PSRL0601 Series Rev B Single Output Up to 320 Watts AC/DC Switching Power Supply FEATURES ● Smallest 320W with 1U Height Power Density: 8.9 Watts/cu in ● Low Leakage Current 500uA @ 240VAC / 300uA @ 120VAC ● Power Factor Corrected to EN61000-3-2 Class A ● Peak Power 700W within 500uS Duty Duration ● Approved to UL CUL TUV CB and CE ● AC Input Range Auto-Selectable ● Output Voltages from 2 ~ 60VDC ● 4 - Mechanical Options SPECIFICATIONS: PSRL0601 Series o All specifications are based on 25 C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 - 132 / 180 - 264VAC Auto-ranging Input Frequency 47 to 63Hz Input Current 8 / 4A at 100 - 120 / 200 - 240VAC Inrush Current Max 70A @ 230VAC and 35A @ 115VAC; cold start. Leakage Current Regular type 1.5mA @240VAC. (Optional for 500μA max. at 240VAC / 300μA max. at 120VAC input). OUTPUT SPECIFICATIONS Output Voltage See Table Output Power Range 320 Watts max with 22CFM airflow. (See Notes 2, 3, 4, and 5) Output Adjustability Output user adjustable ±5% minimum. Total Regulation ±1% Output Current See Table Ripple & Noise (peak to peak) See Table Transient Response Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not excess 5%. Hold-Up Time 20ms min. at 80% of full load. Overshoot Turn-on & off overshoot < 5% over nominal voltage. Turn On Delay 1 second maximum at 120VAC. PROTECTION Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC input to reset. Short Circuit Protection Trip without damage and auto-recovery. Over-Temperature Protection Unit protected of excessive operating ambient 85°C; automatic recovery. Over Power Protection C.C. mode 110-140%; auto-recovery. Input Fusing Protection One T8AL250V fuse inserted in primary. GENERAL SPECIFICATIONS Switching Frequency 23KHz fixed frequency. Efficiency 70% for 3.3V, 75% for 5V, 80% for 12V, and 83% min. for other outputs (Measuring at 230VAC and full load). 1500 VAC input line to chassis (10mA DC cut off current). 3000VAC primary to secondary windings; 1500VAC Withstand Voltage primary to core. All for 3 sec. Burn In 45 ±5°C for one hour @ 230VAC with full load. PFC Power factor correction pass EN61000-3-2 Class A. Designated as PG on CN1 and TTL high 100-500ms after regulation. It goes low at least 1ms before loss of Power Good regulation and has ability to sink 100mA. Power Supply On Green LED designated as LED1 on the PCB. Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1 ohm. Designated as FF on pin 3 of CN1 is an open collector output rated for 15VDC/5mA sink current maximum; it Fan Fail (FF) Alarm will go high when a fan failure is detected. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601 Series Single Output Up to 320 Watts AC/DC Switching Power Supply Rev B SPECIFICATIONS (CONTINUED) ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Vibration Cooling Fan Drive MTBF PHYSICAL SPECIFICATIONS 0°C to +70°C ambient, de-rating at 2.5% per degree from 50°C to 70°C. -20°C to +85°C 5% to 90% RH, non-condensing 5% to 95% RH, non-condensing 5 ~ 50Hz, acceleration 7.35 m/(s x s) on X, Y, and Z axis. U Type (U-Chassis): 320W max with 22CFM forced airflow or 180W under convection cooling. C Type (U-Chassis with top cover): 170W max convection cooling. E Type (Enclosed with rear side built-in fan): 320W max. F Type (Enclosed with top built-in fan): 320W max. 12VDC/400mA is available to drive an external fan. 100,000 hours (according to MIL-HBK-217F) at 30°C. U Type (U-Chassis): 600g C Type (U-Chassis with top cover): 650g E Type (Enclosed with rear side built-in fan): 750g F Type (Enclosed with top built-in fan): 800g U Type (U-Chassis): 6(L) x 4(W) x 1.5(H) inches. C Type (U-Chassis with top cover): 6(L) x 4(W) x 1.55(H) E Type (Enclosed with rear side built-in fan): 7(L) x 4(W) x 