NetSure 802 System Application Guide

SAG582140000
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Issue AW, June 3, 2014
Home
SYSTEM OVERVIEW
Description:
-48V DC @ up to 10,000 amperes power system.
This power system is designed to power a load while charging a positive grounded
battery. This power system is capable of operating in a batteryless installation or off
battery for maintenance purposes. This power system is designed for operation with the
positive output grounded.
The NetSure™ 802NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB
(480V Input Power/Distribution and Power Only Bays), and 802NL-B (Distribution Only
Bay) DC Power System is a complete integrated power system containing rectifiers,
intelligent control, metering, monitoring, and distribution. This power system consists of
the following components.
•
Power/Distribution Bays
The system can consist of one (1) Primary Power/Distribution Bay and up to nine (9)
Secondary Power/Distribution Bays.
Each Power/Distribution Bay can be equipped with up to ten (10) Rectifiers and
provides distribution. Distribution is divided into two buses which accept a choice of
fuse and circuit breaker types and sizes.
Each Power/Distribution Bay contains a Monitor and Control Panel. In the Primary
Power/Distribution Bay, this panel houses the Meter-Control-Alarm (MCA) assembly.
This panel in the Primary Power/Distribution Bay also houses the optional LMS Main
CPU circuit card of the integrated LMS Monitoring System. In a Secondary
Power/Distribution Bay, this panel can be equipped with an optional LMS Expansion
CPU circuit card. (The optional LMS
Monitoring System provides a higher
level of monitoring and controlling
capabilities to the power system.)
The Monitor and Control Panel in
both Primary and Secondary
Power/Distribution Bays contain a
seven-slot card cage to house MCA
alarm relay circuit cards, MCA
input/output (I/O) circuit cards, and
optional LMS I/O circuit cards. (If a
Secondary Power/Distribution Bay is
to be equipped with optional LMS I/O
circuit cards, it must also be
equipped with an LMS Expansion
CPU circuit card.)
•
Power Only Bays
The system can consist of one (1)
Primary Power Only Bay and up to
nine (9) Secondary Power Only
Bays.
Each Power Only Bay can be
equipped with up to ten (10)
Rectifiers.
Each Power Only Bay contains
a Monitor and Control Panel. In
the Primary Power Only Bay,
this panel houses the Meter-
Primary
Power/Distribution Bay
Primary
Power Only Bay
Page 1 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
Control-Alarm (MCA) assembly. This panel in the Primary Power Only Bay
also houses the optional LMS Main CPU circuit card of the integrated LMS
Monitoring System. In a Secondary Power Only Bay, this panel can be equipped
with an optional LMS Expansion CPU circuit card. (The optional LMS Monitoring
System provides a higher level of monitoring and controlling capabilities to the power
system.)
The Monitor and Control Panel in both Primary and Secondary Power Only Bays
contain a seven-slot card cage to house MCA alarm relay circuit cards, MCA
input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Secondary
Power Only Bay is to be equipped with optional LMS I/O circuit cards, it must also be
equipped with an LMS Expansion CPU circuit card.)
•
Distribution Only Bays
The system can consist of one (1) to eight (8) Distribution Only Bays.
Each Distribution Only Bay provides four (4) distribution buses.
Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type
fuses.
A Distribution Only Bay may also be equipped with an optional distribution panel
which accepts a choice of TPS/TLS-type fuseholders or Bullet Nose-type circuit
breakers.
•
Rectifiers
The rectifiers provide load power, battery float current, and battery recharge current
during normal operating conditions.
•
MCA (Meter-Control-Alarm)
The MCA controls the operation of the rectifiers and provides power system control,
metering, monitoring, and alarm functions.
MCA Local Control Panel: This panel is located on the front of the Primary
Power/Distribution or Power Only Bay and contains a keypad, display, and indicators
for local MCA User interface.
MCA Relay Circuit Card: Each MCA relay circuit card
provides six (6) sets of Form-C relay contacts for customer
external alarms. These relays are User programmable for
various power system alarms. Up to sixteen (16) MCA
relay circuit cards can be installed in the Primary and
Secondary Power/Distribution and Power Only Bays. The
Primary Power/Distribution and Power Only Bays are
factory equipped with two (2) MCA relay circuit cards.
MCA I/O Circuit Cards: The MCA I/O circuit cards provide
analog inputs/outputs and binary inputs. Up to sixteen (16)
MCA I/O circuit cards can be installed in the Primary and
Secondary Power/Distribution and Power Only Bays.
•
Optional Integrated LMS Monitoring System
The LMS Monitoring System consists of an LMS Main CPU
circuit card, optional LMS Expansion CPU circuit cards,
optional LMS I/O circuit cards, optional LMS Expansion
Cabinet, and optional LMS Expansion Assemblies.
The LMS Main CPU circuit card is mounted in the Primary
Power/Distribution and Power Only Bays. Each Secondary
Power/Distribution and Power Only Bay that is to be
equipped with optional LMS I/O circuit cards must
contain an LMS Expansion CPU circuit card. LMS
Distribution Only Bay
Page 2 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
Expansion Cabinets and LMS Expansion Assemblies are available that
mount into customer equipment.
The LMS Monitoring System is factory integrated within each Power/Distribution,
Power Only, and Distribution Only Bay and requires no additional customer
interconnections within the bays. Simple cable connections between the
Power/Distribution, Power Only, and Distribution Only Bays complete the interbay
connections required. Separate analog, binary, and relay circuit cards do not have to
be supplied for power system monitoring. Analog, binary, relay, and temperature
circuit cards can be provided to monitor equipment external to the power system.
The LMS input circuit cards monitor a variety of analog, binary, and temperature
points external to the system. An LMS relay output circuit card is also available
which provides programmable relays. These relays may be used for external alarms,
or to control other equipment.
The LMS Monitoring System can be accessed via a local port, a modem port (when
optional modem is ordered), an optional TL1 port, and an Ethernet port (for Telnet
access, optional Web access, optional SNMP access, optional TL1 access, and
Email alarm reporting).
The LMS Monitoring System collects data from the power system and the input circuit
cards monitoring external points. The data collected is used for alarm processing
and reporting, and to provide statistics.
The LMS Monitoring System is capable of reporting alarm conditions to a remote
terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP
option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is
ordered. TL1 is also available via a serial connection in 'direct mode'. For remote
terminal or pager notification, the LMS Main CPU circuit card must be equipped with
the optional modem. Two types of alarm reporting mechanisms are provided,
System Alarm Reporting and Individual User Alarm Reporting.
