R82

General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC
(Automotive Grade)
Overview
Applications
The R82 Series is constructed of metallized polyester film
(wound or stacked technology) with radial leads of tinned wire.
Radial leads are electrically welded to the contact metal layer on
the ends of the capacitor winding. The capacitor is encapsulated
with thermosetting resin in a box of material meeting the UL
94V–0 requirements.
Typical applications include blocking, coupling, decoupling, timing
and oscillator circuits. Not suitable for across-the-line application
(see Suppressor Capacitors).
Automotive grade devices are available and meet the demanding
Automotive Electronics Council's AEC–Q200 qualification
requirements.
Benefits
• Voltage range: 50 – 400 VDC
• Capacitance range: 0.001 µF – 4.7 µF
• Lead Spacing: 5 mm
• Capacitance tolerance: ±5%, ±10%, ±20%
• Climatic category: 55/105/56
• Operating temperature range of -55˚C to +105˚C
• RoHS compliance and lead-free terminations
• Tape and reel packaging in accordance with IEC 60286–2
•Self-healing
• Automotive (AEC–Q200) grades available
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Open PDF in Adobe Reader for full functionality
Part Number System
R82
D
C
Series
Rated Voltage (VDC)
Length (mm)
Metallized Polyester
C = 50
D = 63
E = 100
I = 250
M = 400
C = 5.0
3470
Capacitance Code
(pF)
The last three digits
represent significant
figures. First digit
specifies the number
of zeros to be added.
AA
60
J
Packaging
Internal Use
See Ordering
Options Table
30
50
60
70
Capacitance
Tolerance
J = ±5%
K = ±10%
M = ±20%
One world. One KEMET
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
1
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Ordering Options Table
Lead Spacing
Nominal (mm)
Type of Leads and Packaging
LL Lead Length
(mm)
Lead and
Packaging
Code
4 +1.5/-0
H0=18.5 +/- 0.5
AA
DQ
H0 = 18.5 +/- 0.5
2.7 +0.5/-0
3.5 +0.5/-0
10 +/- 1
4.0 +0.5/-0
3.2 +0.3/-0.2
17 +1/-2
CK
JA
JB
JC
JE
JH
Z3
Standard Lead and Packaging Options
Bulk (Bag)–Short Leads
Ammo Pack
Other Lead and Packaging Options
Tape & Reel (Standard Reel)
Bulk (Bag)–Short Leads
Bulk (Bag)–Short Leads
Bulk (Bag)–Short Leads
Bulk (Bag)–Short Leads
Bulk (Bag)–Short Leads
Bulk (Bag)–Long Leads
5
Dimensions – Millimeters
FRONT VIEW
SIDE VIEW
L
B
H
d
0.5
LL
p
p
B
H
L
d
Nominal
Tolerance
Nominal
Tolerance
Nominal
Tolerance
Nominal
Tolerance
Nominal
Tolerance
5.0
5.0
5.0
5.0
5.0
5.0
+/-0.4
+/-0.4
+/-0.4
+/-0.4
+/-0.4
+/-0.4
2.5
3.5
4.5
5.0
6.0
7.2
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
6.5
7.5
9.5
10.0
11.0
13.0
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
7.2
7.2
7.2
7.2
7.2
7.2
+0.2
+0.2
+0.3
+0.3
+0.3
+0.3
0.5
0.5
0.5
0.5
0.5
0.6
+/-0.05
+/-0.05
+/-0.05
+/-0.05
+/-0.05
+/-0.05
Note: See Ordering Options Table for lead length (LL/H 0) options.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
2
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Performance Characteristics
Dielectric
Plates
Winding
Leads
Protection
Related Documents
Polyester film (polyethylene terephthalate).
Metal layer deposited by evaporation under vacum.
Non-inductive type.
Tinned wire.
Plastic case, thermosetting resin filled. Box material is solvent resistant and flame retardant according to UL94.
