Rte0312n05 Rte0202n04 P-T Rte0200n05 Rte0200n04 Rte0210n05 Rte0210n04 Rte0200r05 Rte0200r04 Rte0210r05 Rte0210r04 Rte0200g05 Rte0200g04 Rte0300g05 Rte0300g04 Rte0201n05 Rte0201n04 Rte0211n05 Rte0211n04 Rte0201r05 Rte0201r04 Rte0211r05 Rte0211r04 Rte0202n05 Rte0202n04 Rte0302g04 Rte0300n05 Rte0300n04 Rte0310n05 Rte0310n04 Rte0300r05 Rte0300r04 Rte0310r05 Rte0310r04 Rte0301n05 Rte0301n04 Rte0311n05 C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 6/9 Product change notification Y36B11003FPROHS Y36B01101FPROHS Y36B01103FPROHS Y36B11101FPROHS Y36B11103FPROHS Y36B02001FPROHS Y36B02003FPROHS Y36B02301FPROHS Y36B02303FPROHS Y36B11003FP LFT Y36B01101FP LFT Y36B01103FP LFT Y36B11101FP LFT Y36B11103FP LFT Y36B02001FP LFT Y36B02003FP LFT Y36B02301FP LFT Y36B02303FP LFT Rte0311n04 Rte0301r05 Rte0301r04 Rte0311r05 Rte0311r04 Rte0302n05 Rte0302n04 Rte0302m05 Rte0302m04 C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 7/9 Product change notification Annex 2 : Specification update Please refer to following pages C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 8/9 PRODUCT SPECIFICATION RTE 02-03 LFT / LFG Ref. / PS-RTE-234 Page 1 / 8 ISSUE 1: JUNE 2009 Approvals: ________________________________________________ Laurent Kubat Date Engineering Manager ________________________________________________ Remi Antoine Product Quality Manager ________________________________________________ Daniel Pequegnot Laboratory Manager ________________________________________________ Eric Grange Product Manager ________________________________________________ Jérome Brochot Quality Director ________________________________________________ Note This specification, attached documents and attached drawings cannot be communicated to anybody without written agreement of C&K. PRODUCT SPECIFICATION June 2009 RTE 02-03 LFT / LFG Issue 1 Ref. / PS-RTE-234 Page 2 / 8 Revision record: Revision Issue 1 Date June 25th , 2009 Comments Creation according to ECR 4073 PRODUCT SPECIFICATION June 2009 RTE 02-03 LFT / LFG Issue 1 Ref. / PS-RTE-234 Page 3 / 8 SUMMARY 1. Description / Main Features 2. Construction 3. Electrical data 4. Mechanical data 5. Physical data 6. Operating environment 7. Additional data : storage and handling environment 8. Additional data : process environment 9. Applicable norms 1 - Description PRODUCT SPECIFICATION June 2009 RTE 02-03 LFT / LFG Issue 1 Ref. / PS-RTE-234 Page 4 / 8 2 - Construction Function Contact type Terminals 3 - Electrical data Min/max voltage Min/max current Dielectric strength : Contact resistance The RTE 02 or 03 positions are coded types of subminiature rotary switches designed for manual insertion and automatic Pick and Place. Insulation resistance : 4 - Mechanical data Mechanical stop resistance Actuating torque Overload Rotation 5 – Physical data Dimensions & layout Main Features • • • • • • • • Thermoplastic actuator Actuator type : see table p.6 Terminal type : see table p.6 Terminal plating : - LFT (lead free tin) - LFG (lead free gold) ROHS compliance Compatible with lead free soldering processes. Packaging : see table p.6 Marking On the product : according to drawing On the packaging reel: bar code. Angle between 2 positions Mass 6 - Operating environment Operating temperatures Damp heat Operating life Vibrations Mechanical shocks Flowing mixed gas corrosion test - only for gold version - Rotary switch , Code : Single pole 2 or 3 positions THT or SMT Contact plating : Ag or Au (see table page 6) 20 mVdc – 30 Vdc • Ag version : 1 mA – 100 mA • Au version : 10 µA – 100 mA ≥ 500 Vrms • Initial measurement : ≤ 100 mΩ • After life test : ≤ 150 mΩ Initial measurement: ≥ 1013 Ω without 0.75 Ncm ≤ Actuating torque ≤ 3 Ncm 20 N max 2 directions According to drawing. (drawing N° on the table page 6) See table page 6 0.5 g ± 0.1 - 25°C / + 85°C 40°C / 93% HR / 21 days According to NF EN 60068-2-3 375 indexations 10-500 Hz / 10 g / 3 axis No discontinuity > 1µs According to NF EN 60068-2-6 ½ sinusoidal / 50 g / 11 ms 3 shocks in each direction of the 3 axis No discontinuity > 1µs According to NF EN 60068-2-27 Gas composition : - H2S : 0.01 ± 0.005 ppm - NO2 : 0.2 ± 0.02 ppm - Cl2 : 0.01 ± 0.005 ppm - SO2 : 0.2 ± 0.02 ppm Temperature: 25°C / HR: 75% / Duration: 10 days. According to NF EN 60068-2-60 method 4 PRODUCT SPECIFICATION June 2009 RTE 02-03 LFT / LFG Issue 1 Ref. / PS-RTE-234 Page 5 / 8 7 - Additional data : storage and handling environment Transport conditions According to specification NF H00-060 Storage temperatures : - 55°C (10 days) / + 85°C (4 days) 8 - Additional data : process environment Soldering process : • Surface Mount Terminals • Thru-Hole Terminals • Lead free reflow soldering process According to C&K Procedure : PS-LF-001 • Lead free single or double wave soldering process. According to C&K Procedure : PS-LF-002 Nota: Customer must check that product will fit in his application through his reflow profile. IP Code IP 50 Washing process No clean process Chemical agent N.A. 9 – Applicable norms Testing procedure (C&K spec) Proc-essai 16 Legal norm (EHS) C&K procedure PRODUCT SPECIFICATION June 2009 RTE 02-03 Issue 1 Ref. / PS-RTE-234 Page 6 / 8 ESD protection Actuator Terminals Switch function Contact plating Angle between 2 positions Drawing N° Packaging RTE 02 00 G 05 Without Flush, Screwdriver slot SMT Single pole Ag 120° CU36M20403FP In reel - 1250 p/reel RTE 02 00 G 04 Without Flush, Screwdriver slot SMT Single pole Au 120° CU36M20403FP In reel - 1250 p/reel RTE 02 00 N 05 Without Flush, Screwdriver slot THT Single pole Ag 120° CU36M20005FP In tube RTE 02 00 N 04 Without Flush, Screwdriver slot THT Single pole Au 120° CU36M20005FP In tube RTE 02 10 N 05 With Flush, Screwdriver slot THT Single pole Ag 120° CU36M20005FP In tube RTE 02 10 N 04 With Flush, Screwdriver slot THT Single pole Au 120° CU36M20005FP In tube RTE 02 01 N 05 Without Extended shaft THT Single pole Ag 120° CU36M21003FP In tube RTE 02 01 N 04 Without Extended shaft THT Single pole Au 120° CU36M21003FP In tube RTE 02 11 N 05 With Extended shaft THT Single