PSPRL0602D SERIES 220~400 Watts AC/DC Active PFC Switching Power Supply Dual Output Rev C F Type E Type C Type U Type Size: 6” x 4” x 2” inches Size: 7” x 4” x 1.6” Size: 6” x 4” x 1.57” Size: 6” x 4” x 1.5” OPTIONS FEATURES • Case Type • Output Voltage • • • • • Compact 400W with 1U height power density: 11.11 watts/cu in Built-in Remote On/Off, Power Good, Fan Fail Alarm 5/12/24/48VDC Dual Output Optional Combinations Power Factor Corrected to EN61000-3-2 class D Input Fusing, Over Power, Short Circuit, Over Voltage, and Over Temperature Protection • • • • • • RoHS Compliant Variable Fan Speed & Low Acoustical Noise High Quality & Reliable Component Usage UL, CUL, TUV, CB, and CE approvals 4-Mechanical Options Full Range AC Input DESCRIPTION The PSPRL0602D series of AC/DC switching power supplies have a dual output, universal input, and output power up to 400 watts. Models are available in U-Chassis (U Type), U-Chassis with a top cover (C Type), Enclosed with rear side built-in fan (E Type), and Enclosed with top built-in fan (F Type) designs. Output connectors are Howder terminal block design. Optional Mating Molex 16 pin outputs are also available. Please contact factory for ordering details. MODEL SELECTION TABLE Input Voltage Output Range Voltage Model Number(1) PSPRL0602Dx-0512 PSPRL0602Dx-0524 PSPRL0602Dx-0548 PSPRL0602Dx-1224 V1 V2 V1 V2 V1 V2 V1 V2 +5VDC +12VDC +5VDC 90~264VAC +24VDC +5VDC 90~264VAC +48VDC +12VDC 90~264VAC +24VDC 90~264VAC Max. Output Current C, U Type E, F, U Type (Convention) (Forced Air) 15A 30A 10.42A 16.67A 15A 30A 5.2A 8.33A 15A 30A 2.6A 4.16A 12.5A 16.67A 6.25A 8.33A Maximum Output Power(3) C, U Type U, E, F Type (Convention) (Forced Air) Ripple & Noise(2) Regulation 1% ±5% 180W Max. 320W Max. 75% Min. 1% ±5% 180W Max. 320W Max. 75% Min. 1% ±5% 180W Max. 320W Max. 75% Min. 1% ±5% 200W Max. 400W Max. 75% Min. Efficiency SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS INPUT SPECIFICATIONS Input Voltage Range Input Current Inrush Current Full Range @90VAC @230VAC, Cold start @115VAC, Cold start @Vin: 230VAC, Full Load Power Factor Correction OUTPUT SPECIFICATIONS Output Voltage Regulation Adjustability Output User Adjustable Designated as INH on pin4 of CN1, requires a low signal to inhibit output Remote On-Off Output Power Output Current Ripple & Noise(2) Returns to within 1% in less than 2.5mS for a 50% load change and the peak Transient Response transient does not excess 5% Turn On Delay @120VAC Hold Up Time @120VAC and 75% of rated maximum load Overshoot Turn-On & Off Overshoot <5% over nominal voltage. 4/11/2016 Min Typ 90 Max Unit 264 VAC A 8 70 35 A 0.9 See Table ±5 ±5 See Table See Table 1 1.5 16 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] % % % Sec Msec Page 1 of 5 Rev C PSPRL0602D SERIES 220~400 Watts AC/DC Active PFC Switching Power Supply Dual Output SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit PROTECTION Input Fusing Protection One T8A/250V fuse inserted in primary Short Circuit Protection Trip without damage and auto-recovery Over Power Protection Auto-Recovery 110 140 % of I-Max Over Voltage Protection Unit latching down when output exceed 130% and recycle AC input to reset Over Temperature Protection Unit protected of excessive operating ambient 110ºC±5ºC, and automatic recovery ENVIRONMENTAL SPECIFICATIONS Operating Temperature Ambient, De-Rating at 2.5% per degree from 50ºC to 70ºC 0 70 ºC Storage Temperature -20 85 ºC Operating Humidity Non-Condensing 5 95 % RH Storage Humidity Non-Condensing 5 95 % RH Vibration Acceleration 7.35 m/s*s on X, Y, and Z Axis 5 50 Hz Cooling Internal fan is provided. MTBF According to MIL-HBK-217F @30ºC 100,000 Hours GENERAL SPECIFICATIONS Efficiency Measuring at 230V and Full load 75 % Switching Frequency PFC 68 kHz, PWM 55 kHz for D1224 & 50 kHz for other models Fan Drive 12VDC/300mA offering to drive