IEC 60384-2
Rated Voltage VR (VDC)
50
63
100
250
250
400
400
Rated Voltage VR (VAC)
30
40
63
140
160
160
200
Capacitance Range (µF)
2.2 – 4.7
0.1 – 1.5
0.001 – 1
0.022 – 0.22
0.0068 –
0.15
0.0068 –
0.068
0.001 –
0.047
Capacitance Values
Capacitance Tolerance
Operating Temperature Range
Rated Temperature TR
Voltage Derating
Climatic Category
E6 series (IEC 60063) measured @ 1 kHz and +20 ±1°C
±5%, ±10%, ±20%
-55°C to 105°C
+85°C
Above +85°C DC and AC voltage derating is 1.25%/°C
55/105/56 IEC 60068-1
Storage time: ≤ 24 months from the date marked on the label package
Average relative humidity per year ≤ 70%
Storage Conditions
RH ≤ 85% for 30 days randomly distributed throughout the year
Dew is absent
Temperature: -40 to 80°C (see "Maximum Humidity in Storage Conditions" graph below)
Test Voltage
Capacitance Drift
1.4 x VR VDC for 2 seconds (between terminations) @ +25°C ±5°C
Maximum 3% after a 2 year storage period at a temperature of +10°C to +40°C and a relative humidity of 40% to 60%
Operational life >200,000 hours
Reliability
(Reference MIL-HDBK-217)
Failure rate ≤ 1 FIT, T = +40°C, V = 0.5 x VR
Failure criteria: open or short circuit, cap. change > 10%, DF 2 times the catalog limits, IR < 0.005 x initial limit
Maximum Pulse Steepness
Temperature Coefficient
Self Inductance
(Lead Length ~ 2 mm)
dV/dt according to Table 1. For peak to peak voltages lower than rated voltage (Vpp <VR), the specified dv/dt
can be multiplied by the factor VR /Vpp
+400 (±200)ppm/°C at 1 kHz
Approximately 7 nH. Maximum 1nH per 1 mm lead and capacitor length.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
3
All KEMET Through-Hole Technology (THT) Film & Paper Capacitors change their characteristics
according to the environmental conditions in which they operate. In normal conditions a variation in the
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
electrical parameters (capacitance and dissipation factor values) occurs due to the ambient temperature
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
and the amount of moisture contained in the air surrounding the components. The variation depends
mainly on the type of dielectric and the material used for the coating.
Performance Characteristics cont'd
Values @ 25°C
±5°C
Avoid to store the capacitors in places where theMaximum
environmental
conditions
differ from the following:
Frequency
C ≤ 0.1 μF
C > 1 µF
1 kHz
0.80%
0.80%
Temperature: -40 to 80°C
10 kHz
1.20%
1.20%
100 kHz
2.50%
–
Storage time: ≤ 24 months from the date marked on the label glued to the package.
Dissipation Factor tanδ
Humidity:
Measured @ +25°C ±5°C, according to IEC 60384–2
- Average per year:
≤ 70%
Values Between
Terminals ≤ 85%
- For 30 full days randomly distributedMinimum
throughout
the year:
- Dew:
Voltage Charge/Time
C ≤ 0.33 μF
0.33 µF < C ≤ 1.0 μF absent
Insulation Resistance
C > 1.0 μF
50 VDC for VR ≤ 100 VDC
15,000 MΩ to the ambient
≥ 5,000 MΩtemperature
• µF
must be reduced≥ according
on the≥ 1,000 MΩ • µF
These levels of humidity
1 minute
100below.
