DATASHEET Rev. E PSGE25 SERIES 88~264VAC (125~373VDC) Input Voltage Range Single Outputs Up to 27.4 Watts Output Power AC/DC Switching Power Supplies FEATURES Single Outputs Power ON with LED Indicator RoHS Compliant All Using 105°C Long Life Electrolytic Capacitors Universal AC Input / Full Range High Operating Temperature: -25°C to +70°C High Efficiency, Long Life, and High Reliability 100% Full Load Burn-In Tested ±10% Output Voltage Adjustability Withstand 5G Vibration Test Green Design, No-load Power Consumption < 0.5W Brown-out (Low AC Input Voltage) Protection Energy Star Compliant Over Voltage, Over Load, and Short Circuit Protection DESCRIPTION The PSGE25 series of AC/DC switching power supplies offers up to 27.4 Watts of output power in a 3.10” x 2.03” x 1.11” enclosed case. This series has a universal input voltage range of 88~264VAC (125~373VDC) and single outputs of 3.3, 5, 12, 15, 24, and 48VDC. Some features include high efficiency up to 88%, ±10% output adjustability, no-load power consumption < 0.5W, and a high operating temperature range of -25°C to +70°C. This series also has over voltage, short circuit, over load, and brown-out (low AC input voltage) protection. All models have been 100% full load burn-in tested and are RoHS and Energy Star compliant. This series also has UL 60950-1, TUV EN60950-1, and CE safety approvals. 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 PSGE25Series Single Outputs Up to 27.4 Watts AC/DC Switching Power Supplies Rev. E SPECIFICATIONS: PSGE25 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION INPUT SPECIFICATIONS Operating Voltage Range TEST CONDITIONS Withstand 300VAC surge for 5 seconds without damage Min Nom 88 125 Input Frequency Input Current Inrush Current No Load Power Consumption OUTPUT SPECIFICATIONS Output Voltage 3.3VDC Model Voltage Tolerance 5VDC Model 12~48VDC Models Output Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise Hold-Up Time Setup Time Rise Time Temperature Coefficient PROTECTION Over Voltage Protection Over Load Protection Short Circuit Protection Brown-out Protection (Low AC I/P Voltage) GENERAL SPECIFICATIONS Efficiency Input to Output Withstand Voltage Input to FG Output to FG Input to Output Isolation Resistance Input to FG Output to FG Leakage Current ENVIRONMENTAL SPECIFICATIONS Operating Temperature (see derating curve) Storage Temperature Operating Humidity Storage Humidity Vibration Cooling MTBF (See page 3) PHYSICAL SPECIFICATIONS Weight Unit 264 373 VAC VDC Hz 50/60 0.7 0.35 Full Load and 115VAC Full Load and 230VAC Full Load, 25°C, Cold Start, Vin = 230VAC No Load and 230VAC Includes set up tolerance, line regulation, and load regulation Max A 30 0.5 A W See Table +3 +2 +1 +10 0.5 See Table See Table See Table -3 -2 -1 -10 Measured from low line to high line at full load Measured from 0% to 100% full load % % % Measured at 20MHz bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. Full Load and 115VAC Full Load and 230VAC Full Load and 115VAC Measured at first cold start; turning the power supply on and off very quickly may Full Load and 230VAC lead to an increase in the setup time. Full Load and 115VAC Full Load and 230VAC 0 ~ 50°C -0.03 +0.03 %/°C latch-off mode hiccup mode; auto-recovery after fault condition is removed 115 110 150 %Vo % See Table 10 32 ms 1000 ms 800 80 80 ms yes yes See Table 3000VAC (4242VDC) 1500VAC (2121VDC) 500VAC (707VDC) For 1 minute 100 100 100 Test Voltage = 500VDC 240VAC MΩ 2 mA Derate linearly from 100% Load at 50°C to 50% load at 70°C Non-condensing Calculated per MIL-HDBK-217F -25 +70 °C -40 +85 °C 10 90 % RH 0 95 % RH 10~500Hz, 5G 10min/1cycle, period for 60 minutes each along X,Y,Z axes Free air convection 620,300 hours Approx. 