AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Overview Applications The PHZ9004 Series is constructed of metallized polypropylene film encapsulated with self-extinguishing resin in a box of material meeting the requirements of UL 94 V–0. Typical applications include worldwide use as an electromagnetic interference suppressor in X2 and across-the-line applications for three phases. Benefits • • • • • • • • • Rated voltage: 300 VAC 50/60 Hz Capacitance range: 3 x 1.0 µF Lead spacing: 27.5 mm Capacitance tolerance: ±20%, other tolerances on request Climatic category: 55/105/56, IEC 60068–1 Tape and reel in accordance with IEC 60286–2 RoHS Compliant and lead-free terminations Operating temperature range of -55˚C to +105˚C 100% screening factory test at 2,200 VDC Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Legacy Part Number System PHZ9004 E F 7100 M R06L2 Capacitance Tolerance Packaging Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Triple Capacitor X2, Metallized Polypropylene E = 300 F = 27.5 The last three digits represent significant figures. The first digit specifies the total number of digits. M = ±20% See Ordering Options Table New KEMET Part Number System 9004 AA 105 M 300 C DECT V680 Capacitor Class Size Code Capacitance Code (pF) Capacitance Tolerance Rated Voltage (VAC) Packaging C-Spec V-Spec Triple Capacitor X2, Metallized Polypropylene See Dimension Table First two digits represent significant figures. Third digit specifies number of zeros. M = ±20% 300 = 300 See Ordering Options Table Optional additional characters at KEMET’s option. Part Number specific version code One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 1 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) KEMET Lead and Packaging Code Legacy Lead and Packaging Code 6 +0/-1 C R06L2 Standard Lead and Packaging Options 27.5 Bulk (Tray) – Short Leads Dimensions – Millimeters FRONT VIEW SIDE VIEW L B H d LL p p1 p p1 B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 27.5 +/-0.5 21 +/-0.5 30 Maximum 11.5 Maximum 64 Maximum 1 +/-0.05 Note: See Ordering Options Table for lead length (LL) options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 2 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Performance Characteristics Rated Voltage Capacitance Range Capacitance Tolerance Temperature Range Climatic Category 300 VAC 50/60 Hz 3 x 1.0 µF ±20%, other tolerances on request -55 to +105°C 55/105/56 Maximum Values at +23°C Dissipation Factor Test Voltage Between Terminals 1 kHz 0.10% 10 kHz 0.50% The 100% screening factory test is carried out at 2,200 VDC. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. This test may not be repeated due to potential capacitor damage. KEMET is not liable in such case for any failures. Minimum Value Between Terminals Insulation Resistance ≥ 10,000 MΩ • µF Minimum Value Between Terminals and Case ≥ 100,000 MΩ Environmental Test Data Test IEC Publication Procedure Endurance IEC 60384–14 Vibration IEC 60068–2–6 Test Fc 3 directions at 2 hours each 10 – 55 Hz at 0.75 mm or 98 m/s2 Bump IEC 60068–2–29 Test Eb 1,000 bumps at 390 m/s2 Change of Temperature IEC 60068–2–14 Test Na Upper and lower rated temperature 5 cycles Active Flammability IEC 60384–14 VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds) Passive Flammability IEC 60384–14 IEC 60384–1, IEC 60695–11–5 Needle-flame test Humidity IEC 60068–2–3 Test Ca 1.25 x VR VAC 50 Hz, once every hour increase to 1,000 VAC for 0.1 second, 1,000 hours at upper rated temperature +40°C and 90 – 95% RH, 56 days © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 3 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Environmental Compliance All KEMET EMI capacitors are RoHS Compliant. Table 1 – Ratings & Part Number Reference VAC Cap Value (µF) 300 3 x 1.0 Max Dimensions in mm B H L Lead Spacing (p) 30.0 11.5 64.0 27.5 Package Quantity C (R06l2) dV/dt (V/µs) New KEMET Part Number Legacy Part Number 72 100 9004AA105M300CDECTV680 PHZ9004EF7100MR06L2 