Refer to SAG586505000 for further LMS information. The SAG can be accessed via
the CD (Electronic Documentation Package) furnished with your system.
•
Applications
®
The NetSure™ 802NLDB and 802NLEB is capable of interfacing with Vortex Power
Systems (VPS).
The NetSure™ 802NLDB and 802NLEB is capable of interfacing with legacy power
systems.
Refer to the wiring diagrams in the Installation Instructions (Section 5876). Refer
also to Lists 64, 65, 66, and 67.
Page 3 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
Family:
Spec. No.:
Model:
Input Voltage
Output Voltage:
Output Capacity:
System:
Power Only Bay:
Power/Distribution Bay:
Distribution Bus
(two Distribution Buses
per Power/Distribution Bay):
Rectifier:
Distribution Only Bay:
Distribution Bus:
(four Distribution Buses
per Distribution Only Bay)
Optional Distribution Panel:
(Bullet Nose Circuit
Breakers and/or TLS/TPS
Fuses) (one optional
Distribution Panel per
Distribution Only Bay)
Agency Approval:
Framework Type:
NetSure™
582140000
802NLDB (208V Input Power/Distribution and Power Only Bays)
802NLEB (480V Input Power/Distribution and Power Only Bays)
802NL-B (Distribution Only Bay)
R48-11600: Nominal 480 volts AC, three phase, 60 Hz, with an
operating range of 408 to 528 volts. Acceptable input frequency
range is 57 to 63 Hz.
or
R48-12000e: Nominal 480 volts AC, three phase, 60 Hz, with an
operating range of 340 to 528 volts. Acceptable input frequency
range is 57 to 63 Hz.
or
R48-12000Le: Nominal 208 volts AC, three phase, 60 Hz, with
an operating range of 176 to 264 volts. Acceptable input
frequency range is 47 to 63 Hz.
-48 Volts DC
10,000 Amperes, maximum
2200 Amperes, maximum
2400 Amperes, maximum
1200 Amperes
200A / -48V
6000 Amperes, maximum
1500 Amperes, maximum
500 Amperes, maximum
Power/Distribution Bay and Distribution Only Bay: Listed UL
1801, NEBS
Power Only Bay: UL 60950, NEBS
Seismic Rated (Zone 4) Box Framework
Page 4 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Power/Distribution Bay:
Width:
Depth:
Height:
Access:
Single Bay Plants:
Multi-Bay Plants:
Power Only Bay:
Width:
Depth:
Height:
Access:
Single Bay Plants:
Multi-Bay Plants:
Distribution Only Bay:
Width:
Depth:
Height:
Access:
SAG582140000
Issue AW, June 3, 2014
Home
24”, plus 10” if PDSC used
30”
93.5” Lists 1 and 11, 84” Lists 2 and 12
Front Access for Installation, Maintenance, and Operation.
Front and Rear Access for Installation and Maintenance, Front
for Operation.
24”
30”
84”
Front Access for Installation, Maintenance, and Operation.
Front and Rear Access for Installation and Maintenance, Front
for Operation.
Secondary Bay(s) Available:
Control:
Color:
31.375”
30”
84”
Front and Rear Access for Installation and Maintenance, Front
for Operation.
Nine
Microprocessor
Silver (Lorain Spec. M500-147)
Environment:
0°C to +40°C (+32°F to +104°F)
Page 5 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
582140000
Primary
Power/Distribution
Bay
List A: 480VAC Plant
Input
List B: 208VAC Plant
Input
List 30: Optional
480VAC Input
Bolt-On PDSC
(22kAIC)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
List 31: Optional
480VAC Input
Bolt-On PDSC
(65kAIC)
List 32: Optional
208VAC Input
Bolt-On PDSC
(65kAIC)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
List 35: Surge
Suppression
Option
(480VAC
Input PDSC)
(see Monitor/Control
Diagram)
List 36: Surge
Suppression
Option
(208VAC
Input PDSC)
Door removed
in illustration
for clarity.
List 1: Primary
Power/Distribution
Bay (e/w AC Input
Termination Panel
with Ten [10] AC
Feeds)
P/N 486532602
or
P/N 486532603:
Rectifier (480VAC Input)
List 2: Primary
Power/Distribution
Bay (for use with
optional bolt-on
PDSC)
P/N 486534003:
Rectifier (208VAC Input)
Front View
Page 6 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
582140000
Secondary
Power/Distribution
Bay
List A: 480VAC Plant
Input
List B: 208VAC Plant
Input
List 30: Optional
480VAC Input
Bolt-On PDSC
(22kAIC)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
List 31: Optional
480VAC Input
Bolt-On PDSC
(65kAIC)
List 32: Optional
208VAC Input
Bolt-On PDSC
(65kAIC)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
List 35: Surge
Suppression
Option
(480VAC
Input PDSC)
List 36: Surge
Suppression
Option
(208VAC
Input PDSC)
(see Monitor/Control
Diagram)
Door removed
in illustration
for clarity.
List 11: Secondary
Power/Distribution
Bay (e/w AC Input
Termination Panel
with Ten [10] AC
Feeds)
P/N 486532602
or
P/N 486532603:
Rectifier (480VAC Input)
P/N 486534003:
Rectifier (208VAC Input)
List 12: Secondary
Power/Distribution
Bay (for use with
optional bolt-on
PDSC)
Front View
Page 7 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
582140000
Primary
Power Only Bay
List A: 480VAC Plant
Input
List B: 208VAC Plant
Input
List 3: Primary Power
Only Bay (with
Five [5] AC Feeds)
List 4: Primary Power
Only Bay (with
Two [2] AC Feeds)
Door removed
in illustration
for clarity.
List 5: Primary Power
Only Bay (with Ten
[10] AC Feeds)
List 37: Surge Suppression
Option for 480VAC
Input
List 38: Surge Suppression
Option for 208VAC
Input
(see Monitor/Control
Diagram)
P/N 486532602
or
P/N 486532603:
Rectifier (480VAC Input)
P/N 486534003:
Rectifier (208VAC Input)
Front View
Page 8 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
582140000
Secondary
Power Only Bay
List A: 480VAC Plant
Input
List B: 208VAC Plant
Input
List 13: Secondary Power
Only Bay (with
Five [5] AC Feeds)
List 14: Secondary Power
Only Bay (with
Two [2] AC Feeds)
Door removed
in illustration
for clarity.
