AC Line EMI Suppression and RC Networks PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Overview Applications The PME295 Series is constructed of multilayer metallized paper encapsulated and impregnated in self-extinguishing material meeting the requirements of UL 94 V–0. Typical applications include safety capacitors for bridging of double or reinforced insulation applications requiring voltage test up to 4,000 VAC at 60 seconds. PME295 Series capacitors can be left in place during this test. Benefits • Approvals: ENEC, UL, cUL • Rated voltage: 440 VAC/480 VAC 50/60 Hz • Capacitance range: 470 – 4700 pF • Lead spacing: 15.0 mm • Capacitance tolerance: ±20% • Climatic category: 40/115/56/B, IEC 60068–1 • Tape and reel packaging in accordance with IEC 60286–2 • RoHS Compliant and lead-free terminations • Operating temperature range of -40˚C to +115˚C • 100% screening factory test at 4,000 VAC, 50 Hz, 2 seconds Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Legacy Part Number System PME295 R B 3470 M R30 Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Capacitance Tolerance Packaging Y1, Metallized Paper R = 440 B = 15.0 The last three digits represent significant figures. The first digit specifies the total number of digits. M = ±20% See Ordering Options Table New KEMET Part Number System P 295 B E 471 M 440 A Capacitor Class Series Lead Spacing (mm) Size Code Capacitance Code (pF) Capacitance Tolerance Rated Voltage (VAC) Packaging Y1, Metallized Paper B = 15.0 See Dimension Table First two digits represent significant figures. Third digit specifies number of zeros. M = ±20% 440 = 440 P = Paper See Ordering Options Table One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 1 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Benefits cont'd • Highest possible safety regarding active and passive flammability • Excellent self-healing properties ensure long life even when subjected to frequent over voltages • Good resistance to ionization due to impregnated dielectric • High dV/dt capability • Impregnated paper provides excellent stability and reliability properties, particularly in applications with continuous operation Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) KEMET Lead and Packaging Code Legacy Lead and Packaging Code 6 +0/-1 30 +5/-0 H0= 18.5 +/-0.5 C A L R06 R30 R19T0 H0= 18.5 +/-0.5 H0= 16.5 +/-0.5 H0= 16.5 +/-0.5 P LAF3 XLTF1 R19T1 R30XA R25X2 Standard Lead and Packaging Options Bulk (Bag) – Short Leads Bulk (Bag) – Max Length Leads Tape & Reel (Standard Reel) 15 Other Lead and Packaging Options Tape & Reel (Large Reel) Ammo Pack Tape & Reel (Standard Reel) Native 15 formed to 7.5 Dimensions – Millimeters FRONT VIEW SIDE VIEW L B H d 0.5 LL p p B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 15 15 15 15 +/-0.4 +/-0.4 +/-0.4 +/-0.4 5.5 6.5 7.5 8.5 Maximum Maximum Maximum Maximum 12.5 12.5 14.5 16 Maximum Maximum Maximum Maximum 18 18 18 18 Maximum Maximum Maximum Maximum 0.8 0.8 0.8 0.8 +/-0.05 +/-0.05 +/-0.05 +/-0.05 Note: See Ordering Options Table for lead length (LL) options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 2 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Performance Characteristics Rated Voltage Capacitance Range Capacitance Tolerance Temperature Range Climatic Category Approvals Dissipation Factor Test Voltage Between Terminals 440 VAC 50/60 Hz (ENEC) 480 VAC 50/60 Hz (UL, cUL) 0.00047 – 0.0047 µF ±20% -40°C to +115°C 40/115/56/B ENEC, UL, cUL Maximum Values at +23°C 1 kHz 1.3% The 100% screening factory test is carried out at 4,000 VAC, 50 Hz, 2 seconds. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. Measured at 500 VDC after 60 seconds, +23°C Insulation Resistance Minimum Value Between Terminals ≥ 12,000 MΩ In DC Applications Resonance Frequency Recommended voltage ≤ 1,500 VDC Tabulated self-resonance frequencies f0 refer to 5 mm lead length Suppression vs. Frequency, Typical Values © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 3 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Environmental Test Data Test IEC Publication Endurance IEC 60384-14 IEC 60068–2–6 Test Fc IEC 60068–2–29 Test Eb Vibration Bump Procedure 1.7 x VR Vac 50 Hz, once every hour increase to 1,000 VAC for 0.1 second, 1,000 hours at upper rated temperature. 