pole Ag 120° CU36M21003FP In tube RTE 02 11 N 04 With Extended shaft THT Single pole Au 120° CU36M21003FP In tube RTE 02 02 N 05 Without Shaft for button THT Single pole Ag 120° CU36M22003FP In tube RTE 02 02 N 04 Without Shaft for button THT Single pole Au 120° CU36M22003FP In tube RTE 02 12 N 05 With Shaft for button THT Single pole Ag 120° CU36M22003FP In tube RTE 02 12 N 04 With Shaft for button THT Single pole Au 120° CU36M22003FP In tube RTE 02 00 R 05 Without Flush, Screwdriver slot Reverse THT Single pole Ag 120° CU36M20103FP In tube RTE 02 00 R 04 Without Flush, Screwdriver slot Reverse THT Single pole Au 120° CU36M20103FP In tube RTE 02 10 R 05 With Flush, Screwdriver slot Reverse THT Single pole Ag 120° CU36M20103FP In tube RTE 02 10 R 04 With Flush, Screwdriver slot Reverse THT Single pole Au 120° CU36M20103FP In tube RTE 02 01 R 05 Without Extended shaft Reverse THT Single pole Ag 120° CU36M21102FP In tube RTE 02 01 R 04 Without Extended shaft Reverse THT Single pole Au 120° CU36M21102FP In tube RTE 02 11 R 05 With Extended shaft Reverse THT Single pole Ag 120° CU36M21102FP In tube Designation RTE 02 PRODUCT SPECIFICATION June 2009 RTE 02-03 Issue 1 Ref. / PS-RTE-234 Page 7 / 8 RTE 02 11 R 04 With Extended shaft Reverse THT Single pole Au 120° CU36M21102FP In tube RTE 02 12 R 05 With Shaft for button Reverse THT Single pole Ag 120° CU36M22004FP In tube RTE 02 12 R 04 With Shaft for button Reverse THT Single pole Au 120° CU36M22004FP In tube RTE 03 00 G 05 Without Flush, Screwdriver slot SMT Single pole Ag 60° CU36M20403FP In reel - 1250 p/reel RTE 03 00 G 04 Without Flush, Screwdriver slot SMT Single pole Au 60° CU36M20403FP In reel - 1250 p/reel RTE 03 02 G 04 Without Shaft for button SMT Single pole Au 60° CU36M22403FP In reel - 750 p/reel RTE 03 00 N 05 Without Flush, Screwdriver slot THT Single pole Ag 60° CU36M30005FP In tube RTE 03 00 N 04 Without Flush, Screwdriver slot THT Single pole Au 60° CU36M30005FP In tube RTE 03 10 N 05 With Flush, Screwdriver slot THT Single pole Ag 60° CU36M30005FP In tube RTE 03 10 N 04 With Flush, Screwdriver slot THT Single pole Au 60° CU36M30005FP In tube RTE 03 01 N 05 Without Extended shaft THT Single pole Ag 60° CU36M31003FP In tube RTE 03 01 N 04 Without Extended shaft THT Single pole Au 60° CU36M31003FP In tube RTE 03 11 N 05 With Extended shaft THT Single pole Ag 60° CU36M31003FP In tube RTE 03 11 N 04 With Extended shaft THT Single pole Au 60° CU36M31003FP In tube RTE 03 02 N 05 Without Shaft for button THT Single pole Ag 60° CU36M32003FP In tube RTE 03 02 N 04 Without Shaft for button THT Single pole Au 60° CU36M32003FP In tube RTE 03 12 N 05 With Shaft for button THT Single pole Ag 60° CU36M32003FP In tube RTE 03 12 N 04 With Shaft for button THT Single pole Au 60° CU36M32003FP In tube RTE 03 00 R 05 Without Flush, Screwdriver slot Reverse THT Single pole Ag 60° CU36M30103FP In tube RTE 03 00 R 04 Without Flush, Screwdriver slot Reverse THT Single pole Au 60° CU36M30103FP In tube RTE 03 10 R 05 With Flush, Screwdriver slot Reverse THT Single pole Ag 60° CU36M30103FP In tube RTE 03 10 R 04 With Flush, Screwdriver slot Reverse THT Single pole Au 60° CU36M30103FP In tube RTE 03 01 R 05 Without Extended shaft Reverse THT Single pole Ag 60° CU36M31102FP In tube RTE 03 01 R 04 Without Extended shaft Reverse THT Single pole Au 60° CU36M31102FP In tube RTE 03 PRODUCT SPECIFICATION June 2009 RTE 02-03 Issue 1 Ref. / PS-RTE-234 Page 8 / 8 RTE 03 11 R 05 With Extended shaft Reverse THT Single pole Ag 60° CU36M31102FP In tube RTE 03 11 R 04 With Extended shaft Reverse THT Single pole Au 60° CU36M31102FP In tube RTE 03 02 M 05 Without Shaft for button Manual Single pole Ag 60° CU36M32302FP In box RTE 03 02 M 04 Without Shaft for button Manual Single pole Au 60° CU36M32302FP In box RTE 03 02 M 04 in tube Without Shaft for button Manual Single pole Au 60° CU36M32302FP In tube RTE 03 00 G 07 Without Flush, Screwdriver slot SMT Single pole Au 60° CU36B00403FP LFG In reel - 1250 p/reel Product change notification Annex 3 : Qualification report Please refer to following pages C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone :+33 (0)3 84 72 94 03 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-05 RTE Rev.A – 26/06/09 Page 9/9 C&K Components SAS 1 Rue Louis de la Verne B.P. 359 F-39105 DOLE Cedex Tél: +33 (0) 3 84 72 81 12 Fax: +33 (0) 3 84 72 95 92 LABORATORY QUALIFICATION REPORT Report N° : 043-09C Date : 17-February-2009 Page : 1 / 27 Product & Traceability Family Sub-Family Designation RTE RTE03 RTE 0300 G08 Date code Quantity 190 Test Subject Complete qualification of RTE0300G08 with actuator molded with LUVOCON plastic material (This plastic material can be used with the LF reflow processes) Contents § 1 2 3 4 5 6 7 8 Designation Comments Heading Approvals Product specification Qualification file Description & traceability of samples Abstract of results of measurements & tests Results summary Appendix 's General Conclusion See pages results. Except the torque after life test, all results are satisfying Laboratory Technician C.COMBET Laboratory Manager Daniel PEQUEGNOT page 1/44 Quality Director Jérôme BROCHOT page LABORATORY QUALIFICATION REPORT : QUALIFICATION Report N° : 043-09C Date : 17-February-2009 Page : 2 / 27 FILE for SWITCHES Group # Performed measurements or tests Applicable meaurements or tests According to C&K Spec's (Product RTE & tests) and SCHNEIDER Electric GHE1011100 rev 05 IEC STD Applicable standards : This qualification file is established according to PROC-16 Ed 03. Severity Test duratio n 190 Total quantity of parts Duration Samples # for each tests/measurements file Mechanical measurements Mechanical torque Electrical measurements 0 INITIAL MEASUREMENTS Electrical coding Dielectric strength Contact resistance Insulation resistance between terminals : Bounce time 1 1,1 1,2 SOLDERING Mechanical torque Electrical measurements MEASUREMENTS AFTER SOLDERING (2 Reflows lead free) Electrical coding Dielectric strength Contact resistance Insulation resistance between terminals : Bounce