List 15: Secondary Power
Only Bay (with Ten
[10] AC Feeds)
List 37: Surge Suppression
Option for 480VAC
Input
List 38: Surge Suppression
Option for 208VAC
Input
(see Monitor/Control
Diagram)
P/N 486532602
or
P/N 486532603:
Rectifier (480VAC Input)
P/N 486534003:
Rectifier (208VAC Input)
Front View
Page 9 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
582140000
Distribution Only Bay
List 16: Distribution
Only Bay
Blank Panel
or
List C: Bullet
Fuse/Circuit
Breaker Panel
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
(see Monitor and
Control Diagram)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
Distribution Bus
(see Distribution
Devices in
ACCESSORY
DESCRIPTIONS
Section for
distribution
options)
Front door removed in
illustration for clarity.
Front View
Page 10 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
582140000
Primary and Secondary Power/Distribution and
Power Only Bays Monitor/Control Diagram
P/O List 1, 2, 3, 4, 5:
MCA Circuit Card
(Primary Bay)
P/O List 11, 12, 13, 14, 15: ROUTER Circuit Card
(Secondary Bay)
Front View
List 50: Optional LMS Main CPU
Circuit Card
or
List 63: Optional LMS Expansion
CPU Circuit Card
Available MCA Input/Output (I/O)
Circuit Cards
List 70: MCA Customer Alarm
Relay Circuit Card (Six [6]
Form-C Contacts)
Refer to SAG586505000
for additional LMS options.
List 71: MCA Analog Input/Output
and Binary Input Circuit Card
582140000
Distribution Only Bays Monitor and Control Diagram
P/O Lists 16:
ROUTER Circuit Card
SEE ALSO
System Overview
Table of Contents
List Descriptions
Accessory Descriptions
Specifications
Physical Size Information
Related Documentation
Page 11 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
TABLE OF CONTENTS
System
Overview
Picture
List
Descriptions
Accessory
Descriptions
Specifications
Physical Size
Information
Related
Documentation
SYSTEM OVERVIEW................................................................................................................................................. 1
582140000 Primary Power/Distribution Bay ..................................................................................................... 6
582140000 Secondary Power/Distribution Bay ................................................................................................ 7
582140000 Primary Power Only Bay ................................................................................................................. 8
582140000 Secondary Power Only Bay ............................................................................................................ 9
582140000 Distribution Only Bay..................................................................................................................... 10
582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control
Diagram .............................................................................................................................................................. 11
582140000 Distribution Only Bays Monitor and Control Diagram ............................................................... 11
TABLE OF CONTENTS ........................................................................................................................................... 12
LIST DESCRIPTIONS .............................................................................................................................................. 15
List A: 480VAC Plant Input Voltage .............................................................................................................. 15
List B: 208VAC Plant Input Voltage .............................................................................................................. 15
List 1: Primary Power/Distribution Bay (Common Equipment) ..................................................................... 15
List 2: Primary Power/Distribution Bay (Common Equipment) ..................................................................... 16
List 3: Primary Power Only Bay, Five (5) AC Feeds (Common Equipment)................................................. 17
List 4: Primary Power Only Bay, Two (2) AC Feeds (Common Equipment)................................................. 18
List 5: Primary Power Only Bay, Ten (10) AC Feeds (Common Equipment) ............................................... 18
List 11: Secondary Power/Distribution Bay (Common Equipment) .............................................................. 19
List 12: Secondary Power/Distribution Bay (Common Equipment) .............................................................. 20
List 13: Secondary Power Only Bay, Five (5) AC Feeds (Common Equipment) .......................................... 21
List 14: Secondary Power Only Bay, Two (2) AC Feeds (Common Equipment) .......................................... 22
List 15: Secondary Power Only Bay, Ten (10) AC Feeds (Common Equipment) ........................................ 23
List 16: Distribution Only Bay ........................................................................................................................ 24
List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................ 25
List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................ 25
List 32: Optional 208VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................ 25
List 35: Surge Suppression for 480VAC Input PDSC ................................................................................... 25
List 36: Surge Suppression for 208VAC Input PDSC ................................................................................... 26
List 37: Surge Suppression for 208VAC Input .............................................................................................. 26
List 38: Surge Suppression for 480VAC Input .............................................................................................. 27
List 50: Optional LMS Main CPU Circuit Card (Primary Power/Distribution and Power Only Bays) ............ 27
List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power/Distribution and Power Only
Bays) .............................................................................................................................................................. 27
List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU................................ 28
List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 ...................... 28
List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000 .............................................. 29
List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers ...................................... 29
List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card .............................................................. 29
List 71: MCA I/O Circuit Card P/N 524550 .................................................................................................... 30
List 73: Security Adapter Unit Upgrade Kit (Factory Installed) ..................................................................... 30
List 74: Security Adapter Unit Upgrade Kit (Field Installed) .......................................................................... 30
List C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel ......................................................................... 31
ACCESSORY DESCRIPTIONS ............................................................................................................................... 32
Rectifiers ............................................................................................................................................................ 32
P/N 486532602, Rectifier (480VAC Input) ..................................................................................................... 32
P/N 486532603, Rectifier (480VAC Input) ..................................................................................................... 32
Page 12 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
P/N 486534003, Rectifier (208VAC Input) ..................................................................................................... 32
External Main Termination Bars ...................................................................................................................... 33
Distribution Devices and Load Lug Locations - Power/Distribution Bays .................................................. 34
Distribution Device and Load Lug Locations – Distribution Only Bays ...................................................... 36
Distribution Devices .......................................................................................................................................... 39
218 Circuit Breaker Assemblies ..................................................................................................................... 39
TPL Fuses and Fuseholder Assemblies ......................................................................................................... 43
Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting
Assembly – Power/Distribution Bays ............................................................................................................. 46
TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder
Mounting Assembly – Power/Distribution Bays ............................................................................................. 49
Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses –
Distribution Only Bays .................................................................................................................................... 52
Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C............................................................ 54
Replacement Alarm, Reference, and Control Fuses...................................................................................... 55
Fuseblock Located in Bay’s Left Center ........................................................................................................ 55
Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 ............. 57
Optional Power/Distribution Bay Internal Ground Busbar Kits .................................................................... 57
Optional Internal Ground Busbar Kit (P/N 554862)........................................................................................ 57
Optional Internal Ground Busbar Kit (P/N 555214)........................................................................................ 58