3 directions at 2 hours each 10 – 500 Hz at 0.75 mm or 98m/s2 4,000 bumps at 390 m/s2 Change of Temperature IEC 60068-2-14 test Na Upper and lower rated temperature 5 cycles Passive Flammability IEC 60384–14 IEC 60384-1, IEC 60695-11-5 Needle flame test Humidity IEC 60068–2–3 Test Ca +40°C and 93% RH, 56 days Approvals Certification Body Mark Intertek Semko AB UL Specification File Number EN/IEC 60384-14 (440 VAC) SE/0140–13C UL 60384-14 CAN/CSA-E60384-14:09 E73869 Environmental Compliance All KEMET EMI capacitors are RoHS Compliant. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 4 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Table 1 – Ratings & Part Number Reference Capacitance Maximum Dimensions in mm Lead Value (µF) Spacing (p) B H L fo (MHz) dV/dt (V/µs) New KEMET Part Number Legacy Part Number 0.00047 0.00056 0.00068 0.00082 0.001 0.0012 0.0015 0.0018 0.0022 0.0025 0.0027 0.0033 0.0039 0.0047 5.5 5.5 5.5 5.5 5.5 6.5 6.5 6.5 6.5 7.5 7.5 7.5 8.5 8.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 14.5 14.5 14.5 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 18 15 15 15 15 15 15 15 15 15 15 15 15 15 15 64 59 54 49 46 43 40 37 33 31 30 27 24 22 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 P295BE471M440(1) P295BE561M440(1) P295BE681M440(1) P295BE821M440(1) P295BE102M440(1) P295BJ122M440(1) P295BJ152M440(1) P295BJ182M440(1) P295BJ222M440(1) P295BL252M440(1) P295BL272M440(1) P295BL332M440(1) P295BQ392M440(1) P295BQ472M440(1) PME295RB3470M(1) PME295RB3560M(1) PME295RB3680M(1) PME295RB3820M(1) PME295RB4100M(1) PME295RB4120M(1) PME295RB4150M(1) PME295RB4180M(1) PME295RB4220M(1) PME295RB4250M(1) PME295RB4270M(1) PME295RB4330M(1) PME295RB4390M(1) PME295RB4470M(1) Capacitance Value (µF) B (mm) H (mm) L (mm) Lead Spacing (p) fo (MHz) dV/dt (V/µs) New KEMET Part Number Legacy Part Number (1) Insert ordering code for lead type and packaging. See Ordering Options Table for available options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 5 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3s max 260°C 250 First wave Temperature (°C) Recommended Soldering Temperature Soldering iron bit temperature (deg C) 400 350 300 250 Second wave 200 Cooling ΔT <150°C Preheating 150 ca 2°C/s ca 3.5°C/s typical Tpreheat 100 ca 5°C/s 115°C max 100°C Typical 200 50 150 100 0 0 50 40 80 120 160 200 240 Time (s) 0 0 1 2 3 4 5 6 7 8 Soldering time (sec) The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 6 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch ≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 7 Single-sided Metallized Polypropylene Film Double-side Film Capacitors Single-sided Double-sided AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Single-sided Paper, Class Y1, 440 VAC/480 VAC Metallized Metallized Metallized Polypropylene Polyester Carrier Polypropylene Film Film Film Polypro Film Die Construction Molded 2Plastic Sections Case 1 Section Metallized Impregnated Paper (Second Layer) Single-sided Metallized Polypropylene Film 3 Sections Margin 4 Sections Metal Contact Layer Metallized Impregnated Paper (First Layer) Single-sided Metallized Polypropylene Film Margin Detailed Cross Section Molded Plastic Case 1 Section Self-Extinguishing Resin Double-sided Metallized Polyester Carrier Film Metal Contact Layer Polypro Film Die 3 Sections Margin Metallized Impregnated Paper Metallized Polyphenylene Sulfide Film (SMR) Leads Poly Winding Scheme Metallized Impregnated Paper Metallized Polyphenylene Sulfide Film with Vacuum-Evaporated Aluminum Electrodes Metal Foil 1 Section 1 Section 1 Section Poly Film Single-sided Metallized Polyester Film AXIAL - Polypro Single-sided Metallized Polyester Film Polypropylene Film Dielectric Metal Foil 1 Section 1 Section AXIAL - Single-sided Metallized AXIAL - Single-sided