time 3 4 3,1 4,1 LIFE MEASUREMENTS VIBRATION 5,1 5,2 5,3 5,4 5,5 5,7 6,1 6,2 6,3 6,7 20 1 20 21 20 41 20 61 20 81 20 101 20 121 20 141 5 161 20 166 0 5 206 20 40 60 80 100 120 140 160 165 185 210 20 20 20 20 20 20 20 20 5 20 5 180 20 20 20 20 20 20 20 20 60 20 20 2 days 160 20 20 20 20 20 20 1000 cycles 2 days 20 20 Accélération 10g, Frequence range 2-100 Hz 1 day 10 10 acceleration 50 g, 1/2 sinusoide, 11ms 1 day 10 10 2 days x x x x x x x x x x x With solder on PCB Mechanical measurements 2 4,1 20 Without solder paste Visual Examination 2 3,1 190 x x x x x x x x x Visual Examination 0 Tests Sub-Groups Total a Life test on PCB Sinusoïdal Vibrations on PCB x 60068-2-6 Mechanical shock on PCB x 60068-2-27 20 20 20 Climatic category : 55/100/83 5 6 5,1 Thermal Shocks x 60068-2-14 -55°C/125°C ; 1 hr : 200 cycles ; Power off 8 days 20 5,2 5,3 5,4 5,5 Humidity storage (Continuous) on PCB x x x x 60068-2-78 60068-2-2 60068-2-1 60068-2-30 40°C, 93% HR 96 hrs ; Power On 4 days 20 100°C 4 days ; Power off 4days 20 -55°C 16 hrs ; Power off 10 days 20 55°C 93% HR, 21 cycles ; Power off 21 days 20 2 hrs salt mist + 22 hrs 40°C 93%HE; 3 cycles ; Power off 3 days 20 ENVIRONMENTAL TESTS Cold storage Humidity storage cyclic 5,7 Corrosion test x 60068-2-52 6,1 6,2 Solderability Solder heat resistance x x 60068-2-58 60068-2-58 3 reflows at the max. temp. Profile. Robustness of terminals x 60068-2-21 each terminal should be tested : test Ub Visual Examination x x x ROBUSTNESS 6,7 7 Dry Heat storage 7 MEASUREMENTS AFTER TESTS Mechanical measurements Electrical measurements Cumulative Measurements or tests by sub-group X : Applicable measurement or test 1 day 5 1 day 20 20 20 20 20 20 20 5 20 5 5 5 190 20 Destructive tests page 2/44 20 20 20 20 20 20 20 20 5 LABORATORY 043-09C Date : 17-February-2009 Page : 3/27 Applicable meaurements or tests QUALIFICATION REPORT Report N° : N° of tested parts Mechanical torque x 180 180 100 0 0 App 0.a Mech Electrical measurements x 180 180 100 0 0 App 0.a Elect Performed measurements or tests Accepted parts Failed parts Lab. report Page Qty % Qty % Initial INITIAL MEASUREMENTS After 2 lead free AFTER 2 LEAD FREE MEASUREMENTS Mechanical torque x 160 160 100 0 0 App 2.a Mech Electrical measurements x 160 160 100 0 0 App 2.a Elect Life test LIFE MEASUREMENTS Mechanical torque x 20 7 35 0 0 App 3.1 Mech Electrical measurements x 20 20 100 0 0 App 3,1 ,a Elect Mechanical torque x 20 20 100 0 0 App 4.1 Mech Electrical measurements x 20 20 100 0 0 App 4,1 ,a Elect Mechanical torque x 20 20 100 0 0 App 5.1 Mech Electrical measurements x 20 20 100 0 0 App 5,1 ,a Elect Vibration Thermal shocks Humidity storage continuous on PCB Mechanical torque x 20 20 100 0 0 App 5.2 Mech Electrical measurements x 20 20 100 0 0 App 5,2,a Elect Dry heat ENVIRONNEMENTAL TESTS Mechanical torque x 20 20 100 0 0 App 5.3 Mech Electrical measurements x 20 20 100 0 0 App 5,3,a Elect Mechanical torque x 20 20 100 0 0 App 5.4 Mech Electrical measurements x 20 20 100 0 0 App 5,4,a Elect Mechanical torque x 20 20 100 0 0 App 5.5 Mech Electrical measurements x 20 20 100 0 0 App 5,5,a Elect Cold storage Humidity storage cyclic Corrosion test Mechanical torque x 20 20 100 0 0 App 5.7 Mech Electrical measurements x 20 20 100 0 0 App 5,7,a Elect Pictures x 5 0 0 App 6.1 pictures Solderability 5 100 Solder heat resistance ROBUSTNESS Mechanical torque x 20 20 100 0 0 App 6.2 Mech Electrical measurements x 20 20 100 0 0 App 6,2,a Elect Pictures x 0 App 6.7 rob of term Robustness of terminals page 3/44 5 5 100 0 LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 4/27 QUALIFICATION REPORT TEST GROUP : MEASUREMENT 0 TEST NAME : Mechanical characteristics 0 Initial measurement Initial Tests /measurements conditions Temperat. 15 à 35 °C Humidity 25 à 75 % Pressure CW 86 à 106 kPa Equipments Step of Flow 1 Sample 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Processus ENVIRONMENTAL Torque Torque (max) (max) CW CCW 270 180 280 185 270 200 270 180 260 200 265 195 270 205 280 190 270 200 270 200 280 195 270 200 280 190 270 200 280 190 260 200 280 205 265 200 260 200 265 190 260 200 280 200 280 190 280 230 270 210 290 200 260 180 280 200 290 200 280 180 290 210 290 200 280 190 290 220 290 205 280 180 260 210 280 205 270 220 290 205 270 210 280 210 270 205 290 200 290 200 270 200 270 205 270 200 280 200 260 195 260 210 260 200 270 210 260 210 270 210 290 205 270 205 280 205 260 200 290 230 Measurement or test SwitchLifeTorque Sample 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 Equipment Somphy 40-à 600cm.cN Torque Torque (max) (max) CW CCW 265 200 280 200 260 205 280 215 265 215 270 190 260 200 290 200 290 185 290 215 280 220 260 180 285 180 270 180 280 205 270 205 280 180 260 205 270 200 260 180 270 200 290 220 290 220 260 200 260 200 285 200 280 210 280 210 280 200 260 185 260 200 270 190 290 180 260 195 280 200 270 210 280 210 280 200 270 210 260 190 260 225 280 205 280 220 280 220 270 220 270 200 280 200 270 220 270 210 290 230 280 205 275 220 275 200 280 220 270 210 290 230 280 220 280 220 280 220 275 210 Page 4/44 Sample 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 Torque Torque (max) (max) CW CCW 260 220 280 220 260 200 260 220 280 210 280 220 270 200 280 200 290 210 290 210 290 210 290 240 280 220 270 200 270 200 280 210 270 200 290 200 290 240 270 210 280 200 280 215 275 200 280 215 280 220 260 180 275 220 260 200 280 200 290 205 290 215 280 185 270 210 265 200 260 210 265 200 280 215 280 205 270 205 280 205 280 190 270 200 270 220 260 215 260 200 280 210 280 205 290 205 280 220 280 220 280 210 290 220 290 220 285 205 250 200 285 220 270 175 280 200 260 180 260 175 CCW LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 4/27 QUALIFICATION REPORT TEST GROUP : MEASUREMENT 0 TEST NAME : Mechanical characteristics 0 Initial measurement Initial Tests /measurements conditions Temperat. 