Power/Distribution and Power Only Bays External Busbars ........................................................................ 60
Optional External Top-Mount Horizontal Battery Input Busbar Assembly ..................................................... 60
Optional Busbar Shield Kit ............................................................................................................................. 60
Optional External Top-Mount Ground (Load Return) Busbar Assemblies ..................................................... 60
Optional Load Return Lug Extension Busbar Assembly ................................................................................ 61
Optional External Top-Mount Vertical Battery Input Busbar Assembly ......................................................... 68
Wiring Components .......................................................................................................................................... 72
Power/Distribution and Power Only Bays Frame Grounding Wire Sizes and Lugs....................................... 72
Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection ...................................................... 73
Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs........................... 74
Power/Distribution Bay Battery Cable Sizes and Lugs .................................................................................. 78
Power Only Bay DC Output Cable Sizes and Lugs ....................................................................................... 80
Distribution Only Bay DC Input Cable Sizes and Lugs Selection .................................................................. 82
Power/Distribution Bay AC Input, Ten (10) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs...... 84
Power/Distribution Bay AC Input, Two (2) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs ....... 86
Power/Distribution Bay AC Input, One (1) AC Feed Wire Sizes, Branch Circuit Protection, and Lugs ......... 88
Power Only Bay AC Input, Five (5) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs .................. 90
Power Only Bay AC Input, Two (2) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs .................. 92
Power Only Bay AC Input, Ten (10) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs ................ 94
External Alarm, Reference, and Control Wire Sizes - Power/Distribution and Power Only Bays.................. 96
Optional Battery Charge Temperature Compensation Probe for Digital Compensation........................... 97
Replacement/Additional MCA Network Cable ................................................................................................ 98
Replacement/Additional LMS Network Cable................................................................................................. 98
Replacement Circuit Cards .............................................................................................................................. 98
SPECIFICATIONS.................................................................................................................................................... 99
1. System ........................................................................................................................................................... 99
1.2 Environmental Ratings ............................................................................................................................. 99
1.3 Compliance Information ......................................................................................................................... 101
1.4 Local Controls and Indicators ................................................................................................................. 101
2. DC Distribution............................................................................................................................................ 102
2.1 Ratings ................................................................................................................................................... 102
3. Rectifier ........................................................................................................................................................ 102
3.1 Output Ratings ....................................................................................................................................... 102
3.2 Input Ratings (480VAC, with 486532602 Rectifier) ............................................................................... 103
3.3 Input Ratings (480VAC, with 486532603 Rectifier) ............................................................................... 105
Page 13 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
3.4 Input Ratings (208VAC, with 486534003 Rectifier) ............................................................................... 106
3.5 Standard Features.................................................................................................................................. 107
4. MCA .............................................................................................................................................................. 112
4.1 Standard Features.................................................................................................................................. 112
5. Optional LMS Monitoring System ............................................................................................................. 123
PHYSICAL SIZE INFORMATION .......................................................................................................................... 124
Floor Hole Drilling Pattern Dimensions - Power/Distribution and Power Only Bays ............................... 124
Floor Hole Drilling Pattern Dimensions - Power/Distribution Bay w/ AC Input Service Cabinet ............ 125
Floor Hole Drilling Pattern Dimensions - Distribution Only Bay ................................................................ 126
Overall Dimensions - Primary and Secondary Power/Distribution Bays (List 1 and 11) ......................... 127
Overall Dimensions - Primary and Secondary Power/Distribution Bays (List 2 and 12) ......................... 128
Overall Dimensions – Optional PDSC (AC Input ‘Power Distribution Service Cabinet’) ......................... 129
Overall Dimensions - Primary and Secondary Power Only Bays ............................................................... 130
Overall Dimensions –Distribution Only Bays ............................................................................................... 131
Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N
107021 (25 feet) and P/N 106824 (100 feet) ................................................................................................... 132
RELATED DOCUMENTATION.............................................................................................................................. 133
REVISION RECORD .............................................................................................................................................. 134
Page 14 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
LIST DESCRIPTIONS
List A: 480VAC Plant Input Voltage
Features
♦
Specifies 480VAC Plant Input Voltage.
List B: 208VAC Plant Input Voltage
Features
♦
Specifies 208VAC Plant Input Voltage.
List 1: Primary Power/Distribution Bay (Common Equipment)
Features
♦
Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes.
♦
Mounted in a 93.5"H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per
Rectifier mounting position.
♦
Provides forty-eight (48) distribution device mounting positions.
♦
Provides two (2) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be
set for no group designation, Group A designation, or Group B designation.
♦
Configured for a 4000A internal bus or external main battery termination bars.
♦
Provides the MCA Assembly and Local MCA Control Panel.
♦
Provides mounting for optional LMS Main CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
♦ Expandable either left or right.
Restrictions
Only one (1) Primary Bay per power system required.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY DESCRIPTIONS section.
4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
5) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
6) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
7) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs
in the ACCESSORY DESCRIPTIONS section.
8) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load
Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
9) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
10) Order AC input lugs as required per Power/Distribution Bay AC Input, Ten (10) Rectifier Feeds Wire
Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
Page 15 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
11) Order internal ground busbar assembly, external top-mount battery input busbar assembly,
busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return
lug extension busbar assembly as required per the appropriate sections located under ACCESSORY
DESCRIPTIONS.
12) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.
List 2: Primary Power/Distribution Bay (Common Equipment)
Features
♦
Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes.
♦
Mounted in a 7'0"H x 24"W x 30"D Box Framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides forty-eight (48) distribution device mounting positions.
♦
Provides two (2) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be
set for no group designation, Group A designation, or Group B designation.
♦
Configured for a 4000A internal bus or external main battery termination bars.
♦
Provides the MCA Assembly and Local MCA Control Panel.
♦
Provides mounting for optional LMS Main CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
♦
Expandable either left or right.
♦ Surge suppression optional.
Restrictions
Only one (1) Primary Bay per power system required.
Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208VAC Input) Bolt-On PDSC (AC Input
'Power Distribution Service Cabinet').
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31
(480VAC Input), or List 32 (208VAC Input).
3) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY DESCRIPTIONS section.
5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
6) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
7) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
8) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs
in the ACCESSORY DESCRIPTIONS section.
9) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load
Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
10) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
11) Order AC input lugs as required per Power/Distribution Bay AC Input, Two (2) Rectifier Feeds Wire Sizes,
Branch Circuit Protection, and Lugs or Power/Distribution Bay AC Input, One (1) Rectifier Feed Wire
Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
Page 16 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
12) Order internal ground busbar assembly, external top-mount battery input busbar assembly,
busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return
lug extension busbar assembly as required per the appropriate sections located under ACCESSORY
DESCRIPTIONS.
13) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.
List 3: Primary Power Only Bay, Five (5) AC Feeds (Common Equipment)
Features
♦
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
♦
Mounted in a 7’0”H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit
breakers are pad-lockable.
♦
In ferro replacement applications, will accommodate five (5) AC inputs sized for 400A ferro rectifiers
(208V, 100A or 480V, 50A).
♦
Provides the MCA Assembly and Local MCA Control Panel.
♦
Provides mounting for optional LMS Main CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
♦ Expandable either left or right, cable connected.
Restrictions
Only one (1) Primary Bay per power system required.
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) If List A specified, order ten (10) P/N 256933200 30A circuit breakers.
3) If List B specified, order ten (10) P/N 256937200 60A circuit breakers.
4) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
6) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
7) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
8) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
9) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
10) Order AC input lugs as required per Power Only Bay AC Input, Five (5) Rectifier Feeds Wire Sizes,
Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
11) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground
(load return) busbar assembly, and/or load return lug extension busbar assembly as required per the
appropriate sections located under ACCESSORY DESCRIPTIONS.
12) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.
Page 17 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
List 4: Primary Power Only Bay, Two (2) AC Feeds (Common Equipment)
Features
Home
♦
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
♦
Mounted in a 7’0”H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit
breakers are pad-lockable.
♦
Provides the MCA Assembly and Local MCA Control Panel.
♦
Provides mounting for optional LMS Main CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
♦
Expandable either left or right, cable connected.
♦ Surge suppression optional.
Restrictions
Only one (1) Primary Bay per power system required.
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) If List A specified, order ten (10) P/N 256933200 30A circuit breakers.
3) If List B specified, order ten (10) P/N 256937200 60A circuit breakers.
4) Order Optional Surge Suppressors per List 37 or List 38.
5) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
6) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
7) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
8) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
9) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
10) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
11) Order AC input lugs as required per Power Only Bay AC Input, Two (2) Rectifier Feeds Wire Sizes,
Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
12) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground
(load return) busbar assembly, and/or load return lug extension busbar assembly as required per the
appropriate sections located under ACCESSORY DESCRIPTIONS.
13) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.
List 5: Primary Power Only Bay, Ten (10) AC Feeds (Common Equipment)
Features
♦
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
♦
Mounted in a 7’0”H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
In ferro replacement applications, will accommodate ten (10) AC inputs sized for 200A ferro rectifiers
(208V, 60A or 480V, 25A).
Page 18 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
♦
Provides the MCA Assembly and Local MCA Control Panel.
♦
Provides mounting for optional LMS Main CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
♦ Expandable either left or right, cable connected.
Restrictions
Only one (1) Primary Bay per power system required.
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
6) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
7) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
8) Order AC input lugs as required per Power Only Bay AC Input, Ten (10) Rectifier Feed Wire Sizes,
Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
9) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground
(load return) busbar assembly, and/or load return lug extension busbar assembly as required per the
appropriate sections located under ACCESSORY DESCRIPTIONS.
10) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.
List 11: Secondary Power/Distribution Bay (Common Equipment)
Features
♦
Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes.
♦
Mounted in a 93.5"H x 24"W x 30"D Box Framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per
Rectifier mounting position.
♦
Provides forty-eight (48) distribution device mounting positions.
♦
Provides two (2) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be
set for no group designation, Group A designation, or Group B designation.
♦
Configured for a 4000A internal bus or external main battery termination bars.
♦
Provides the Router Assembly.
♦
Provides mounting for optional LMS Expansion CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
♦
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514642, Qty. 1 P/N 514639).
♦
Expandable either left or right.
Page 19 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
Restrictions
Maximum of nine (9) Secondary Power/Distribution Bays per power system.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY DESCRIPTIONS section.
4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
5) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
6) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs
in the ACCESSORY DESCRIPTIONS section.
7) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load
Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
8) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
9) Order AC input lugs as required per Power/Distribution Bay AC Input, Ten (10) Rectifier Feeds Wire
Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
10) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield
kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar
assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.
11) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
12) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 12: Secondary Power/Distribution Bay (Common Equipment)
Features
♦
Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes.
♦
Mounted in a 7'0"H x 24"W x 30"D Box Framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides forty-eight (48) distribution device mounting positions.
♦
Provides two (2) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be
set for no group designation, Group A designation, or Group B designation.
♦
Configured for a 4000A internal bus or external main battery termination bars.
♦
Provides the Router Assembly.
♦
Provides mounting for optional LMS Expansion CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
♦
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).
♦
Expandable either left or right.
♦
Surge suppression optional.
Page 20 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
Restrictions
Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208VAC Input) Bolt-On PDSC
(AC Input 'Power Distribution Service Cabinet').
Maximum of nine (9) Secondary Power/Distribution Bays per power system.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31
(480VAC Input), or List 32 (208VAC Input).
3) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY DESCRIPTIONS section.
5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
6) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
7) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs
in the ACCESSORY DESCRIPTIONS section.
8) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load
Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
9) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
10) Order AC input lugs as required per Power/Distribution Bay AC Input, Two (2) Rectifier Feeds Wire Sizes,
Branch Circuit Protection, and Lugs or Power/Distribution Bay AC Input, One (1) Rectifier Feed Wire
Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield
kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar
assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.
12) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
13) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 13: Secondary Power Only Bay, Five (5) AC Feeds (Common Equipment)
Features
♦
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
♦
Mounted in a 7’0”H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit
breakers are pad-lockable.
♦
In ferro replacement applications, will accommodate five (5) AC inputs sized for 400A ferro rectifiers
(208V, 100A or 480V, 50A).
♦
Provides the Router Assembly.
♦
Provides mounting for optional LMS Expansion CPU circuit card.
Page 21 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O
circuit cards, and/or optional LMS I/O circuit cards.
♦
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).
Home
♦ Expandable either left or right, cable connected.
Restrictions
Maximum of nine (9) Secondary Power Only Bays per power system.
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) If List A specified, order ten (10) P/N 256933200 30A circuit breakers.
