General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Overview Applications The R82 Series is constructed of metallized polyester film (wound or stacked technology) with radial leads of tinned wire. Radial leads are electrically welded to the contact metal layer on the ends of the capacitor winding. The capacitor is encapsulated with thermosetting resin in a box of material meeting the UL 94V–0 requirements. Typical applications include blocking, coupling, decoupling, timing and oscillator circuits. Not suitable for across-the-line application (see Suppressor Capacitors). Automotive grade devices are available and meet the demanding Automotive Electronics Council's AEC–Q200 qualification requirements. Benefits • Voltage range: 50 – 400 VDC • Capacitance range: 0.001 µF – 4.7 µF • Lead Spacing: 5 mm • Capacitance tolerance: ±5%, ±10%, ±20% • Climatic category: 55/105/56 • Operating temperature range of -55˚C to +105˚C • RoHS compliance and lead-free terminations • Tape and reel packaging in accordance with IEC 60286–2 •Self-healing • Automotive (AEC–Q200) grades available Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Part Number System R82 D C Series Rated Voltage (VDC) Length (mm) Metallized Polyester C = 50 D = 63 E = 100 I = 250 M = 400 C = 5.0 3470 Capacitance Code (pF) The last three digits represent significant figures. First digit specifies the number of zeros to be added. AA 60 J Packaging Internal Use See Ordering Options Table 30 50 60 70 Capacitance Tolerance J = ±5% K = ±10% M = ±20% One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 1 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging LL Lead Length (mm) Lead and Packaging Code 4 +1.5/-0 H0=18.5 +/- 0.5 AA DQ H0 = 18.5 +/- 0.5 2.7 +0.5/-0 3.5 +0.5/-0 10 +/- 1 4.0 +0.5/-0 3.2 +0.3/-0.2 17 +1/-2 CK JA JB JC JE JH Z3 Standard Lead and Packaging Options Bulk (Bag)–Short Leads Ammo Pack Other Lead and Packaging Options Tape & Reel (Standard Reel) Bulk (Bag)–Short Leads Bulk (Bag)–Short Leads Bulk (Bag)–Short Leads Bulk (Bag)–Short Leads Bulk (Bag)–Short Leads Bulk (Bag)–Long Leads 5 Dimensions – Millimeters FRONT VIEW SIDE VIEW L B H d 0.5 LL p p B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 5.0 5.0 5.0 5.0 5.0 5.0 +/-0.4 +/-0.4 +/-0.4 +/-0.4 +/-0.4 +/-0.4 2.5 3.5 4.5 5.0 6.0 7.2 +0.1 +0.1 +0.1 +0.1 +0.1 +0.1 6.5 7.5 9.5 10.0 11.0 13.0 +0.1 +0.1 +0.1 +0.1 +0.1 +0.1 7.2 7.2 7.2 7.2 7.2 7.2 +0.2 +0.2 +0.3 +0.3 +0.3 +0.3 0.5 0.5 0.5 0.5 0.5 0.6 +/-0.05 +/-0.05 +/-0.05 +/-0.05 +/-0.05 +/-0.05 Note: See Ordering Options Table for lead length (LL/H 0) options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 2 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Performance Characteristics Dielectric Plates Winding Leads Protection Related Documents Polyester film (polyethylene terephthalate). Metal layer deposited by evaporation under vacum. Non-inductive type. Tinned wire. Plastic case, thermosetting resin filled. Box material is solvent resistant and flame retardant according to UL94. IEC 60384-2 Rated Voltage VR (VDC) 50 63 100 250 250 400 400 Rated Voltage VR (VAC) 30 40 63 140 160 160 200 Capacitance Range (µF) 2.2 – 4.7 0.1 – 1.5 0.001 – 1 0.022 – 0.22 0.0068 – 0.15 0.0068 – 0.068 0.001 – 0.047 Capacitance Values Capacitance Tolerance Operating Temperature