VDC for VR > 100 VDC
basis of the graph
≥ 30,000 MΩ
1 minute
Maximum Humidity in Storage Conditions
100
90
Relative Humidity (%)
80
70
60
50
40
30
20
30 Days
10
Annual Average
0
-40
-20
0
20
40
60
80
Temperature (ºC)
Qualification
Automotive Grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details regarding test
methods and conditions are referenced in document AEC–Q200, Stress Test Qualification for Passive Components. For additional
information regarding the Automotive Electronics Council and AEC–Q200, please visit their website at www.aecouncil.com.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
4
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Maximum Voltage (Vrms) vs. Frequency (Sinusoidal Waveform/Th ≤ 40°C)
Lead Spacing 5 mm
Vrms [V]
50 Vdc / 30 Vac
Vrms [V]
10
10
0.1 µF p = 5
0.47 µF p = 5
1
µF p = 5
2.2 µF p = 5
4.7 µF p = 5
1
0.1
Vrms [V]
63 Vdc / 40 Vac
100
100
1
f [kHz]
10
100
10
100
1
0.1
1
f [kHz]
10
100
100 Vdc / 63 Vac
100
0.01 µF p = 5
0.047 µF p = 5
0.33 µF p = 5
10
1
0.1
Vrms [V]
1000
1
f [kHz]
250 Vdc / 140 Vac - Reduced Sizes
Vrms [V]
100
100
0.022 µF p = 5
0.1 µF p = 5
0.22 µF p = 5
10
1
0.1
Vrms [V]
1
f [kHz]
10
100
400 Vdc / 160 Vac - Reduced Sizes
1
100
100
0.0068 µF p = 5
0.015 µF p = 5
0.047 µF p = 5
0.1
1
0.1
Vrms [V]
1000
10
0.01 µF p = 5
0.047 µF p = 5
0.15 µF p = 5
10
1000
1
250 Vdc / 160 Vac
1000
10
100
1
f [kHz]
10
100
10
100
400 Vdc / 200 Vac
0.0047 µF p = 5
0.01 µF p = 5
0.047 µF p = 5
10
f [kHz]
1
0.1
1
f [kHz]
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
5
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Maximum Current (Irms) vs. Frequency (Sinusoidal Waveform/Th ≤ 40°C)
Lead Spacing 5 mm
Irms [A]
Irms [A]
50 Vdc / 30 Vac
10
10
1
1
2.2 µF p = 5
4.7 µF p = 5
0.1
63 Vdc / 40 Vac
0.1
0.1 µF p = 5
0.47 µF p = 5
1
µF p = 5
0.01
0.1
1
Irms [A]
f [kHz]
10
100
10
100
0.01
0.1
1
f [kHz]
10
100
100 Vdc / 63 Vac
10
1
0.01 µF p = 5
0.047 µF p = 5
0.33 µF p = 5
0.1
0.01
0.1
Irms [A]
1
f [kHz]
250 Vdc / 140 Vac - Reduced Sizes
250 Vdc / 160 Vac
Irms [A]
10
10
1
1
0.1
0.1
0.022 µF p = 5
0.1 µF p = 5
0.22 µF p = 5
0.01
0.1
Irms [A]
1
f [kHz]
10
0.01 µF p = 5
0.047 µF p = 5
0.15 µF p = 5
100
0.1
1
Irms [A]
400 Vdc / 160 Vac - Reduced Sizes
10
f [kHz]
10
100
10
100
400 Vdc / 200 Vac
10
1
1
0.0068 µF p = 5
0.015 µF p = 5
0.047 µF p = 5
0.0047 µF p = 5
0.01 µF p = 5
0.047 µF p = 5
0.1
0.01
0.01
0.1
0.1
1
f [kHz]
10
100
0.01
0.1
1
f [kHz]
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
6
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Environmental Test Data
Damp Heat, Steady
State Test
Test Conditions:
Temperature:
Relative humidity (RH):
Test duration:
Endurance Test
Performances
+40°C ±2°C
93% ±2%
56 days
|Δ C/C| ≤ 5%,
Δ tanδ ≤ 0.005 @ 1 kHz
IR after test ≥ 50% of initial limit
Test Conditions
Temperature:
Voltage applied:
Test duration:
Resistance to Soldering
Heat Test
Performances
|Δ C/C| ≤ 5%,
Δ tanδ ≤ 0.003 @10 kHz for C ≤ 1µF
Δ tanδ ≤ 0.002 @ 1 kHz for C > 1µF
IR after test ≥ 50% of initial limit
+105°C ±2°C
1.25 x VC
2,000 hours
Test Conditions
Solder bath temperature:
Dipping time (with heat
screen):
Performances
260°C ±5°C
10 seconds ±1 second
|Δ C/C| ≤ 2%,
Δ tanδ ≤ 0.003 @10 kHz for C ≤ 1µF
Δ tanδ ≤ 0.002 @ 1 kHz for C > 1µF
IR after test ≥ initial limit
Environmental Compliance
All KEMET MKT capacitors are RoHS Compliant.