3) If List B specified, order ten (10) P/N 256937200 60A circuit breakers.
4) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
6) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
7) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
8) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
9) Order AC input lugs as required per Power Only Bay AC Input, Five (5) Rectifier Feeds Wire Sizes,
Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
10) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground
(load return) busbar assembly, and/or load return lug extension busbar assembly as required per the
appropriate sections located under ACCESSORY DESCRIPTIONS.
11) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
12) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 14: Secondary Power Only Bay, Two (2) AC Feeds (Common Equipment)
Features
♦
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
♦
Mounted in a 7’0”H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit
breakers are pad-lockable.
♦
Provides the Router Assembly.
♦
Provides mounting for optional LMS Expansion CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
♦
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).
Page 22 of 134
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
♦
SAG582140000
Issue AW, June 3, 2014
Expandable either left or right, cable connected.
Home
♦ Surge suppression optional.
Restrictions
Maximum of nine (9) Secondary Power Only Bays per power system.
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) If List A specified, order ten (10) P/N 256933200 30A circuit breakers.
3) If List B specified, order ten (10) P/N 256937200 60A circuit breakers.
4) Order Optional Surge Suppressors per List 37 or List 38.
5) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
6) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
7) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
8) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
9) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
10) Order AC input lugs as required per Power Only Bay AC Input, Two (2) Rectifier Feeds Wire Sizes,
Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
11) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground
(load return) busbar assembly, and/or load return lug extension busbar assembly as required per the
appropriate sections located under ACCESSORY DESCRIPTIONS.
12) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
13) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 15: Secondary Power Only Bay, Ten (10) AC Feeds (Common Equipment)
Features
♦
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
♦
Mounted in a 7’0”H x 24"W x 30"D box framework.
♦
Provides ten (10) Rectifier mounting positions.
♦
In ferro replacement applications, will accommodate ten (10) AC inputs sized for 200A ferro rectifiers
(208V, 60A or 480V, 25A).
♦
Provides the Router Assembly.
♦
Provides mounting for optional LMS Expansion CPU circuit card.
♦
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
♦
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).
♦
Expandable either left or right, cable connected.
Page 23 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Restrictions
Maximum of nine (9) Secondary Power Only Bays per power system.
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208VAC Input).
2) Order Rectifiers as required per P/N 486532602 or P/N 486532603 (480VAC Input) or P/N 486534003
(208VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
5) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
6) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the
ACCESSORY DESCRIPTIONS section.
7) Order AC input lugs as required per Power Only Bay AC Input, Ten (10) Rectifier Feed Wire Sizes,
Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
8) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground
(load return) busbar assembly, and/or load return lug extension busbar assembly as required per the
appropriate sections located under ACCESSORY DESCRIPTIONS.
9) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
10) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 16: Distribution Only Bay
Features
♦
Provides common equipment for one (1) Distribution Only Bay rated for up to 6000 amperes.
♦
Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) Box Framework.
♦
Provides forty-eight (48) distribution device mounting positions.
♦
Provides four (4) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be
set for no group designation, Group A designation, or Group B designation.
♦
Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay.
♦ MCA Network bay interconnect cable provided (P/N 514643 and P/N 514644).
Restrictions
Requires external main battery termination bars.
Ordering Notes
1) Order P/N 58214000016.
2) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY DESCRIPTIONS section.
3) Order bay grounding lugs as required per Distribution Only Bay Frame Grounding Wire Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
4) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load
Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
Page 24 of 134
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
5) Order DC input cable lugs as required per Distribution Only Bay DC Input Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
6) Order one (1) “Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel” per Distribution Bay as
required per List C.
7) If a different length MCA Network cable is required, order per Replacement/Additional MCA Network
Cables. Refer to the Installation Instructions (Section 5876) for Network cabling requirements.
8) Side cover panels are factory installed on one side of the bay. In installations where a Distribution Only
Bay is placed by itself, order (2) P/N 528633 side cover panels for the other side.
List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')
Features
♦
Provides an AC Input Service Cabinet pre-wired to the Rectifier mounting positions.
♦
Provides a 30 ampere AC Input Circuit Breaker rated for 22kA interrupting capacity for each Rectifier
position. Circuit breakers are pad-lockable.
♦ Provides terminations for one or two AC input branch circuits.
Ordering Notes
1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered.
2) Order a List 35 if additional surge suppression is required.
List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')
Features
♦
Provides an AC Input Service Cabinet pre-wired to the Rectifier mounting positions.
♦
Provides a 30 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each Rectifier
position. Circuit breakers are pad-lockable.
♦ Provides terminations for one or two AC input branch circuits.
Ordering Notes
1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered.
2) Order a List 35 if additional surge suppression is required.
List 32: Optional 208VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')
Features
♦
Provides an AC Input Service Cabinet pre-wired to the Rectifier mounting positions.
♦
Provides a 60 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each Rectifier
position. Circuit breakers are pad-lockable.
♦ Provides terminations for one or two AC input branch circuits.
Ordering Notes
1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered.
2) Order a List 36 if additional surge suppression is required.
List 35: Surge Suppression for 480VAC Input PDSC
Features
♦
Provides two (2) surge suppression assemblies for the PDSC. One wired to Rectifier AC input circuit
breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
♦
100kA interrupting capacity.
♦
Overcurrent fusing and thermal protection.
Page 25 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
Restrictions
For use with List 30 or List 31 manufactured after 12/01/04 only.
See Surge Protection in the SPECIFICATION section for additional ratings.
Ordering Notes
1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression
assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O
circuit card (separately ordered – See List 71). The MCA then provides alarm display messages and an
audible alarm when a surge suppression assembly activates. Order a List 71 MCA I/O Circuit Card as
required to provide MCA binary inputs for the surge suppression alarms.
3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote
surge suppression alarm relay contacts are required and you expect to use the alarm relays on the
factory provided cards for other uses, order a List 70 MCA relay circuit card as required.
List 36: Surge Suppression for 208VAC Input PDSC
Features
♦
Provides two (2) surge suppression assemblies for the PDSC. One wired to Rectifier AC input circuit
breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
♦
100kA interrupting capacity.
♦ Overcurrent fusing and thermal protection.
Restrictions
For use with List 32 only.
See Surge Protection in the SPECIFICATION section for additional ratings.
Ordering Notes
1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression
assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O
circuit card (separately ordered – See List 71). The MCA then provides alarm display messages and an
audible alarm when a surge suppression assembly activates. Order a List 71 MCA I/O Circuit Card as
required to provide MCA binary inputs for the surge suppression alarms.