15 à 35 °C Step of Flow Processus Humidity Pressure 25 à 75 % 86 à 106 kPa CW Equipments 1 Tested parts ENVIRONMENTAL Equipment Measurement or test SwitchLifeTorque Somphy 40-à 600cm.cN Torque (max) CW Torque (max) CCW Max (spec) 300 300 Mini (spec) 75 75 240 max 290 mini 250 175 Average 275 204 Std dev 10,14 12,59 M.OK 180 180 % M.OK 100% 100% M.N-OK 0 0 % M.N-OK 0% 0% 180 Number of non-conform parts 0 Page 5/44 % of non-conform parts 0,0% CCW LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 5/27 QUALIFICATION REPORT TEST GROUP : 0 TEST NAME : Electrical characteristics MEASUREMENT 0 initial measurement Initial After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Sample Processus Equipment Measurement or test MECHANICAL Contact Resistance MECHANICAL Codage BOITE A LUMIERE MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Rc 1 Rc 2 SEFELEC RCN2 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 16 16 15 15 15 16 16 16 16 15 17 15 15 15 16 15 16 16 15 16 15 17 15 15 15 15 14 14 15 15 16 15 15 15 15 15 15 15 15 16 15 15 15 15 16 16 15 15 16 17 14 16 15 15 15 15 16 15 16 16 15 15 15 16 16 16 15 15 16 15 16 16 17 15 16 16 15 16 16 16 14 16 16 16 16 16 16 16 16 16 17 15 16 16 15 16 16 16 16 16 16 16 16 15 15 14 15 16 15 15 15 14 14 14 15 15 16 15 14 15 13 15 16 16 16 16 16 16 16 16 16 15 15 16 16 17 15 16 16 16 15 16 15 15 15 15 16 15 15 15 16 15 15 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass page 6/44 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bounces LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 5/27 QUALIFICATION REPORT TEST GROUP : 0 TEST NAME : Electrical characteristics MEASUREMENT 0 initial measurement Initial After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Sample Processus Equipment Measurement or test MECHANICAL Contact Resistance MECHANICAL Codage BOITE A LUMIERE MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Rc 1 Rc 2 SEFELEC RCN2 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 16 16 16 15 16 15 15 16 16 15 15 15 14 16 16 14 14 14 15 15 15 16 15 15 15 15 15 15 16 15 15 15 15 16 15 14 17 16 15 17 15 16 15 15 15 16 15 15 15 15 15 16 15 17 15 16 15 16 15 16 14 14 14 14 15 14 13 15 14 15 14 14 15 15 14 14 14 15 15 15 16 15 14 15 16 16 15 16 16 16 15 15 16 15 15 16 14 15 16 15 14 14 15 15 16 15 16 15 15 15 15 14 14 14 13 15 15 15 15 14 14 14 14 15 14 15 15 15 15 15 15 15 15 15 15 15 14 14 16 16 15 15 15 15 15 15 16 15 14 16 16 13 14 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass page 7/44 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bounces LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 5/27 QUALIFICATION REPORT TEST GROUP : 0 TEST NAME : Electrical characteristics MEASUREMENT 0 initial measurement Initial After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Sample Processus Equipment Measurement or test MECHANICAL Contact Resistance MECHANICAL Codage BOITE A LUMIERE MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Rc 1 Rc 2 SEFELEC RCN2 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 17 15 15 15 14 15 16 16 15 14 16 15 16 16 15 15 15 14 15 16 17 15 15 15 16 15 15 15 15 14 16 16 15 16 15 16 17 16 16 15 15 15 16 15 16 15 16 16 16 16 15 16 16 16 15 15 16 15 15 16 15 16 15 16 16 15 14 16 15 17 16 16 15 16 15 16 16 15 15 18 15 15 17 15 17 15 16 15 16 15 14 15 15 15 14 16 16 15 15 16 16 16 14 15 15 15 13 14 14 15 15 15 15 15 16 15 14 13 14 14 16 15 18 14 15 14 15 15 14 15 14 14 14 15 15 15 14 15 15 15 16 15 15 14 16 15 15 14 16 14 15 16 15 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass page 8/44 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bounces LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 5/27 QUALIFICATION REPORT TEST GROUP : 0 TEST NAME : Electrical characteristics MEASUREMENT 0 initial measurement Initial After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Processus Equipment Measurement or test MECHANICAL Contact Resistance MECHANICAL Codage BOITE A LUMIERE MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC RCN2 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 154 155 156 157 158 159 160 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 Maxi Mini Average Std dev 14 15 15 15 16 15 15 15 16 15 16 16 15 15 15 15 16 15 16 16 15 16 15 15 15 14 16 17 14 15 0,68 14 14 14 15 15 15 15 15 16 15 16 16 15 16 15 14 15 16 15 14 16 14 14 15 16 15 16 18 13 15 0,81 14 15 15 16 14 14 14 15 15 15 15 16 15 15 15 16 16 16 16 15 15 15 15 16 15 15 16 18 13 15 0,79 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 41,28 34,96 35,98 M.OK % M.OK M.N-OK % M.N-OK 180 100% 0 0% 180 100% 0 0% 180 100% 0 0% Tested parts 180 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 180 100% 0 0% 180 100% 0 0% 180 100% 0 0% 180 100% 0 0% 180 100% 0 0% 180 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 9/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 6/27 QUALIFICATION REPORT TEST GROUP : MEASUREMENT 2 TEST NAME : Mechanical characteristics Measurement after soldering soldering process After Tests /measurements conditions 15 à 35 °C Temperat. Humidity Pressure 25 à 75 % CW 86 à 106 kPa CCW Equipments Step of Flow 1 Processus ENVIRONMENTAL Sample Torque (max) CW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 200 195 195 200 200 195 190 185 200 190 200 185 200 185 200 180 185 185 190 190 190 210 200 200 205 200 190 200 195 200 205 210 200 200 200 180 180 200 210 195 195 190 200 185 180 185 185 180 190 185 190 195 180 180 195 190 195 200 185 190 Torque (max) CCW 140 160 165 150 140 140 145 145 160 145 160 140 130 140 150 140 150 155 135 140 145 150 125 160 150 125 150 120 140 120 145 125 120 160 160 110 155 150 160 145 140 160 170 130 120 150 160 155 130 120 120 145 155 160 155 150 140 160 140 160 Equipment Measurement or test SwitchLifeTorque Somphy 40 à 600cm.cN Sample Torque (max) CW 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 200 200 180 200 180 200 180 200 200 190 190 180 180 185 190 200 200 185 200 180 200 170 170 185 180 170 180 165 180 190 180 180 180 175 180 180 185 190 185 180 210 200 190 200 200 190 210 210 190 205 200 190 190 190 200 210 210 190 180 190 Page 10/44 Torque (max) CCW 160 140 140 140 145 130 140 155 120 140 165 145 135 140 160 145 140 150 140 130 