Table 1 – Ratings & Part Number Reference
Dimensions in mm
VDC
VAC
Capacitance
Value (µF)
Lead
dV/dt Maximum K0
(V2/µs)
Spacing (V/µs)
B
H
L
50
50
50
63
63
63
63
63
63
63
63
100
100
100
100
100
100
100
100
100
100
30
30
30
40
40
40
40
40
40
40
40
63
63
63
63
63
63
63
63
63
63
2.2
3.3
4.7
0.10
0.15
0.22
0.33
0.47
0.68
1.0
1.5
0.0010
0.0015
0.0022
0.0033
0.0047
0.0068
0.010
0.015
0.022
0.033
6.0
7.2
7.2
2.5
2.5
2.5
3.5
3.5
4.5
5.0
6.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
11.0
13.0
13.0
6.5
6.5
6.5
7.5
7.5
9.5
10.0
11.0
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
100
25
25
160
160
160
160
160
160
160
160
200
200
200
200
200
200
200
200
200
200
VDC
VAC
Capacitance
Value (µF)
B
(mm)
H
(mm)
L
(mm)
Lead
Spacing
dV/dt
(V/µs)
New KEMET
Part Number
Legacy Part
Number
10000
2500
2500
20160
20160
20160
20160
20160
20160
20160
20160
40000
40000
40000
40000
40000
40000
40000
40000
40000
40000
82CC4220(1)70(2)
82CC4330(1)30(2)
82CC4470(1)30(2)
82DC3100(1)50(2)
82DC3150(1)60(2)
82DC3220(1)60(2)
82DC3330(1)60(2)
82DC3470(1)60(2)
82DC3680(1)60(2)
82DC4100(1)60(2)
82DC4150(1)60(2)
82EC1100(1)50(2)
82EC1150(1)50(2)
82EC1220(1)50(2)
82EC1330(1)50(2)
82EC1470(1)50(2)
82EC1680(1)50(2)
82EC2100(1)50(2)
82EC2150(1)50(2)
82EC2220(1)50(2)
82EC2330(1)50(2)
R82CC4220(1)70(2)
R82CC4330(1)30(2)
R82CC4470(1)30(2)
R82DC3100(1)50(2)
R82DC3150(1)60(2)
R82DC3220(1)60(2)
R82DC3330(1)60(2)
R82DC3470(1)60(2)
R82DC3680(1)60(2)
R82DC4100(1)60(2)
R82DC4150(1)60(2)
R82EC1100(1)50(2)
R82EC1150(1)50(2)
R82EC1220(1)50(2)
R82EC1330(1)50(2)
R82EC1470(1)50(2)
R82EC1680(1)50(2)
R82EC2100(1)50(2)
R82EC2150(1)50(2)
R82EC2220(1)50(2)
R82EC2330(1)50(2)
Max K0
(V2 /µs)
New KEMET
Part Number
Legacy Part
Number
(1) Insert lead and packaging code. See Ordering Options Table for available options.
(2) J = 5%, K = 10%, M = 20%
Bold denotes wound capacitor technology
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
7
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Table 1 – Ratings & Part Number Reference cont'd
VDC
VAC
Capacitance
Value (µF)
100
100
100
100
100
100
100
100
100
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
63
63
63
63
63
63
63
63
63
140
140
140
140
140
140
160
160
160
160
160
160
160
160
160
160
160
160
160
160
200
200
200
200
200
200
200
200
200
200
200
VDC
VAC
Dimensions in mm
Lead
dV/dt Maximum K0
Spacing (V/µs)
(V2/µs)
New KEMET
Part Number
Legacy Part
Number
B
H
L
0.047
0.068
0.10
0.15
0.22
0.33
0.47
0.68
1.00
0.022
0.047
0.068
0.10
0.15
0.22
0.0068
0.010
0.015
0.022
0.033
0.047
0.068
0.10
0.15
0.0068
0.015
0.033
0.047
0.068
0.0010
0.0015
0.0022
0.0033
0.0047
0.0068
0.010
0.015
0.022
0.033
0.047
2.5
2.5
2.5
3.5
3.5
4.5
4.5
5.0
6.0
2.5
3.5
3.5
4.5
5.0
6.0
2.5
2.5
2.5
3.5
3.5
4.5
4.5
5.0
6.0
2.5
3.5
4.5
5.0
6.0
2.5
2.5
2.5
2.5
2.5
3.5
3.5
4.5
4.5
5.0
6.0
6.5
6.5
6.5
7.5
7.5
9.5
9.5
10.0
11.0
6.5
7.5
7.5
9.5
10.0
11.0
6.5
6.5
6.5
7.5
7.5
9.5
9.5
10.0
11.0
6.5
7.5
9.5
10.0
11.0
6.5
6.5
6.5
6.5
6.5
7.5
7.5
9.5
9.5
10.0
11.0
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
200
200
200
200
200
200
200
200
200
130
130
130