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 4 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3s max 260°C 250 First wave Temperature (°C) Recommended Soldering Temperature Soldering iron bit temperature (deg C) 400 350 300 250 Second wave 200 Cooling ΔT <150°C Preheating 150 ca 2°C/s ca 3.5°C/s typical Tpreheat 100 ca 5°C/s 115°C max 100°C Typical 200 50 150 100 0 0 50 40 80 120 160 200 240 Time (s) 0 0 1 2 3 4 5 6 7 8 Soldering time (sec) The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 5 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch ≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 6 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Construction FILM WINDING SCHEME OPTIONS Single-sided Metallized Molded Plastic Metal Contact Case Layer Single-sided Metallized Polypropylene Film Margin Polypropylene Film (Second Layer) Double-sided Single-sided Metallized Polypropylene Film (First Layer) Single-sided Metallized Polypropylene Film Double-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film Polyprop Film Diele Margin 1 Section 2 Sections 1 Section Leads Detailed Cross Single-sided Metallized Polypropylene Section Film Molded Plastic Case L Self-Extinguishing Resin 3 Sections Double-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film 4 Sections Polyprop Film Diele B H 3 Sections Margin d Metallized Impregnated Paper Winding Scheme Metal Contact Layer LL Lead Metallized Polyphenylene Sulfide Film (SMR) p1 Electrical Scheme Metallized Impregnated Paper C C C Metallized Polyphenylene Sulfide Film with Vacuum-Evaporated Aluminum Electrodes 1 Section 1 Section p Metal Foil Polyp Polyp Film 1 Section Single-sided Metallized Polyester Film © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Single-sided Metallized AXIAL - Polyprop F3021_PHZ9004_3xX2_300 • 5/14/2015 Polypropylene Film Dielectric 7 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Marking TOP Series Triple Capacitor Rated Voltage © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Capcitance, Capacitance Tolerance F3021_PHZ9004_3xX2_300 • 5/14/2015 8 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg,Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Harlow, United Kingdom Tel: 44-1279-460122 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Southeast Lake Mary, FL Tel: 407-855-8886 Northeast Wilmington, MA Tel: 978-658-1663 Central Novi, MI Tel: 248-306-9353 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 9 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Disclaimer Allproductspecifications,statements,informationanddata(collectively,the“Information”)inthisdatasheetaresubjecttochange.Thecustomerisresponsibleforcheckingand verifyingtheextenttowhichtheInformationcontainedinthispublicationisapplicabletoanorderatthetimetheorderisplaced. AllInformationgivenhereinisbelievedtobeaccurateandreliable,butitispresentedwithoutguarantee,warranty,orresponsibilityofanykind,expressedorimplied. StatementsofsuitabilityforcertainapplicationsarebasedonKEMETElectronicsCorporation’s(“KEMET”)knowledgeoftypicaloperatingconditionsforsuchapplications,butare notintendedtoconstitute–andKEMETspecificallydisclaims–anywarrantyconcerningsuitabilityforaspecificcustomerapplicationoruse.TheInformationisintendedforuseonly bycustomerswhohavetherequisiteexperienceandcapabilitytodeterminethecorrectproductsfortheirapplication.AnytechnicaladviceinferredfromthisInformationorotherwise providedbyKEMETwithreferencetotheuseofKEMET’sproductsisgivengratis,andKEMETassumesnoobligationorliabilityfortheadvicegivenorresultsobtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur.Accordingly,customerapplicationswhichrequireahighdegreeofreliabilityorsafetyshouldemploysuitabledesignsorothersafeguards(suchasinstallationofprotective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Althoughallproduct–relatedwarnings,cautionsandnotesmustbeobserved,thecustomershouldnotassumethatallsafetymeasuresareindictedorthatothermeasuresmaynot berequired. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 5/14/2015 10