Range Rated Temperature TR Voltage Derating Climatic Category E6 series (IEC 60063) measured @ 1 kHz and +20 ±1°C ±5%, ±10%, ±20% -55°C to 105°C +85°C Above +85°C DC and AC voltage derating is 1.25%/°C 55/105/56 IEC 60068-1 Storage time: ≤ 24 months from the date marked on the label package Average relative humidity per year ≤ 70% Storage Conditions RH ≤ 85% for 30 days randomly distributed throughout the year Dew is absent Temperature: -40 to 80°C (see "Maximum Humidity in Storage Conditions" graph below) Test Voltage Capacitance Drift 1.4 x VR VDC for 2 seconds (between terminations) @ +25°C ±5°C Maximum 3% after a 2 year storage period at a temperature of +10°C to +40°C and a relative humidity of 40% to 60% Operational life >200,000 hours Reliability (Reference MIL-HDBK-217) Failure rate ≤ 1 FIT, T = +40°C, V = 0.5 x VR Failure criteria: open or short circuit, cap. change > 10%, DF 2 times the catalog limits, IR < 0.005 x initial limit Maximum Pulse Steepness Temperature Coefficient Self Inductance (Lead Length ~ 2 mm) dV/dt according to Table 1. For peak to peak voltages lower than rated voltage (Vpp <VR), the specified dv/dt can be multiplied by the factor VR /Vpp +400 (±200)ppm/°C at 1 kHz Approximately 7 nH. Maximum 1nH per 1 mm lead and capacitor length. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 3 All KEMET Through-Hole Technology (THT) Film & Paper Capacitors change their characteristics according to the environmental conditions in which they operate. In normal conditions a variation in the Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors electrical parameters (capacitance and dissipation factor values) occurs due to the ambient temperature R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) and the amount of moisture contained in the air surrounding the components. The variation depends mainly on the type of dielectric and the material used for the coating. Performance Characteristics cont'd Values @ 25°C ±5°C Avoid to store the capacitors in places where theMaximum environmental conditions differ from the following: Frequency C ≤ 0.1 μF C > 1 µF 1 kHz 0.80% 0.80% Temperature: -40 to 80°C 10 kHz 1.20% 1.20% 100 kHz 2.50% – Storage time: ≤ 24 months from the date marked on the label glued to the package. Dissipation Factor tanδ Humidity: Measured @ +25°C ±5°C, according to IEC 60384–2 - Average per year: ≤ 70% Values Between Terminals ≤ 85% - For 30 full days randomly distributedMinimum throughout the year: - Dew: Voltage Charge/Time C ≤ 0.33 μF 0.33 µF < C ≤ 1.0 μF absent Insulation Resistance C > 1.0 μF 50 VDC for VR ≤ 100 VDC 15,000 MΩ to the ambient ≥ 5,000 MΩtemperature • µF must be reduced≥ according on the≥ 1,000 MΩ • µF These levels of humidity 1 minute 100below. VDC for VR > 100 VDC basis of the graph ≥ 30,000 MΩ 1 minute Maximum Humidity in Storage Conditions 100 90 Relative Humidity (%) 80 70 60 50 40 30 20 30 Days 10 Annual Average 0 -40 -20 0 20 40 60 80 Temperature (ºC) Qualification Automotive Grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details regarding test methods and conditions are referenced in document AEC–Q200, Stress Test Qualification for Passive Components. For additional information regarding the Automotive Electronics Council and AEC–Q200, please visit their website at www.aecouncil.com. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 4 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Maximum Voltage (Vrms) vs. Frequency (Sinusoidal Waveform/Th ≤ 40°C) Lead Spacing 5 mm Vrms [V] 50 Vdc / 30 Vac Vrms [V] 10 10 0.1 µF p = 5 0.47 µF p = 5 1 µF p = 5 2.2 µF p = 5 4.7 µF p = 5 1 0.1 Vrms [V] 63 Vdc / 40 Vac 100 100 1 f [kHz] 10 100 10 100 1 0.1 1 f [kHz] 10 100 100 Vdc / 63 Vac 100 0.01 µF p = 5 0.047 µF p = 5 0.33 µF p = 5 10 1 0.1 Vrms [V] 1000 1 f [kHz] 250 Vdc / 140 Vac - Reduced Sizes Vrms [V] 100 100 0.022 µF p = 5 0.1 µF p = 5 0.22 µF p = 5 10 1 0.1 Vrms [V] 1 f [kHz] 10 100 400 Vdc / 160 Vac - Reduced Sizes 1 100 100 0.0068 µF p = 5 0.015 µF p = 5 0.047 µF p = 5 0.1 1 0.1 Vrms [V] 1000 10 0.01 µF p = 5 0.047 µF p = 5 0.15 µF p = 5 10 1000 1 250 Vdc / 160 Vac 1000 10 100 1 f [kHz] 10 100 10 100 400 Vdc / 200 Vac 0.0047 µF p = 5 0.01 µF p = 5 0.047 µF p = 5 10 f [kHz] 1 0.1 1 f [kHz] © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 5 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Maximum Current (Irms) vs. Frequency (Sinusoidal Waveform/Th ≤ 40°C) Lead Spacing 5 mm Irms [A] Irms [A] 50 Vdc / 30 Vac 10 10 1 1 2.2 µF p = 5 4.7 µF p = 5 0.1 63 Vdc / 40 Vac 0.1 0.1 µF p = 5 0.47 µF p = 5 1 µF p = 5 0.01 0.1 1 Irms [A] f [kHz] 10 100 10 100 0.01 0.1 1 f [kHz] 10 100 100 Vdc / 63 Vac 10 1 0.01 µF p = 5 0.047 µF p = 5 0.33 µF p = 5 0.1 0.01 0.1 Irms [A] 1 f [kHz] 250 Vdc / 140 Vac - Reduced Sizes 250 Vdc / 160 Vac Irms [A] 10 10 1 1 0.1 0.1 0.022 µF p = 5 0.1 µF p = 5 0.22 µF p = 5 0.01 0.1 Irms [A] 1 f [kHz] 10 0.01 µF p = 5 0.047 µF p = 5 0.15 µF p = 5 100 0.1 1 Irms [A] 400 Vdc / 160 Vac - Reduced Sizes 10 f [kHz] 10 100 10 100 400 Vdc / 200 Vac 10 1 1 0.0068 µF p = 5 0.015 µF p = 5 0.047 µF p = 5 0.0047 µF p = 5 0.01 µF p = 5 0.047 µF p = 5 0.1 0.01 0.01 0.1 0.1 1 f [kHz] 10 100 0.01 0.1 1 f [kHz] © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 6 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Environmental Test Data Damp Heat, Steady State Test Test Conditions: Temperature: Relative humidity (RH): Test duration: Endurance Test Performances +40°C ±2°C 93% ±2% 56 days |Δ C/C| ≤ 5%, Δ tanδ ≤ 0.005 @ 1 kHz IR after test ≥ 50% of initial limit Test Conditions Temperature: Voltage applied: Test duration: Resistance to Soldering Heat Test Performances |Δ C/C| ≤ 5%, Δ tanδ ≤ 0.003 @10 kHz for C ≤ 1µF Δ tanδ ≤ 0.002 @ 1 kHz for C > 1µF IR after test ≥ 50% of initial limit +105°C ±2°C 1.25 x VC 2,000 hours Test Conditions Solder bath temperature: Dipping time (with heat screen): Performances 260°C ±5°C 10 seconds ±1 second |Δ C/C| ≤ 2%, Δ tanδ ≤ 0.003 @10 kHz for C ≤ 1µF Δ tanδ ≤ 0.002 @ 1 kHz for C > 1µF IR after test ≥ initial limit Environmental Compliance All KEMET MKT capacitors are RoHS Compliant. Table 1 – Ratings & Part Number Reference Dimensions in mm VDC VAC Capacitance Value (µF) Lead dV/dt Maximum K0 (V2/µs) Spacing (V/µs) B H L 50 50 50 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100 100 100 30 30 30 40 40 40 40 40 40 40 40 63 63 63 63 63 63 63 63 63 63 2.2 3.3 4.7 0.10 0.15 0.22 0.33 0.47 0.68 1.0 1.5 0.0010 0.0015 0.0022 0.0033 0.0047 0.0068 0.010 0.015 0.022 0.033 6.0 7.2 7.2 2.5 2.5 2.5 3.5 3.5 4.5 5.0 6.