Metallized F3064_PME295_Y1_440-480 • 5/15/2015 Polyester Film © KEMET Electronics Corporation • P.O. Polypropylene Box 5928 • Greenville, FilmSC 29606 (864) 963-6300 • www.kemet.com Single-sided Single-sided 8 Do Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Marking FRONT TOP Approval Marks Series Rated Voltage, Safety Class IEC Climatic Category Capacitance Capacitance Tolerance Manufacturing Date Code Approval Marks Packaging Quantities Lead Spacing (mm) Thickness (mm) Height (mm) 15 5.5 5.5 7.5 6.5 8.5 8 9.5 6 11 13 10.5 12.5 14.5 12.5 16 15 17.5 12 19 12.5 Length Bulk (mm) Short Leads 18 18 18 18 18 18 18 18 18 18 1000 1000 800 1000 600 600 500 1000 450 400 Bulk Long Leads Standard Reel ø 360 mm Large Reel ø 500 mm Standard Reel Formed Ammo Formed 800 800 400 600 400 400 300 800 250 300 600 600 400 500 400 400 350 500 300 250 1200 1200 800 1000 800 800 700 1000 600 500 550 550 350 450 350 350 250 450 250 200 570 570 378 480 324 351 297 520 252 216 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 9 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Lead Taping & Packaging (IEC 60286–2) Lead Spacing 20.3 – 22.5 mm Lead Spacing 10.2 – 15.2 mm 0 0 Formed Leads from 10.2 to 7.5 mm 0 Taping Specification Dimensions in mm Lead spacing +6/-0.1 F Carrier tape width +/-0.5 W Formed 7.5 18 Hold-down tape width +/-0.3 W0 Position of sprocket hole +/-0.5 Distance between tapes Maximum Standard IEC 60286–2 10.2 15.2 20.3 22.5 F 18 18 18 18 18+1/-0.5 9 12 12 12 12 W1 9 9 9 9 9 9+0.75/-0.5 W2 3 3 3 3 3 3 Sprocket hole diameter +/-0.2 D0 4 4 4 4 4 4 Feed hole lead spacing +/-0.3 P0(1) 12.7(4) 12.7 12.7 12.7 12.7 12.7 Distance lead – feed hole +/-0.7 P1 3.75 7.6 5.1 8.9 5.3 P1 Deviation tape – plane Maximum ∆p 1.3 1.3 1.3 1.3 1.3 1.3 Lateral deviation Maximum ∆h 2 2 2 2 2 2 Total thickness +/-0.2 t 0.7 0.7 0.7 0.7 Sprocket hole/cap body Nominal H0(2) 18+2/-0 18+2/-0 18+2/-0 18+2/-0 18.5+/-0.5 18+2/-0 Sprocket hole/top of cap body Maximum H1(3) 35 35 35 35 58 58MAX (1) Maximum cumulative feed hole error, 1 mm per 20 parts. (2) 16.5 mm available on request. 0.9 MAX 0.9MAX (3) Depending on case size. (4) 15 mm available on request. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 10 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Lead Taping & Packaging (IEC 60286–2) cont'd Ammo Specifications Dimensions (mm) Series R4x,R4x+R,R7x,RSB F5A, F5B, F5D F6xx, F8xx PHExxx, PMExxx, PMRxxx H W T 360 340 59 330 330 50 H T Reel Specifications W Dimensions (mm) Series R4x,R4x+R,R7x,RSB F5A, F5B, F5D F6xx, F8xx PHExxx, PMExxx, PMRxxx D H W 355 500 30 25 55 (Max) 360 500 30 46 (Max) D Manufacturing Date Code (IEC–60062) H W Y = Year, Z = Month Year 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Code M N P R S T U V W X A B C D E F H J K L M Month January February March April May June July August September October November December Code 1 2 3 4 5 6 7 8 9 O N D © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 11 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Harlow, United Kingdom Tel: 44-1279-460122 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Southeast Lake Mary, FL Tel: 407-855-8886 Northeast Wilmington, MA Tel: 978-658-1663 Central Novi, MI Tel: 248-306-9353 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 12 Film Capacitors AC Line EMI Suppression and RC Networks – PME295 Series Metallized Impregnated Paper, Class Y1, 440 VAC/480 VAC Disclaimer Allproductspecifications,statements,informationanddata(collectively,the“Information”)inthisdatasheetaresubjecttochange.Thecustomerisresponsibleforcheckingand verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. StatementsofsuitabilityforcertainapplicationsarebasedonKEMETElectronicsCorporation’s(“KEMET”)knowledgeoftypicaloperatingconditionsforsuchapplications,butare notintendedtoconstitute–andKEMETspecificallydisclaims–anywarrantyconcerningsuitabilityforaspecificcustomerapplicationoruse.TheInformationisintendedforuseonly by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3064_PME295_Y1_440-480 • 5/15/2015 13