150 145 150 145 140 130 150 140 160 140 150 140 130 130 160 160 155 150 150 140 180 140 160 160 160 160 160 170 140 160 165 150 140 150 160 170 180 150 140 140 Sample Torque (max) CW 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 200 210 190 200 200 205 200 190 200 210 190 205 200 185 180 190 180 200 190 190 170 180 175 190 180 170 185 180 195 200 190 180 190 195 180 195 185 190 185 190 Torque (max) CCW 160 180 180 180 160 160 170 180 180 170 180 180 180 165 160 160 160 120 165 160 130 155 130 160 150 125 140 150 130 140 160 120 140 140 145 130 150 145 145 155 LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 6/27 QUALIFICATION REPORT TEST GROUP : MEASUREMENT 2 TEST NAME : Mechanical characteristics Measurement after soldering soldering process After Tests /measurements conditions 15 à 35 °C Temperat. Humidity Pressure 25 à 75 % 86 à 106 kPa CW Equipments Step of Flow 1 Tested parts Processus ENVIRONMENTAL Equipment Measurement or test SwitchLifeTorque Somphy 40 à 600cm.cN Torque (max) CW Torque (max) CCW Max (spec) 300 300 Mini (spec) 75 75 180 max 210 mini 165 110 Average 191 149 Std dev 9,98 15,14 M.OK 160 160 % M.OK 100% 100% M.N-OK 0 0 % M.N-OK 0% 0% 160 Number of non-conform parts 0 % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of conform Measurements % M.N-OK : Percentage of non conform Measurements Page 11/44 CCW TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 7/27 TEST NAME : 2 Electrical characteristics MEASUREMENT Measurement after soldering soldering process After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Sample Processus MECHANICAL Contact Resistance MECHANICAL Codage MECHANICAL Dielectric Withstanding MECHANICAL MECHANICAL Insulation Resistance Rc 1 Rc 2 Equipment Measurement or test SEFELEC RCN2 BOITE A LUMIERE SEFELEC DXS56 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 25 20 21 23 25 21 22 21 21 19 25 20 20 20 28 21 20 25 23 20 21 22 20 20 20 20 20 19 22 23 18 23 20 21 19 21 21 21 20 21 17 17 17 17 18 16 16 16 15 17 16 20 22 22 26 25 23 22 24 24 21 22 21 21 23 24 23 24 23 22 21 21 23 20 22 21 20 22 21 22 21 22 21 21 22 21 21 20 22 22 23 19 18 18 17 18 16 18 17 16 17 17 20 20 20 21 24 21 21 20 24 21 22 21 23 22 23 22 21 21 21 20 22 22 21 21 20 19 22 20 22 21 21 21 22 21 20 21 21 22 21 21 18 17 16 17 16 15 17 16 16 17 16 Codage Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass page 12/44 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bounces TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 7/27 2 TEST NAME : Electrical characteristics MEASUREMENT Measurement after soldering soldering process After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Sample Processus MECHANICAL Contact Resistance MECHANICAL Codage MECHANICAL Dielectric Withstanding MECHANICAL MECHANICAL Insulation Resistance Rc 1 Rc 2 Equipment Measurement or test SEFELEC RCN2 BOITE A LUMIERE SEFELEC DXS56 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 17 15 17 16 18 17 15 16 17 19 19 23 20 23 22 19 21 20 19 21 19 19 20 21 21 20 20 22 21 16 16 19 15 18 17 17 19 17 18 21 16 16 17 16 16 16 16 17 16 17 19 19 16 19 16 17 16 17 18 19 21 22 20 20 21 22 21 22 21 22 20 21 21 22 22 22 21 21 23 22 18 17 20 18 19 18 18 18 19 18 17 18 18 17 18 18 19 17 19 17 16 18 18 16 19 16 18 15 16 16 17 23 21 19 20 21 20 21 22 19 20 20 21 21 19 19 21 20 21 21 21 16 15 17 19 16 17 17 17 16 16 16 17 17 16 17 16 17 16 17 16 15 16 Codage Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass page 13/44 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bounces TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 7/27 2 TEST NAME : Electrical characteristics MEASUREMENT Measurement after soldering soldering process After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Sample Processus MECHANICAL Contact Resistance MECHANICAL Codage MECHANICAL Dielectric Withstanding MECHANICAL MECHANICAL Insulation Resistance Rc 1 Rc 2 Equipment Measurement or test SEFELEC RCN2 BOITE A LUMIERE SEFELEC DXS56 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 20 16 17 18 17 17 17 18 17 17 17 17 17 17 16 16 16 15 17 17 21 16 16 16 16 16 17 17 18 17 18 18 16 16 17 17 17 16 19 16 16 15 18 17 18 17 19 17 21 19 16 16 20 17 17 15 15 19 17 16 16 18 17 17 17 14 16 17 16 18 16 20 16 17 18 17 17 16 17 18 16 17 18 18 19 17 18 18 17 18 19 18 19 18 17 20 17 20 18 18 17 18 16 19 18 16 15 16 18 16 17 16 17 17 17 17 16 15 18 16 18 16 22 14 17 15 16 16 16 16 16 16 18 17 16 17 17 16 16 17 18 17 16 16 17 15 18 17 18 16 17 16 16 Codage Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass page 14/44 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bounces TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 7/27 2 TEST NAME : Electrical characteristics MEASUREMENT Measurement after soldering soldering process After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 5 Processus MECHANICAL Contact Resistance MECHANICAL Codage MECHANICAL Dielectric Withstanding MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 Equipment Measurement or test SEFELEC RCN2 BOITE A LUMIERE SEFELEC DXS56 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 154 155 156 157 158 159 160 Maxi Mini Average Std dev 15 16 15 17 16 18 17 28 15 18 2,50 16 16 16 18 18 17 17 26 14 19 2,43 15 16 15 17 17 16 16 24 14 18 2,42 Mini (SPEC) Max (SPEC) 0 500 500 500 Cp CpK 64,21 65,97 66,38 M.OK % M.OK M.N-OK % M.N-OK 160 100% 0 0% 160 100% 0 0% 160 100% 0 0% Tested parts 160 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 160 100% 0 0% 160 100% 0 0% 160 100% 0 0% 160 100% 0 0% 160 100% 0 0% 160 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 15/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 8/27 QUALIFICATION REPORT TEST GROUP : 3 MEASUREMENT TEST NAME : Mechanical characteristics L3,1 Life measurement life test After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure TEST CHARACTERISTICS Applicable spec or norm Description of test #1 Applicable Lab Process # Life test 1500 indexing Durée de vie des switches : EVALUATION DE LA FIABILITE PLab021A Equipments Step of Flow