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 11.0 13.0 13.0 6.5 6.5 6.5 7.5 7.5 9.5 10.0 11.0 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 100 25 25 160 160 160 160 160 160 160 160 200 200 200 200 200 200 200 200 200 200 VDC VAC Capacitance Value (µF) B (mm) H (mm) L (mm) Lead Spacing dV/dt (V/µs) New KEMET Part Number Legacy Part Number 10000 2500 2500 20160 20160 20160 20160 20160 20160 20160 20160 40000 40000 40000 40000 40000 40000 40000 40000 40000 40000 82CC4220(1)70(2) 82CC4330(1)30(2) 82CC4470(1)30(2) 82DC3100(1)50(2) 82DC3150(1)60(2) 82DC3220(1)60(2) 82DC3330(1)60(2) 82DC3470(1)60(2) 82DC3680(1)60(2) 82DC4100(1)60(2) 82DC4150(1)60(2) 82EC1100(1)50(2) 82EC1150(1)50(2) 82EC1220(1)50(2) 82EC1330(1)50(2) 82EC1470(1)50(2) 82EC1680(1)50(2) 82EC2100(1)50(2) 82EC2150(1)50(2) 82EC2220(1)50(2) 82EC2330(1)50(2) R82CC4220(1)70(2) R82CC4330(1)30(2) R82CC4470(1)30(2) R82DC3100(1)50(2) R82DC3150(1)60(2) R82DC3220(1)60(2) R82DC3330(1)60(2) R82DC3470(1)60(2) R82DC3680(1)60(2) R82DC4100(1)60(2) R82DC4150(1)60(2) R82EC1100(1)50(2) R82EC1150(1)50(2) R82EC1220(1)50(2) R82EC1330(1)50(2) R82EC1470(1)50(2) R82EC1680(1)50(2) R82EC2100(1)50(2) R82EC2150(1)50(2) R82EC2220(1)50(2) R82EC2330(1)50(2) Max K0 (V2 /µs) New KEMET Part Number Legacy Part Number (1) Insert lead and packaging code. See Ordering Options Table for available options. (2) J = 5%, K = 10%, M = 20% Bold denotes wound capacitor technology © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 7 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Table 1 – Ratings & Part Number Reference cont'd VDC VAC Capacitance Value (µF) 100 100 100 100 100 100 100 100 100 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 63 63 63 63 63 63 63 63 63 140 140 140 140 140 140 160 160 160 160 160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 200 200 200 200 200 VDC VAC Dimensions in mm Lead dV/dt Maximum K0 Spacing (V/µs) (V2/µs) New KEMET Part Number Legacy Part Number B H L 0.047 0.068 0.10 0.15 0.22 0.33 0.47 0.68 1.00 0.022 0.047 0.068 0.10 0.15 0.22 0.0068 0.010 0.015 0.022 0.033 0.047 0.068 0.10 0.15 0.0068 0.015 0.033 0.047 0.068 0.0010 0.0015 0.0022 0.0033 0.0047 0.0068 0.010 0.015 0.022 0.033 0.047 2.5 2.5 2.5 3.5 3.5 4.5 4.5 5.0 6.0 2.5 3.5 3.5 4.5 5.0 6.0 2.5 2.5 2.5 3.5 3.5 4.5 4.5 5.0 6.0 2.5 3.5 4.5 5.0 6.0 2.5 2.5 2.5 2.5 2.5 3.5 3.5 4.5 4.5 5.0 6.0 6.5 6.5 6.5 7.5 7.5 9.5 9.5 10.0 11.0 6.5 7.5 7.5 9.5 10.0 11.0 6.5 6.5 6.5 7.5 7.5 9.5 9.5 10.0 11.0 6.5 7.5 9.5 10.0 11.0 6.5 6.5 6.5 6.5 6.5 7.5 7.5 9.5 9.5 10.0 11.0 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 200 200 200 200 200 200 200 200 200 130 130 130 130 130 130 250 250 250 250 250 250 250 250 250 200 200 200 200 200 400 400 400 400 400 400 400 400 400 400 400 40000 40000 40000 40000 40000 40000 40000 40000 40000 65000 65000 65000 65000 65000 65000 125000 125000 125000 125000 125000 125000 125000 125000 125000 160000 160000 160000 160000 160000 320000 320000 320000 320000 320000 320000 320000 320000 320000 320000 320000 82EC2470(1)60(2) 82EC2680(1)60(2) 82EC3100(1)70(2) 82EC3150(1)70(2) 82EC3220(1)70(2) 82EC3330(1)70(2) 82EC3470(1)70(2) 82EC3680(1)70(2) 82EC4100(1)70(2) 82IC2220(1)60(2) 82IC2470(1)60(2) 82IC2680(1)60(2) 82IC3100(1)60(2) 82IC3150(1)60(2) 82IC3220(1)60(2) 82IC1680(1)50(2) 82IC2100(1)50(2) 82IC2150(1)50(2) 82IC2220(1)50(2) 82IC2330(1)50(2) 82IC2470(1)50(2) 82IC2680(1)50(2) 