130
130
130
250
250
250
250
250
250
250
250
250
200
200
200
200
200
400
400
400
400
400
400
400
400
400
400
400
40000
40000
40000
40000
40000
40000
40000
40000
40000
65000
65000
65000
65000
65000
65000
125000
125000
125000
125000
125000
125000
125000
125000
125000
160000
160000
160000
160000
160000
320000
320000
320000
320000
320000
320000
320000
320000
320000
320000
320000
82EC2470(1)60(2)
82EC2680(1)60(2)
82EC3100(1)70(2)
82EC3150(1)70(2)
82EC3220(1)70(2)
82EC3330(1)70(2)
82EC3470(1)70(2)
82EC3680(1)70(2)
82EC4100(1)70(2)
82IC2220(1)60(2)
82IC2470(1)60(2)
82IC2680(1)60(2)
82IC3100(1)60(2)
82IC3150(1)60(2)
82IC3220(1)60(2)
82IC1680(1)50(2)
82IC2100(1)50(2)
82IC2150(1)50(2)
82IC2220(1)50(2)
82IC2330(1)50(2)
82IC2470(1)50(2)
82IC2680(1)50(2)
82IC3100(1)55(2)
82IC3150(1)50(2)
82MC1680(1)60(2)
82MC2150(1)60(2)
82MC2330(1)60(2)
82MC2470(1)60(2)
82MC2680(1)60(2)
82MC1100(1)50(2)
82MC1150(1)50(2)
82MC1220(1)50(2)
82MC1330(1)50(2)
82MC1470(1)50(2)
82MC1680(1)50(2)
82MC2100(1)50(2)
82MC2150(1)50(2)
82MC2220(1)50(2)
82MC2330(1)50(2)
82MC2470(1)50(2)
R82EC2470(1)60(2)
R82EC2680(1)60(2)
R82EC3100(1)70(2)
R82EC3150(1)70(2)
R82EC3220(1)70(2)
R82EC3330(1)70(2)
R82EC3470(1)70(2)
R82EC3680(1)70(2)
R82EC4100(1)70(2)
R82IC2220(1)60(2)
R82IC2470(1)60(2)
R82IC2680(1)60(2)
R82IC3100(1)60(2)
R82IC3150(1)60(2)
R82IC3220(1)60(2)
R82IC1680(1)50(2)
R82IC2100(1)50(2)
R82IC2150(1)50(2)
R82IC2220(1)50(2)
R82IC2330(1)50(2)
R82IC2470(1)50(2)
R82IC2680(1)50(2)
R82IC3100(1)55(2)
R82IC3150(1)50(2)
R82MC1680(1)60(2)
R82MC2150(1)60(2)
R82MC2330(1)60(2)
R82MC2470(1)60(2)
R82MC2680(1)60(2)
R82MC1100(1)50(2)
R82MC1150(1)50(2)
R82MC1220(1)50(2)
R82MC1330(1)50(2)
R82MC1470(1)50(2)
R82MC1680(1)50(2)
R82MC2100(1)50(2)
R82MC2150(1)50(2)
R82MC2220(1)50(2)
R82MC2330(1)50(2)
R82MC2470(1)50(2)
Capacitance
Value (µF)
B
(mm)
H
(mm)
L
(mm)
Lead
Spacing
dV/dt
(V/µs)
Max K0
(V2 /µs)
New KEMET
Part Number
Legacy Part
Number
(1) Insert lead and packaging code. See Ordering Options Table for available options.
(2) J = 5%, K = 10%, M = 20%
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
8
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Soldering Process
The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has
increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress
to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene
capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially
for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The
recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve
from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1.
Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the
recommended limits may result to degradation or permanent damage to the capacitors.
Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole
components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the
capacitor surface temperature to return to a normal temperature before the second soldering cycle.
Manual Soldering Recommendations
Wave Soldering Recommendations
300
Following is the recommendation for manual
soldering with a soldering iron.