Processus Equipment Measurement or test 1 ENVIRONMENTAL SwitchLife 2 MECHANICAL Torque SwitchLife Banc RTE Somphy 40-à 600cm.cN in the 2 directions : CW & CCW CW Sample 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Tested parts Torque (max) CW 140 100 115 105 100 140 125 140 120 100 105 140 105 150 140 100 100 90 120 100 20 Torque (max) CCW 100 80 100 80 85 100 90 100 100 80 85 110 90 120 100 80 100 80 90 80 CCW Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 150 90 117 18,80 Torque (max) CCW 300 75 120 80 93 11,53 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 16/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 9/27 3 TEST NAME : Electrical characteristics MEASUREMENT L3,1 Life measurement life test After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Maxi Mini Average Std dev 28 30 29 31 64 28 26 56 32 47 56 28 36 30 41 21 28 46 48 33 64 21 37 11,94 48 29 33 35 51 29 46 79 36 113 53 22 52 27 31 24 25 28 63 34 113 22 43 22,14 29 36 30 30 48 36 32 34 41 45 29 24 29 26 34 23 26 33 64 31 64 23 34 9,58 Mini (SPEC) Max (SPEC) 0 150 150 150 Cp CpK 3,16 1,61 4,04 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 17/44 page 18/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 10/27 QUALIFICATION REPORT TEST GROUP : 4 MEASUREMENT TEST NAME : Mechanical characteristics 4,1 sinusoidal vibrations & shocks Sinusoïdal vibrations & shocks After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure in the 2 directions : CW & CCW CW CCW Equipments Step of Flow Processus 1 ENVIRONMENTAL 2 MECHANICAL Equipment Measurement or test TIRA vib 5220 Sinusoïdal vibrations & shocks SwitchLife Torque Somphy 40 à 600cm.cN TEST CHARACTERISTICS Applicable spec or norm Description of test #1 Sample 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Tested parts Torque (max) CW 180 220 190 200 200 200 180 200 200 195 210 200 200 200 210 195 185 210 200 210 20 Applicable Lab Process # Laboratory procedure ref : PLAB-070 & PLAB072 Sinusoïdal vibration Torque (max) CCW 150 150 110 160 160 120 145 120 145 120 160 120 120 165 165 110 155 160 160 155 Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 220 180 199 10,17 Torque (max) CCW 300 75 165 110 143 20,03 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 19/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 11/27 4 TEST NAME : Electrical characteristics MEASUREMENT 4,1 sinusoidal vibrations & shocks Sinusoïdal After vibrations & shocks Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Maxi Mini Average Std dev 22 24 21 21 21 21 20 19 22 20 19 20 22 22 20 23 22 19 21 21 24 19 21 1,34 25 23 21 22 21 20 23 21 22 20 22 22 21 22 23 22 21 22 22 23 25 20 22 1,17 22 22 21 21 20 19 21 19 21 20 20 20 20 22 21 21 20 22 21 21 22 19 21 0,92 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 19,69 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 0 0% 20 100% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 20/44 page 21/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 12/27 QUALIFICATION REPORT 5 TEST GROUP : TEST NAME : Mechanical characteristics MEASUREMENT 5,1 Environemental tests Thermal shocks After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Characteristics of thermal shocks Min. temperature -55°C Max. temperature 125°C Transition time <30 sec Number of cycles 200 Duration of storage (1 cycle) 1 hour in the 2 directions : CW & CCW CW CCW Equipments Step of Flow Processus 1 ENVIRONMENTAL MECHANICAL THERMAL 2 MECHANICAL Torque Sample 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Tested parts Torque (max) CW 180 190 200 190 185 205 200 205 200 190 200 200 205 200 205 200 200 205 195 210 20 Equipment Measurement or test Torque (max) CCW 155 160 155 145 130 160 155 180 130 120 145 140 160 145 160 150 140 140 155 160 Etuve E05 WEISS TS130 MTS2 Somphy 40-à 600cm.cN Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 210 180 198 7,66 Torque (max) CCW 300 75 180 120 149 13,70 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 22/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 13/27 5 TEST NAME : Electrical characteristics MEASUREMENT 5,1 Environemental tests Thermal shocks After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Maxi Mini Average Std dev 21 19 20 20 19 19 17 16 20 21 17 19 17 19 19 19 20 18 18 20 21 16 19 1,37 20 19 17 21 19 19 20 20 18 22 20 23 19 20 18 21 18 19 19 22 23 17 20 1,53 20 19 18 20 17 17 17 18 17 17 18 18 17 20 18 20 18 19 17 19 20 17 18 1,15 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 19,69 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 23/44 page 24/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 14/27 QUALIFICATION REPORT TEST GROUP : 5 MEASUREMENT TEST NAME : Mechanical characteristics 5,2 Environemental tests Humidity Storage (continuous) on PCB After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Characteristics of cyclic humidity storage Storage temperature % relative humidity Recovery after storage 40°C 93% 1 hour Duration of storage 96 hours in the 2 directions : CW & CCW CW CCW Equipments Step of Flow 1 2 Sample 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Tested parts Processus MECHANICAL ENVIRONMENTAL Torque (max) CW 180 190 180 180 180 180 175 180 170 175 160 180 180 170 170 160 170 170 170 170 20 Etuve E05 WEISS TS130 MTS2 Torque MECHANICAL Equipment Measurement or test Torque (max) CCW 135 120 125 130 125 120 125 120 110 120 105 130 120 115 120 130 120 120 120 105 Somphy 40-à 600cm.cN Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 190 160 175 7,42 Torque (max) CCW 300 75 135 105 121 7,83 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 25/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 15/27 5 TEST NAME : Electrical characteristics MEASUREMENT 5,2 Environemental tests Humidity Storage (continuous) on PCB After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Maxi Mini Average Std dev 19 19 20 20 18 21 19 20 19 19 19 19 20 19 19 20 18 19 19 19 21 18 19 0,72 21 20 19 20 20 20 22 20 21 20 21 19 21 21 21 21 21 21 21 21 22 19 21 0,76 20 19 19 19 21 20 19 21 19 20 19 