82IC3100(1)55(2) 82IC3150(1)50(2) 82MC1680(1)60(2) 82MC2150(1)60(2) 82MC2330(1)60(2) 82MC2470(1)60(2) 82MC2680(1)60(2) 82MC1100(1)50(2) 82MC1150(1)50(2) 82MC1220(1)50(2) 82MC1330(1)50(2) 82MC1470(1)50(2) 82MC1680(1)50(2) 82MC2100(1)50(2) 82MC2150(1)50(2) 82MC2220(1)50(2) 82MC2330(1)50(2) 82MC2470(1)50(2) R82EC2470(1)60(2) R82EC2680(1)60(2) R82EC3100(1)70(2) R82EC3150(1)70(2) R82EC3220(1)70(2) R82EC3330(1)70(2) R82EC3470(1)70(2) R82EC3680(1)70(2) R82EC4100(1)70(2) R82IC2220(1)60(2) R82IC2470(1)60(2) R82IC2680(1)60(2) R82IC3100(1)60(2) R82IC3150(1)60(2) R82IC3220(1)60(2) R82IC1680(1)50(2) R82IC2100(1)50(2) R82IC2150(1)50(2) R82IC2220(1)50(2) R82IC2330(1)50(2) R82IC2470(1)50(2) R82IC2680(1)50(2) R82IC3100(1)55(2) R82IC3150(1)50(2) R82MC1680(1)60(2) R82MC2150(1)60(2) R82MC2330(1)60(2) R82MC2470(1)60(2) R82MC2680(1)60(2) R82MC1100(1)50(2) R82MC1150(1)50(2) R82MC1220(1)50(2) R82MC1330(1)50(2) R82MC1470(1)50(2) R82MC1680(1)50(2) R82MC2100(1)50(2) R82MC2150(1)50(2) R82MC2220(1)50(2) R82MC2330(1)50(2) R82MC2470(1)50(2) Capacitance Value (µF) B (mm) H (mm) L (mm) Lead Spacing dV/dt (V/µs) Max K0 (V2 /µs) New KEMET Part Number Legacy Part Number (1) Insert lead and packaging code. See Ordering Options Table for available options. (2) J = 5%, K = 10%, M = 20% © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 8 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3s max 260°C 250 First wave Temperature (°C) Recommended Soldering Temperature Soldering iron bit temperature (deg C) 400 350 300 250 Second wave 200 Cooling ΔT <150°C Preheating 150 ca 2°C/s ca 3.5°C/s typical Tpreheat 100 ca 5°C/s 115°C max 100°C Typical 200 50 150 100 0 0 50 40 80 120 160 200 240 Time (s) 0 0 1 2 3 4 5 6 7 8 Soldering time (sec) The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 9 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch ≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 10 Single-sided Single-sided Film Through-Hole Capacitors – General Purpose Metallized Polyester Film CapacitorsMetallized Metallized Polypropylene Polypropylene R82 Series, Radial, 5 mm Lead Spacing, Film50 – 400 VDC (Automotive Grade) Film Double-sided Metallized Polyester Carrier Film Polyprop Film Diel Construction 3 Sections 3 Sections 4 Sections Wound Single-sided Metallized Polyester Film (First Layer) Molded Plastic Case Single-sided Metallized Polyester Film (Second Layer) Metallized Impregnated Paper Detailed Cross Section Molded Plastic Case Self-Extinguishing Resin Metallized Polyphenylene Sulfide Film (SMR) Poly Margin Margin Metal Contact Layer Metal Contact Metallized Impregnated Paper MetallizedLayer Polyphenylene Sulfide Film with Vacuum-Evaporated Aluminum Electrodes Metal Foil Polyp Film Margin 1 Section 1 Section 1 Section Leads Single-sided Metallized Polyester Film Winding Scheme AXIAL - Polyprop Single-sided Metallized Polyester Film Polypropylene Film Dielectric Metal Foil 1 Section 1 Section AXIAL - Single-sided Metallized Polypropylene Film AXIAL - Single-sided Metallized Polyester Film Single-sided Metallized Polypropylene Film 1 Section © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Do M Polye Single-sided Metallized Polyester Film 1 Section F3101_R82 • 10/29/2015 11 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Construction cont'd Stacked Molded