2+3s max
260°C
250
First wave
Temperature (°C)
Recommended Soldering Temperature
Soldering iron bit temperature (deg C)
400
350
300
250
Second wave
200
Cooling
ΔT <150°C
Preheating
150
ca 2°C/s
ca 3.5°C/s typical
Tpreheat
100
ca 5°C/s
115°C max
100°C
Typical
200
50
150
100
0
0
50
40
80
120
160
200
240
Time (s)
0
0
1
2
3
4
5
6
7
8
Soldering time (sec)
The soldering iron tip temperature should be set
at 350°C (+10°C maximum) with the soldering
duration not to exceed more than 3 seconds.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
9
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Soldering Process cont'd
Wave Soldering Recommendations cont'd
1. The table indicates the maximum set-up temperature of the soldering process
Figure 1
Dielectric
Film Material
Maximum Preheat
Temperature
Maximum
Peak Soldering
Temperature
Capacitor Capacitor Capacitor Capacitor Capacitor
Pitch
Pitch
Pitch
Pitch
Pitch
≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm
Polyester
130°C
130°C
130°C
270°C
270°C
Polypropylene
100°C
110°C
130°C
260°C
270°C
Paper
130°C
130°C
140°C
270°C
270°C
Polyphenylene
Sulphide
150°C
150°C
160°C
270°C
270°C
2. The maximum temperature measured inside the capacitor:
Set the temperature so that inside the element the maximum temperature is below the limit:
Dielectric Film Material
Maximum temperature
measured inside the element
Polyester
160°C
Polypropylene
110°C
Paper
160°C
Polyphenylene
sulphide
160°C
Temperature monitored inside the capacitor.
Selective Soldering Recommendations
Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be
soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is
over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected
components, and pressed against the lower surface of the board to solder the components.
The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead
of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than
in double wave flow soldering, and great care must be taken so that the parts are not overheated.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
10
Single-sided
Single-sided
Film Through-Hole Capacitors – General
Purpose Metallized Polyester Film CapacitorsMetallized
Metallized
Polypropylene
Polypropylene
R82 Series, Radial, 5 mm Lead Spacing,
Film50 – 400 VDC (Automotive Grade)
Film
Double-sided
Metallized
Polyester Carrier
Film
Polyprop
Film Diel
Construction
3 Sections
3 Sections
4 Sections
Wound
Single-sided Metallized
Polyester Film
(First Layer)
Molded Plastic
Case
Single-sided Metallized
Polyester Film
(Second Layer)
Metallized Impregnated Paper
Detailed Cross Section
Molded Plastic
Case
Self-Extinguishing
Resin
Metallized Polyphenylene
Sulfide Film (SMR)
Poly
Margin
Margin
Metal Contact
Layer
Metal Contact
Metallized
Impregnated
Paper
MetallizedLayer
Polyphenylene
Sulfide Film with
Vacuum-Evaporated
Aluminum Electrodes
Metal Foil
Polyp
Film
Margin
1 Section
1 Section
1 Section
Leads
Single-sided Metallized Polyester Film
Winding Scheme
AXIAL - Polyprop
Single-sided
Metallized
Polyester
Film
Polypropylene
Film Dielectric
Metal Foil
1 Section
1 Section
AXIAL - Single-sided Metallized
Polypropylene Film
AXIAL - Single-sided Metallized
Polyester Film
Single-sided
Metallized
Polypropylene
Film
1 Section
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
Do
M
Polye
Single-sided
Metallized
Polyester
Film
1 Section
F3101_R82 • 10/29/2015
11
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Construction cont'd
Stacked
Molded Plastic
Case
Detailed Cross Section
Molded Plastic
Case
Single-sided Metallized
Polyester Film
Self-Extinguishing
(First Layer)
Resin
Single-sided Metallized
Polyester Film
(Second Layer)
Margin
Metal Contact
Layer
Metal Contact
Layer
Leads
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
12
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Marking
Wound
Stacked
FRONT
Capacitance
Tolerance
Capacitance
Voltage
FRONT
Capacitance
Tolerance
Capacitance
Voltage
Packaging Quantities
Lead Spacing
Thickness
(mm)
Height (mm)
Length (mm)
Bulk
Short Leads
Bulk
Long Leads
Standard Reel
355 mm
Ammo
Taped
5
2.5
3.5
4.5
5.0
6.0
7.2
6.5
7.5
9.5
10.0
11.0
13.0
7.2
7.2
7.2
7.2
7.2
7.2
3,000
2,000
1,500
1,000
2,000
1,500
4,000
3,000
2,000
1,500
1,000
750
2,500
1,800
1,400
1,200
1,000
800
3,500
2,500
1,900
1,700
1,400
1,150
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
13
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Lead Taping & Packaging (IEC 60286–2)
Figure 1 – Lead Space 5 & 7.5 mm
Figure 2 – Lead Space 7.5 mm
Dimensions (mm)
Description
Lead wire diameter
Symbol
d
5
Figure 1
Lead Spacing
7.5
Figure 1
7.5
Figure 2
Tolerance
0.5–0.6
0.5–0.6
0.5–0.6
±0.05
Taping lead space
P
12.7
12.7
12.7
±1
Feed hole lead space
P0
12.7
12.7
12.7
±0.2*
Centering of the lead wire
P1
3.85
2.6
3.75
±0.7
Centering of the body
P2
6.35
6.35
Lead spacing
F
5
7.5
7.5
+0.6 -0.1
Component alignment
∆h
0
0
0
±2
Height of component from tape
center
H0**
18.5
18.5
18.5
±0.5
±1.3
Carrier tape width
W
18
18
18
+1 -0.5
Hold down tape width
W0
6
6
6
minimum
Hole position
W1
9
9
9
±0.5
Hold down tape position
W2
3
3
3
maximum
Feed hole diameter
D0
4
4
4
±0.2
t
0.7
0.7
0.7
±0.2
Tape thickness
*Maximum 1 mm on 20 lead spaces.