6.35oz (180g) 3.10 x 2.03 x 1.11 inches (78.50 x 51.50 x 28.25 mm) Dimensions (L x W x H) SAFETY & EMC (The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives) Safety Standards UL60950-1, 2nd Edition, TUV EN60950-1: 2006+A11 Approved EMI Conduction & Radiation EN55022: 1998+A1: 2000+A2: 2003 Class B Harmonic Current EN61000-3-2: 2000+A2:2005 Class A, EN61000-3-3: 1995+A1: 2001 EMS Immunity EN61204-3: 2000, EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 5 PSGE25Series Single Outputs Up to 27.4 Watts AC/DC Switching Power Supplies Rev. E MODEL SELECTION TABLE Model Number Input Voltage Load (2) Regulation Ripple & Noise (1) Output Power 6A ±2.0% 100mVp-p 19.8W 74% 5A ±1.0% 100mVp-p 25W 83% Output Voltage Output Current 3.3 VDC 5 VDC PSGE-25-3.3 PSGE-25-5 Efficiency PSGE-25-12 88 ~264 VAC 12 VDC 2.1A ±0.5% 120mVp-p 25.2W 85% PSGE-25-15 (125~373 VDC) 15 VDC 1.7A ±0.5% 120mVp-p 25.5W 86% PSGE-25-24 24 VDC 1.1A ±0.5% 120mVp-p 26.4W 87% PSGE-25-48 48 VDC 0.57A ±0.5% 200mVp-p 27.36W 88% NOTES 1. Ripple & Noise is measured at 20MHz BW and using 12" twisted pair-wire terminated with 0.1µF and 47µF capacitors in parallel. 2. Load Regulation is measured from 0% to 100% full load. CHARACTERISTICS Load vs Input Voltage Load vs Temperature Ta=25°C 100 100 90 Load (%) Load (%) 80 60 40 80 70 60 50 20 -25 40 0 10 20 30 40 50 60 90 70 100 110 120 264 Input Voltage (VAC) Ambient Temperature (°C) MTBF CALCULATION FOR PSGE-25-5 MODEL MTBF (λP) Total of all Components No. 1.1 1.2 1.4 1.5 1.6 1.7 1.9 2.0 2.1 2.2 2.3 2.4 01/08/2013 Part Value OPTO-IC Fuse Transformers Fixed Coil PCB Connectors Solder IC Transistors Diodes Capacitors Resistors λP MTBF Formula λP=λbπTπQπE λP=λbπE λP=λbπTπQπE λP=λbπTπQπE λP=λbπE λP=λbπTπkπQπE λ P = λ b (N1 π C+N2 (π C+13)) π Q π E λ P = (C1 π T+C2 π E) π Q π L λP=λbπTπAπQπE λP=λbπTπSπCπQπE λP=λbπTπCπVπQπE λP=λbπTπpπSπQπE Total of all Components 1 / λP (total of all components) λP 0.942481 0.01 0.109574 0.001487627 0.00044 0.002013724 0.020638 0.384000 0.107511 0.060138 0.238539 0.121931 1.998753415 500311.8407 MIL Spec Type 6-11 electronics, detectors, isolators, emitters 22-1 fuses 11-1 inductive devices, transformers 11-2 inductive devices, coils 17-1 connections 15-1 connectors, general 16-1 Interconnection assemblies with plated through holes 5-1 Microcircuits, gate/logic arrays and microprocessors 6-4 transistors, low frequency, SI FET 6-1 diodes, low frequency 10-1 capacitors 9-1 resistors Failures/106 hours Hours Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 5 PSGE25Series Single Outputs Up to 27.4 Watts AC/DC Switching Power Supplies Rev. E MECHANICAL DRAWINGS TOP OF CASE 0.49 (12.50) Unit: inches (mm) M3TAPING 0.04 (1.00) R0.06 (R1.50) 1.14 (29.00) Ø0.18 (Ø4.50) 0.10 (2.50) 0.22 (5.50) 0.16 (4.00) 0.08 (2.00) 0.35 (9.00) 0.30 (7.50) 0.28 (7.00) Tolerance: 0.02” (0.5mm) 0.45 (11.50) 1.11 (28.25) 0.35 (9.00) 3.10 (78.25) 0.22 (5.50) 0.60 (15.00) 0.28 (7.00) 2.02 (51.25) 0.05 (1.20) 0.26 (6.50) 0.12 (3.00) 0.05 (1.20) 0.10 (2.50) 0.22 (5.50) BOTTOM OF CASE 0.47 (12.06) 0.39 (10.00) 0.05 (1.20) 0.12 (3.00) 0.48 (12.30) 0.07 (1.70) 2.10 (53.40) 0.98 (25.00) M3x4L 0.77 (19.5) 0.98 (25.00) 0.09 (2.20) 4-M3 Taping Ø0.22 (Ø5.50) 0.02 (0.50) 0.47 (12.00) Tolerance: 0.02” (0.5mm) 0.36 (9.25) 0.12 (3.00) 0.14 (3.50) 3.08 (78.25) 0.58 (14.70) 0.83 (21.00) 1.11 (28.25) 0.90 (22.75) 2.62 (66.50) 0.12 (3.00) 0.07 (1.70) 0.55 (14.00) 0.26 (6.50) 0.85 (21.55) 2-Ø0.26 (Ø6.50) 2-Ø0.13 (Ø3.20) 0.47 (12.00) 0.07 (1.70) 01/08/2013 0.28 (7.00) 0.47 (12.00) 0.20 (5.00) 0.26 (6.70) 0.12 (3.00) 1.09 (27.75) 0.55 (14.00) 0.02 (0.50) 0.10 (2.50) 1.17 (29.70) 2.00 (50.75) Unit: inches (mm) Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 5 PSGE25Series Single Outputs Up to 27.4 Watts AC/DC Switching Power Supplies Rev. E MECHANICAL DRAWING Unit: inches (mm) N 0.30 (7.62) L 1.01 (25.75) +V 0.26 (6.72) -V 0.47 (12.00) 0.48 (12.30) 2.03 (51.50) 2-M3 L=4 2.10 (53.40) Tolerance: 0.02” (0.5mm) 2.62 (66.50) 3.10 (78.50) 1.11 (28.25) 0.47 (12.00) 0.55 (14.00) 2-M3 L=5 0.10 (2.50) COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 01/08/2013 (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5