an external fan Designated as FF on pin 3 of CN1 to monitor the status of the fan. This signal is Fan Fail (FF) Alarm an open collector output rated for 15VDC/5mA sink current maximum, it will go higher when a fan failure is detected. Power Supply On Green LED designated as LED1 on the PCB Designated as PG on CN1 and TTl high 100-500mS after DC regulation. It goes Power Good low at least 1mS before loss of regulation Leakage Current(4) @264VAC 3.5 mA 15000VAC input line to chassis (10mA DC cut off current); Isolating 3000VAC HI-POT Test primary to secondary windings; Primary to core 15000VAC. All for 3 sec. Apply 25A from ground pin of the three prong plug to the far most earth. Max Grounding Test allowable resistance: 0.1Ω Burn-In 45 ±5ºC for 1 hour @230VAC with full load. 100,000 hrs PHYSICAL SPECIFICATIONS U Type 1.32lb (600g) C Type 1.43lb (650g) Weight E Type 1.65lb (750g) F Type 1.76lb (800g) 6in x 4in x 1.5in U Type (152.4mm x 101.6mm x 38.1mm) 6in x 4in x 1.57in C Type (152.4mm x 101.6mm x 39.878) Dimensions (L x W x H) 7in x 4in x 1.6in E Type (177.8mm x 101.6mm x 40.64mm) 6in x 4in x 2in F Type (152.4mm x 101.6mm x 50.8mm) SAFETY & EMC CHARACTERISTICS UL60950-1 Safety Regulation CSA C22.2 No. 60950-1 CB Class B conducted / radiated EN55022 EMC IEC61000-4-3,4,5,6,11 NOTES (1) (2) (3) (4) 4/11/2016 PSPRL0602 Series is designated as PSPRL0602Dx-y where x can be U (U-Chassis), C (U-Chasses with top cover), E (Enclosed type with rear side built-in fan), or F (Enclosed type with top built-in fan). Y can be 0512, 0659, or 1224 for output voltage. Ripple and Noise is measured from 10KHz to 20MHz bandwidth at output with parallel 0.1µF ceramic and 22µF electrolytic capacitors. 10% minimum load is required to maintain the ripple and regulation. -Models U chassis type need external forced airflow, min. 26.84 CFM to achieve maximum power. -U, E, and F, type with forced air cooling: Total combined power of V1 and V2 not to exceed 400W for PSPRL0602Dx-1224 and 320W for other models. - U & C type with convention cooling: Total combined power of V1 and V2 not to exceed 200W for PSPRL0602D-1224 and 180W for other models. Optional for 500uA max. at 240VAC/300uA max. at 120VAC input Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 Rev C PSPRL0602D SERIES 220~400 Watts AC/DC Active PFC Switching Power Supply Dual Output OUTLINE DRAWING Input and Output Connector (CN2): Terminal block: Howder Part No. HD-121-7P or Molex: Mating JST VH series. PCB labeling: L=Line; N=Neutral; G=Chassis Ground Output Pin Assignment: (See Table on Right) Mounting Inserts: 6 Places M4X0.7. Maximum Penetration 2mm sees outline drawing for location. Logic Signal Connector (CN1): Mating: JST XHP-4 or equivalent) CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26 Howder Pin 1: V1 Pin 2~3: RTN Pin 4: V2 Pin 5: GND Pin 6: Neutral Pin 7: Line Molex Pins 1~3: V1 Pins 4~8: RTN Pins 9~10: V2 Pin 12: GND Pin 14: Neutral Pin 16: Line Fan Driver Connector (FAN2): 12VDC/300mA is available to drive an external fan. Mating: JST XHP-2 (2 pubs 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-02). MECHANICAL DRAWINGS PSPRL0602DU (U-Chassis Type): 6” x 4” x 1.5”; Weight: 1.32lb (600g) PSRPL0602DC (U-Chassis with Top Vented Cover): 6” x 4” x 1.57”; Weight: 1.43lb (650g) 4/11/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 Rev C PSPRL0602D SERIES 220~400 Watts AC/DC Active PFC Switching Power Supply Dual Output PSPRL0602DE (Enclosed with Side built-in Fan Type): 7” x 4” x 1.6”; Weight: 1.65lb (750g) PSPRL0602DF (Enclosed with Top Built-In Fan Type): 6” x 4” x 2”; Weight: 1.76lb (800g) 4/11/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev C PSPRL0602D SERIES 220~400 Watts AC/DC Active PFC Switching Power Supply Dual Output COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 4/11/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5