PSAPF100 SERIES 100 Watt, AC/DC LED Switching Power Supplies Rev A Wall Industries, Inc. FEATURES Isolation Class II Fully Isolated Plastic Case with IP67 Level RoHS Compliant 3-in-1 Dimming Function (1~10VDC & PWM Signal or Built-in Active PFC Function Resistance) 100 Watts Maximum Output Power Universal Input Voltage: 90~305VAC (120~430VDC) Free Air Convection Short Circuit, Over Voltage, Over Power, and Over MTBF > 100,000 Hours Temperature Protection Up to 91.5% High Efficiency Output Voltage and Constant Current Level can be LED Power Applications Size: 5.66 x 2.79 x 1.48 inches 143.8 x 70.8 x 37.5 mm Adjusted through Internal Potentiometer DESCRIPTION The PSAPF100 series of AC/DC LED switching power supplies provides a maximum power rating of 100W in a 5.66” x 2.79” x 1.48” fully isolated plastic case. These supplies meet IP67 waterproof standards, which makes them suitable for harsh environments in industrial or commercial outdoor lighting applications. The PSAPF100 series boasts the industry’s widest input voltage range of 90-305VAC (120~430VDC) and has built-in active PFC, built-in dimming function, and high efficiency up to 91.5%. This series is RoHS compliant and has short circuit, over voltage, over power, and over temperature protection. Applications: Street Lighting Landscape Lighting Tunnel Lighting Household Lighting Indoor/Outdoor LED Lighting MODEL SELECTION TABLE Output Voltage Constant Current Range Output Current (Convection) Current Adj. Range Ripple & Noise (1) Maximum Capacitive Load Maximum Output Power Efficiency 12 VDC 6~12 VDC 8.333A 0.833~8.333A 100mVp-p 100,000μF 100W 89% 24 VDC 12~24 VDC 4.166A 0.416~4.166A 100mVp-p 50,000μF 100W 91.5% 36 VDC 18~36 VDC 2.777A 0.277~2.777A 100mVp-p 8,000μF 100W 91.5% PSAPF100-48S 48 VDC 24~48 VDC 2.083A 0.208~2.083A 200mVp-p 4,000μF 100W 91.5% PSAPF100-54S 54 VDC 27~54 VDC 1.852A 0.185~1.852A 200mVp-p 3,000μF 100W 91.5% Model Number Input Voltage PSAPF100-12S PSAPF100-24S PSAPF100-36S 90~305VAC (120~430VDC) NOTES 1. Ripple & Noise is measured at 20MHz bandwidth and with 0.1μF and 47μF capacitors in parallel. DERATING CURVES Load vs Input Voltage 120 120 100 100 80 80 60 50% 40 Ta=25°C 60 40 25% 20 0 -30 -20 -10 0 10 20 30 40 50 Ambient Temperature (°C) 05/08/2013 Load (%) Load (%) Load vs Ambient Temperature 60 70 80 20 0 90 115 135 155 230 264 305 Input Voltage (VAC) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 4 Wall Industries, Inc. Rev A PSAPF100 SERIES 100 Watt, AC/DC LED Switching Power Supplies SPECIFICATIONS: PSAPF100 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max Unit 305 430 63 1.5 0.7 0.6 40 60 VAC VDC Hz INPUT SPECIFICATIONS Input Voltage Range AC input voltage range DC input voltage range 90 120 47 Input Frequency Input Current Inrush Current (< 2ms) Power Factor OUTPUT SPECIFICATIONS Output Voltage Constant Current Range Voltage Accuracy Current (Convection) Current Adjustment Range Line Regulation Load Regulation Minimum Load Hold-Up Time Maximum Capacitive Load Output Power Ripple & Noise Temperature Coefficient PROTECTION Over Voltage Protection Over Power Protection Over Temperature Protection Short Circuit Protection GENERAL SPECIFICATIONS Efficiency Switching Frequency Input to Output Withstand Voltage Input to FG Output to FG Leakage Current Dimming Function ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Humidity Vibration Cooling MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) SAFETY & EMC Agency Approvals EMI (Conduction & Radiation) EMS (Noise Immunity) Surge 05/08/2013 115VAC and full load 230VAC and full load 277VAC and full load 115VAC 230VAC 115VAC and full load 230VAC and full load A 0.97 0.9 -2 -1 -1 1 25 Measured at 20MHz bandwidth and with 0.1μF and 47μF capacitors in parallel 0~50°C A -0.02 See Table See Table +2 See Table See Table +1 +1 % % % % ms See Table 100 See Table +0.02 W %/°C Automatic Recovery Automatic Recovery Automatic Recovery Automatic Recovery 100 3750 1880 500 See Table 133 VAC 0.75 See page 3 See derating curve MIL-HDBK-217F (@ 25°C) KHz mA -30 -40 +70 °C +85 °C 95 % RH 10~500Hz, 5G 10 min./1 cycle, 60 min. each along X,Y,Z axes Free air convection 100,000 hours 1.41 lbs (640g) 5.66 x 2.79 x 1.48 inches (143.8 x 70.8 x 37.5 mm) UL60950, EN61347-1:2008, EN61347-2-13:2006 EN55015 EN61547 2KV L-L, 4KV L-E Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 4 PSAPF100 SERIES 100 Watt, AC/DC LED Switching Power Supplies Rev A Wall Industries, Inc. DIMMING OPERATION Built-in 3-in-1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a 100KΩ VR or 1~10V or 10V PWM signal between +DIM and -DIM I. 1~10V Dimming Function for Output Current Adjustment (typ.) 110.0% 100.0% 90.0% 80.0% 70.0% 60.0% Io % 50.0% 40.0% 30.0% 20.0% 10.0% 0.0% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V DIM (V) II. 10V PWM Signal for Output Current Adjustment (typ): frequency Range: 100Hz~3KHz 110.0% 100.0% 90.0% 80.0% 70.0% 60.0% Io % 50.0% 40.0% 30.0% 20.0% 10.0% 0.0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% DIM (PWM) III. It can control 10~100% Output Current but must add 100KΩ VR in parallel BLOCK DIAGRAM RECTIFIER & FILTER POWER SWITCHING PFC CIRCUIT BRIDGE RECTIFIER N EMI FILTER L +V -V (GND) O.L.P. +DIM -DIM O.V.P. O.C.P. O.P.P. O.T.P. 05/08/2013 PFC & PWM CONTROL DETECTION CIRCUIT Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 4 Wall Industries, Inc. PSAPF100 SERIES 100 Watt, AC/DC LED Switching Power Supplies Rev A MECHANICAL DRAWING Unit: inches (mm) 6.45 (163.8) 6.06 (153.8) 5.66 (143.8) AC/N (Blue) (Red) +V (Black) -V (Black) -DIM 0.39 (10.0) 0.13 (3.2) 11.81±0.79 (300.0±20.0) 0.98 (25.0) (White) +DIM 2.79 (70.8) AC/L (Brown) 0.98 (25.0) TOP VIEW 11.81±0.79 (300.0±20.0) 1.48 (37.5) Tolerance: 0.08” (±2mm) COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/08/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 4