Plastic Case Detailed Cross Section Molded Plastic Case Single-sided Metallized Polyester Film Self-Extinguishing (First Layer) Resin Single-sided Metallized Polyester Film (Second Layer) Margin Metal Contact Layer Metal Contact Layer Leads © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 12 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Marking Wound Stacked FRONT Capacitance Tolerance Capacitance Voltage FRONT Capacitance Tolerance Capacitance Voltage Packaging Quantities Lead Spacing Thickness (mm) Height (mm) Length (mm) Bulk Short Leads Bulk Long Leads Standard Reel 355 mm Ammo Taped 5 2.5 3.5 4.5 5.0 6.0 7.2 6.5 7.5 9.5 10.0 11.0 13.0 7.2 7.2 7.2 7.2 7.2 7.2 3,000 2,000 1,500 1,000 2,000 1,500 4,000 3,000 2,000 1,500 1,000 750 2,500 1,800 1,400 1,200 1,000 800 3,500 2,500 1,900 1,700 1,400 1,150 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 13 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Lead Taping & Packaging (IEC 60286–2) Figure 1 – Lead Space 5 & 7.5 mm Figure 2 – Lead Space 7.5 mm Dimensions (mm) Description Lead wire diameter Symbol d 5 Figure 1 Lead Spacing 7.5 Figure 1 7.5 Figure 2 Tolerance 0.5–0.6 0.5–0.6 0.5–0.6 ±0.05 Taping lead space P 12.7 12.7 12.7 ±1 Feed hole lead space P0 12.7 12.7 12.7 ±0.2* Centering of the lead wire P1 3.85 2.6 3.75 ±0.7 Centering of the body P2 6.35 6.35 Lead spacing F 5 7.5 7.5 +0.6 -0.1 Component alignment ∆h 0 0 0 ±2 Height of component from tape center H0** 18.5 18.5 18.5 ±0.5 ±1.3 Carrier tape width W 18 18 18 +1 -0.5 Hold down tape width W0 6 6 6 minimum Hole position W1 9 9 9 ±0.5 Hold down tape position W2 3 3 3 maximum Feed hole diameter D0 4 4 4 ±0.2 t 0.7 0.7 0.7 ±0.2 Tape thickness *Maximum 1 mm on 20 lead spaces. **H0 = 16.5 mm is available upon request. For orders of capacitors with lead space = 7.5 mm, please specify the requested version (Figure 1 or Figure 2). © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 14 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Ammo Specifications Reel Specifications Dimensions in mm Dimensions in mm H W T D H W 360 * 340 59 355 30 55 maximum * Lower dimension available upon request (maximum 295 mm) © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 15 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Wyboston, United Kingdom Tel: 44-1480-273082 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Northeast Wilmington, MA Tel: 978-658-1663 Southeast Lake Mary, FL Tel: 407-855-8886 Central Novi, MI Tel: 248-994-1030 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 Irving, TX Tel: 972-915-6041 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 16 Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade) Disclaimer Allproductspecifications,statements,informationanddata(collectively,the“Information”)inthisdatasheetaresubjecttochange.Thecustomerisresponsibleforcheckingand verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. StatementsofsuitabilityforcertainapplicationsarebasedonKEMETElectronicsCorporation’s(“KEMET”)knowledgeoftypicaloperatingconditionsforsuchapplications,butare notintendedtoconstitute–andKEMETspecificallydisclaims–anywarrantyconcerningsuitabilityforaspecificcustomerapplicationoruse.TheInformationisintendedforuseonly by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3101_R82 • 10/29/2015 17