1.6(H) F Type (Enclosed with top built-in fan): 6(L) x 4(W) x 2(H) inches. Weight Dimensions SAFETY EMC Standards Safety Regulations CISPR 22 / EN55022 class B, EN61000-3-2,3, EN61000-4-2,3,4,5,6,8,11, EN55024 CE Marked (LVD). Approved to UL60950-1, CSA C22.2 No. 60950-1, TUV EN60950-1, and CB certificate available. MODEL SELECTION TABLE Max. Output Current or Power Model Output Voltage Range Preset Voltage PSRL0601x-05 2 – 5.5 VDC 5 VDC 27.28A 25A 45A ±1% 50mV PSRL0601x-09 6 – 11 VDC 9 VDC 16.37A 13.64A 29.1A ±1% ±1% PSRL0601x-12 12 – 13.5 VDC 12 VDC 180W 170W 320W ±1% ±1% PSRL0601x-15 13.6 – 15 VDC 15 VDC 180W 170W 320W ±1% ±1% Type U Type C Types E, F, and U Regulation (Convection) (Convection) (forced air) Ripple & Noise PSRL0601x-18 16 – 20 VDC 18 VDC 180W 170W 320W ±1% ±1% PSRL0601x-24 21 – 26 VDC 24 VDC 180W 170W 320W ±1% ±1% PSRL0601x-28 27 – 34 VDC 28 VDC 180W 170W 320W ±1% ±1% PSRL0601x-36 35 – 42 VDC 36 VDC 180W 170W 320W ±1% ±1% PSRL0601x-48 43 – 50 VDC 48 VDC 180W 170W 320W ±1% ±1% PSRL0601x-54 51 – 60 VDC 54 VDC 180W 170W 320W ±1% ±1% NOTES 1. PSRL0601 Series is designated as PSRL0601x-y where x can be U (U-chassis), C (U-chassis with top cover) E (Enclosed type with rear side built-in fan) or F (Enclosed type with top side built-in fan ), y can be 05, 09, 12, 15, 18, 24, 28, 36, 48, 54 for output voltage. 2. PSRL0601U Series: U-Chassis @ 320W max. with 22CFM max. forced airflow or 180W convection cooled output. 3. PSRL0601C Series: U-Chassis @ 170W max convection cooled. 4. PSRL0601E Series: Enclosed with rear side built-in fan @ 320W max. 5. PSRL0601F Series: Enclosed with top built-in fan @ 320W max. 6. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with parallel 0.1μF ceramic and 22μF electrolytic capacitors. 7. Providing peak power to 700W within 500uS for all models, longer duty duration must contact manufacturer. 8. All output ranges are covered in agency certifications and the preset voltage will be set as standard models if nothing different is requested. If desired preset output does not appear, please contact us. 9. 1% minimum load is required to maintain the ripple and regulation. 10. Output is fully isolated Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601 Series Rev B Single Output Up to 320 Watts AC/DC Switching Power Supply MECHANICAL DRAWINGS PSRL0601U Series (U-Chassis Type only): 6(L) x 4(W) x 1.5(H) inches; Weight: 600g PSRL0601C Series (U-Chassis with Top Cover): 6(L) x 4(W) x 1.55(H) inches; Weight: 650g Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601 Series Rev B Single Output Up to 320 Watts AC/DC Switching Power Supply PSRL0601E Series (Enclosed with Rear Side built-in Fan Type): 7(L) x 4(W) x 1.6(H) inches; Weight: 750g PSRL0601F Series (Enclosed with Top built-in Fan Type): 6(L) x 4(W) x 2(H)inches; Weight: 800g Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601 Series Single Output Up to 320 Watts AC/DC Switching Power Supply Rev B I/O CONNECTOR PIN ASSIGNMENT Input and Output Connector (CN2): HowderTerminal block Part No. HB-95-7P or Mating Molex Part No. 09-91-1600 (16 pin). Output Pin Assignment: (See table below). Logic signal connector (CN1): Mating JST XHP-3 or equivalent (CHYAO SHIUNN JS-2001-03); Mating Pins: ST SXH-002T-P0.6 FOR AWG 30 to 26. Mounting Inserts: 8 Places M4X0.7 (8-32 Optional). Maximum Penetration 4mm sees outline drawing for location. Fan driver connector (FAN2): Mating connector is a Molex P/N 22-01-1022 ( 2 pins 0.98 pitch) or equivalent with Series 2759 or 5159 terminals. OUTPUT PIN ASSIGNMENT Howder Molex Pins 1 ~ 2: V+ Pins 1 ~ 5: V+ Pins 3 ~ 4: V- Pins 6 ~ 10: V- Pin 5: GND Pin 12: GND Pin 6: Neutral Pin 14: Neutral Pin 7: Line Pin 16: Line Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797