**H0 = 16.5 mm is available upon request.
For orders of capacitors with lead space = 7.5 mm, please specify the
requested version (Figure 1 or Figure 2).
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
14
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Ammo Specifications
Reel Specifications
Dimensions in mm
Dimensions in mm
H
W
T
D
H
W
360 *
340
59
355
30
55 maximum
* Lower dimension available upon request (maximum 295 mm)
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
15
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
KEMET Corporation
World Headquarters
Europe
Asia
Southern Europe
Sasso Marconi, Italy
Tel: 39-051-939111
Northeast Asia
Hong Kong
Tel: 852-2305-1168
Mailing Address:
P.O. Box 5928
Greenville, SC 29606
Skopje, Macedonia
Tel: 389-2-55-14-623
Shenzhen, China
Tel: 86-755-2518-1306
www.kemet.com
Tel: 864-963-6300
Fax: 864-963-6521
Central Europe
Landsberg, Germany
Tel: 49-8191-3350800
Corporate Offices
Fort Lauderdale, FL
Tel: 954-766-2800
Kamen, Germany
Tel: 49-2307-438110
North America
Northern Europe
Wyboston, United Kingdom
Tel: 44-1480-273082
Taipei, Taiwan
Tel: 886-2-27528585
Espoo, Finland
Tel: 358-9-5406-5000
Southeast Asia
Singapore
Tel: 65-6701-8033
2835 KEMET Way
Simpsonville, SC 29681
Northeast
Wilmington, MA
Tel: 978-658-1663
Southeast
Lake Mary, FL
Tel: 407-855-8886
Central
Novi, MI
Tel: 248-994-1030
Beijing, China
Tel: 86-10-5877-1075
Shanghai, China
Tel: 86-21-6447-0707
Seoul, South Korea
Tel: 82-2-6294-0550
Penang, Malaysia
Tel: 60-4-6430200
Bangalore, India
Tel: 91-806-53-76817
Irving, TX
Tel: 972-915-6041
West
Milpitas, CA
Tel: 408-433-9950
Mexico
Guadalajara, Jalisco
Tel: 52-33-3123-2141
Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not
assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of
KEMET Electronics Corporation.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
16
Film Through-Hole Capacitors – General Purpose Metallized Polyester Film Capacitors
R82 Series, Radial, 5 mm Lead Spacing, 50 – 400 VDC (Automotive Grade)
Disclaimer
Allproductspecifications,statements,informationanddata(collectively,the“Information”)inthisdatasheetaresubjecttochange.Thecustomerisresponsibleforcheckingand
verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed.
All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
StatementsofsuitabilityforcertainapplicationsarebasedonKEMETElectronicsCorporation’s(“KEMET”)knowledgeoftypicaloperatingconditionsforsuchapplications,butare
notintendedtoconstitute–andKEMETspecificallydisclaims–anywarrantyconcerningsuitabilityforaspecificcustomerapplicationoruse.TheInformationisintendedforuseonly
by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise
provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained.
Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still
occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective
circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage.
Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not
be required.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
F3101_R82 • 10/29/2015
17