19 21 19 20 18 19 20 20 20 21 18 20 0,82 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 37,57 34,89 32,65 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 Bounces at 500V at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 0 0% 20 100% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Number of non-conform parts 0 % of non-conform parts 0,0% Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 26/44 page 27/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 16/27 QUALIFICATION REPORT 5 TEST GROUP : TEST NAME : Mechanical characteristics MEASUREMENT 5,3 Environmental test Dry heat storage After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Characteristics of Dry heat storage Storage temperature Recovery after storage Duration of storage 100°C 0 hour 4 days in the 2 directions : CW & CCW CW CCW Equipments Step of Flow Processus Equipment Measurement or test 1 MECHANICAL ENVIRONMENTAL DRY HEAT 2 MECHANICAL Torque Etuve E06 HERAEUS MTS2 Somphy 40-à 600cm.cN TEST CHARACTERISTICS Applicable spec or norm Description of test #1 Sample 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Tested parts Torque (max) CW 180 160 160 180 180 160 165 165 175 170 165 180 185 170 180 180 185 175 180 165 20 Applicable Lab Process # Dry heat storage Torque (max) CCW 150 150 145 140 140 130 140 140 145 120 140 130 130 135 150 155 140 145 140 140 Laboratory procedure ref : PLAB-031 Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 185 160 173 8,65 Torque (max) CCW 300 75 155 120 140 8,35 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 28/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 17/27 5 TEST NAME : Electrical characteristics MEASUREMENT 5,3 Environmental test Dry heat storage After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Maxi Mini Average Std dev 17 17 19 17 18 18 16 21 19 16 21 19 17 18 17 19 20 17 18 18 21 16 18 1,45 19 16 17 21 21 17 18 21 20 16 18 17 19 19 17 18 17 16 20 19 21 16 18 1,69 18 18 18 23 19 18 20 18 17 19 19 18 22 17 18 19 18 18 19 19 23 17 19 1,48 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 18,86 16,12 18,27 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 Bounces at 500V at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Number of non-conform parts 0 % of non-conform parts 0,0% Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 29/44 page 30/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 18/27 QUALIFICATION REPORT TEST GROUP : 5 MEASUREMENT TEST NAME : Mechanical characteristics 5,4 Environemental test Cold storage After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Characteristics of Cold storage Storage temperature Recovery after storage -55°C 1 hour Duration of storage 10 DAYS in the 2 directions : CW & CCW CW CCW Equipments Step of Flow Processus Equipment Measurement or test 1 MECHANICAL ENVIRONMENTAL COLD STORAGE 2 MECHANICAL Torque Etuve E05 MTS2 WEISS TS130 Somphy 40-à 600cm.cN TEST CHARACTERISTICS Applicable spec or norm Description of test #1 Sample 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 Tested parts Torque (max) CW 205 200 200 220 220 200 210 215 200 220 200 200 210 200 205 220 215 205 210 200 20 Applicable Lab Process # Cold storage Torque (max) CCW 160 140 155 140 160 155 160 185 140 160 160 160 140 150 160 180 180 160 140 140 Laboratory procedure ref : PLAB-034 Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 220 200 208 8,03 Torque (max) CCW 300 75 185 140 156 13,94 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 31/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 19/27 5 TEST NAME : Electrical characteristics MEASUREMENT 5,4 Environmental test Cold storage After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 Maxi Mini Average Std dev 15 17 19 16 18 18 16 19 18 21 17 18 18 18 18 19 17 18 17 17 21 15 18 1,30 15 18 17 18 18 20 18 16 18 18 18 17 19 17 18 19 16 17 17 17 20 15 18 1,15 17 19 17 20 18 17 17 19 19 17 18 17 19 17 17 19 16 17 18 17 20 16 18 1,07 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 21,07 23,98 25,62 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 Bounces at 500V at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Number of non-conform parts 0 % of non-conform parts 0,0% Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 32/44 page 33/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 20/27 QUALIFICATION REPORT 5 TEST GROUP : TEST NAME : Mechanical characteristics MEASUREMENT 5,5 Environemental test Humidity storage cyclic After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Characteristics of cyclic humidity storage Storage temperature % relative humidity 55°C 93% Duration 21 days in the 2 directions : CW & CCW CW CCW Equipments Step of Flow Processus 1 MECHANICAL ENVIRONMENTAL COLD STORAGE 2 MECHANICAL Torque Sample 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 Tested parts Torque (max) CW 160 170 160 180 165 170 150 170 180 170 165 165 155 160 160 170 160 160 180 150 20 Equipment Measurement or test Torque (max) CCW 120 125 110 120 120 120 110 120 130 125 120 140 130 120 110 120 120 110 130 105 Etuve E05 MTS2 WEISS TS130 Somphy 40-à 600cm.cN Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 180 150 165 8,89 Torque (max) CCW 300 75 140 105 120 8,50 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 34/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 21/27 5 TEST NAME : Electrical characteristics MEASUREMENT 5,5 Environmental test Humidity storage After cyclic Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 Maxi Mini Average Std dev 16 15 18 15 16 16 15 15 16 16 16 15 16 16 15 15 15 16 17 16 18 15 16 0,79 18 16 17 15 16 16 16 16 17 16 17 16 18 16 14 16 16 17 18 17 18 14 16 0,99 17 16 16 16 17 16 16 17 16 15 16 16 17 17 16 18 17 17 17 16 18 15 16 0,69 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 35,71 28,01 40,58 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Codage Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 Bounces at 500V at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Number of non-conform parts 0 % of non-conform