3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote
surge suppression alarm relay contacts are required and you expect to use the alarm relays on the
factory provided cards for other uses, order a List 70 MCA relay circuit card as required.
List 37: Surge Suppression for 208VAC Input
Features
♦
Provides two (2) surge suppression assemblies for the Power Only Bay. One wired to Rectifier AC input
circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
♦
100kA interrupting capacity.
♦ Overcurrent fusing and thermal protection.
Restrictions
For use with List 4 and 14.
See Surge Protection in the SPECIFICATION section for additional ratings.
Ordering Notes
1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression
assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O
Page 26 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
Home
circuit card (separately ordered – See List 71). The MCA then provides alarm display messages
and an audible alarm when a surge suppression assembly activates. Order a List 71 MCA I/O
Circuit Card as required to provide MCA binary inputs for the surge suppression alarms.
3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote
surge suppression alarm relay contacts are required and you expect to use the alarm relays on the
factory provided cards for other uses, order a List 70 MCA relay circuit card as required.
List 38: Surge Suppression for 480VAC Input
Features
♦
Provides two (2) surge suppression assemblies for the Power Only Bay. One wired to Rectifier AC input
circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
♦
100kA interrupting capacity.
♦ Overcurrent fusing and thermal protection.
Restrictions
For use with List 4 and 14.
See Surge Protection in the SPECIFICATION section for additional ratings.
Ordering Notes
1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression
assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O
circuit card (separately ordered – See List 71). The MCA then provides alarm display messages and an
audible alarm when a surge suppression assembly activates. Order a List 71 MCA I/O Circuit Card as
required to provide MCA binary inputs for the surge suppression alarms.
3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote
surge suppression alarm relay contacts are required and you expect to use the alarm relays on the
factory provided cards for other uses, order a List 70 MCA relay circuit card as required.
List 50: Optional LMS Main CPU Circuit Card (Primary Power/Distribution and Power Only Bays)
Features
♦
Provides the LMS Monitoring System.
♦ Refer to SAG586505000 for further information.
Restrictions
The LMS Monitoring System Main CPU circuit card is mounted in the Primary Power/Distribution and Power
Only Bays.
Ordering Notes
1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main
CPU circuit card (List 50) for the Primary Power/Distribution and Power Only Bays. Order the LMS
Expansion CPU circuit card (List 63) for Secondary Power/Distribution and Power Only Bays that are to
be equipped with LMS I/O circuit cards.
2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.
Note that LMS Network cables are factory provided with Lists 11, 12, 13, 14, and 15.
3) This List option only provides the LMS CPU circuit card for the Primary Power/Distribution and Power
Only Bays, additional LMS options must be ordered separately per SAG586505000.
List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power/Distribution and Power Only Bays)
Features
♦
Allows LMS I/O cards to be installed in Secondary Power/Distribution and Power Only Bays.
Page 27 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
Restrictions
The LMS Monitoring System Expansion CPU circuit cards are mounted in Secondary
Power/Distribution and Power Only Bays (required only if LMS I/O circuit cards are to be installed in the same
bay).
Ordering Notes
1) Order the LMS Expansion CPU circuit card for Secondary Power/Distribution and Power Only Bays that
are to be equipped with LMS I/O circuit cards.
List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU
Features
♦
Provides the following...
LMS Dual MCA Interface Software Option
LMS Gateway Software Option
P/N 526843 50’ LMS Dual MCA Option Cable
P/N 548009 50’ LMS Gateway Port Cable
♦
LMS Dual MCA Interface Software Option enables the Spec. No. 582140000 Power System to be
integrated with an existing Power System. Specifically, List 64 allows the MCA in Spec. No. 582140000
to interface with the MCA in a Spec. No. 582121900 via the LMS in Spec. No. 582140000. Refer to the
LMS documentation for further information.
LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal
interface. Specifically, List 64 enables user input through either a local or remote LMS port to be directed
to a DGU connected to the LMS Gateway port. Refer to the LMS documentation for further information.
Restrictions
Operation of Energy Management is disabled with this option installed.
The Gateway port is provided via the port located on the front of the LMS CPU circuit card installed in the
Spec. No. 582140000 Primary Bay.
Ordering Notes
1) Order as required.
♦
List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000
Features
♦
Provides the following...
LMS Dual MCA Interface Software Option
P/N 506153 LMS Expansion CPU Card
P/N 514641 150’ Echelon Cable
P/N 526843 50’ LMS Dual MCA Option Cable
LMS Dual MCA Interface Software Option enables the Spec. No. 582140000 Power System to be
integrated with an existing Power System. Specifically, List 65 allows the MCA in Spec. No. 582140000
to interface with the MCA in Spec. No. 582121901 via the LMS in Spec. No. 582140000. Refer to the
LMS documentation for further information.
Restrictions
Operation of Energy Management is disabled with this option installed.
The Main LMS CPU card in 582121901 must be replaced with the Expansion LMS CPU card (P/N 506153)
provided with List 65.
Ordering Notes
1) Order as required.
♦
Page 28 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SAG582140000
Issue AW, June 3, 2014
List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000
Features
♦
Home
Provides the following...
LMS Dual MCA Interface Software Option
P/N 526843 50’ LMS Dual MCA Option Cable
LMS Dual MCA Interface Software Option enables the Spec. No. 582140000 Power System to be
integrated with an existing Power System. Specifically, List 66 allows the MCA in Spec. No. 582140000
to interface with the MCA in a Vortex Power System via the LMS in Spec. No. 582140000. Refer to the
LMS documentation for further information.
Restrictions
Operation of Energy Management is disabled with this option installed.
Ordering Notes
1) Order as required.
♦
List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers
Features
♦
Provides the following...
LMS Gateway Software Option
P/N 548009 50’ LMS Gateway Port Cable
Two (2) P/N 506336 LMS 4-Input Universal Analog Cards
One (1) P/N 506334 LMS 8-Input Binary Card
♦
LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal
interface. Specifically, List 67 enables user input through either a local or remote LMS port to be directed
to a DGU (in the legacy plant) connected to the LMS Gateway port. Refer to the LMS documentation for
further information.
♦ The analog and binary DGU I/O cards provide monitoring of the legacy system’s rectifiers
Restrictions
LMS Channels must be configured.
