AC Line EMI Suppression and RC Networks PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Overview Applications The PMZ2074 Series is constructed of multilayer metallized paper encapsulated and impregnated in self-extinguishing material meeting the requirements of UL 94 V–0. Typical applications include worldwide use as an electromagnetic interference suppressor in all X2, across-the-line applications or other demanding applications where two capacitors are utilized in series. Benefits • Approvals: ENEC • Rated voltage: 275 VAC 50/60 Hz • Capacitance: 0.15 µF + 0.033 µF, 0.15 µF + 0.047 µF, 0.15 µF + 0.068 µF, 0.22 µF + 0.082 µF, 0.22 µF + 0.1 µF • Lead spacing: 20.3 mm • Capacitance tolerance: ±20%, ±10% • Climatic category: 40/110/56/B, IEC 60068–1 • RoHS Compliant and lead-free terminations • Operating temperature range of -40˚C to +110˚C • 100% screening factory test at 2,150 VDC Legacy Part Number System PMZ2074 M C 615 M 533 M R30 Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Capacitance Tolerance Capacitance Code (pF) Internal Use Packaging M = 275 C = 20.3 The last two digits represent significant figures. The first digit specifies the total number of digits. M (Standard) See Ordering Options Table Double Capacitor X2, Metallized Paper The last two digits represent significant figures. The first digit specifies the total number of digits. K = ±10% M = ±20% New KEMET Part Number System P 374 C L 154 M 275 A C333 Capacitor Class Series Lead Spacing (mm) Size Code X Capacitance Code (pF) Capacitance Tolerance Rated Voltage (VAC) Packaging Y Capacitance Code P = Paper Double Capacitor X2, Metallized Paper See Dimension Table First two digits indicate the two most significant digits of the capacitance value in picofarads. The third digit is the number of following zeros. M = ±20% 275 = 275 C = 20.3 See Ordering Options Table C plus first two digits represent significant figures. Third digit specifies number of zeros. One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 1 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Benefits cont'd • Highest possible safety regarding active and passive flammability • Excellent self-healing properties ensure long life even when subjected to frequent over voltages • Good resistance to ionization due to impregnated paper dielectric • High dV/dt capability • Impregnated paper ensures excellent stability and reliability properties, particularly in applications with continuous operation Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) KEMET Lead and Packaging Code Legacy Lead and Packaging Code 6 +0/-1 30 +5/-0 C A R06 R30 Standard Lead and Packaging Options 20.3 Bulk (Bag) – Short Leads Bulk (Bag) – Max Length Leads Dimensions – Millimeters B L C1 H d p p C2 LL 1 p p1 B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 20.3 20.3 +/-0.4 +/-0.4 15.2 15.2 Nominal Nominal 12.5 14 Maximum Maximum 16.0 18 Maximum Maximum 24.0 24.0 Maximum Maximum 0.8 0.8 +/-0.05 +/-0.05 Note: See Ordering Options Table for lead length (LL) options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 2 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Performance Characteristics Rated Voltage Capacitance Range Capacitance Tolerance Temperature Range Climatic Category Approvals Dissipation Factor Test Voltage Between Terminals Insulation Resistance In DC Applications 275 VAC 50/60 Hz 0.15 µF + 0.033 µF, 0.15 µF + 0.047 µF, 0.15 µF + 0.068 µF, 0.22 µF + 0.082 µF, 0.22 µF + 0.1 µF ±20%, ±10% -40ºC to +110°C 40/110/56/B ENEC Maximum Values at +23°C 1 kHz 1.3% The 100% screening factory test is carried out at 2,150 VDC. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. This test may not be repeated due to potential capacitor damage. KEMET is not liable in such case for any failures. Minimum Value Between Terminals ≥ 12,000 MΩ Recommended voltage ≤ 630 VDC Environmental Test Data Test IEC Publication Procedure Vibration IEC 60068–2–6 Test Fc 3 directions at 2 hours each, 10 – 500 Hz at 0.75 mm or 98 m/s2 Bump IEC 60068–2–29 Test Eb 4,000 bumps at 390 m/s2 Solderability IEC 60068–2–20 Test Ta Solder globule method Wetting time for d > 0.8 < 1.5 seconds Active Flammability IEC 60384–14 VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds) Passive Flammability IEC 60384–14 IEC 60384–1, IEC 60695–11–5 Needle-flame test Humidity IEC 60068–2–3 Test Ca +40°C and 90 – 95% RH, 56 days © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 3 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Approvals Mark Specification File Number EN/IEC 60384–14 Environmental Compliance All KEMET EMI capacitors are RoHS Compliant. Table 1 – Ratings & Part Number Reference C1 (µF) 0.15 Maximum Lead Package Quantity C2 Dimensions in mm Spacing dV/dt C1 dV/dt C2 (µF) (p) B H L A (R30) C (R06) 0.033 12.5 16.0 24.0 20.3 150 900 600 1200 New KEMET Part Number Legacy Part Number P374CL154(1)275(2)C333 PMZ2074MC615(1)533M(2) 0.15 0.047 12.5 16.0 24.0 20.3 150 900 600 1200 P374CL154(1)275(2)C473 PMZ2074MC615(1)547M(2) 0.15 0.068 12.5 16.0 24.0 20.3 150 900 600 1200 P374CL154(1)275(2)C683 PMZ2074MC615(1)568M(2) 0.22 0.082 14.0 18.0 24.0 20.3 100 900 600 1200 P374CR224(1)275(2)C823 PMZ2074MC622(1)582M(2) 0.22 0.10 14.0 18.0 24.0 20.3 100 900 600 1200 P374CR224(1)275(2)C104 PMZ2074MC622(1)610M(2) C1 (µF) C2 (µF) B (mm) H (mm) L (mm) Lead Spacing (p) A (R30) C (R06) dV/dt C1 dV/dt C2 New KEMET Part Number Legacy Part Number (1) M = ±20%, K = ±10%. (2) Insert lead and packaging code. See Ordering Options Table for available options. Marking • KEMET’s logo •Series •Capacitance • Rated voltage • Capacitor class • Approval marks • Manufacturing date code • IEC climatic category • Passive flammability class © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 4 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3s max 260°C 250 First wave Temperature (°C) Recommended Soldering Temperature Soldering iron bit temperature (deg C) 400 350 300 250 Second wave 200 Cooling ΔT <150°C Preheating 150 ca 2°C/s ca 3.5°C/s typical Tpreheat 100 ca 5°C/s 115°C max 100°C Typical 200 50 150 100 0 0 50 40 80 120 160 200 240 Time (s) 0 0 1 2 3 4 5 6 7 8 Soldering time (sec) The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 5 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch ≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 6 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. 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KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 7 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2074 Series Metallized Impregnated Paper, 275 VAC 2x X2 with One Common Terminal Disclaimer Allproductspecifications,statements,informationanddata(collectively,the“Information”)inthisdatasheetaresubjecttochange.Thecustomerisresponsibleforcheckingand verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. StatementsofsuitabilityforcertainapplicationsarebasedonKEMETElectronicsCorporation’s(“KEMET”)knowledgeoftypicaloperatingconditionsforsuchapplications,butare notintendedtoconstitute–andKEMETspecificallydisclaims–anywarrantyconcerningsuitabilityforaspecificcustomerapplicationoruse.TheInformationisintendedforuseonly by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3020_PMZ2074_2xX2_275 • 5/14/2015 8