parts 0,0% Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 35/44 page 36/44 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 22/27 QUALIFICATION REPORT TEST GROUP : 5 MEASUREMENT TEST NAME : Mechanical characteristics 5,7 Enviromental test Corrosion test (Salt spray cyclic) After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity Pressure 86 à 106 kPa in the 2 directions : CW & CCW CW CCW Equipments Step of Flow 1 2 3 Sample 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 Tested parts Processus Equipment Measurement or test MECHANICAL ENVIRONMENTAL Humidity 22h (x3) Etuve E02 MTS2 WEISS TS180 MECHANICAL ENVIRONMENTAL Salt mist 2h (x3) Etuve E10 MTS3 MECHANICAL Torque Somphy 40 à -600cm.cN Torque (max) CW 155 145 145 150 160 140 150 140 160 160 155 150 160 160 145 160 165 150 155 150 20 Torque (max) CCW 110 120 105 110 110 105 110 120 105 105 130 100 105 110 105 100 115 110 105 110 Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 165 140 153 7,34 Torque (max) CCW 300 75 130 100 110 7,24 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 37/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 23/27 5 TEST NAME : Electrical characteristics MEASUREMENT 5,7 Environemental tests Corrosion test (Salt spray cyclic) After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 Maxi Mini Average Std dev 17 17 17 16 17 16 17 17 17 17 16 17 16 15 16 15 17 16 16 16 17 15 16 0,68 17 15 16 16 17 16 19 18 18 16 16 17 17 16 16 17 18 17 15 17 19 15 17 1,03 16 17 16 20 18 15 18 22 21 16 16 16 16 16 16 17 20 16 15 22 22 15 17 2,28 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 40,95 26,93 12,06 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 0 0% 20 100% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 38/44 page 39/44 LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 24/27 QUALIFICATION REPORT TEST GROUP : 6 TEST NAME : Visual inspection MEASUREMENT 6,10 Robustness After Solderability Tests /measurements conditions 15 à 35 °C Temperat. Picture N° Magnification Humidity Sample N° 25 à 75 % 161 Pressure Picture N° PICTURE 1 Title : Comment : OK Comment : OK Satisfying results. 522-08 Magnification PICTURE 2 Title : Conclusion : 86 à 106 kPa Sample N° 162 043-09C LABORATORY Report N° : 043-09C Date : 17-févr.-09 Page : 25/27 QUALIFICATION REPORT TEST GROUP : 6 MEASUREMENT TEST NAME : Mechanical characteristics 6,2 Robustness Solder heat resistance (3 cycles) After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity Pressure 86 à 106 kPa Characteristics of test # hoven cycle : RFW006. solder heat resistance in the 2 directions : CW & CCW CW CCW Equipments Step of Flow 1 Sample 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 Tested parts Processus Torque MECHANICAL Torque (max) CW 200 195 180 195 180 200 200 200 205 200 205 195 200 200 185 200 180 185 180 190 20 Equipment Measurement or test Torque (max) CCW 140 140 150 160 150 150 160 155 165 170 160 160 160 155 150 155 130 140 140 130 Somphy 40 à -600cm.cN Max (spec) Mini (spec) max mini Average Std dev M.OK % M.OK M.N-OK % M.N-OK Number of non-conform parts 0 Torque (max) 300 75 205 180 194 8,87 Torque (max) CCW 300 75 170 130 151 11,19 20 100% 0 0% 20 100% 0 0% % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements % M.OK : Percentage of conform Measurements M.N-OK : Number of non conform Measurements % M.N-OK : Percentage of non conform Measurements Page 41/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 26/27 6 TEST NAME : Electrical characteristics MEASUREMENT 6,2 Robutness Solder heat resistance (3 cycles) After Tests /measurements conditions 15 à 35 °C Temperat. 25 à 75 % Humidity 86 à 106 kPa Pressure Equipments Step of Flow 1 2 3 4 Processus Equipment Measurement or test MECHANICAL Contact Resistance SEFELEC RCN2 MECHANICAL Dielectric Withstanding SEFELEC DXS56 MECHANICAL MECHANICAL Insulation Resistance Sample Rc 1 SEFELEC DXS56 LECROY Wave surfer 424 (200MHz) Bounces Rc 2 Rc 3 N° mΩ Ω mΩ Ω mΩ Ω 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 Maxi Mini Average Std dev 15 16 17 17 16 16 17 16 16 18 19 16 17 18 17 18 16 17 17 17 19 15 17 0,95 16 18 17 18 18 19 19 18 18 19 18 18 17 19 16 18 18 17 18 18 19 16 18 0,88 15 17 16 16 18 18 18 16 17 18 17 17 17 18 17 16 17 16 17 17 18 15 17 0,85 Mini (SPEC) Max (SPEC) 0 100 100 100 Cp CpK 29,15 31,29 32,50 M.OK % M.OK M.N-OK % M.N-OK 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Tested parts 20 Voltage Proof C+C+1 / 2+3 Voltage Proof C+C+2 / 1+3 at 500V Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Ri (100V) Ri (100V) between between terminal terminal C+C+1 / 2+3 C+C+2 / 1+3 at 500V GΩ Ω GΩ Ω ms Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ > 1GΩ Pass Pass Pass > 1 GΩ Pass > 1 GΩ Pass 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00 Pass Pass Pass 1,E+00 1E+40 1,E+00 1E+40 0,00 20 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% 20 100% 0 0% Codage Number of non-conform parts 0 % of non-conform parts 0,0% Bounces Comments M.OK : Number of non conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of non conform Measurements % M.N-OK : Percentage of non conform Measurements page 42/44 page 43/44 TEST GROUP : LABORATORY Report N° : 043-09C Date : 17-févr.-09 QUALIFICATION REPORT Page : 27/27 6 TEST NAME : 6,7 Robustness Robustness of Mechanical characteristics After terminals MEASUREMENT Tests /measurements conditions 15 à 35 °C Temperat. 1 Humidity 2 25 à 75 % 86 à 106 kPa Pressure 3 Nombre de pliages avant casse 4 Sample 206 207 208 209 210 Tested parts Torque (max) CW 280 280 290 275 270 5 Sample 5 Torque (max) CCW 185 200 205 200 215 Number of non-conform parts 0 Patte 1 Patte 2 Patte 3 Patte 4 Patte 5 8 206 6 7 6 5 207 5 5 6 6 7 208 5 7 5 6 7 209 5 7 5 5 7 210 6 7 5 6 7 Maxi 6 7 6 6 8 Mini 5 5 5 5 7 Average 5,40 6,60 5,40 5,60 7,20 Std dev 0,5 0,9 0,5 0,5 0,4 % of non-conform parts 0,0% Comments M.OK : Number of conform Measurements M.N-OK : Number of non conform Measurements % M.OK : Percentage of conform Measurements % M.N-OK : Percentage of non conform Measurements