Ordering Notes
1) Order as required.
List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card
Features
♦
Provides six relays each with one set of Form-C relay contacts.
♦
These relays are used for alarm applications and can be programmed by the user.
♦
Refer to the "Specifications" section of this document for further information.
♦
Plugs into any slot in 7-position card cage in Primary and Secondary Power/Distribution and Power Only
Bays.
♦ User maps relay closure to any or multiple programmable alarm functions.
Restrictions
Relay contacts rated for 2A at 30 volts DC.
The system may contain up to 16 MCA Relay circuit cards.
Ordering Notes
1) List 1, 2, 3, 4, and 5 each include two (2) relay cards, order List 70 for additional cards if necessary.
2) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the
MCA.
Page 29 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
List 71: MCA I/O Circuit Card P/N 524550
Features
♦
Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs.
♦
Refer to the "Specifications" section of this document for further information.
Plugs into any slot in 7-position card cage in Primary and Secondary Power/Distribution and Power Only
Bays.
Restrictions
The system may contain up to 16 MCA I/O circuit cards.
Only one (1) P/N 524550 card can be installed per bay.
Analog input and output rating = 0-50mv DC.
Binary input rating = dry contact.
Analog inputs should be protected by a 49.9 ohm resistor.
Recommended to use current limiting resistors to protect binary input wiring.
Ordering Notes
1) Order optional MCA I/O circuit cards as required.
2) Use of the “Alternate Current Limit” feature requires that an MCA I/O circuit card be installed.
♦
List 73: Security Adapter Unit Upgrade Kit (Factory Installed)
Features
♦
Provides a Security Adapter Unit Upgrade Kit factory installed on the inside of the front door.
The Security Adapter Unit is a front door mounted unit that allows customers to securely connect to the
Ethernet port of the LMS monitoring system factory integrated into Spec. No. 582140000 power system.
The Security Adapter Unit also converts customer side SNMP V3 protocol to LMS side SNMP V2 protocol
which allows the customer to use the LMS in an SNMP V3 environment.
Restrictions
For use in List 1, 2, 3, 4, 5 only.
Ordering Notes
1) Order optional Security Adapter Unit Upgrade Kit as required.
♦
List 74: Security Adapter Unit Upgrade Kit (Field Installed)
Features
♦
Provides a Security Adapter Unit Upgrade Kit for field installation into existing bays.
The Security Adapter Unit is a front door mounted unit that allows customers to securely connect to the
Ethernet port of the LMS monitoring system factory integrated into Spec. No. 582140000 power system.
The Security Adapter Unit also converts customer side SNMP V3 protocol to LMS side SNMP V2 protocol
which allows the customer to use the LMS in an SNMP V3 environment.
Restrictions
For use in List 1, 2, 3, 4, 5 only.
Ordering Notes
1) Order optional Security Adapter Unit Upgrade Kit as required.
2) This kit replaces the bay’s front door. Contact Emerson and order a new front door label. Must specify
information on existing door label (Spec. No., Serial Number, List Numbers).
♦
Page 30 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
List C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel
Features
SAG582140000
Issue AW, June 3, 2014
Home
♦
Provides twenty-four (24) Bullet Nose Device positions.
♦
Accepts a choice of TLS/TPS-type fuseholders, Bullet Nose-Type circuit breakers, or Bullet Nose-Type
GMT Fuse Modules.
♦
The List C Fuse/Circuit Breaker Panel is equipped with one (1) shunt for all distribution positions for MCA
load current measurements.
Refer also to Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses
and Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C.
Restrictions
Each Distribution Only Bay can be equipped with only one (1) List C panel.
The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel.
Current monitoring for the List C Fuse/Circuit Breaker Panel is for the complete panel. Circuit Breakers
and/or fuses are not individually monitored.
When installed, the Distribution Only Bay can be loaded with up to (47) 218 Circuit Breakers or (23) TPL
Fuses and (24) Bullet Nose Circuit Breakers or TLS/TPS Fuses.
The List C Circuit Breaker/Fuse Panel is rated for a maximum continuous load of 500 amps.
The total load combination of List C and Distribution Panel #1 cannot exceed 1500A.
Ordering Notes
1) Order as 5821400000C.
2) Also order distribution fuses, circuit breakers, and/or Bullet Nose-Type 10-Position GMT Fuse Modules as
required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.
♦
Optional List C
Bullet Nose Device Panel
Front door removed in
illustration for clarity.
Page 31 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
ACCESSORY DESCRIPTIONS
Rectifiers
P/N 486532602, Rectifier (480VAC Input)
Features
♦ Consists of one (1) Model R48-11600 Rectifier, Spec. No. 486532602.
Restrictions
Each Power/Distribution and Power Only Bay holds up to ten Rectifiers.
Ordering Notes
1) Order as required.
P/N 486532603, Rectifier (480VAC Input)
Features
♦ Consists of one (1) Model R48-12000e Rectifier, Spec. No. 486532603.
Restrictions
Each Power/Distribution and Power Only Bay holds up to ten Rectifiers.
Ordering Notes
1) Order as required.
P/N 486534003, Rectifier (208VAC Input)
Features
♦ Consists of one (1) Model R48-12000Le Rectifier, Spec. No. 486534003.
Restrictions
Each Power/Distribution and Power Only Bay holds up to ten Rectifiers.
Ordering Notes
1) Order as required.
Page 32 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Home
External Main Termination Bars
Power Only Bays (Lists 3, 4, 5, 13, 14, and 15) and Distribution Only Bays (List 16) require external main
battery termination bars. The following are standard sizes. Special requirements can be met with Emerson
Services EA type bars. Shunts are not required because the load on a NetSure plant is internally calculated.
If a main shunt is desired, use bars so equipped with a List 71 card. This can be configured to override the
internal calculation and display the load of the main shunt as the plant load on the MCA.
Emerson
P/N
Ampere
Rating
Power
Bays
Distribution
Bays
Without Shunts
550281
3000A
1
1
550282
5000A
2
1
550283
5000A
2
2
550284
7500A
3
2
550285
7500A
3
3
550286
10,000A
4
2
550287
10,000A
4
3
With Shunts
550291
3000A
1
1
550292
5000A
2
1
550293
5000A
2
2
550294
7500A
3
2
550295
7500A
3
3
550296
10,000A
4
2
550297
10,000A
4
3
Page 33 of 134
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AW, June 3, 2014
System Application Guide
Spec. No. 5821